Complete - CAT3803SK Panelboard Catalog 2009 PDF

Panelboards
Panelboards 1-1
1-1
September 2009
Contents
Panelboards Description
Section 1 - General Information
Page
Product Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

EZ Box and EZ Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Integrated Equipment Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Section 2 - Lighting & Distribution Panelboards

Type PRL1a Lighting Panelboard, 240 Vac Maximum. . . . . . . . . . . . . . . . . . . 2-1
Type PRL2a Lighting Panelboard, 600Y/347 Vac Maximum. . . . . . . . . . . . . . 2-5
Type PRL3a Lighting or Small Power Panelboard, 600 Vac Maximum . . . . . 2-8
Type PRL4 Power Distribution Panelboard, 600 Vac Maximum. . . . . . . . . . . 2-11
Type PRL1a-LX Column Type Panelboard, 240 Vac Maximum . . . . . . . . . . . . 2-22
Type PRL2a-LX Column Type Panelboard, 600Y/347 Vac Maximum . . . . . . . 2-25
Box and Trim Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Accesories and Modifications (1a, 2a, 3a, 4, Column Type) . . . . . . . . . . . . . . 2-29
Section 3 - Specialty Application Panelboards

Type PRL5P Power Distribution Panelboard, 600 Vac Maximum, Plug-on . . . . 3-1 11
Retrofit Panelboard PRL1R / PRL2R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Pow-R-Command�Lighting Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Type PRL1a Panelboard
CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

CAT.38.03.S.K For more information visit: www.eatoncanada.ca
Panelboards Panelboards 1-5
1-2 Pow-R-Line C Panelboards Pow-R-Line C Panelboards
September 2009
Product Selection Product Selection
Product Types Type PRL3a Type PRL5P
Type PRL1a Bolt-on Circuit Breakers Plug-on Circuit Breakers

240V, 480V or 600V AC; 250V DC Maximum 240V, 480V or 600V AC; 250V DC Maximum
Bolt-on Circuit Breakers � Main Lugs Only � Main Lugs Only
240V AC Maximum 600 amperes maximum. 1200 amperes maximum.
� Main Lugs Only � Main Circuit Breaker � Main Circuit Breaker
600 amperes maximum. 600 amperes maximum. 1200 amperes maximum.
� Main Circuit Breaker � Branch Circuit Breakers � Branch Circuit Breakers
400 amperes maximum. 225 amperes maximum, 1200 amperes maximum,
� Branch Circuit Breakers 1-, 2- and 3-pole. 1-, 2- and 3-pole.
100 amperes maximum.
(1 pole and 3 pole)
(2 pole)
Type PRL3a Type PRL5P
1 Type PRL1a Type PRL4 Pow-R-Command 1

Type PRL2a Circuit Breakers or Fusible Switches Bolt-on Circuit Breakers
240V, 480V or 600V AC; 250V DC Maximum 240V or 480Y/277V AC
Bolt-on Circuit Breakers � Main Lugs Only � Main Lugs Only
240V, 480Y/277V or 600Y/347V AC; 1200 amperes maximum. 400 amperes maximum.
125/250V DC Maximum � Main Circuit Breaker � Main Circuit Breaker
� Main Lugs Only 1200 amperes maximum. 400 amperes maximum.
600 amperes maximum. � Main Fusible Switch � Branch Circuit Breakers
� Main Circuit Breaker
1200 amperes maximum. 225 amperes maximum,
400 amperes maximum. � Branch Circuit Breakers 1-, 2- and 3-pole.
� Branch Circuit Breakers
1200 amperes maximum, � Integral Power Switching Controls.
100 amperes maximum, 1-, 2- and 3-pole.
1-, 2- and 3-pole. � Branch Fusible Switches
1200 amperes maximum,
2- and 3-pole.
Pow-R-Command
Type PRL2a
Type PRL4

1-6 Panelboards Panelboards
Pow-R-Line C Panelboards Pow-R-Line C Panelboards 1-3
September 2009
Product Description Product Description
Product Types (Continued) Retrofit Panelboard PRL-1R Retrofit Panelboard PRL-2R
Type PRL1a-LX Column Type Bolt-on Circuit Breakers 240 Vac Maxi- Bolt-on Circuit Breakers 600Y/347 Vac
mum Maximum
Bolt-on Circuit Breakers 240 Vac Maxi- � Main Lugs Only � Main Lugs Only
mum 400 amperes maximum. 400 amperes maximum.
� Main Lugs Only � Main Circuit Breaker � Main Circuit Breaker
225 amperes maximum. 225 amperes maximum. 225 amperes maximum.
� Main Circuit Breaker � Branch Circuit Breakers � Branch Circuit Breakers
225 amperes maximum. 100 amperes maximum, 100 amperes maximum,
� Branch Circuit Breakers 1-, 2 and 3-pole. 1-, 2 and 3-pole.
1-, 2- and 3-pole.
Retrofit Panel Retrofit Panel
1 1
Type PRL1a-LX Column Type
Type PRL2a-LX Column Type

Bolt-on Circuit Breakers
240 V or 600Y/347 Vac; 125/250 Vdc Maximum
� Main Lugs Only
� Main Circuit Breaker
� Branch Circuit Breakers
1-, 2- and 3-pole.
Type PRL2a-LX, Column Type
For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

Panelboards
Panelboards
1-4 1-7 Pow-R-Line
Pow-R-Line C Panelboards
C Panelboards
September 2009
Application Description
Product Description The fronts for lighting and appliance

branch circuit panelboards and small
power distribution panelboards include a
Lighting and Distribution door with rounded corners and concealed
Panelboards hinges. A flush-type latch and lock
Cutler-Hammer assembled panelboards assembly is included. All locks are keyed
by Eaton Corporation are designed for alike. These trims are available in both
sequence phase connection of branch cir- surface and flush mounted designs.
cuit devices. This allows complete flexibil-
ity of circuit arrangement (1-, 2- or 3-
poles) to allow balance of the electrical
load on each phase.
Sturdy, rigid chassis assembly assures
accurate alignment of interior with panel
front; prevents flexing and minimizes
possibility of loosening or damage to cur-
rent carrying parts during and after instal-
lation.
Four-point in-and-out adjustment of panel
interior is provided to meet critical depth
dimensions on flush installations. This
compensates for possible misalignment
of box at installation.
Main lugs are mechanical solderless type
and approved for copper or aluminum
conductors.
Enclosures
11 Boxes are code-gauge galvanized steel.

EZ Trim features standard door-in-door
Standard panelboard cabinets are with no exposed hardware or sharp
designed for indoor use. Alternate types edges (no tools are required for
are available for indoor and special pur- installation)
pose applications.
All enclosures are furnished in accor-
dance with Canadian Standards Associa-
tion and include wiring gutters with
proper wire bending space. Special
cabinets can be provided at an additional
charge.
The box dimensions shown are inside
dimensions. For outside dimensions, add
1/4-inch (6.4 mm).
Standard panelboard boxes are supplied
without knockouts (blank endwalls).
Fronts
Fronts (trims) for all panelboards are
made of code-gauge steel and have The three-piece trim for larger power
a high durability ASA-61 light gray finish distribution panelboards provides for easy
applied by a baked-on polyester powder handling and installation
coating paint system. Fronts for power distribution panelboards
utilize a unique breaker front cover design
in which each device has a dedicated
bolt-on steel cover. The individual covers
form a single deadfront for the panel-
board that is used in conjunction with
two wiring gutter covers to complete the
trim. A door is not finished as part of the
standard offering on these panelboards
but can be provided, for an additional
charge, using a deeper than standard
box.

EZ Box and EZ Trim EZ Box and EZ Trim 1-5
September 2009
EZ� Box and EZ Trim Features the finished wall after the wall
material is installed to help correct
� Virtually eliminates sharp edges. wall irregularities. The new box flange
� Trim installs in seconds rather also provides the means for attaching
than minutes. the EZ trim.
� Door-in-door is standard.
� Ability to adjust flush box to wall
irregularities.
� Trim installs without the need
for tools.
� No exposed hardware (because
there is none).
� Multipoint door latch over breakers.
The EZ box flanges are bent and
painted, which virtually eliminates
the sharp edges associated with
traditional boxes. Additionally, all steel
panelboard chassis parts are painted.
This significantly reduces potential
injury for material handlers and install-
ers. Each flange is adjustable outward
up to 3/4 inch. This feature allows
the installer to adjust flush box
Corner Flange Detail
applications to be level and flat with
1 1
Flange Detail
Eaton’s new EZ box and EZ trim

represents the first significant change
in panelboard box and trim designs in
more than a half-century. The EZ box
and EZ trim have been designed for
faster, more secure and safer installa-
tions. The new EZ box and EZ trim are
provided standard for Cutler-Hammer
Pow-R-Line 1a and Pow-R-Line 2a
lighting panelboards, as well as our
Pow-R-Line 3a mid-range panelboard.
Stand-alone Trim and Bottom Flange Hanger with Notch

1-6 EZ Box and EZ Trim EZ Box and EZ Trim
September 2009
Fast Installation
The EZ trim incorporates a patent pending, ground breaking
design that installs in seconds, rather than minutes. The
standard trim features include door-in-door construction;
no exposed hardware and no tools are required for
installation.
Each EZ trim includes hangers attached on the right side. The
bottom trim hanger has a notch in its base. To install, the bot-
tom hanger is inserted into the bottom right side
box flange opening, resting the notch on the flange.
Trim Hanger Inserted Into Box Flange
The balance of the hangers are aligned with the other flange
1 openings and pushed in. When all hangers are in the box 1
flange, the trim is lifted up slightly to clear the notch on the
bottom hanger, and the trim in self-supported on the EZ box.
Trim Hanging on Surface Mounted Box
The installation is completed by swinging the trim to the
closed position, then lifting and pushing slightly to the right.
The trim will drop into place totally secured. The multi-point
catches on the left side of the trim will lock into the left side
box flange openings.
To prevent the trim from being removed by non-authorized
persons, a unique sliding means automatically latches
in place when the trim door is closed. For added safety, a
screw is provided to secure the latch for those who require
extra security.
The new EZ trim utilizes an exclusive catch system
that fastens the door to multiple points. Along with a new
lock, the EZ trim offers a high degree of door security.
Standards
When used with Eaton’s Cutler-Hammer panelboard chassis,
EZ boxes and EZ trims meet the following applicable
industry standards:
� CSA C22.2#29 approved.
� NEMA� Standard PB1.
� Canadian Electrical Code
New Lock
Trim Installed with Door Open and Trim Sliding Latch

September 2009
Application Description Application Description
Application Description Multi-Section Panelboards Sub-Feed Lugs

Separate fronts for each box are stan- Sub-feed lugs (see Figure 1-1) are one
Panelboard Selection Factors dard. Where the required number of means of interconnecting multi-section
In selecting a panelboard, the following branch circuit devices ex-ceeds the panels. The sub-feed (second set of) lugs
factors must be considered: available space in any single panelboard, are mounted directly beside the main
multiple-section assemblies may be lugs. These are required in each section
� Service (voltage and frequency). provided. These assemblies consist of except the last panel in the lineup. The
� Interrupting capacity (fully or two or more close-coupled enclosures feeder cables are brought into the wiring
series rated). with provisions for inter-connecting gutter of the first section and connected
� Ampere rating of main.
power cables or bus. to the main lugs. Another set of the same
size cables are connected to the sub-feed
� Ampere ratings of branches.
Interconnecting Multi-Section lugs (Section 1) and are carried over to
� Environment. the main lugs of the adjacent panel.
Panelboards
Cross connection cables are not fur-
Panelboard Short Circuit Rating When a panelboard, for connection to nished by Eaton. Sub-feed lugs are only
The short circuit rating of Cutler-Hammer one feeder, must be furnished in more available on main lug only panels.
assembled panelboards are test verified than one section (Box), each section
by, and listed with Canadian Standards must be furnished with main bus and
Association. Generally, these ratings are terminals of the same rating, unless a Box Box
that of the lowest interrupting rated main overcurrent device is provided in

device in the panel. each section.
Certain exceptions to this rule exist Sub-feed or through-feed provision must

where branch devices have been CSA also be included (and priced) to provide
tested in combination with specific main connection capability to the second sec- Neutral Neutral
devices having a higher interrupting rat- tion.
Panel
Panel
ing. Where these defined main devices Note: Sub-feed or through-feed lugs cannot be
and branch breaker combinations are used on any panelboard that is not protected
utilized, the Series Short Circuit Rating by a single main overcurrent device either in
of the assembled panelboard will be the the panelboard or immediately upstream.
1 same as the tested rating of the 1
approved rated main device in series with
the branches. Available main and branch
breaker combinations are tabulated start-
ing on Page 1-10. All combinations
shown are CSA certified. Conduit
These series ratings apply to panels hav- Section 1 Section 2

ing main devices, or main lug only panel-
boards fed remotely by the device listed Figure 1-1. Sub-Feed Lugs
in the series ratings chart as the main, for
which CSA tests were conducted.
In situations requiring large numbers of
overcurrent protective devices, or when
Standard Entrance Equipment site conditions demand panelboards may
be supplied in multiple sections.
Standard main breaker panelboards may
be configured to meet CSA Service
Entrance requirements. This option must
be added to the List Price and specified
at order entry.

Panelboards
Panelboards
1-8 1-9 Pow-R-Line
C Panelboards
September 2009
Through-Feed Lugs Multiple Section Panelboard —

Through-feed lugs (see Figure 1-2) are Flush Mounted
another method to interconnect multi- Shown below (see Figure 1-3) is the
section panelboards. The incoming standard method for flush mounting
feeder cables are connected to the main multiple section lighting and distribution
lugs or main breaker at the bottom of panelboards using standard flush trims.
panel (Section 1). Another set of lugs
(through-feed) are located at the opposite Conduit Nipple for Cross Wiring by Contractor
end of the main bus. The interconnecting
cables are connected to the through-feed
lugs in Section 1 and are carried over to
the main lugs in Section 2. The connec- 3/4 3/4 3/4
tion arrangement could be reversed, i.e.,

(19.1) (19.1) (19.1)
3/4
(19.1)
Wall Wall
main lugs at top; through-feed lugs at
1 1/2
Trim (38.1) Trim
bottom end of panel. Cross cables are Top Section

View
Contractor to Mount Boxes
1-1/2-inch (38.1 mm) Apart to
not furnished by Eaton. Allow for 3/4-inch (19.1 mm)
Extension on Both Flush Trims
3/4
(19.1)
Trim Outside Edge of Box
Box Box
Cross Cables
Main
Lugs
Neutral
Panel
3/4
(19.1)
Thru--
Panel
Feed
Lugs 3/4
(19.1)
3/4
(19.1)
3/4
(19.1)
3/4
(19.1)
11 Neutral
Two Section
Panelboard
(Flush Mounting)
Flush Trim Extends 3/4-inch
(19.1 mm) Beyond Outside
of Box on All Four Sides
Main Figure 1-3. Multiple Section Panelboard

Lugs
Flush Mounted — Dimensions in Inches (mm)
Conduit
Incoming Feeder Cables
Section 1 Section 2
Figure 1-2. Through-Feed Lugs

Panelboards
Pow-R-Line C Panelboards 1-9
Standards and Certifications

September 2009
Technical Data and Specifications Technical Data and Specifications
Technical Data and Specifications

Selection Guide
Table 1-1. Panelboard Selection Guide
Panelboard Device Maximum Maximum Main Branch Sub-Feed AC Interrupting Capacity
Type Type Voltage Rating Rating (Amperes) Circuits Breaker rms Symmetrical Amperes
Ampere Maximum (kA)
ac dc MLO Main Device Range Amperes Fully Rated Series Rated
PRL1a Breaker 240 — 600 400 15 – 100 400 10 – 22 22 – 100

PRL2a Breaker 240 250 600 400 15 – 100 400 65 65 – 200
Breaker 600Y/347 250 600 400 15 – 100 400 10 14 – 100
PRL3a Breaker 240 250 600 600 15 – 225 600 10 – 200 22 – 200
Breaker 480 250 600 600 15 – 225 600 14 – 100 22 – 150
Breaker 600 250 600 600 15 – 225 600 14 – 35 18 – 100
PRL4B Breaker 240 250 1200 1200 15 – 1200 — 10 – 200 22 – 200
Breaker 480 250 1200 1200 15 – 1200 — 14 – 200 22 – 150
Breaker 600 250 1200 1200 15 – 1200 — 14 – 200 18 – 100
PRL4F Fusible 240 250 1200 1200 30 – 1200 — 100 – 200 —
Fusible 600 250 1200 1200 30 – 1200 — 100 – 200 —
PRL1a-LX Breaker 240 — 225 225 15 – 100 — 10 – 22 22 – 100
PRL2a-LX Breaker 240 250 225 225 15 – 100 — 65 65 – 200
Breaker 600Y/347 250 225 225 15 – 100 — 10 14 – 100
PRC 750/ Breaker 240 — 400 400 15 – 225 — 10 – 65 22 – 100
1000/2000
PRC25 Breaker 480Y/277 — 400 400 15 – 225 — 14 65 – 100
PRL5P Breaker 240 250 1200 1200 15 – 1200 — 10 – 200 22 – 200
Breaker 480 250 1200 1200 15 – 1200 — 14 – 200 22 – 150
Breaker 600 250 1200 1200 15 – 1200 — 14 – 200 18 – 100
1 Terminal Wire Ranges, Pressure-Type

Al/Cu Terminals Except as Noted
Where copper-aluminum terminals are
supplied on designated panelboard
800 ampere breakers often require
nonstandard lugs.
1
Note: All terminal sizes are based on wire types, best results are obtained if a
suitable joint compound is applied Optional 750 kcmil mechanical
ampacities corresponding to those shown in
CEC under the 75°C insulation columns (75°C when aluminum conductors are used. screw-type terminals are available
wire). The use of smaller size, (in circular upon request. Panelboard dimensions
mills), regardless of insulation temperature Check Eaton’s Cutler-Hammer standard may be affected, refer to Eaton.
rating, is not permitted. terminal sizes versus customer
requirements. In particular, 400 and
Table 1-2. Standard Main Lug Terminals
Panel Wire Size Ranges for Ampere Capacity
Type 100 Ampere 225 Ampere 250 Ampere 400 Ampere 600 Ampere 800 Ampere 1200 Ampere
PRL1a #12 – #1/0 #6 – 300 kcmil — (2) #4 – 500 kcmil (2) #4 – 500 kcmil — —
PRL2a #12 – #1/0 #6 – 300 kcmil — (2) #4 – 500 kcmil (2) #4 – 500 kcmil — —
PRL3a #12 – #1/0 — #6 – 350 kcmil (2) #4 – 500 kcmil (2) #4 – 500 kcmil — —
PRL4 — — #4 – 500 kcmil (2) #4 – 500 kcmil (2) #4 – 500 kcmil (3) #4 – 500 kcmil (4) #4 – 500 kcmil
PRL1a-LX #12 – #1/0 #6 – 300 kcmil — — — — —
PRL2a-LX #12 – #1/0 #6 – 300 kcmil — — — — —
PRC750/ #12 – #1/0 — #6 – 300 kcmil (2) #4 – 500 kcmil — — —
1000/
2000
PRC25 #12 – #1/0 #6 – 300 kcmil — (2) #4 – 500 kcmil — — —
PRL5P — — — (1) #1/0 – 500 kcmil (2) #4 – 500 kcmil (2) #2 – 500 kcmil (4) #4 – 500 kcmil
or or
(2) #1/0 – 250 kcmil (3) #2 – 400 kcmil

Panelboards
Panelboards 1-12
Pow-R-Line
C Panelboards 1-11
September 2009
Technical
TechnicalData
Data and Specifications
and Specifications
Selection Guide (Continued)

Table 1-3. Standard Circuit Breaker Terminals
Breaker Ampere Wire
Type Rating Range
DNBA 15 – 30 #14 – #4
BAB, QBHW 15 – 70 #14 – #4
BABRSP 90 – 100 #8 – #1/0
ED, 100 – 225 #4 – 4/0 or
EDH, EDC #6 – 300 kcmil
EHD, FDB, FD, 15 – 100 #14 – 1/0
HFD, FDC 125 – 225 #4 – 4/0
FCL 15 – 100 #14 – 1/0
GB, GHB, GBH 15 – 20 #14 – #10
25 – 100 #10 – 1/0
JD, 70 – 250 #4 – 350 kcmil
HJD, JDC
DK 250 – 350 250 – 500 kcmil
400 (2) 3/0 – 250 kcmil or (1) 3/0 – 500 kcmil
KD, 225 (1) #3 – 350 kcmil
HKD, KDC, 350 (1) 250 – 500 kcmil
CKD, CHKD 400 (2) 3/0 – 250 kcmil or
(1) 3/0 – 500 kcmil
LGE, LGH, LGU 250 – 400 (1) #2 – 500 kcmil
500 – 600 (2) #2 – 500 kcmil
LD, 300 – 500 (2) 250 – 350 kcmil
HLD, LDC,
CLD, CHLD 600 (2) 400 – 500 kcmil
MDL, HMDL, 400 – 600 (2) #1 – 500 kcmil
CMDL,
CHMDL
700 – 800 (3) 3/0 – 400 kcmil
11
ND, HND, 800 – 1000 (3) 3/0 – 400 kcmil
CND, CHND 1200 (4) 4/0 – 500 kcmil
NDC, CNDC
LCL 125 – 225 (1) #6 – 350 kcmil
250 – 400 (1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil
FB-P 15 – 100 #14 – 1/0
LA-P 70 – 225 #6 – 350 kcmil
250 – 400 (1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil
NB-P 300 – 700 (2) #1 – 500 kcmil
800 (3) 3/0 – 400 kcmil
Table 1-4. FDPW Switch Terminals

Ampere Wire
Rating Range
30 #14 – 1/0
60 #14 – 1/0
100 #14 – 1/0
200 #4 – 300 kcmil
400 250 – 750 kcmil or
(2) 3/0 – 250 kcmil
600 (2) #4 – 600 kcmil or
(4) 3/0 – 250 kcmil
800 (3)250 – 750 kcmil or
(6) 3/0 – 250 kcmil
1200 (4) 250 – 750 kcmil or
(8) 3/0 – 250 kcmil

Panelboards Panelboards
1-12 Pow-R-Line C C
Panelboards 1-13
Pow-R-Line Panelboards
September 2009
TechnicalData
Technical Dataand
andSpecifications
Specifications
Selection Guide
Selection Guide (Continued)
(Continued)
Table 1-5. Moulded Case Circuit Breaker Ratings
Table 1-5. Moulded
Note: Circuit breakersCase
equalCircuit Breaker
or exceed FederalRatings
Specification W-C-375b requirements for the particular class associated with each circuit breaker type.
Breaker Continuous Number Volts Interrupting Ratings — kA Symmetrical Amperes
Type Ampere of Poles ac ac Rating Volts dc Rating Volts �
Rating
120/240 240 277 480 600 125 250 250
BAB ��, BAB-H �� 15 – 70 1 120 10 — — — — — — —
15 – 125 2 120/240 10 — — — — — — —
15 – 100 2, 3 240 — 10 — — — — — —
BABRSP � 15 – 30 1 120 10 — — — — — — —
15 – 30 2 120/240 10 — — — — — — —
QBGF, QBGFEP, 15 – 40 1 120 10 — — — — — — —
15 – 50 2 120/240 10 — — — — — — —
QBCAF 15 – 20 1 120 10 — — — — — — —
QBHW �� 15 – 70 1 120 22 — — — — — — —
15 – 100 2 120/240 22 — — — — — — —
15 – 100 2, 3 240 — 22 — — — — — —
QBHGF, QBHGFEP, 15 – 30 1 120 22 — — — — — — —
15 – 30 2 120/240 22 — — — — — — —
GHB �� 15 – 20 1 277 65 — 14 — — — — —
15 – 100 � 1 277 65 — 14 — — — 14 —
15 – 100 � 2, 3 480Y/277 — 65 — 14 — — — 14
GBH �� 15 - 70 1 347 65 — 14 — 10 — 14 —
15 - 100 2, 3 600Y/347 — 65 — 14 — 10 — 14
GHBGFEP 15 – 60 1 277 — — 14 — — — — —
GHQRSP 15 – 30 1 277 65 — 14 — — — — —
15 – 30 2 480Y/277 — 65 — 14 — — — —
EHD �� 15 – 100 1 277 — — 14 — — — 10 —
15 – 100 2, 3 480 — 18 — 14 — — — 10
FDB � 15 – 100 1 347 — 18 — — — — — —
15 – 150 2, 3 600 — 18 — 14 14 14 — 10
1 FD �� 15 – 150
15 – 225
1
2, 3
347
600
—
—
—
65
35
—
—
35
18
14
—
18
10
—
—
10 1
FDE � 15 – 225 3 600 — 65 — 35 14 18 — —
HFD �� 15 – 150 1 347 — — 65 — 25 — 10 —
15 – 225 2, 3 600 — 100 — 65 25 25 — 22
HFDE � 15 – 225 3 600 — 100 — 65 25 25 — —
FDC 15 - 30 1 347 — — — — 30 — — —
FDC � 15 – 225 2, 3 600 — 200 — 100 35 35 — 22
FCL 15 – 100 2, 3 480 — 200 — 150 — — — —
ED � 100 – 225 2, 3 240 — 65 — — — — 10 —
EDH � 100 – 225 2, 3 240 — 100 — — — — 10 —
EDC � 100 – 225 2, 3 240 — 200 — — — — 10 —
JD � 70 – 250 2, 3 600 — 65 — 35 — 18 — 10
HJD � 70 – 250 2, 3 600 — 100 — 65 — 25 — 22
JDC � 70 – 250 2, 3 600 — 200 — 100 — 35 — 22
DK � 250 – 400 2, 3 240 — 65 — — — — — 10
KD, CKD � � 100 – 400 2, 3 600 — 65 — 35 — 25 — 10 �
HKD, CHKD � � 100 – 400 2, 3 600 — 100 — 65 — 35 — 22 �
KDC � 100 – 400 2, 3 600 — 200 — 100 — 65 — 22 �
LCL � 125 – 400 2, 3 600 — 200 — 200 — 100 — —
LD �, CLD �� 300 – 600 2, 3 600 — 65 — 35 — 25 — 22 �
LGE � 300 – 600 3 600 — 65 — 35 — 18 — 10
LGH � 300 – 600 3 600 — 100 — 65 — 35 — 42
LGU � 300 – 600 3 600 — 200 — 150 — 65 — 50
HLD �, CHLD �� 300 – 600 2, 3 600 — 100 — 65 — 35 — 25 �
LDC �, CLDC �� 300 – 600 2, 3 600 — 200 — 100 — 50 — 25 �
MDL �, CMDL �� 400 – 800 2, 3 600 — 65 — 50 — 25 — 22 �
HMDL �, CHMDL �� 400 – 800 2, 3 600 — 100 — 65 — 35 — 25 �
ND �, CND �� 600 – 1200 2, 3 600 — 65 — 50 — 25 — —
HND �, CHND �� 600 – 1200 2, 3 600 — 100 — 65 — 35 — —
NDC �, CNDC �� 600 – 1200 2, 3 600 — 200 — 100 — 65 — —
Integrally Fused, Current Limiting Circuit Breakers �
FB-P 15 – 100 2, 3 600 — 200 — 200 — 200 — �
LA-P 70 – 400 2, 3 600 — 200 — 200 — 200 — �
NB-P 300 – 800 2, 3 600 — 200 — 200 — 200 — �
� DC ratings apply to substantially non-inductive circuits.
� 15 and 20 amperes 1-pole switching duty rated for fluorescent applications.
� 1-, 2- and 3-pole HACR rated.
� DC rated 1-pole, 15 – 70 amperes only
� 2- and 3-pole HACR rated.
� 100% rated circuit breaker.
� Available with integral ground fault protection.
� DC rating not available with electronic trip.
� 100k based on NEMA test procedure.
� 50 ampere devices available as 2-pole only.
CAT.38.02.S.K
CAT.38.03.S.K For more
For more information
information visitwww.eatoncanada.ca
visit: us at: www.eatoncanada.ca

September 2009
Integrated Equipment Ratings - Series Combinations
Integrated Equipment Ratings - Series Combinations
Series Rated Combinations

The electrical standards of Canada provide 2 different methods of applying assemblies such as panelboards, switchboards, etc into an
electrical system:
Fully Rated: The short circuit protective devices at all levels have a rating that matches or exceeds the system available fault level.
Series Rated or Integrated Equipment Rated: The electrical standards permit the use of downstream equipment (such as moulded
case circuit breaker panelboards) with protective devices having lower interrupting ratings than the available system fault level when
protected by an upstream fully rated device. This “series” application of upstream and downstream devices must comply with CSA
standards which require that any installation supplied in this fashion makes use of devices which have been tested as a series combi-
nation.
For more information on the use of series rated combinations in electrical assemblies, please refer to Eaton’s Integrated Equipment
Ratings Application handbook, Publication number 20-1773, latest revision.
1 1

1-14
September 2009
This page is left intentionally blank. 1

1

Panelboards
Panelboards 1-16
Pow-R-Line
C Panelboards 2-1
September 2009
PRL1a
PRL1a
Product Description Product Selection

� 240V AC maximum.
� 3-phase 4-wire, 3-phase 3-wire, Table 2-1.
1-6. Base Configurations — PRL1a
1-phase 3-wire, 1-phase 2-wire. Ampere Interrupting Breaker
� 600 ampere maximum main lugs. Rating Rating Type
(kA Sym.)
� 400 ampere maximum main breaker. 240V AC
� 100 ampere maximum branch break- Main Lug Only
ers (2 Pole 125A).
100 — —
� Bolt-on branch breakers. 225 — —
� Tin plated aluminum bus or silver 400 — —
plated copper bus. 600 — —
� Factory assembled. Main Breaker

100 10 BAB
100 18 EHD/FDB
100 22 QBHW
100 65 ED
100 65 FD
100 100 EDH
100 100 HFD
225 65 ED
225 100 EDH
400 65 DK
400 65 KD
400 100 HKD
400 200 KDC
Table 1-7.
2-2. Branch Circuit Breakers — PRL1a
Bolt-on = BAB, QBHW, QBGF, QBHGF,
QBGFEP, QBHGFEP, QBAF, QBAG
Type PRL1a 12
Ampere Interrupting Breaker
Rating Rating Type
Application Description (kA Sym.)
240V AC �
� Fully rated or series rated. 15 – 30 10 DNBA (twin)
� Interrupting ratings up to 200 kA sym- 15 – 60 10 BAB
metrical. 70 10 BAB
80 – 100 10 BAB
� Suitable for use as Service Entrance 125 10 BAB (2 Pole)
Equipment, when specified on 15 – 50 � 10 QBGF �
the order. 15 – 50 � 10 QBGFEP �
15 – 20 10 QBCAF�
15 – 60 10 BAB-D �
Standards and Certifications 15 – 30 10 BAB-C �
15 – 30 10 BABRSP �
� CSA - C22.2 No. 29 15 – 60 22 QBHW
� Federal Specification W-P-115c. 70 22 QBHW
80 – 100 22 QBHW
125 22 QBHW (2 Pole)
Options and Accessories 15 – 30 22 QBHGF �
15 – 30 22 QBHGFEP �
� Refer to Page 2-29. � 1-pole breakers are rated 120V AC maximum.
� 240 volt breakers must be used on 3-phase, 3-wire, 240 volt delta systems or on the high leg of a mid-
Layout and Sizing point delta grounded system.
� 50 ampere devices are available as 2-pole only.
� Refer to Page 2-3. � GFCI for 5 mA personnel protection.
� GFP for 30 mA equipment protection.
� Combination Arc fault circuit breaker.
� HID (High Intensity Discharge) rated breaker.
� Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space.
� Solenoid operated breaker.

1-17 Panelboards
Panelboards
2-2 Pow-R-Line CCPanelboards
Pow-R-Line Panelboards
September 2009
PRL1a
PRL1a
Product Selection
Table 2-3.
1-8. Standard Catalogue Numbering
Ampere Main Number Catalogue Number

Rating Device of Branch 3Ph, 4W 1Ph, 3W 3Ph, 4W 1Ph, 3W
Type Circuits Aluminum Aluminum Copper Copper
Main Lug Only
- 18 P1aL4A1-18 P1aL1A1-18 P1aL4C1-18 P1aL1C1-24
100 - 24 P1aL4A1-24 P1aL1A1-24 P1aL4C1-24 P1aL1C1-30
- 24 P1aL4C6-24 P1aL1C6-24
21 - 30 P1aL4C6-30 P1aL1C6-30
600 - 42 P1aL4C6-42 P1aL1C6-42
- 60 P1aL4C6-60 P1aL1C6-60
- 72 P1aL4C6-72 P1aL1C6-72
- 84 P1aL4C6-84 P1aL1C6-84
Main Breaker �
15 P1aB4A1-15BAB P1aB1A1-15BAB P1aB4C1-15BAB P1aB1C1-15BAB
100 BAB 21 P1aB4A1-21BAB P1aB1A1-21BAB P1aB4C1-21BAB P1aB1C1-21BAB
27 P1aB4A1-27BAB P1aB1A1-27BAB P1aB4C1-27BAB P1aB1C1-27BAB
18 P1aB4A1-18EHD P1aB1A1-18EHD P1aB4C1-18EHD P1aB1C1-18EHD
100 EHD 24 P1aB4A1-24EHD P1aB1A1-24EHD P1aB4C1-24EHD P1aB1C1-24EHD
30 P1aB4A1-30EHD P1aB1A1-30EHD P1aB4C1-30EHD P1aB1C1-30EHD
24 P1aB4A2-24ED P1aB1A2-24ED P1aB4C2-24ED P1aB1C2-24ED
225 ED 42 P1aB4A2-42ED P1aB1A2-42ED P1aB4C2-42ED P1aB1C2-42ED
24 P1aB4A4-24DK P1aB1A4-24DK P1aB4C4-24DK P1aB1C4-24DK
400 DK 42 P1aB4A4-42DK P1aB1A4-42DK P1aB4C4-42DK P1aB1C4-42DK
Pow-R-Line 1a Catalogue Code
P1a B 4 A 4 - 42 KDC 400

Panelboard Type L - Main Lugs Only 1 - 1phase, 3 wire A - Aluminum 1 - 100 amperes - Number of Main Breaker
B - Bottom Main 3 - 3phase, 3 wire C - Copper 2 - 225 amperes - Circuits Breaker Trip
Breaker 4 - 3phase, 4 wire 4 - 400 amperes - (if selected) Rating
T - Top Main Breaker
6 - 600 amperes
� All possible combinations not shown for alternate main breakers, substitue breaker type suffix from Table 2-1.
� Add breaker trip rating to end of catalogue number.

September 2009
PRL1a PRL1a
Box Sizing and Selection

Table 2-4. PRL1a Panelboard Sizing
Assembled Circuit Breaker Panelboards
Box size and box and trim catalogue num- Mains Number of Box Dimensions
bers for all standard panelboard types are Ampere Branch (Inches) Box Trim
(Maximum) Circuit H W D Catalogue Catalogue
found in Table 2-4.. Number Number
Instructions MAIN LUGS ONLY OR MAIN LUGS WITH SUB-FEED LUGS
1. Using description of the required 18 30 20 5.75 EZB2030RC EZT2030 S or F

100 24 30 20 5.75 EZB2030RC EZT2030 S or F
panelboard, select the rating and 30 30 20 5.75 EZB2030RC EZT2030 S or F
type of main required. 42 36 20 5.75 EZB2036RC EZT2036 S or F
2. Count the total number of branch 18 30 20 5.75 EZB2030RC EZT2030 S or F
24 36 20 5.75 EZB2036RC EZT2036 S or F
circuit poles, including provisions, 30 36 20 5.75 EZB2036RC EZT2036 S or F
required in the panelboard. Do not 225 42 42 20 5.75 EZB2042RC EZT2042 S or F
count main breaker poles. Convert 60 54 20 5.75 EZB2054RC EZT2054 S or F
2- or 3-pole branch breaker to 72 60 20 5.75 EZB2060RC EZT2060 S or F
single-poles, i.e., 3-pole breaker, 84 72 20 5.75 EZB2072RC EZT2072 S or F
count as 3 poles. 24 42 20 5.75 EZB2024RC EZT2042 S or F
30 48 20 5.75 EZB2030RC EZT2048 S or F
Determine sub-feed breaker or 400 �/600 42 54 20 5.75 EZB2054RC EZT2054 S or F
through-feed lug requirements. 60 60 20 5.75 EZB2060RC EZT2060 S or F
72 72 20 5.75 EZB2072RC EZT2072 S or F
3. Select the main ampere rating 84 72 20 5.75 EZB2072RC EZT2072 S or F
section from Table 2-4. MAIN LUGS WITH THROUGH-FEED LUGS
18 30 20 5.75 EZB2030RC EZT2030 S or F
4. Select panelboard type from first 100 24 30 20 5.75 EZB2030RC EZT2030 S or F
column. 30 30 20 5.75 EZB2030RC EZT2030 S or F
42 36 20 5.75 EZB2036RC EZT2036 S or F
5. From Step #2, determine the num-
18 30 20 5.75 EZB2030RC EZT2030 S or F
ber of branch circuits in Column 2. 24 36 20 5.75 EZB2036RC EZT2036 S or F
30 36 20 5.75 EZB2036RC EZT2036 S or F
6. Read box size, box and trim
1 catalogue numbers across columns
225 42
60
42
60
20
20
5.75
5.75
EZB2042RC
EZB2060RC
EZT2042 S or F
EZT2060 S or F
2
to the right. Specify surface or flush 72 60 20 5.75 EZB2072RC EZT2072 S or F
mounting on the order. 24 48 20 5.75 EZB2048RC EZT2048 S or F
30 54 20 5.75 EZB2054RC EZT2054 S or F
Cabinets 400/600 42 60 20 5.75 EZB2060RC EZT2060 S or F
Fronts are code-gauge steel, ASA-61 light 60 72 20 5.75 EZB2072RC EZT2072 S or F
gray painted finish. 72 72 20 5.75 EZB2072RC EZT2072 S or F
MAIN LUGS WITH SURGE PROTECTION DEVICE
Boxes are code-gauge galvanized steel 18 30 20 5.75 EZB2030RC EZT2030 S or F
without knockouts. Standard depth is 100 24 30 20 5.75 EZB2030RC EZT2030 S or F
5-3/4 inches (146.1 mm). Standard width 30 30 20 5.75 EZB2030RC EZT2030 S or F
is 20 inches (508.0 mm). An optional 28- 42 36 20 5.75 EZB2036RC EZT2036 S or F
inch (711.2 mm) wide box is available. 18 30 20 5.75 EZB2030RC EZT2030 S or F
24 36 20 5.75 EZB2036RC EZT2036 S or F
Top and Bottom Gutters 30 36 20 5.75 EZB2036RC EZT2036 S or F
5-1/2 inches (139.7 mm) minimum. 225 42 42 20 5.75 EZB2042RC EZT2042 S or F
60 54 20 5.75 EZB2054RC EZT2054 S or F
72 60 20 5.75 EZB2060RC EZT2060 S or F
84 72 20 5.75 EZB2072RC EZT2072 S or F
24 48 20 5.75 EZB2048RC EZT2048 S or F
30 54 20 5.75 EZB2054RC EZT2054 S or F
400/600 42 54 20 5.75 EZB2054RC EZT2054 S or F
60 60 20 5.75 EZB2060RC EZT2060 S or F
72 72 20 5.75 EZB2072RC EZT2072 S or F
� In a Sub-Feed configuration, maximum incoming and outgoing cables are 1
per phase #500kcmil.
Through-Feed lugs are recommended for 400A applications.

September 2009
PRL1a PRL1a
Box Sizing and Selection Table 1-11.

2-5. PRL1a Panelboard Sizing
Ampere Main Breaker Number Box Box Trim
Assembled Circuit Breaker Panelboards Rating Types and Branch Cct. Dimensions Catalogue Catalogue
Position Spaces (Inches) Number Number
Box size and box and trim catalogue
H W D
numbers for all standard panelboard
types are found in Table 2-5. 100 BAB, QBHW 15, 21, 27 30 20 5.75 EZB2030RC EZT2030 S or F
(Horizontal)
Instructions 100/225 EHD, ED, EDH, 18, 24 36 20 5.75 EZB2036RC EZT2036 S or F
1. Using description of the required FD 30 42 20 5.75 EZB2042RC EZT2042 S or F
(Vertical) 42 48 20 5.75 EZB2048RC EZT2048 S or F
panelboard, select the rating and 60 60 20 5.75 EZB2060RC EZT2060 S or F
type of main required. 72, 84 72 20 5.75 EZB2072RC EZT2072 S or F
2. Count the total number of branch DK, KD, HKD, 24 48 20 5.75 EZB2048RC EZT2048 S or F
400 KDC 30 54 20 5.75 EZB2054RC EZT2054 S or F
circuit poles, including provisions, (Vertical) 42 60 20 5.75 EZB2060RC EZT2060 S or F
required in the panelboard. Do not 60, 72 72 20 5.75 EZB2072RC EZT2072 S or F
count main breaker poles. Convert MAIN BREAKER WITH THROUGH-FEED LUGS
2- or 3-pole branch breaker to
100 BAB, QBHW 15, 21, 27 30 20 5.75 EZB2030RC EZT2030 S or F
single-poles, i.e., 3-pole breaker, (Horizontal)
count as 3 poles.
100/225 EHD, HFD, FD 18 36 20 5.75 EZB2036RC EZT2036 S or F
Determine sub-feed breaker or (Vertical) 24, 30 42 20 5.75 EZB2042RC EZT2042 S or F
through-feed lug requirements. 42 54 20 5.75 EZB2054RC EZT2054 S or F
60 60 20 5.75 EZB2060RC EZT2060 S or F
3. Select the main ampere rating 72 72 20 5.75 EZB2072RC EZT2072 S or F
section from Table 2-5. DK, KD, HKD, 24 60 20 5.75 EZB2060RC EZT2060 S or F
400 KDC 30 72 20 5.75 EZB2072RC EZT2072 S or F
4. Select panelboard type from first (Vertical) 42 72 20 5.75 EZB2072RC EZT2072 S or F
column, main breaker frame from MAIN BREAKER WITH SURGE PROTECTION DEVICE
second column. 100 BAB, QBHW 15, 21, 27 42 20 5.75 EZB2042RC EZT2042 S or F
(Horizontal)
100/225 EHD, ED, EDH, 18 48 20 5.75 EZB2048RC EZT2048 S or F
ber of branch circuits in Column 3. FD 24 48 20 5.75 EZB2048RC EZT2048 S or F
2 6. Read box size, box and trim (Vertical) 30 54 20 5.75 EZB2054RC EZT2054 S or F 1
42 60 20 5.75 EZB2060RC EZT2060 S or F
catalogue numbers across columns 60 72 20 5.75 EZB2072RC EZT2072 S or F
to the right. Specify surface or flush 72 72 20 5.75 EZB2072RC EZT2072 S or F
mounting on the order. DK, KD, HKD, 24 48 20 5.75 EZB2048RC EZT2048 S or F
400 KDC 30, 42 54 20 5.75 EZB2054RC EZT2054 S or F
Cabinets (Vertical) 60 90 20 5.75 EZB2090RC EZT2090 S or F
Fronts are code-gauge steel, ASA-61 72 90 20 5.75 EZB2090RC EZT2090 S or F
light gray painted finish. 1-12. Metric box dimensions:
Table 2-6.
Boxes are code-gauge galvanized steel Box Catalogue Dimensions in mm
without knockouts. Standard depth is 5- Number Height Width Depth
3/4 inches (146.1 mm). Standard width is
EZB2030RC 762 508.0 146
20 inches (508.0 mm). An optional 28- EZB2036RC 914 508.0 146
inch (711.2 mm) wide box is available. EZB2042RC 1067 508.0 146
EZB2048RC 1219 508.0 146
Top and Bottom Gutters EZB2054RC 1372 508.0 146
5-1/2 inches (139.7 mm) minimum. EZB2060RC 1524 508.0 146
EZB2072RC 1828 508.0 146
EZB2090RC 2286 508.0 146

2-5
September 2009
PRL2a

� 600Y/347 V AC.
� 480Y/277V AC . Table 2-7.
1-13. Base Configuration — PRL2a
� 125V AC Ampere Interrupting Rating Breaker
� 3-phase 4-wire Rating (kA Symmetrical) Type
� 1-phase 3-wire, 1-phase 2-wire.� 240V AC 480Y/277V AC 600Y/347V AC 125/250V DC
� 3-phase 3-wire. � Main Lug Only

100 — — — — —
� 600 ampere maximum main lugs.
225 — — — — —
� 400 ampere maximum main breaker. 400 — — — — —
� 100 ampere maximum branch break- 600 — — — — —
ers. Main Breaker
� Bolt-on branch breakers. 100 65 14 — 14 GHB
100 65 14 10 14 GBH
� Tin plated aluminum bus or silver 100 18 14 — 10 EHD
plated copper bus.
100 65 35 18 10 FD
� Factory assembled. 100 18 14 14 10 FDB
100 100 65 25 22 HFD
100 200 100 35 22 FDC
225 65 — — — ED
225 18 14 14 10 FDB
225 65 35 18 10 FD
225 100 65 25 22 HFD
225 200 100 35 22 FDC
250 65 35 18 10 JD
250 100 65 25 22 HJD
250 200 100 35 22 JDC
400 65 35 25 10 KD
400 100 65 35 22 HKD
400 200 100 65 22 KDC
1 2
Table 1-14.
Ampere Interrupting Rating Breaker
Type PRL2a Rating (kA Symmetrical) Type
240V AC� 480Y/277V AC 600Y/347V AC 125/250V DC
Application Description 15 – 60 65 14 — 14 GHB �
15 – 60 65 14 10 14 GBH �
� Fully rated or series rated. 70 – 100 65 14 — 14 GHB �
� Interrupting ratings up to 200 kA sym- 70 – 100 65 14 10 14 GBH �
metrical. 15 – 30 65 14 — — GHQRSP ��
15 – 60 — 14 — — GHBGFEP��
� Suitable for use as Service Entrance
15 – 20 — 14 — — GHBHID ��
Equipment, when specified on
Provision — — — — —
the order.
� Interrupting ratings in this column are applicable to 120V AC for 1-pole breakers.
� At 480V, must be used on 480Y/277V grounded wye systems only.
Standards and Certifications � Solenoid operated breaker.
� GFP for 30 mA equipment protection. Requires 2-pole spaces. 277V AC only.
� CSA C22.2 No. 29 � HID (High Intensity Discharge) rated breaker.
� Federal Specification W-P-115c. � 240V AC maximum rating for these systems.
Options and Accessories

� Refer to Page 2-29.
Layout and Sizing

CAT.38.03.S.K For more information

For more visit us at:
information www.eatoncanada.ca
visit: www.eatoncanada.ca CAT.38.02.S.K
2-6 Pow-R-Line C Panelboards 1-21
September 2009
PRL2a PRL2a
Product Selection
Table 2-9.
1-15. Standard Catalogue Numbering
Ampere Main Number Catalogue Number
Rating Device of Branch 3Ph, 4W 1Ph, 3W 3Ph, 4W 1Ph, 3W
Type Circuits Aluminum Aluminum Copper Copper
Main Lug Only
18 P2aL4A1-18 - P2aL4C1-18 -
100 24 P2aL4A1-24 - P2aL4C1-24 -
30 P2aL4A1-30 - P2aL4C1-30 -
42 P2aL4A1-42 - P2aL4C1-42 -
24 P2aL4A2-24 - P2aL4C2-24 -
30 P2aL4A2-30 - P2aL4C2-30 -
42 P2aL4A2-42 - P2aL4C2-42 -
225 60 P2aL4A2-60 - P2aL4C2-60 -
72 P1aL4A2-72 - P2aL4C2-72 -
24 P2aL4A4-24 - P2aL4C4-24 -
30 P2aL4A4-30 - P2aL4C4-30 -
400 42 P2aL4A4-42 - P2aL4C4-42 -
60 P2aL4A4-60 - P2aL4C4-60 -
72 P2aL4A4-72 - P2aL4C4-72 -
24 - - P2aL4C6-24 -
30 - - P2aL4C6-30 -
600 42 - - P2aL4C6-42 -
60 - - P2aL4C6-60 -
2 72 - - P2aL4C6-72 -
1
Main Breaker �
15 P2aB4A1-15GBH - P2aB4C1-15GBH -
100 GBH 21 P2aB4A1-21GBH - P2aB4C1-21GBH -
27 P2aB4A1-27GBH - P2aB4C1-27GBH -
18 P2aB4A1-18FDB - P2aB4C1-18FDB -
100 FDB 24 P2aB4A1-24FDB - P2aB4C1-24FDB -
225 FDB 42 P2aB4A2-42FDB - P2aB4C2-42FDB -
24 P2aB4A4-24KD - P2aB4C4-24KD -
30 P2aB4A4-30KD - P2aB4C4-30KD -
400 KD 42 P2aB4A4-42KD - P2aB4C4-42KD -
60 P2aB4A4-60KD - P2aB4C4-60KD -
72 P2aB4A4-72KD - P2aB4C4-72KD -
P2a B 4 A 4 - 42 KDC 400

Panelboard Type L - Main Lugs Only 1 - 1phase, 3 wire A - Aluminum 1 - 100 amperes - Number of Main Breaker
B - Bottom Main 3 - 3phase, 3 wire C - Copper 2 - 225 amperes - Circuits Breaker Trip
T - Top Main Breaker 6 - 600 amperes
� All possible combinations not shown. For alternate main breakers, substitue breaker type suffix from Table 2-7.
� Add breaker trip rating to end of catalogue number.
CAT.38.02.S.K
CAT.38.03.S.K For more
For moreinformation
informationvisit us at:www.eatoncanada.ca
visit: www.eatoncanada.ca
September 2009
PRL2a PRL2a
Box Sizing and Selection Table 2-10.

1-16. PRL2a Panelboard Sizing
Main Lugs Only or Main Lugs with Sub-Feed Lugs
Assembled Circuit Breaker Panelboards Mains Ampere Number of Box Dimensions Box Trim
Box size and box and trim catalogue num- Rating Branch Circuit Inches Catalogue Catalogue
bers for all standard panelboard types are Poles H W D Number Number
found in Table 2-10 and 2-11. 100 Amp Main Lugs 18, 24, 30 30 20 5-3/4 EZB2030RC EZT2030 S or F
42 36 20 5-3/4 EZB2036RC EZT2036 S or F
Instructions
225 Amp Main Lugs 18 30 20 5-3/4 EZB2030RC EZT2030 S or F
1. Select the rating and types of mains 24, 30 36 20 5-3/4 EZB2036RC EZT2036 S or F
required from Tables. 42 42 20 5-3/4 EZB2042RC EZT2042 S or F
60 54 20 5-3/4 EZB2054RC EZT2054 S or F
2. Count the total number of branch 72 60 20 5-3/4 EZB2060RC EZT2060 S or F
circuit poles (including spaces) 84 72 20 5-3/4 EZB2072RC EZT2072 S or F
required in the panelboard. Do not 400/600 Amp Main 24 42 20 5-3/4 EZB2042RC EZT2042 S or F
count main breaker poles. Convert 2 Lugs 30 48 20 5-3/4 EZB2048RC EZT2048 S or F
or 3 pole branch breakers to single 42 54 20 5-3/4 EZB2054RC EZT2054 S or F
poles, i.e., 3-pole breaker, count as 3 60 60 20 5-3/4 EZB2060RC EZT2060 S or F
72, 84 72 20 5-3/4 EZB2072RC EZT2072 S or F
poles. (140 amps per connector max-
imum). Main Lugs with Through-Feed Lugs
100 Amp Main Lugs 18, 24, 30 30 20 5-3/4 EZB2030RC EZT2030 S or F
3. Using the correct table, type of 42 36 20 5-3/4 EZB2036RC EZT2036 S or F
mains and ampere rating per step 1 225 Amp Main Lugs 18, 24 36 20 5-3/4 EZB2036RC EZT2036 S or F
above, find total on the table, use 30 42 20 5-3/4 EZB2042RC EZT2042 S or F
the next higher number. 42 48 20 5-3/4 EZB2048RC EZT2048 S or F
60 60 20 5-3/4 EZB2060RC EZT2060 S or F
4. Read box size, box and trim 72 72 20 5-3/4 EZB2072RC EZT2072 S or F
catalogue numbers across column to 400/600 Amp Main 24 48 20 5-3/4 EZB2048RC EZT2048 S or F
the right. On trim catalogue num- Lugs 30 54 20 5-3/4 EZB2054RC EZT2054 S or F
bers, specify surface or flush mount- 42 60 20 5-3/4 EZB2060RC EZT2060 S or F
ing on the order. 60, 72 72 20 5-3/4 EZB2072RC EZT2072 S or F
Cabinets
1 Fronts are code-gauge steel, ASA-61 light Table
Table 1-17.
2-11. PRL2a Panelboard Sizing 2
gray painted finish.
Main Breaker Number of Box Dimensions Box Trim
Boxes are code-gauge galvanized steel Branch Circuit Inches Catalogue Catalogue
without knockouts. Standard depth is Ampere Rating Type Poles H W D Number Number
5-3/4 inches (146.1 mm). Standard width 100 GBH, GHB � 15, 21, 27 30 20 5-3/4 EZB2030RC EZT2030 S or F
is 20 inches (508.0 mm). (horizontal)
100/225 FDB, FD, 18, 24 36 20 5-3/4 EZB2036RC EZT2036 S or F
Top and Bottom Gutters HFD, FDC 30 42 20 5-3/4 EZB2042RC EZT2042 S or F
5-1/2 inches (139.7 mm) minimum. EHD � 42 48 20 5-3/4 EZB2048RC EZT2048 S or F
(vertical) 60 60 20 5-3/4 EZB2060RC EZT2060 S or F
72, 84 72 20 5-3/4 EZB2072RC EZT2072 S or F
400 KD 24 48 20 5-3/4 EZB2048RC EZT2048 S or F
HKD 30 54 20 5-3/4 EZB2054RC EZT2054 S or F
KDC 42 60 20 5-3/4 EZB2060RC EZT2060 S or F
Table 2-12.
1-18. Metric box dimensions
(vertical) 60, 72 72 20 5-3/4 EZB2072RC EZT2072 S or F
Box Dimensions in mm Main Breaker with Through-Feed Lugs
Catalogue Height Width Depth
Number 100 GBH, GHB � 15, 21, 27 30 20 5-3/4 EZB2030RC EZT2030 S or F
(horizontal)
EZB2030RC 762 508 146 100/225 FDB, FD, 18, 24 36 20 5-3/4 EZB2036RC EZT2036 S or F
EZB2036RC 914 508 146 HFD, FDC 30 42 20 5-3/4 EZB2042RC EZT2042 S or F
EZB2042RC 1067 508 146 EHD � 42 48 20 5-3/4 EZB2048RC EZT2048 S or F
EZB2048RC 1219 508 146 (vertical) 60 60 20 5-3/4 EZB2060RC EZT2060 S or F
EZB2054RC 1372 508 146 72 72 20 5-3/4 EZB2072RC EZT2072 S or F
EZB2060RC 1524 508 146
EZB2072RC 1828 508 146 400 KD 24 60 20 5-3/4 EZB2060RC EZT2060 S or F
HKD, KDC 30 72 20 5-3/4 EZB2072RC EZT2072 S or F
(vertical) 42 72 20 5-3/4 EZB2072RC EZT2072 S or F
� In Sub-Feed configuration, maximum incoming and outgoing cables are 1 per phase #500kcmil.
Through-Feed lugs are recommended for 400A applications.

September 2009
PRL3a PRL3a

� 600V AC maximum (250V DC). Table 2-13.
1-19. Base Configurations — PRL3a
� 3-phase 4-wire, 3-phase 3-wire, Ampere Interrupting Rating (kA Symmetrical) Breaker
1-phase 3-wire, 1-phase 2-wire. Rating 240V AC 480V AC 600V AC 250V DC Type
� 600 ampere maximum main lugs. Main Lug Only
� 600 ampere maximum main breaker. 100 — — — — —
� 225 ampere maximum branch break- 250 — — — — —
ers. 400 — — — — —
600 — — — — —
� Bolt-on branch breakers.
Main Breaker
� Factory assembled. 100 18 14 — 10 EHD
100 18 14 14 10 FDB
100 65 — — — ED
100 100 — — — EDH
100 65 35 18 10 FD
100 100 65 25 22 HFD
100 200 100 35 22 FDC
225 65 — — — ED
225 100 — — — EDH
225 200 — — — EDC
225 65 35 18 10 FD
225 100 65 25 22 HFD
225 200 100 35 22 FDC
250 65 35 18 10 JD
250 100 65 25 22 HJD
250 200 100 35 22 JDC
400 65 — — 10 DK
400 65 35 25 10 KD
400 100 65 35 22 HKD
Type PRL3a 400 200 100 65 22 KDC
2 Application Description
600
600
65
100
35
65
18
35
22
42
LGE
LGH 1
� Lighting and appliance branch
panelboard or power distribution panel-
board.
� Fully rated or series rated.
� Interrupting ratings up to 200 kA sym-
metrical.
� Suitable for use as Service Entrance
Equipment, when specified on
the order.
Standards and Certification

� CSA C22.2 No. 29
� Federal Specification W-P-115c.

Layout and Sizing

P3a B 4 A 4 - 21 KD 400
Panelboard Type L - Main Lugs Only 1 - 1phase, 3 wire A - Aluminum 1 - 100 amperes - Feeder Main Breaker
B - Bottom Main 3 - 3phase, 3 wire C - Copper 2 - 225 amperes - Breaker Breaker Trip
Breaker 4 - 3phase, 4 wire 4 - 400 amperes - x-Space (if selected) Rating
T - Top Main Breaker -
6 - 600 amperes

September 2009

Table 2-14.
Ampere Interrupting Rating (kA Symmetrical) Breaker
Rating 240V AC 480V AC 600V AC 250V DC Type
15 – 30 10� — — — DNBA (Twin)

15 – 60 10 �� — — — BAB
15 – 60 10 — — — BAB-H
70 10 �� — — — BAB
70 10 — — — BAB-H
80 – 100 10 �� — — — BAB
80 – 100 10 — — — BAB-H
15 – 50 � 10 �� — — — QBGF
15 – 50 � 10 �� — — — QBGFEP
15 – 50 � 10 �� — — — GFCBB
15 – 20 10 � — — — QBCAF �
15 – 60 10 �� — — — BAB-D �
15 – 30 10 �� — — — BAB-C �
15 – 30 10 � — — — BABRSP �
15 – 60 22 �� — — — QBHW
15 – 60 22 — — — QBHW-H
70 22 �� — — — QBHW
70 22 — — — QBHW-H
80 – 100 22 �� — — — QBHW
80 – 100 22 — — — QBHW-H
15 – 30 22 — — — QBHGF
15 – 30 22 — — — QBHGFEP
15 – 20 65 14 �� — — GHQ
15 – 60 65 14 �� — 14 GHB
15 – 60 65 14 �� 10 �� 14 GBH
70 – 100 65 14 �� — 14 GHB
70 – 100 65 14 �� 10 �� 14 GBH
15 – 30 65 14 �� — 14 GHQRSP �
15 – 60 — 14 �� — — GHBGFEP
15 – 20 — 14 �� — — GHBHID �
15 – 60 18 � 14 � — 10 EHD
70 – 100 18 � 14 � — 10 EHD
1 15 – 60 18 14 14 10 FDB 2
15 – 150 — — 14 — FDB
70 – 100 18 14 14 10 FDB
110 – 150 18 14 14 10 FDB
15 – 60 65 � 35 � 18 10 FD
15 – 150 — — 18 — FD
70 – 100 65 � 35 � 18 10 FD
110 – 225 65 � 25 18 10 FD �
15 – 60 100 � 65 � 25 22 HFD
70 – 100 100 � 65 � 25 22 HFD
110 – 225 100 � 65 25 22 HFD �
15 – 60 200 100 35 22 FDC
70 – 100 200 100 35 22 FDC
110 – 225 200 100 35 22 FDC �
100 – 225 65 — — — ED �
100 – 225 100 — — — EDH �
100 – 225 200 — — — EDC �
100 – 225 65 35 18 — FDE322533 LS �
100 – 225 65 35 18 — FDE322532 LSI �
60 – 150 65 35 18 — FDE316033 LS �
60 – 150 65 35 18 — FDE316032 LSI �
15 – 80 65 35 18 — FDE308033 LS �
15 – 80 65 35 18 — FDE308032 LSI �
100 – 225 100 65 25 — HFDE322533 LS �
100 – 225 100 65 25 — HFDE322532 LSI �
60 – 150 100 65 25 — HFDE316033 LS �
60 – 150 100 65 25 — HFDE316032 LSI �
15 – 80 100 65 25 — HFDE308033 LS �
15 – 80 100 65 25 — HFDE308032 LSI �
� 1-pole breaker rated 120V AC.
� 2-pole breaker rated 120/240V AC.
� Combination Arc fault circuit breaker.
� Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space.
� 1-pole breaker rated 277V AC.
� For use on 480Y/277V systems only.
� AIC rating for 2- and 3-pole breakers only.
� Maximum of six breakers per panel, 175 – 225 amperes.
� 1-Pole breaker rated 347V AC.
� For use on 600Y/347V systems only
� 3-Pole only

September 2009
PRL3a PRL3a
Panel Layout Instructions Poles BAB, QBHW,

Table 2-15.
1-21. Box Tabulation — PRL3a
1. Select: BABRSP “X” Box Height Box Trim
6 - 3X
Units Inches mm Catalogue Catalogue
12 - 5X GHB,
a. Required mains (lugs or breaker). Number Number �
18 - 8X GBH
b. Neutral where required. 250 – 400 Amperes
24 - 10X
� 23X 48 1219.2 EZB2048RC EZT2048S or F
c. Branch circuits as required. 30 - 13X
31X 60 1524.0 EZB2060RC EZT2060S or F
36 - 15X 40X 72 1828.8 EZB2072RC EZT2072S or F
2. Layout panel as shown in 42 - 18X
Figure 1-4, using appropriate 600 Amperes
“X” dimensions. ED, EDH, EDC, 23X 48 1219.2 EZB2048RC EZTV2048S or F
1X EHD, FDB, FD, 31X 60 1524.0 EZB2060RC EZTV2060S or F
3. Using total X units (panel height) find 1-Pole 1-Pole HFD, FDC 40X 72 1828.8 EZB2072RC EZTV2072S or F
box height in inches (mm) and box 2-Pole 2-Pole 2X 150A Max. Per � 600 ampere panels are optionally available with
catalogue number from Table 2-15. Branch Breaker 28-inch (610 mm) wide box. Consult factory for
1-Pole 3X (300A Max. Per
(When total X units come out to an availability.
2-Pole 3-Pole Connector)
uneven number, use next highest
number; i.e., if total X comes out Cabinets
25X, use 31X.) Fronts are code-gauge steel, ASA-61 light
2X ED, EDH, EDC gray painted finish.
2-Pole FD, HFD, FDC
Layout Example 2- or 3-Pole ��
3X Boxes are code-gauge galvanized steel
1. Description of Panel Type PRL3a 3- (175 - 225A)
3-Pole without knockouts. Standard
phase, 4-wire, 120/208V AC flush Neutral 5X 250A-400A depth is 5-3/4 inches (146.1 mm).
mounting. Panel to have short circuit Section 8X 600A
rating of 22,000 symmetrical Standard widths are:
5X 250A
amperes. Main breaker 400 Main 20-inch (508.0 mm) 100 – 600 amperes.
8X 400-600A
amperes, 3-pole, bottom mounting. Lug
Branch circuits bolt-on as follows: Section
Main Hori- 2X EHD, FDB, FD, Standard Depth
12 – 20 ampere 1-pole QBHW Breaker zontal 2-Pole HFD, FDC 5-3/4 inches (146.1 mm).
Section Mount-
2 1 – 200 ampere 3-pole ED
1 – 225 ampere 3-pole ED
ing
3X
3-Pole
ED, EDH, EDC
�� Top and Bottom Gutters 1
Vertical 7X EHD, FDB, FD, 5-1/2 inches (139.7 mm) minimum.
2 – 125 ampere 3-pole ED Mount- HFD, FDC, ED,
ing EDH, EDC Side Gutters
�
2. Layout Information from 4 inches (101.6 mm) minimum.
Figure 1-4: 9X FCL, FB-P
�
a. 400 ampere Neutral . . . . . = 5X 14X JD
b. 12-poles of QBHW . . . . . . = 5X HJD, JDC
c. Two 3-pole ED break ers . . . = 6X 14X DK, KD

HKD, KDC
d. Two 3-Pole ED break ers . . . = 3X 18X LGE, LGH
Main break ers 40 0 amperes
Visor 6X 100-200kA
e. 3-pole DK . . . . . . . . . . . . . .= 15X Series 8X 250-400kA
Total Height. . . . . . . . . . . . = 34X TVSS
3. From Table 2-15: Figure 1-4.

2-1. PRL3a Layout
� GHB and GBH breakers cannot be mixed on
a. 34X Height (use 40X box) same connector as BAB, QBHW and BABRSP.
� Maximum of six breakers per panel.
b. Box Height . . . . . . . . . . 72 inches � If optional terminal kit 3TA225FDK is required,
(1828.8 mm) must use 28-inch (711.2 mm) box.
c. Box Catalogue Number . . . . . . . . . � Horizontal mounted 15 – 150 ampere main
EZB2072RC breakers EHD, FDB, FD, HFD and FDC, will
be furnished as branch breaker construction.
Branch breakers 1-, 2- or 3-pole as required,
may be located opposite these main breakers.

September 2009
PRL3a PRL4
Type PRL4
Type PRL4B Circuit Breaker Panelboard Type PRL4F Fusible Panelboard
Product Description Application Description

� 600V AC maximum (250V DC). � Power distribution panelboard.
� 3-phase 4-wire, 3-phase 3-wire, � Fully rated or series rated.
1-phase 3-wire, 1-phase 2-wire. � Interrupting ratings up to 200 kA sym-
� PRL4B circuit breaker panelboard. metrical.
� PRL4F fusible switch panelboard. Suitable for use as Service Entrance
� 1200 ampere maximum mains. Equipment, when specified on
the order.
� 1200 ampere maximum branch
1 devices. 2
� Bolt-on branch devices.
� Factory assembled.
Standards and Certifications

� CSA C22.2 No.29
� Federal Specification W-P-115c.

Layout and Sizing

� PRL4B — R efer to Pages 2-16.
through 2-18.
� PRL4F — R efer to Pages 2-19.
through 2-21.
Pow-R-Line 4 Catalogue Code
P4 B 4 A 4 - 27 KD 400
Panelboard Type L - Main Lugs Only 1 - 1phase, 3 wire A - Aluminum 1 - 100 amperes - Feeder Breaker Main Breaker
B - Bottom Main 3 - 3phase, 3 wire C - Copper 2 - 225 amperes - X-Space Breaker Trip
T - Top Main Breaker 6 - 600 amperes
S - Main Switch 8 - 800 amperes
12 - 1200 amperes

September 2009
PRL4 PRL4
Product Selection
Table 1-22.
2-16. Base Configuration — PRL4 Main Lugs and Main Breakers
Main Lug Only

250 — — — — —
400 — — — — —
600 — — — — —
800 — — — — —
1200 — — — — —
Main Breaker
250 65 35 18 10 JD
250 100 65 25 22 HJD
250 200 100 35 22 JDC
250 200 200 — — LCL
400 65 — — 10 DK
400 65 35 25 10 KD
400 65 35 25 — CKD ��
400 100 65 35 22 HKD
400 100 65 35 — CHKD ��
400 200 100 65 22 KDC
400 200 200 — — LCL
400 200 200 200 — LA-P
600 65 35 18 10 LGE
600 100 65 35 42 LGH
600 200 100 65 — LGU
600 65 35 25 22 LD
600 65 35 25 — CLD �
600 100 65 35 25 HLD
600 100 65 35 — CHLD �
600 200 100 50 25 LDC
2 600 200 100 50 — CLDC � 1
800 65 50 25 22 MDL
800 100 65 35 25 HMDL
800 65 50 25 — CMDL �
800 100 65 35 — CHMDL �
800 200 200 200 — NB-P
800 65 50 25 — ND
800 100 65 35 — HND
800 200 100 50 — NDC
800 65 50 25 — CND ��
800 100 65 35 — CHND ��
800 200 100 50 — CNDC ��
1200 65 50 25 — ND
1200 100 65 35 — HND
1200 200 100 65 — NDC
1200 65 50 25 — CND ��
1200 100 65 35 — CHND ��
1200 200 100 65 — CNDC ��
� 100% rated breaker. Requires copper bus.
� Breaker only available in 3-pole frame.
� Requires 44-inch (1117.6 mm) wide box.
Table 2-17.
1-23. Base Configuration — PRL4 Main Fusible Switches
Ampere Interrupting Rating (kA Symmetrical)
Rating 240V AC 480V AC / 600V AC Device Type
Main Fusible Switch 240V AC, 250V DC ��
200 See Table 2-20 FDPB
400 FDPW
600 � FDPW
800 � FDPW
1200 � FDPW
Main Fusible Switch 600V AC ��
200 See Table 2-20 FDPB
400 FDPW
600 � FDPW
800 � FDPW
1200 � FDPW
� Fuses not included. Specify required fuse clips on all switches.
� Class J Fuse provisions are applicable only to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 and below.
� No DC rating on 600, 800 and 1200 ampere switches .

2-13
Pow-R-Line
Pow-R-LineC Panelboards
C Panelboards
September 2009
PRL4
PRL4
1-24. Branch Devices — PRL4

Table 2-18
15 – 30 10� — — — DNBA (Twin)

15 – 60 10 �� — — — BAB
15 – 60 10 — — — BAB-H
70 – 100 10 �� — — — BAB
70 – 100 10 — — — BAB-H
15 – 50 � 10 �� — — — QBGF
15 – 60 22 �� — — — QBHW
15 – 60 22 — — — QBHW-H
70 – 100 22 �� — — — QBHW
70 – 100 22 — — — QBHW-H
15 – 30 22 �� — — — QBHGF
15 – 60 65 � 14 � — 14 GHB �
70 – 100 65 � 14 � — 14 GHB �
15 – 60 65 � 14 � 10 � 14 GBH �
70 – 100 65 � 14 � 10 � 14 GBH �
15 – 60 18 � 14 � — 10 EHD
70 – 100 18 � 14 � — 10 EHD
15 – 60 18 14 14 10 FDB
70 – 100 18 14 14 10 FDB
110 – 150 18 14 14 10 FDB
15 – 60 65 � 35 � 18 10 FD
70 – 100 65 � 35 � 18 10 FD
110 – 225 65 � 35 18 10 FD
15 – 60 100 � 65 � 25 22 HFD
70 – 100 100 � 65 � 25 22 HFD
110 – 225 100 � 65 25 22 HFD
15 – 60 200 100 35 22 FDC
70 – 100 200 100 35 22 FDC
110 – 225 200 100 35 22 FDC
15 – 100 200 150 — — FCL
1 100 – 225 65 — — — ED 2
100 – 225 100 — — — EDH
100 – 225 200 — — — EDC
100-225 65 35 18 — FDE322533 LS�
100-225 65 35 18 — FDE322532 LSI�
100-225 65 35 18 — FDE322535 LSG�
100-225 65 35 18 — FDE322536 LSIG�
60-150 65 35 18 — FDE316033 LS�
60-150 65 35 18 — FDE316032 LSI�
60-150 65 35 18 — FDE316035 LSG�
60-150 65 35 18 — FDE316036 LSIG�
15-80 65 35 18 — FDE308033 LS�
15-80 65 35 18 — FDE308032 LSI�
15-80 65 35 18 — FDE308035 LSG�
15-80 65 35 18 — FDE308036 LSIG�
100-225 100 65 25 — HFDE322533 LS�
100-225 100 65 25 — HFDE322532 LSI�
100-225 100 65 25 — HFDE322535 LSG�
100-225 100 65 25 — HFDE322536 LSIG�
60-150 100 65 25 — HFDE316033�
60-150 100 65 25 — HFDE316032�
60-150 100 65 25 — HFDE316035�
60-150 100 65 25 — HFDE316036�
15-80 100 65 25 — HFDE308033�
15-80 100 65 25 — HFDE308032�
15-80 100 65 25 — HFDE308035�
15-80 100 65 25 — HFDE308036�
Ground available in PRL4 panels only.
Ammeter DigiView DigiView Ammeter (PRL4 only)
� For use on 3ph, 3w or 3ph, 4w only.

� 1-pole breakers rated 120V AC.
� 2-pole breakers rated 120/240V AC.
� 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.
� Available in single branch mounting only.
� 1-pole breakers rated at 347V AC.

information www.eatoncanada.ca
visit: www.eatoncanada.ca CAT.38.02.S.K
2-14 Pow-R-Line
Pow-R-Line C C Panelboards
Panelboards
September 2009
PRL4
PRL4
Table 1-25.
2-18 Branch Devices — PRL4 (Continued)
Ampere Interrupting Rating (kA Symmetrical) Device
70 – 225 65 35 18 10 JD
250 65 35 18 10 JD
70 – 225 100 65 25 22 HJD
250 100 65 25 22 HJD
70 – 225 200 100 35 22 JDC
250 200 100 35 22 JDC
125 – 250 200 200 — — LCL
250 – 400 65 — — 10 DK
100 – 400 65 35 25 10 KD
100 – 400 65 35 25 — CKD ��
100 – 400 100 65 35 22 HKD
100 – 400 100 65 35 — CHKD ��
100 – 400 200 100 65 22 KDC
200 – 400 200 200 — — LCL
300 – 600 65 35 18 10 LGE
300 – 600 100 65 35 42 LGH
300 – 600 200 100 65 — LGU
300 – 600 65 35 25 22 LD
300 – 600 65 35 25 — CLD �
300 – 600 100 65 35 25 HLD
300 – 600 100 65 35 — CHLD �
300 – 600 200 100 50 25 LDC
300 – 600 200 100 50 25 CLDC �
400 – 800 65 50 25 22 MDL
400 – 800 100 65 35 25 HMDL
400 – 800 65 50 25 — CMDL �
400 – 800 100 65 35 — CHMDL �
400 – 800 65 50 25 — ND
2 400 – 800
400 – 800
100
200
65
100
35
65
—
—
HND
NDC
1
400 – 800 65 50 25 — CND ��
400 – 800 100 65 35 — CHND ��
400 – 800 200 100 65 — CNDC ��
600 – 1200 65 50 25 — ND
600 – 1200 100 65 35 — HND
600 – 1200 200 100 65 — NDC
600 – 1200 65 50 25 — CND ��
600 – 1200 100 65 35 — CHND ��
600 – 1200 200 100 65 — CNDC ��
Integrally Fused, Current Limiting Circuit Breaker
15 – 100 200 200 200 � FB-P
125 – 225 200 200 200 � LA-P
250 – 400 200 200 200 � LA-P
400 – 600 200 200 200 � NB-P
700 – 800 200 200 200 � NB-P
� For use on 3ph, 3w or 3ph, 4w only.
� 2-pole breakers rated 120/240V AC.
� 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.
� Available in single branch mounting only.
� 1-pole breakers rated at 347V AC.

1-30 Pow-R-Line C Panelboards 2-15
September 2009
1-25.
Table 2-19.
Fusible Switches 240V AC, 250V DC �
30/30 � See Table 2-20 FDPW-Twin
60/60 � FDPW-Twin
100/100 � FDPW-Twin
200/200 FDPB-Twin
200 FDPB-Single
400 See Table 2-20 FDPW-Single
600 � FDPW-Single
800 � FDPW-Single
1200 � FDPW-Single
Fusible Switches 600V AC �

30/30 � See Table 2-20 FDPW-Twin
60/60 � FDPW-Twin
100/100 � FDPW-Twin
200/200 � FDPB-Twin
200 FDPB-Single
400 See Table 2-20 FDPW-Single
600 � FDPW-Single
800 � FDPW-Single
1200 � FDPW-Single
Table 1-26.
Table 1-26.
1-26. FDPW and FDPB Switch Ratings,
Table 2-20.
240 or 600V AC
Ampere Fuse Short Circuit
Rating Class Ratings
Used (Sym. Amperes)
30 – 100 R, J � 200,000
1
200 Single
200 Twin
R, J �
R �, J �, T
200,000
200,000 2
400, 600 � R �, J �, T 200,000
800, 1200 � L 200,000
� 100% rated breaker.
� Requires 44-inch (1117.6 mm) wide box.
� 100,000 AIC based on NEMA test procedure.
� Fuses not included. Specify required fuse clips on all switches. For T fuse clips, specify as an option (T fuse clips not available for
200/200 twin switches).
� When branches of a twin unit are of different ampere ratings, as a 30 – 60 twin unit and layout as a 60 – 60 twin unit;
when a 60 – 100 twin unit layout as a 100 – 100 twin unit.
� No DC rating on 600, 800 and 1200 ampere switches.
� Twin 200 ampere switches are not available with Class R fuse clips at 600 volts.
� No DC rating on 600, 800 and 1200 ampere switches.
� Class J fuse provisions are applicable to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 volts and below.
� Twin 200 ampere switches are not available with Class R fuse clips at 600 volts.
� When shunt trip is required, 400 – 600 ampere switches used with Class R fuses are rated 100,000 AIC.

information visit: www.eatoncanada.ca
www.eatoncanada.ca CAT.38.02.S.K
September 2009
PRL4 PRL4
Layout and Sizing — PRL4B * = Space available for branch devices. For device sizing,
see Figure 2-4 on Page 2-18..
Main Lug (MLO), Main Breaker, Neutral, Through-Feed (TFL) and
Sub-Feed Lug (SFL) “X” Space Requirements. (For other config- • = Blank means no bus under cover, to meet cable
urations not shown, refer to Eaton.) bending space requirements.
Standard Main Lug, Through-Feed and Sub-Feed Lugs� Main Breaker with Neutral (when required)
(500 kcmil Maximum) (500 kcmil Maximum) �
MLO, SFL MLO, TFL
Main Breaker
N N N N
10X 10X 7X 16X
250A�, 400A�, 250A, 400A, Main Breaker

600A�, 800A 600A, 800A
* *
* *
7X Through- *
Feed Lugs
3Ph 4W, 3Ph 3W 3Ph 4W 3Ph 3W 3Ph 4W,

3Ph 3W
800A Vertically Mtd. MDL Main Breaker only in 24-inch (609.6 mm) wide box.
Available with 38X and 50X Panel Height only.
MLO MLO, TFL
Blank
2X
N N N
12X 12X 7X
Main Breaker
1200A 1200A Main Breaker
2
38-inch
(965.2 mm) * *
38-inch
(965.2 mm) *
1
Minimum Minimum *
Width 2X Blank 7X Through- Width 2X Blank
2X Blank
Feed Lugs
3Ph 4W, 3Ph 3W 3Ph 4W 3Ph 3W
Optional Main Lugs, Through-Feed and Sub-Feed Lugs� (750 kcmil Maximum)
MLO, SFL MLO, TFL
N N
20X 20X 13X 13X
250A�, 400A�, 400A, 600A,

600A�, 800A 800A
* * * *
Blank 9X Through- Blank 9X Through-
3X Feed Lugs 3X Feed Lugs
3Ph 4W 3Ph 3W
MLO MLO, TFL
N N
20X 20X 15X 15X
1200A 1200A
38-inch 38-inch
(965.2 mm) * * (965.2 mm) * *
Minimum Minimum
Width 5X Blank 11X Through- Width 5X Blank 11X Through-
Feed Lugs Feed Lugs
3Ph 4W 3Ph 3W
1-5. PRL4B Layout

Figure 2-2.
� Sub-Feed lugs are available 250 – 600 amperes. For 600 ampere use 1200 ampere space.
� 750kcmil lugs available on some Main Breaker arrangements.
Consult Eaton.

September 2009
PRL4 PRL4
Panel Layout and Dimensions Layout Example

To determine the dimensions of a given � 1 – PRL4B panelboard, 600Y/347V, 20A/1P 20A/1P 1X
panelboard enclosure, make a layout 3-phase 4-wire 25 kA, 800 amperes, 20A/1P 20A/1P 1X
sketch by fitting together the main, main lug, consisting of:
20A/1P 20A/1P 1X
branch and lug modules according to the � 12 – 20A/1P HFD
appropriate tables in the layout guide. 20A/1P 20A/1P 1X
� 2 – 250A/3P HJD
Assign “X” units to each module as 20A/1P 20A/1P 1X
shown and obtain a total “X” number. � 1 – 400A/3P KD
20A/1P 20A/1P 1X
The height of the enclosure is related to Reference Figure 1-6 250A/3P 3X
the total “X” units in the layout as shown 1. From layout guide, total “X” height 250A/3P 3X
in Table 2-21. Three standard box heights of panel = 26X, (which is a design
400A/3P 4X
are available to accommodate any and all standard and no rounding off is nec-
layout arrangements. “X” unit totals that essary). Main 800A
Lugs 10X
do not exactly match those in Table 2-21
must be rounded off to the next highest 2. From Table 1-27, enclosure Neutral
standard (26X, 38X, 50X). height for 26X panel = 57 inches
(1447.8 mm). Total = 26X
If a calculated “X” total for a panel
exceeds 50X, the panel must be split into 3. Width = 24 inches (609.6 mm) — 1-6. .PRL4B Layout Example
Figure 2-3.
two or more separate sections with “X” directly from layout guide.
space for through-feed lugs figured in for 4. Enclosure depth = 11-5/16 inches
all but one section. If a neutral is re- (287.0 mm) — standard for all PRL4
quired, a separate neutral bar and appro- panelboards.
priate “X” space must be included in
each section. Table 2-21.
1-26. Box Dimensions — PRL4B
“X” Catalogue Inches mm
Units Number Height Width Depth � Height Width Depth �
26X BX2457 57 24 11-5/16 1447.8 609.6 287.0
1 38X
50X
BX2473
BX2490
73-1/2
90
24
24
11-5/16
11-5/16
1866.9
2286.0
609.6
609.6
287.0
287.0 2
38X BX3873 73-1/2 38 11-5/16 1866.9 965.2 287.0
50X BX3890 90 38 11-5/16 2286.0 965.2 287.0
38X BX4473 73-1/2 44 11-5/16 1866.9 1117.6 287.0
50X BX4490 90 44 11-5/16 2286.0 1117.6 287.0
� Box depth is 10.4 inches (264.2 mm), cover adds .9 inches (22.9 mm) to depth.
Note: 800 ampere maximum bus size in 24-inch (609.6 mm) wide box. Flush trims
not available on PRL4B panels.
Top and Bottom Gutters

10-5/8-inch (269.9 mm) minimum.
Side Gutters — Minimum
24-inch (609.6 mm) wide box — 5-inch (127.0 mm).

September 2009
PRL4 PRL4
Filler 1X Breaker To Fusible Transition, All Widths

Sub Panel
18
12X Poles BAB/0
100 Amp QBHW/0
42 Max. GHB, GBH
20X Poles
400 Amp. Maximum Bus Rating
1P 1P 1X
2P 2P 2X
EHD,
225 Amp FDB, FD,
24-Inch (609.6 mm) Wide Box

Max.3 HFD, FDC
3P 3P 3X FDE, HFDE(3P)
2P 2P 2X
225 Amp
Max.4 ED, EDH, EDC
3P 3P 3X
2 or 3P 3X 250 Amp JD, HJD, JDC

Max.
400 Amp Max. DK, KD, HKD, KDC, CKD, CHKD
2 or 3P 4X
600 Amp Max. LGE, LGH, LGU
600 Amp LD, HLD, CLD, CHLD, LDC

Load
2 or 3P 6X
Max.
2 2 or 3P 2 or 3P 3X 100 Amp
FCL, FB-P 1
Max.
3X 250 Amp
2 or 3P 2 or 3P JD, HJD, JDC
Max.
4X
400 Amp DK, KD, HKD, KDC,
2 or 3P 2 or 3P Max. CKD, CHKD
400 Amp
6X Max. LCL, LA-P
2 or 3P
800 Amp MDL, HMDL,
Max.5 CMDL, CHMDL
2 or 3P 6X 1200 Amp
ND, HND, NDC
Max.
2 or 3P 2 or 3P 4X 400 Amp DK, KD, HKD,

Max. KDC
800 Amp
Max. NB-P
2 or 3P 6X
1200 Amp
CND, CHND, CNDC
Max.
� Breaker may be used as main.
1-7. Layout for Branch and Horizontally Mounted Main Devices — PRL4B
Figure 2-4.
� BAB and QBHW breakers with shunt trips require one additional pole space, i.e., 1-pole is 2-pole size, 2-pole is 3-pole size, and 3-pole is 4-pole size.
� If panel contains only BAB or QBHW branch breakers, use a PRL1a panelboard.
� GHB and GBH breakers cannot be mixed on same subchassis as BAB, QBHW.
� If panel contains only GHB and GBH branch breakers, use a PRL2a panelboard.
� When only one single-pole breaker of the group is required on either side of chassis, the single-pole breaker space required changes from 1X to 2X.
� Minimum 38-inch (965.2 mm) wide box is required if optional #6 – 300 kcmil lug is required.

September 2009
PRL4 PRL4
Layout and Sizing — PRL4F

Main Lug (MLO), Main Switch, Neutral, Through-Feed (TFL) and * = Space available for branch devices. For device sizing,
Sub-Feed Lug (SFL) “X” Space Requirements. (For other config- see Figure 2-7 on Page 2-21.
urations not shown, refer to Eaton.)
• = Blank means no bus under cover, to meet cable
bending space requirements.
Standard Main Lug, Through-Feed and Sub-Feed Lugs� Main Switch with Neutral (when required)
(500 kcmil Maximum) (500 kcmil Maximum)
MLO, SFL MLO, TFL
Main Switch
N N N
10X 10X 7X 21X
250A�, 400A�, 200A, 400A, Main Switch

600A�, 800A 600A
* * *
*
7X Through- * 7X N
Feed Lugs
3Ph 4W, 3Ph 3W 3Ph 4W 3Ph 3W 3Ph 4W,

3Ph 3W
400A and 600A Vertically Mounted Main Switch
MLO MLO, TFL
25X - 800A (750 kcmil max.)
N N 1200A 26X
12X 12X
21X - 800A (250 kcmil max.)
1200A 800A, 800A & 1200A Vertically Mounted
1 * *
1200A
*
Main Switch�
38-inch (965.2 mm) or 2
44-inch (1117.6 mm)
2X Blank 7X Through-Feed 7X N Wide Box
Lugs
3Ph 4W, 3Ph 3W 3Ph 4W
Optional Main Lugs, Through-Feed and Sub-Feed Lugs� (750 kcmil Maximum)
MLO, SFL MLO, TFL
N N
20X 20X 13X 13X
250A�, 400A�, 400A,

600A�, 800A 600A, 800A
* * * *
Blank 9X Through- Blank 9X Through-
3X Feed Lugs
3X Feed Lugs
3Ph 4W 3Ph 3W
MLO MLO, TFL
N N
20X 20X 15X 15X
1200A 1200A
* * * *
5X Blank 11X Through- 5X Blank 11X Through-
Feed Lugs Feed Lugs
3Ph 4W 3Ph 3W
Figure 1-8.
Figure 2-5. PRL4F Layout
� Sub-Feed lugs are available 250 – 600 amperes, for 600 ampere use 1200 ampere “A” space.
� 800 ampere and 1200 ampere mains available only in vertical mounting.

September 2009
PRL4 PRL4
Panel Layout and Dimensions Layout Example

To determine the dimensions of a giv en � PRL4F, 3-phase 4-wire, 208Y/120V 400A Neutral 7X
panelboard enclosure, mak e a layout sketch complete with 400 ampere main 30A/3P 30A/3P 4X
by fitting together the main, branc h and lug switch and the following branches:
100A/3P 100A/3P 5X
modules according to the appropriate � 1 – 200A/3P
tables in the la yout guide. Assign “X” units 200A/3P 6X
� 2 – 100A/3P
to each module as sho wn and obt ain a total 400A 3-Pole 21X
“X” number . � 2 – 30A/3P Main Switch
(Vert. Mounted)
Panel to have short circuit rating of
The height of the enclosure is related to
100,000 amperes symmetrical. Total = 43X
the total “X” units in the layout as shown
in Table 2-22. Two standard fusible box Reference Figure 2-6 1-9. Type PRL4F Layout Example
Figure 2-6.
heights are available to accommodate 1. From layout guide, total “X” height Note: In the above example if a horizontally
any and all layout arrangements. “X” unit of panel = 43X. mounted 400 ampere main switch were used,
totals that do not exactly match those in the enclosure size would be
Table 2-22 must be rounded off to the 2. Rounded off to next higher 73-1/2 H x 44 W x 11-5/16 D (1866.9 mm H x
next higher standard (50X). standard = 50X. 1117.6 mm W x 287.0 mm D)
If a calculated “X” total for a panel 3. From Table 2-22, enclosure height
exceeds 50X, the panel must be split into for 50X panel = 90 inches
two or more separate sections with “X” (2286.0 mm).
space for through-feed lugs figured in for
all but one section. If a neutral is re- 4. Width = 38 inches (965.2 mm).
quired, a separate neutral bar and appro- 5. Enclosure depth is standard for all
priate “X” space must be included in PRL4 panelboards = 11-5/16 inches
each section. (287.0 mm).
Table 2-22.
1-27. Box Dimensions — PRL4F
“X” Catalogue Inches mm
Units Number Height Width Depth � Height Width Depth �
2 38X BX3873 73-1/2 38 11-5/16 1866.9 965.2 287.0

1
50X BX3890 90 38 11-5/16 2286.0 965.2 287.0
38X BX4473 73-1/2 44 11-5/16 1866.9 1117.6 287.0
50X BX4490 90 44 11-5/16 2286.0 1117.6 287.0
� Box depth is 10.4-inch (264.2 mm) cover adds .9-inch (22.8 mm) to depth.
Note: Flush trims not available on PRL4F panels.

10-5/8 inches (269.9 mm) minimum.
Side Gutters — Minimum
� 38-inch (965 mm) wide box:
� 8-inch (203.2 mm) — 200 ampere maximum
� 8-inch (152.4 mm) 400 — 1200 ampere maximum
� 44-inch (1117.6 mm) wide box:
� 10-inch (254.0 mm) 200 — ampere maximum
� 7-inch (203.2 mm) 400 — 1200 ampere

September 2009
PRL4 PRL4
Fusible to Breaker Transition 1X

Requires 1X Filler
4X
30A 30A
60A 60A 4X
38-inch (965.2 mm) Wide Box

200A 6X
Main or Branch Switch
5X
100A 100A
400A 9X
Branch Switch
600A 11X
Branch Switch
200A 200A 6X
1 2
400A 9X
44-inch (1117.6 mm) Wide Box
Main or Branch
600A 11X
Main or Branch
800A 11X
Branch
1200A 15X
Branch
Figure 1-10.
2-7. Branch and Horizontally Mounted Main Device Layout — PRL4F
� Fusible switch may be used as horizontal main.

� 400 and 600 ampere horizontally mounted feeder switches in 38-inch (965 mm) or 44-inch (1117.6 mm) wide box. 400 and 600 ampere horizon-
tally mounted main switches only in 44-inch (1117.6 mm) wide box. For vertically mounted main see Page 2-19 for sizing.
Note: See Page 2-19 for MLO or Neutral and Vertically Mounted Main space requirements.

2-22 Column Type Column Type
September 2009
Type PRL1a-LX Type PRL1a-LX

� 240V AC maximum. Table 2-23
Table 1-28. PRL1a-LX
� 3-phase 4-wire, 3-phase 3-wire, Ampere Interrupting Breaker
1-phase 3-wire, 1-phase 2-wire. Rating Rating (kA Sym.) Type
240V AC
� 225 ampere maximum mains.
Main Lug Only
� 100 ampere maximum branch break-
ers. 100 — —
225 — —
� Bolt-on branch breakers. Main Breaker
� Factory assembled. 100 10 BAB
100 18 EHD
100 22 QBHW
100 65 ED
100 65 FD
100 100 EDH
100 100 HFD
225 65 ED
225 100 EDH
Table 2-24
1-29. Branch Circuit Breakers — PRL1a-LX
Ampere Interrupting Breaker
Rating Rating (kA Sym.) Type
240V AC �
15 – 60 10 BAB
70 10 BAB
80 – 100 10 BAB
15 – 50 � 10 QBGF �
15 – 50 � 10 QBGFEP �
Type PRL1a-LX, Column Type 15 – 20 10 QBAF �
15 – 20 10 QBAG �
15 – 30 10 BABR �
2 Application Description 15 – 30 10 BABRS � 1
15 – 60 22 QBHW
� Lighting and appliance branch 70 22 QBHW
panelboard. 80 – 100 22 QBHW
15 – 30 22 QBHGF �
� Column mounting width. 15 – 30 22 QBHGFEP �
� Fully rated or series rated. � 1-pole breakers are rated 120V AC maximum. � GFCI for 5 mA personnel protection.
� Interrupting ratings up to 200 kA sym- � 240 volt breakers must be used on 3-phase, 3- � GFP for 30 mA equipment protection.
metrical. wire, 240 volt delta systems or on the high leg � Arc fault circuit breaker.
of a midpoint delta grounded system. � Arc fault circuit breaker with GFCI.
� 50 ampere devices are available as 2-pole only. � Solenoid operated breaker.
Standards and Certification
� CSA C22.2 No. 29 Table 2-25.
1-30. Pull Box With Extension Trough 1-31. Additional Trough Extensions
Table 2-26.
� Federal Specification W-P-115c. Includes pull box with trough extension. Width and depth are the same as the
For additional trough extensions. panelboard.
Options and Accessories Description Catalogue
Number
Length Catalogue
Number
Inches mm
� Pullbox and trough extensions. Pullbox with 36" Trough XCTXB036 36 914.4 CTXB036
� See also Page 2-29. Pullbox with 48" Trough XCTXB048 48 1219.2 CTXB048
Pullbox with 60" Trough XCTXB060 60 1524.0 CTXB060
Layout and Sizing Pullbox with 72" Trough
Pullbox with 84" Trough
XCTXB072
XCTXB084
72 1828.8 CTXB072
84 2133.6 CTXB084
Neutral Bars
When Column Type panels are furnished
with trough e xtensions and pull bo x, the
neutral bar will be placed in the pull bo x
unless other wise specifi ed.
When troughs and pull bo x are not fur-
nished, the neutral bar will be located on
the panel at the same end as the main.

Column Type Column Type 2-23
September 2009
Box Sizing and Selection Cabinets

Boxes and trims are code-gauge steel,
Assembled Circuit Breaker Panelboards ASA-61 light gray painted finish. 6
(152.4) 16
Box size, box and trim catalogue num-
bers for standard Column Type panel- Boxes are furnished without knoc kouts. (406.4)
boards listed are available from Tables 2- Standard depth is 6 inc hes (1 52.4 mm). 12
28 and 2-29. Standard width is 8-5/8 inc hes (304.8)
(219.1 mm).
Instructions Additional
1. Using description of the required Extensions
panelboard, select the rating and 4-1/2 inches (114.3 mm) minimum. (If Required)
type of main required. Left Side Gutter
a. 100 ampere panelboards —Table 4-3/8 inches (111.2 mm) minimum.
2-28.
Pull Box
b. 225 ampere panelboards — Table
Pull box is furnished without knock- H
2-29. Box
outs. Standard dimensions
Height
2. Count the total number of branch cir-
cuit poles, including provisions, Table 2-27. Pull Box Dimensions
required in the panelboard. Do not 6 8-5/8
count main breaker poles. Convert 2- Height Width Depth (152.4) (219.1)
or 3-pole branch breaker to single Inches mm Inches mm Inches mm
poles, i.e., 3-pole breaker, count as 3 Figure 2-8. PRL1a-LX Trough Extension,
12 304.8 16 406.4 6 152.4
poles. Determine sub-feed breaker Dimensions in Inches (mm)
or through-feed lug requirements.
3. Select the panelboard main ampere
rating from Tables 2-28 or 2-29.
4. Panelboard Type from first column,
1 main breaker Frame and Designa-
tion, if applicable from second col- 2
umn, and sub-feed breaker Frame
and Designation, if applicable, from
the third column.
ber of branch circuits in Column 4.
catalogue numbers across columns
to the right. All panels are surface
mounted.

September 2009
Box Sizing and Selection (Continued)

1-32. 100 Ampere Maximum PRL1a-LX Column Type Panelboard Sizing
Table 2-28.
Panelboard Main Breaker Sub-Feed Maximum Box Dimensions Inches (mm) Box Trim
Types Types Breaker Types Number Height Width Depth Catalogue Catalogue
Mounting : Vertical of Branch Number Number �
(H) = Horizontal Mounting Circuits
(V) = Vertical Including
Provisions
Main Breaker BAB, QBHW — 27 69 (1752.6) 8-5/8 (219.2) 6 (152.4) YSC969 LTC969S
(H) — 39 81 (2057.4) 8-5/8 (219.2) 6 (152.4) YSC981 LTC981S
Main Lugs or Main Breaker EHD, ED — 30 69 (1752.6) 8-5/8 (219.2) 6 (152.4) YSC969 LTC969S
FD, HFD — 42 81 (2057.4) 8-5/8 (219.2) 6 (152.4) YSC981 LTC981S
(V)
Main Lugs or Main Breaker EHD, ED EHD, FD, HFD 30 78 (1981.2) 8-5/8 (219.2) 6 (152.4) YSC978 LTC978S
with 100A Through-Feed Lugs FD 42 90 (2286.0) 8-5/8 (219.2) 6 (152.4) YSC990 LTC990S
or Sub-Feed Breaker HFD
(V)
� Add suffix B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB).
Table 2-29.
Table 1-33. 225 Ampere Maximum PRL1a-LX Column Type Panelboard Sizing
Panelboard Main Breaker Sub-Feed Maximum Box Dimensions Inches Box Trim
Types Types Breaker Types Number Catalogue Catalogue
Vertical Mounting of Branch Height Width Depth Number Number �
Circuits
Including
Provisions
Main Lugs or Main Breaker ED, EDH — 30 69 (1752.6) 8-5/8 (219.2) 6 (152.4) YSC969 LTC969S
— 42 81 (2057.4) 8-5/8 (219.2) 6 (152.4) YSC981 LTC981S
Main Lugs or Main Breaker ED, EDH EHD, FD, HFD, 30 78 (1981.2) 8-5/8 (219.2) 6 (152.4) YSC978 LTC978S
with 225A Through-Feed Lugs ED, EDH 42 90 (2286.0) 8-5/8 (219.2) 6 (152.4) YSC990 LTC990S
2
or Sub-Feed Breaker
1

Column Type Column Type 2-25
September 2009

� 600Y/347V AC maximum (125V DC). Table 2-30.
1-34. Base Prices — PRL2a-LX
� 3-phase 4-wire, 3-phase 3-wire, Ampere Interrupting Rating (kA Symmetrical) Breaker
1-phase 3-wire, 1-phase 2-wire. Rating 240V AC 600Y/347V AC 125/250V DC Type
� 225 ampere maximum mains. Main Lug Only
� 100 ampere maximum branch break- 100 — — — —
ers. 225 — — — —
� Bolt-on branch breakers. Main Breaker
� Factory assembled. 100 65 10 14 GBH
100 18 14 10 FDB
100 65 18 10 FD
100 100 25 22 HFD
100 200 35 22 FDC
225 65 — — ED
225 18 14 10 FDB
225 65 18 10 FD
225 100 25 22 HFD
225 200 35 22 FDC
� These system voltages apply to 240 volts.
Table 2-31.
1-35. Branch Circuit Breakers — PRL2a-LX
Rating 240V AC � 480Y/277V AC 600Y/347V AC 125/250V DC Type
15 – 20 65 14 — — GHQ �
15 – 60 65 14 — 14 GHB �
70 – 100 65 14 — 14 GHB �
Type PRL2a-LX, Column Type 15 – 30 65 14 — — GHBS ��
15 – 60 65 14 10 — GBH �
70 – 100 65 14 10 14 GBH �
1 Application Description 15 – 60 — 14 — — GHBGFEP �� 2
� Lighting and appliance branch � Interrupting ratings in this column are applicable to 120V AC for 1-pole breakers.
panelboard. � At 480V, must be used on 480Y/277V grounded wye systems only.
� Column mounting width. � GFP for 30 mA equipment protection. Requires two pole spaces.
� Fully rated or series rated. � At 600V, must be used on 600Y/347V grounded wye systems only.
� Interrupting ratings up to 200 kA sym- Table 2-32.
1-36. Pull Box With Extension Trough Table 2-33.
Table 1-37. Additional Trough Extensions
metrical. Includes pull bo x with trough e xtension. Width and depth are the same as the
For additional trough extensions, refer to panelboard.
Standards and Certifications Table 2-33 . Length Catalogue
Description Catalogue Inches mm Number
� CSA C22.2 No.29 Number
� Federal Specification W-P-115c. 36 914.4 CTXB036
Options and Accessories Pullbox with 60" Trough
Pullbox with 72" Trough
XCTXB060
XCTXB072
72
84
1828.8
2133.6
CTXB072
CTXB084
Pullbox with 84" Trough XCTXB084
� Pullbox and trough extensions.
� See also Page 2-29. Neutral Bars
Layout and Sizing When Column Type panels are furnished
with trough e xtensions and pull bo x, the
� Refer to Page 2-26. neutral bar will be placed in the pull bo x
unless other wise specifi ed.
When troughs and pull bo x are not fur-
nished, the neutral bar will be located on
the panel at the same end as the main.

September 2009
Box Sizing and Selection Cabinets

6
Boxes and trims are code-gauge gal- (152.4)
Assembled Circuit Breaker Panelboards vonized steel. 16
(406.4)
Box size, box and trim catalogue
numbers for standard column type Boxes are furnished without knoc kouts. 12
panelboards listed are available Standard depth is 6 inches (152.4 mm). (304.8)
from Tables 2-35 and 2-36. Standard width is 8-5/8 inches
(219.1 mm). Additional
Instructions Extensions
Top and Bottom Gutters (If Required)
1. Using description of the required
panelboard, select the rating and 4-1/2 inches (114.3 mm) minimum.
type of main required. Left Side Gutter
a. 100 ampere panelboards — Table 3-5/16 inches (84.2 mm) minimum.
2-35.
Pull Box H
b. 225 ampere panelboards — Table Box
Pull box is furnished without knoc kouts.
2-36. Height
Standard dimensions:
2. Count the total number of branch cir-
Table 2-34.
Table 1-38. Pull Box Dimensions
cuit poles, including provisions, re- 6 8-5/8
quired in the panelboard. Do not Height Width Depth (152.4) (219.1)
count main breaker poles. Convert 2- Inches mm Inches mm Inches mm
or 3-pole branch breaker to single Figure 1-11.
2-9. PRL2a-LX Trough Extension,
12 304.8 16 406.4 6 152.4 Dimensions in Inches (mm)
poles, i.e., 3-pole breaker, count as 3
poles.
Determine sub-feed breaker or
through-feed lug requirements.
3. Select the panelboard main ampere
rating from Tables 2-35 or 2-36.
2 4. Panelboard Type from first column, 1
main breaker Frame and Designa-
tion, if applicable from second col-
umn, and sub-feed breaker Frame
and Designation, if applicable, from
the third column.
ber of branch circuits in Column 4.
catalogue numbers across columns
to the right. All panels are surface
mounted.

Column Type 2-27
Column Type
September 2009
Box Sizing and Selection (Continued)

1-39. 100 Ampere Maximum PRL2a-LX Column Type Panelboard Sizing
Table 2-35.
Types Types Breaker Types Number Height Width Depth Catalogue Catalogue
Mounting: Vertical of Branch Number Number �
(H) = Horizontal Mounting Circuits
(V) = Vertical Including
Provisions
Main Breaker GHB, GBH — 27 69 (1752.6) 8-5/8 (219.2) 6 (152.4) YSC969 LTC969S
(H) — 39 81 (2057.7) 8-5/8 (219.2) 6 (152.4) YSC981 LTC981S
Main Lugs or Main Breaker EHD, FD — 30 69 (1752.6) 8-5/8 (219.2) 6 (152.4) YSC969 LTC969S
HFD, FDC — 42 81 (2057.7) 8-5/8 (219.2) 6 (152.4) YSC981 LTC981S
(V)
Main Lugs or Main Breaker EHD, FD EHD, FD, HFD 30 78 (1981.2) 8-5/8 (219.2) 6 (152.4) YSC978 LTC978S
with 100A Through-Feed Lugs HFD, FDC 42 90 (2286.0) 8-5/8 (219.2) 6 (152.4) YSC990 LTC990S
or Sub-Feed Breaker (V)
Table 2-36.
Table 1-40. 225 Ampere Maximum PRL2a-LX Column Type Panelboard Sizing
Types Types Breaker Types Number Catalogue Catalogue
Vertical Mounting of Branch Height Width Depth Number Number �
Circuits
Including
Provisions
Main Lugs or Main Breaker ED, FD — 30 69 (1752.6) 8-5/8 (219.2) 6 (152.4) YSC969 LTC969S
HFD, FDC — 42 81 (2057.7) 8-5/8 (219.2) 6 (152.4) YSC981 LTC981S
Main Lugs or Main Breaker ED, FD EHD, FD, HFD, 30 78 (1981.2) 8-5/8 (219.2) 6 (152.4) YSC978 LTC978S
with 225A Through-Feed Lugs HFD, FDC ED, EDH 42 90 (2286.0) 8-5/8 (219.2) 6 (152.4) YSC990 LTC990S
or Sub-Feed Breaker
1 � Add suffix B to trim catalogue number for bottom fed panelboards (i.e., LTC969SB). 2

2-28 Pow-R-Line C Panelboards Pow-R-LineC Panelboards
September 2009
Boxes and Trims Boxes and Trims
Boxes and Trims Only — Type 1

Table
Table 2-37.
1-41. Types PRL1a and PRL2a
Box Dimensions Height Box Trim
Inches mm Catalogue Catalogue
Number Number
20-inch W x 5-3/4-inch D 30 762.0 EZB2030RC EZT2030S or F

(508.0 mm W x 146.1 mm D) 36 914.4 EZB2036RC EZT2036S or F
42 1066.8 EZB2042RC EZT2042S or F
48 1219.2 EZB2048RC EZT2048S or F
54 1371.6 EZB2054RC EZT2054S or F
60 1524.0 EZB2060RC EZT2060S or F
72 1828.8 EZB2072RC EZT2072S or F
90 2286.0 EZB2090RC EZT2090S or F
Table
Table 2-38.
1-42. Type PRL3a 100 – 400 Amperes
Box Dimensions Height Box Trim
Inches mm Catalogue Catalogue Number
Number 100 – 400 Amperes 600 Amperes
20-inch W x 5-3/4-inch D 48 1219.2 EZB2048RC EZT2048S or F EZTV2048S or F

(508.0 mm W x 146.1 mm D) 60 1524.0 EZB2060RC EZT2060S or F EZTV2060S or F
72 1828.8 EZB2072RC EZT2072S or F EZTV2072S or F
1-43. Type PRL4
Table 2-39.
Box Dimensions Height Box
Inches mm Catalogue
Number
24-inch W x 10.4-inch D 57 1447.8 BX2457

(609.6 mm W x 264.2 mm D) 73-1/2 1866.9 BX2473
90 2286.0 BX2490
2 38-inch W x 10.4-inch D
(965.2 mm W x 264.2 mm D)
73-1/2
90
1866.9
2286.0
BX3873
BX3890
1
44-inch W x 10.4-inch D 73-1/2 1866.9 BX4473
(1117.6 mm W x 264.2 mm D) 90 2286.0 BX4490

Accessories
Accessories andand Modifications
Modifications 2-29
September 2009
TypesPRL
Type PRL1a,
1a, 2a,
2a, 3a,
3a,4,4,Column
Column
Table 2-40.
Table 1-46. Panelboard Accessories and Modifications
Modification Item Available on Panelboard Types

PRL1a PRL2a PRL3a PRL4B PRL4F Column
Type
Special Enclosure Construction
SPRINKLERPROOF (per CEC 26-008), 508mm (20") wide. Single or Multi-Section. 1a. Yes Yes Yes Yes Yes No
TYPE 2 508mm (20") wide. Single or Multi Section 1b. Yes Yes Yes Yes Yes No
TYPE 3R/12 Enclosure 1c. Yes Yes Yes Yes Yes No
TYPE 4 combination Enclosure (incorporates features required for 3R and 12 ratings) 1d. Yes Yes Yes Yes Yes No
Neutral Assemblies
200% rated neutrals ( use on systems with high harmonic content) - 100A max. bus Yes Yes Yes No No Yes
200% rated neutrals ( use on systems with high harmonic content) - 225A max. bus Yes Yes Yes No No Yes
200% rated neutrals ( use on systems with high harmonic content) - 250A max. bus No No Yes Yes Yes No
200% rated neutrals ( use on systems with high harmonic content) - 400A max. bus 2a. No No Yes Yes Yes No
200% rated neutrals ( use on systems with high harmonic content) - 600A max. bus No No Yes Yes Yes No
200% rated neutrals ( use on systems with high harmonic content) - 800A max. bus No No No No No No
No No No No No No
200% rated neutrals ( use on systems with high harmonic content) - 1200A max. bus
ALL 3 Phase, 4 Wire panelboards include a neutral assembly. For 3PH 3W applications
2b Yes Yes Yes Yes Yes Yes
the neutral assembly is deleted.
24 point neutral adder for use with "twin frame" DNBA type breakers Yes No No No No No
2c.
42 point neutral adder for use with "twin frame" DNBA type breakers Yes No No No No No
Special Ground Bus
Insulated Ground Bus Assembly 3a. Yes Yes Yes Yes Yes No
Isolated Ground Bus Assembly 3b. Yes Yes Yes Yes Yes No
Sub Feed Assemblies (use on MLO panels only)
Sub-Feed Lugs - 100A Maximum Yes Yes Yes No No No
Sub-Feed Lugs - 225A Maximum Yes Yes Yes No No No
Sub-Feed Lugs - 250A Maximum No No Yes Yes Yes No
4a.
1 Sub-Feed Lugs - 400A Maximum (cable size/quantity restrictions on some panels)
Sub-Feed Lugs - 600A Maximum
Yes
No
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No 2
Sub-Feed Lugs - 800A Maximum No No No Yes Yes No
Sub-Feed Lugs - 1200A Maximun No No No No No No
Sub-Feed Breakers - All Panelboard Ratings 4b. Yes Yes Yes Yes Yes No
Through-Feed Lug Assemblies (use with MLO or MB panels)
Through-Feed Lugs - 100A Maximum Yes Yes Yes No No No
Through-Feed Lugs - 225A Maximum Yes Yes No No No No
Through-Feed Lugs - 250A Maximum No No Yes Yes Yes No
Through-Feed Lugs - 400A Maximum 5a. Yes Yes Yes Yes Yes No
Through-Feed Lugs - 600A Maximum No No Yes Yes Yes No
Through-Feed Lugs - 800A Maximum No No No Yes Yes No
Through-Feed Lugs - 1200A Maximun No No No Yes Yes No
Compression Lugs on Mains
Max. size: 1x750 kcmil / phase or 2x500 kcmil / phase
6a. Yes Yes Yes Yes Yes Yes
Refer to Eaton for enclosure dimensions.
Special Entry Plates (Specify location, supplied loose)
Aluminum (Corflex) 7a. Yes Yes Yes Yes Yes No
Fibre (Corflex) 7b. Yes Yes Yes Yes Yes No
Brass (MIC) 7c. Yes Yes Yes Yes Yes No
Painting and Special Coatings
Painted Box (Any colour) 8a. Yes Yes Yes Yes Yes Yes
Trim (Other than ASA - 61) 8b. Yes Yes Yes Yes Yes Yes
Trim and Door Modifications
Door-in-Door 9a. Std. Std. Std. Yes Yes No
Door over Distribution 9b. Std. Std. Std. Yes Yes No
Box / Tub Modifications
Blank Box End 10a. Std. Std. Std. Std. Std. No
Box End with Knockouts 10b. Yes Yes Yes No No No
Service Entrance
Includes barriered main breaker compartment to CSA requirements. All ratings. 11a. Yes Yes Yes Yes Yes No

2-30 Accessories and
and Modifications
Accessories Modifications
September 2009
Type
Types PRLPRL 1a, 3a,
1a, 2a, 2a,4,3a, 4, Column
Column
Table 2-40a.
Table 1-46a. Panelboard Accessories and Modifications - Continued
Modification Item Available on Panelboard Types

PRL1a PRL2a PRL3a PRL4B PRL4F Column
Type
Complete Assembly
Box, Interior, Breakers & Trim completely assembled prior to shipment. 12a. Yes Yes Yes Yes Yes Yes
Multi-Section Panels
Double Section - Cable connected - 225A Maximum (cross over cables NOT included) Yes Yes No No No No
Double Section - Cable connected - 250A Maximum (cross over cables NOT included) No No Yes Yes Yes No
Double Section - Cable connected - 400A Maximum (cross over cables NOT included) Yes Yes Yes Yes Yes No
13a.
Double Section - Bus connected - 225A Maximum Yes Yes No No No No
Double Section - Bus connected - 250A Maximum No No Yes Yes Yes No
Double Section - Bus connected - 400A Maximum Yes Yes Yes Yes Yes No
13b.
Key Interlock (Use on main breakers - key protrudes through front cover) - All ratings. 14a. Yes Yes Yes Yes Yes No
Contactor in Mains
C-H - electrically held, installed in a separate compartment, with a removable cover. 15a. Yes Yes Yes No No No
Specialty Contactors - mounted as above. 15b. Yes Yes Yes No No No
Cover Mounted Controls (Factory Wired) 15c. Yes Yes Yes No No No
Low Voltage Relay Troughs (Matching Box and Trim mounted adjacent to the panelboard).
30 inch high (762mm) to 72 inch high (1828mm) box & trim. 16a. Yes Yes No No No No
Relay Mounting rail for 30 inch high (762mm) to 72 inch high (1828mm) box & trim. 16b. Yes Yes No No No No
Moisture and Fungus Proofing 17a. Yes Yes Yes Yes Yes Yes
Tin Plating of Copper Bus 18a. Yes Yes Yes Yes Yes Yes
2 Nameplates and Circuit Directories 1
Engraved Lamicoid Nameplates - supplied loose or factory installed. 19a. Yes Yes Yes Yes Yes Yes
Circuit Directory Holder (Steel frame & acetate cover) 19b. Yes Yes Yes Yes Yes Yes
Circuit Breaker Handle Lock-off Devices
Non-Padlockable (supplied loose) 20a. Yes Yes Yes Yes Yes Yes
Padlockable (supplied loose) 20b. Yes Yes Yes Yes Yes Yes
Main or Branch Circuit Breaker Accessories
Auxiliary Switch (1A / 1B) 20a. Yes Yes Yes Yes Yes Yes
Shunt Trip 20b. Yes Yes Yes Yes Yes Yes
Undervoltage Release 20c. Yes Yes Yes Yes Yes Yes
Alarm Switch (1A / 1B) 20d. Yes Yes Yes Yes Yes Yes

1-46 Accessories 2-31
Accessoriesand
andModifications
Modifications
September 2009
Type PRL1a,
Types PRL 1a,2a,2a,
3a,3a, 4, Column
4, Column
Table 2-41. PRL-3a Connector Kits

Breaker Type and Space Requirement Connector Kit
Catalogue Number
For 6 circuits of BAB / QBHW / GFCBB BREAKERS (3X) KPRL3ABA06
For 6 circuits of GB / GBH BREAKERS (3X) KPRL3AGB06
For 12 circuits of GB/ GBH BREAKERS (5X) KPRL3AGB12
For 18 circuits of GB/ GBH BREAKERS (8X) KPRL3AGB18
For 24 circuits of GB / GBH BREAKERS (10X) KPRL3AGB24
FOR 2 SERIES C F-FRAME 1, 2, 3 POLE (3X) MAX SUM BREAKER 400A KPRL3AFD3
Table 2-42. PRL-4B Connector Kits

Catalogue Number
F-FRAME 4 x 1 POLE OR 2 x 2 POLE-450A max. total (2X) KPRL4FD2
FOR 2 SERIES C F-FRAME 3 POLE - 450A max. total (3X) KPRL4FD3
FOR 2 FD+LFD BREAKER 3P 150A MAX. KDRL4LFD3
FB TRIPAC BREAKER 3 POLE 100A max. KPRL4FBP
JD SINGLE - 250A max. - (3X) KPRL4JDS
JD TWIN - 250A max. - (3X) KPRL4JDT
KDL / KD SINGLE - 400A max. - (4X) KPRL4KDS
KDL / KD TWIN - 400A max. - (4X) KPRL4KDCT
1 KPRL4CKDS
CKD SINGLE - 400A max. - (4X) 100% RATED
LCL BREAKER 3 POLE 400A max. KPRL4LCL
LA TRIPAC BREAKER 3 POLE 400A max. KPRL4LAP
2
LA/HLA/LC/HLC/LD/HLD/LDC/CLD BREAKER 3 POLE 600A max. KPRL4LD
MA/HMA/MC/HMC BREAKER 3 POLE 800A max. KPRL4MA
MDL/HMDL BREAKER 3 POLE 800A max. KPRL4MDL
NB TRIPAC BREAKER 3 POLE 800A max. KPRL4NBP
NB/HNB/ND/HND/NDC BREAKER 3 POLE 1200A max. KPRL4ND
CND BREAKER 3 POLE 1200A max. KPRL4CND
Table 2-43. PRL-4F Connector Kits

Catalogue Number
Connector Kit for Twin 30A / 30A switch - Al or Cu Panel bus KPRL4W4XT
Connector Kit for SIngle 200A switch - Al or Cu Panel bus (FDBP ONLY) KPRL4B6XS
Connector Kit for Twin 200A/200A switch - Al or Cu Panel bus (FDBP ONLY KPRL4B6XT
Connector Kit for Single 400A switch - Al or Cu Panel bus KPRL4W9X
Connector Kit for Single 600/800A switch - Al or Cu Panel bus KPRL4W11X
Connector Kit for Single 1200A switch - Al or Cu Panel bus KPRL4W15X
Note - Connectors for all branch devices are included with PRl-1a, 2a and Column Type panelboards

processor-based equipment downtime PRL2a - 277Y/480V AC Maximum Yes Yes Yes
and damage are voltage transients and PRL2a - 347Y/600V AC Maximum No No No
electrical noise.
Electrical loads and microprocessor-
PRL3a - 600V AC Maximum Yes Yes
1-47
Yes
2-32 Modifications Modifications

based equipment are highly susceptible PRL4B - 600V AC Maximum Yes Yes Yes
to both high and low energy transients. PRL4F - 600V AC Maximum Yes Yes Yes
September 2009 High energy transients include lightning
Type PRL 1a, 2a, 3a, 4, Column Typessurges
PRL1a,and
2a, 3a, 4, Column Column - 240V AC or 347Y/600V AC Max. No No No
induced power company
switching. These high energy transients Monitor Package Options
can destroy components instantly. AdVisor -
Transient Voltage Surge More
Table frequently
1-47.
2-44. theClipper
Integrated electrical
Powersystem
System, Status indicating lights
Form “C” contacts OPT OPT OPT
Suppression experiences
and Visor Serieslow energy transients and Audible Alarm - enable/disable
high frequency noise.
Description Surge CurrentSuperVisor
Rating (kA per
- Phase)
The quality of power feeding sensitive The effects of continual low energy tran- AdVisor
160kAfeatures
200kA plus:
electronic loads is critical to the reliable sients and high frequency noise can100kA 120kATransient 250kA 300kA 400kA 500kA
Counter, Push-to-Test Button STD STD STD
operation of any facility. In modern cause erratic equipment performance or
Availability Power Quality Meter (no date stamp)
offices, hospitals and manufacturing facil- sudden failure of electronic circuit board
Pa - 240V AC Maximum Yes Yes Yes Yes No No No No
ities, the most frequent causes of micro- components.
processor-based equipment downtime PRL2a - 277Y/480V AC Maximum Yes Yes Integral
Yes Disconnect
Yes No No No No
and damage are voltage transients and Eaton can provide protective and diag- PRL1a
PRL2a
nostic- 347Y/600V
systems AC Maximum
integral No
to panelboards. No No - 240V
No AC Maximum
No No No NoOPT OPT OPT
electrical noise.
The SPD
PRL3a - 600V(Surge Protective Device) is
AC Maximum Yes Yes PRL2a
Yes - 277Y/480V
Yes AC Maximum
Yes Yes Yes OPT
Yes OPT OPT
Electrical loads and microprocessor- integrated into the panelboards using a PRL2a - 347Y/600V AC Maximum N/A N/A N/A
based equipment are highly susceptible PRL4B - 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes
“zero lead length” direct bus bar connec-
to both high and low energy transients. tion. - 600V AC Maximum
PRL4F Yes Yes PRL3a
Yes - 600V
YesAC Maximum
Yes Yes Yes STD
Yes STD STD
High energy transients include lightning Column - 240V AC or 347Y/600V AC Max. No No PRL4B
No - 600V
No AC Maximum
No No No NoSTD STD STD
induced surges and power company The SPD provides Transient Voltage Surge
Suppression
Package(TVSS)
Optionsand active hybrid fil- PRL4F - 600V AC Maximum STD STD STD
switching. These high energy transients Monitor
can destroy components instantly. tering. It also protects sensitive elec- Column - 240V AC or 347Y/600V AC Max. N/A N/A N/A
AdVisor -
tronic equipment from the damaging
More frequently the electrical system Status indicating lights
effects of high and low energy transients,
Form “C” contacts OPT OPT
� Integral Disconnect is cable connected.
OPT OPT OPT OPT OPT OPT
experiences low energy transients and as wellAlarm
as high frequency noise.
Audible - enable/disable
high frequency noise.
SuperVisor -
The effects of continual low energy tran- AdVisor features plus:
sients and high frequency noise can Transient Counter, Push-to-Test Button STD STD STD STD STD STD STD STD
cause erratic equipment performance or Power Quality Meter (no date stamp)
sudden failure
Table 2-44 SPD of electronic
Series circuit board
Surge Protective Device
components.
SPD Series replaces CPS Visor Series - effective Aug.Integral Disconnect
2009 can provide protective and diag-
Eaton PRL1a - 240V AC Maximum OPT OPT OPT OPT N/A N/A N/A N/A
nostic systems integral to panelboards.
The SPD (Surge Protective Device) is
Description PRL2aSurge
- 277Y/480V AC Maximum
Current OPT
Rating (kA per phase ) OPT OPT OPT N/A N/A N/A N/A
integrated into the panelboards using a 50kA
PRL2a - 347Y/600V AC80kA
Maximum 100kA 120kA N/A 160kA
N/A N/A 200kAN/A 300kA
N/A N/A 400kAN/A
N/A
2 “zero
tion.
lead length” direct bus bar connec-
Availability
PRL1a - 240V AC Maximum
PRL3a - 600V AC Maximum
Yes Yes Yes
STD
Yes
STD STD
Yes
STD
Yes
STD
No
STD STD
No
STD 1
PRL2a - 277/480V PRL4B - 600V
Yes AC Maximum STD
Yes STD Yes
STD STD
Yes STD STD STD
No STD
The SPD providesAC Maximum
Transient Voltage Surge Yes Yes No
PRL2a - 347/600V
Suppression AC Maximum
(TVSS) and active hybrid fil- No AC Maximum
PRL4F - 600V No No No STD No
STD STD STDNo STD No
STD No STD
STD
tering.
PRL3a -It600V
alsoACprotects sensitive elec-
Maximum YesAC or 347Y/600V
Column - 240V Yes Yes
AC Max. Yes N/A Yes
N/A N/A Yes N/A Yes
N/A N/A Yes N/A
N/A
tronic
PRL4Bequipment from the damaging
- 600V AC Maximum Yes Yes Yes Yes Yes Yes Yes Yes
effects
PRL4F -of highAC
600V and low energy transients,
Maximum � Integral Disconnect is cable connected.
Yes Yes Yes Yes Yes Yes Yes Yes
as well asPanels
Column high frequency noise. No No No No No No No No
SPD Feature Package
Basic
- Dual Colored LED Per Phase to Indicate Protection
Status
- Dual Colored LED to Indicate Protection Status of the N- OPT OPT OPT OPT OPT OPT OPT OPT
G Mode on Units with a Neutral Wire
- Single Colored LED to Indicate the Lack of a Neutral
Wire Connection on Systems Requiring a Neutral Wire
Standard
- All features included in the Basic package plus the
following:
- Audible Alarm with Silence Button
STD STD STD STD STD STD STD STD
- Form 'C' Relay Contact
- EMI / RFI Filtering Providing 50dB of Noise Attenuation
@ 100kHz
Standard + Surge Counter
- All Features Included in the Standard Package Plus The
Addition of a Surge Counter with Reset Button OPT OPT OPT OPT OPT OPT OPT OPT
Integral Disconnec t
PRL1a - 240V AC Maximum OPT OPT OPT OPT OPT OPT N/A N/A
PRL2a - 277/480V AC Maximum OPT OPT OPT OPT OPT OPT N/A N/A
PRL2a - 347/600V AC Maximum OPT OPT OPT OPT OPT OPT N/A N/A
PRL3a - 600V AC Maximum STD STD STD STD STD STD STD STD
PRL4B - 600V AC Maximum STD STD STD STD STD STD STD STD
PRL4F - 600V AC Maximum STD STD STD STD STD STD STD STD

2-33
September 2009
This page is intentionally left blank.

1 2

3-1 Pow-R-Line Pow-R-Line
September 2009
Type PRL5P Type PRL5P
Product Description Two Enclosure Widths Provide Circuit Breaker and

The PRL5P panelboard incorporates
Greater Flexibility Lug Adapter Units
Eaton’s proven Cutler-Hammer plug-on 30-Inch (762.0 mm) Wide. The narrowest Breaker adapter units utilize Moulded
power panelboard experience with mod- enclosure in the industry for an Case Circuit Breakers that provide
ern manufacturing technology to provide 800 ampere main, breaker or lug, and increased performance in considerably
the most flexible plug-on design in the up to 600 ampere branch breakers — less space than standard breakers.
industry. while providing ample wiring bending They’re available from 15 through 1200
space. An industry exclusive is the ability amperes at 600V AC maximum. A wide
Designed to eliminate the multitude of to mount two 225 ampere, 480V AC range of integrally mounted breaker
parts associated with other similar prod- breakers on the same adapter unit. It accessories are available.
ucts, the PRL5P panelboard is the choice requires half the space necessitated by
for applications where additions and other products. Main and through-feed lug adapter units
changes must be fast and convenient. are available and are mounted similar to
the breakers. Lug units are available up to
1200 amperes.
Breaker and lug attachment units can
withstand fault currents up to 200 kA rms
symmetrical.
Type PRL5P — 30-inch (762.0 mm) Wide 600 Ampere L-Frame Breaker
48-Inch (1219.2 mm) Wide. Provides for

mains up to 1200 amperes. The 1200
3 Panelboard Installation ampere lug adapter unit accepts up to 1
Plug-on Mains and Branches provide 750 kcmil conductors. Two 600 ampere
the flexibility to move devices on factory breakers can be mounted across from
assembled panels after the boards are one another. Another exclusive allows 400 Ampere K-Frame Breaker
received at the job site. The electrician breakers of different sizes to be mounted
may move branch devices and place across from one another, providing the
them into a configuration that fits the par- ability to maximize space within the
ticular wiring needs of that installation. panel. There are no restrictions or prede-
termined spaces where branch devices
Breakers are mounted to an adapter must be placed.
Dual Mounted 225 Ampere
which includes the bus connection hard- F-Frame Breakers
ware. The breaker to bus bar connection
is positive and secure.
This proven connection has been
utilized in plug-on power panelboards
since 1984.
1200 Ampere Main Lug Unit
An Oversized Area is Provided for

Type PRL5P — 48-inch (1219.2 mm) Wide Neutral Connections with Ample
Lugs for Ease of Installation

Pow-R-Line Pow-R-Line 3-2
September 2009
Product Description Product Selection Refer to layout data on Tables 3-6 and 3-7.
Make a layout sketch of the main and
600V AC maximum (250V DC). branch devices utilizing either a single-
�
Panelboard Selection and Layout row or double-row bus chassis indicating
� 3-phase 4-wire, 3-phase 3-wire,
1-phase 3-wire. Select either single-row or double-row the “X” space for each device. The maxi-
bus chassis. Single-row bus chassis — mum total “X” space cannot exceed 40X
� 1200 ampere maximum mains. maximum 800 ampere main breaker for any panelboard. Should more than
� 1200 ampere maximum or main lug only. Select main device and 40X be required, add the appropriate
branch devices. “X” space from Table 3-1. Select branch through-feed lug adapter or breaker to
� Plug-on branch devices. devices and corresponding “X” space feed an additional panelboard.
� Factory assembled. from Tables 3-2 through 3-5.
Type PRL5P
Table3-1.
Table 1-48. Base Configuration - PRL5P
Main Interrupting Rating (kA Symmetrical) Main Main
1 Ampere 240V AC 480V AC 600V AC 250V DC Device
Rating Type
“X”
Space 3
Main Lug Only Single-Row Bus
400 — — — — Lug 8X
600 — — — — Lug 8X
Application Description 800 — — — — Lug 8X
Main Lug Only Double-Row Bus
� Power distribution panelboard. 800 — — — — Lug 7X
� Fully rated or series rated. 1200 — — — — Lug 7X
� Interrupting ratings up to 200 kA sym- Main Breaker Single-Row Bus
metrical. 400 65 — — 10 DK 4X
400 65 35 25 10 KD 4X
400 100 65 35 22 HKD 4X
Standards and Certifications 400 200 100 50 22 KDC 4X
600 35 35 25 22 LD 6X
� CSA C22.2 No 29 600 100 65 35 25 HLD 6X
� Federal Specification W-P-115c. 600 200 100 35 25 LDC 6X
800 65 50 25 22 MDL 6X
800 100 65 35 25 HMDL 6X
Options and Accessories Main Breaker Double-Row Bus
� Refer to Page 3-6. 800 65 50 25 22 MDL 6X
800 100 65 35 25 HMDL 6X
Layout and Sizing 1200 65 50 25 — ND 6X
1200 100 65 35 — HND 6X
� Refer to Page 3-5 1200 200 100 35 — NDC 6X

3-3 Pow-R-Line Pow-R-Line
September 2009
Table 1-49.
Table 3-2. Branch Devices — Single-Pole Breakers in Single Adapter Units — PRL5P
Ampere Interrupting Rating (kA Symmetrical) Breaker 2 Each — 1-Pole 3 Each — 1-Pole
Rating 120V AC 277V AC 347V AC 125V DC Type “X” Space “X” Space
15 – 60 14 14 - 10 EHD 2X 3X
15 – 60 35 35 18 10 FD 2X 3X
15 – 60 65 65 25 10 HFD 2X 3X
Note: Includes, as indicated, two or three single-pole 15 through 60 ampere breakers assembled on one adapter.
3-3. Branch Devices — Two and Three-Pole Breakers in Single Adapter Units — PRL5P
Table 1-50.
Ampere Interrupting Rating (kA Symmetrical) Breaker “X” Space
Rating 240V AC 480V AC 600V AC 250V DC Type 2-Pole 3-Pole
100 – 225 65 — — — ED 2X 3X
100 – 225 100 — — — EDH 2X 3X
100 – 225 200 — — — EDC 2X 3X
15 – 60 18 14 — 10 EHD 2X 3X
70 – 100 18 14 — 10 EHD 2X 3X
15 – 60 65 35 18 10 FD 2X 3X
70 – 100 65 35 18 10 FD 2X 3X
110 – 225 65 35 18 10 FD 2X 3X
15 – 60 100 65 25 22 HFD 2X 3X
70 – 100 100 65 25 22 HFD 2X 3X
110 – 225 100 65 25 22 HFD 2X 3X
15 – 60 200 100 35 22 FDC 2X 3X
70 – 100 200 100 35 22 FDC 2X 3X
110 – 225 200 100 35 22 FDC 2X 3X
70 – 225 65 35 18 10 JD 3X 3X
250 65 35 18 10 JD 3X 3X
70 – 225 100 65 25 22 HJD 3X 3X
3
250
70 – 225
100
200
65
100
25
35
22
22
HJD
JDC
3X
3X
3X
3X 1
250 200 100 35 22 JDC 3X 3X
100 – 400 65 — — — DK 4X 4X
250 – 400 65 35 25 10 KD 4X 4X
250 – 400 100 65 35 22 HKD 4X 4X
250 – 400 200 100 50 22 KDC 4X 4X
300 – 600 65 35 25 22 LD 6X 6X
300 – 600 100 65 35 25 HLD 6X 6X
300 – 600 200 100 50 25 LDC 6X 6X
400 – 800 65 50 25 22 MDL � 6X 6X
400 – 800 100 65 35 25 HMDL � 6X 6X
400 – 800 65 50 25 — ND � 6X 6X
400 – 800 100 65 35 — HND � 6X 6X
400 – 800 200 100 50 — NDC � 6X 6X
600 – 1200 65 50 25 — ND � 6X 6X
600 – 1200 100 65 35 — HND � 6X 6X
600 – 1200 200 100 50 — NDC � 6X 6X
� For use only in double-row chassis panelboards only.
1-51. Branch Devices — Sub-Feed Lug Units — PRL5P

Table 3-4.
Ampere Breaker “X”
Rating Type Space
400 Lug 8X
600 Lug 8X
800 Lug 8X
1200 Lug � 7X
� For use only in double-row chassis panelboards only.

September 2009
3-5. Branch Devices — Dual Breaker Adapters — PRL5P

Table 1-52.
Ampere Interrupting Rating (kA Symmetrical) Breaker “X” Space
Rating 240V AC 480V AC 600V AC 250V DC Type 2-Pole 3-Pole
100 – 225 65 — — — ED 2X 3X
100 – 225 100 — — — EDH 2X 3X
100 – 225 200 — — — EDC 2X 3X
15 – 60 18 14 — 10 EHD 2X 3X
70 – 100 18 14 — 10 EHD 2X 3X
15 – 60 65 35 18 10 FD 2X 3X
70 – 100 65 35 18 10 FD 2X 3X
110 – 225 65 35 18 10 FD 2X 3X
15 – 60 100 65 25 22 HFD 2X 3X
70 – 100 100 65 25 22 HFD 2X 3X
110 – 225 100 65 25 22 HFD 2X 3X
15 – 60 200 100 35 22 FDC 2X 3X
70 – 100 200 100 35 22 FDC 2X 3X
110 – 225 200 100 35 22 FDC 2X 3X
Note: Any two breakers listed above may be mounted on the same 2X or 3X dual breaker adapter. Dual breaker adapters may be mounted in single-or
double-row chassis. Dual breaker adapters can NOT be mounted across from another in a double-row chassis.
Table 3-6.
1-53. Layout Information — PRL5P Box Sizes and Maximum Component Unit Ampere Rating — Depth = 14 inches (355 mm)
Bus Chassis Type Total “X” Box Width Box Height Maximum Ampere Rating of Plug-on Components
Space � Inches mm Inches mm Main Lugs Branch Lugs Main Breaker Branch Breaker
Single-Row Bus 24X 30 762.0 64 1625.6 800 600 800 600

32X 30 762.0 75 1905.0 800 600 800 600
40X 30 762.0 86 2184.4 800 600 800 600
Double-Row Bus 24X 48 1219.2 64 1625.6 1200 1200 1200 1200
32X 48 1219.2 75 1905.0 1200 1200 1200 1200
1 �
40X 48 1219.2 86 2184.4 1200
Deduct “X“ space for main breaker or lugs from the total available “X“ spaces listed above.
1200 1200 1200
3
1-54. MainLug and Sub-Feed Lug Unit — PRL5P
Table 3-7.
Ampere “X” Mechanical Lug Size and Number
Rating Space Al/Cu Rated
Single Bus Connection
400 8X (1) 1/0 – 500 kcmil or (2) 1/0 – 250 kcmil
600 8X (2) #4 – 500 kcmil
800 8X (2) #2 – 500 kcmil or (3) #2 – 400 kcmil
Double Bus Connection
400 – 1200 7X (4) #4 – 750 kcmil

Panelboards
Panelboards
3-51-53 Pow-R-Line
Pow-R-Line
September 2009
Type PRL5P
PRL5P
Chassis Layout
Double-Bus Interior Mounted in Single-Bus Interior in

48-inch (1219.2 mm) Wide Enclosure 30-inch (762.0 mm) Wide Enclosure
Depth = 14 inches (355 mm) Depth = 14 inches (355 mm)
48 30
(1219.2) 10 (762.0) 10
(254.0) (254.0)
Neutral — No "X" Space Required Neutral — No "X" Space Required

Top or Bottom Top or Bottom
2-Pole 2-Pole 2-Pole

2X 2X 2X
EHD, FD, HFD, FDC, ED, EDH, EDC EHD, FD, HFD, FDC, ED, EDH, EDC EHD, FD, HFD, FDC, ED, EDH, EDC
3-Pole 3-Pole 2-Pole 2-Pole
EHD, FD, HFD, FDC, ED, EHD, FD, HFD, FDC, ED, 2X
3X EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, 3X EDH, EDC EDH, EDC
ED, EDH, EDC ED, EDH, EDC 3-Pole 3-Pole
2-Pole 2-Pole EHD, FD, HFD, FDC, ED, EHD, FD, HFD, FDC, ED, 3X
2X EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, Blank Wireway � 2X EDH, EDC EDH, EDC
ED, EDH, EDC ED, EDH, EDC
2-Pole 2-Pole 3-Pole
2X Blank Wireway � EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, 2X
ED, EDH, EDC ED, EDH, EDC EHD, FD, HFD, FDC, 3X
3-Pole 3-Pole ED, EDH, EDC
3X EHD, FD, HFD, FDC, EHD, FD, HFD, FDC, Blank Wireway � 3X
ED, EDH, EDC ED, EDH, EDC 2- or 3-Pole
JD, HJD, JDC 3X
2- or 3-Pole
4X Filler Plate 4X Bus Cover � 1X-6X
DK, KD, HKD, KDC
2- or 3-Pole �
2- or 3-Pole DK, KD, HKD, KDC 4X
3X JD, HJD, JDC Main or Branch
2- or 3-Pole
LD, HLD, LDC 6X
3X Filler Plate
2- or 3-Pole �
31
LD, HLD, LDC 6X
Main or Branch
6X 800A MDL, HMDL � 6X

Main or Branch
800A MDL, HMDL �

6X
Main Only
6X 800A ND, HND, NDC � 6X

Main or Branch
Main Lug or Sub-feed Lug Kit �

8X
800A Max.
1200A ND, HND, NDC �
6X 6X
Main or Branch
7 10
(177.8) 10 (254.0)
(254.0)
Main Lug or Sub-feed Lug Kit
7X 7X
1200A Maximum
10 10
(254.0) 10 (254.0)
(254.0)
3-1. PRL5P Chassis Layout — “X” Unit Layout of Circuit Breaker and Lug Units —
Figure 1-12.
X = 1-3/8 inches (34.9 mm) —
Dimensions in Inches (mm)
� Blank wireway fillers are required opposite any dual breaker unit.
� If used as a main device, must be mounted at the neutral end of panel.
� Fixed bus covers are required for unused spaces if NEC six circuit disconnect rule is to be met.

September 2009
Type PRL5P — Modifications Type PRL5P Modifications
1. Complete Assembly 5. Trim and Door Modifications

Complete assembly of panelboard box, Hinged door over distribution devices
interior and trim prior to shipment when - Type 1 enclosure
required.
6. Solid-State Trip Units
2. Copper Main Bus
K-, L-, M-Frame Circuit
Silver-plated copper main bus Breaker
Digitrip RMS31 0 LS
- 800A single-bus interior
Digitrip RMS31 0 LSI
- 1200A double-bus interior Digitrip RMS31 0 LSG
Digitrip RMS31 0 LSIG
2a. Tin-Plated Copper Main Bus N-Frame Circuit Breaker
Tin-plated copper main bus Digitrip RMS31 0 LS
Digitrip RMS31 0 LSI
- 800 A single-bus interior Digitrip RMS31 0 LSG
- 1200 A double-bus interior Digitrip RMS31 0 LSIG
2b. Copper Neutral 7. Circuit Breaker Handle Lockoff Devices

3. Copper Lugs 8. Nameplates, Engraved
Optional copper only mechanical
main lugs (includes main incoming neu- 9. Copper Wire Only Terminals for Moulded Case Circuit Breakers
tral lugs). To replace standard Al/Cu terminals)
4. Directory Frame — Metal Table 1-54.
3-8.
Breaker Maximum Breaker Terminal Wire
Frame Ampere Rating Material Range
F 200 Stainless Steel #4 – 4/0

1 J 250 Stainless Steel #4 – 350
3
K 225 Copper (1) #3 – 350
350 Copper (1) 250 – 500
400 Copper (2) 3/0 – 250
L 600 Copper (2) 250 – 500
M 600 Copper (2) #2/0 – 500
800 Copper (3) #3/0 – 300
N 700 Copper (2) #2/0 – 500
1000 Copper (3) #3/0 – 500
1200 Copper (4) #3/0 – 400
10. Painting and Special Coatings

Standard boxes are code-gauge galvanized sheet steel. Standard trims are code-gauge
sheet steel with a rust inhibiting phosphatized coating and finished with ASA-61.
11. Shunt Trip for Main or Branch Circuit Breaker
For tripping circuit breaker from a remote point. Voltage and frequency must be specified.
Wiring to terminal blocks is not included. Standard leads extend 18 inches (457.2 mm) out
of breaker.

Retrofit Panel Panelboards 1-62
3-7 Overview Overview
September 2009
Product Description 1-55. Catalogue Numbering System - Pow-R-Line 1R

Table 3-9.
� PIR-240V maximum, P2R-347/600/V

maximum
P1R B 1 A 1 – 42 BAB 100
� Single-phase 3-wire or single-phase
2-wire. Panel Type Main Breaker Main Breaker
� 3-phase 3-wire or 3-phase 4-wire. MLO = Blank
Amperes
P1R
� 400 amperes maximum. BAB MLO = Blank
Bus Type EHD 030 = 30
� 100 ampere maximum branch Main Device
A = Aluminum QBHW 060 = 60
breakers. ED 100 = 100
L = MLO C = Copper
� Fits existing box depths from 4.50 B = Main Breaker EDH 125 = 125
to 6.00 inches (114.3 to 152.4 mm) 150 = 150
deep. Bus Ampere 175 = 175
System Type Rating Circuits � 200 = 200
� Integrally mounted neutral 1 = Single-Phase 18 = 18 225 = 225
1 = 100 A
assembly. (3W or 2W) 2 = 225 A 24 = 24
� Ground bar and bonding conductor 3 = 3-Phase (3W or 4W) 4 = 400 A 30 = 30
included. 42 = 42
� Neutral and ground convertible

from left-right.
� Bolt-on branch breakers. 3-10. Catalogue Numbering System - Pow-R-Line 2R
Table 1-56.
� Factory assembled.
P2R B 1 A 1 – 42 BAB 100
� Lighting and appliance branch Panel Type Main Breaker Main Breaker
panelboards. Amperes
P2R MLO = Blank
� Fully rated or series rated. FDB MLO = Blank
Bus Type FD 030 = 30
3 � Interrupting capacities to 100 kA
symmetrical.
Main Device
A = Aluminum HFD 060 = 60 1
L = MLO C = Copper FDC 100 = 100
B = Main Breaker 125 = 125
Standards and Certifications Bus Ampere
150 = 150
175 = 175
System Type Rating Circuits � 200 = 200
� CSA� C22.2 No. 29. 225 = 225
1 = Single-Phase 1 = 100 A 18 = 18
� Federal Specification W-P-115c. (3W or 2W) 2 = 225 A 24 = 24
3 = 3-Phase, 4-Wire 4 = 400 A 30 = 30
42 = 42
� 18 circuit 225A max. 24 circuit 1s 400A only.

1-63 Panelboards Retrofit Panel
Overview Overview 3-8
September 2009
Product Selection
Table
Table 3-11.
1-57. Base Catalogue Numbers — PRL-1R (240 max) & PRL-2R (600/347V max) - Main Lug Only
Ampere Number of Interrupting Rating Main Pow-R-Line 1R Pow-R-Line 2R
Rating Circuits (kA Sym.) 240 Vac Type 208/120V 3ph, 4w 600/347V 3ph, 4w
Catalogue Number Catalogue Number
Main Lug Only

100 18 — MLO P1RL3A1-18 P2RL3A1-18
30 — P1RL3A1-30 P2RL3A1-30
42 — P1RL3A1-42 P2RL3A1-42
225 18 — MLO P1RL3A2-18 P2RL3A2-18
30 — P1RL3A2-30 P2RL3A2-30
42 — P1RL3A2-42 P2RL3A2-42
400 24 — MLO P1RL3A4-24 P2RL3A4-24
30 — P1RL3A4-30 P2RL3A4-30
42 — P1RL3A4-42 P2RL3A4-42
1-57a. Base Catalogue Numbers — PRL-1R (240 max) Main Breaker

Table 3-12.
Ampere Number of Interrupting Rating Main Pow-R-Line 1R Pow-R-Line 1R
Rating Circuits (kA Sym.) 240 Vac Breaker 240/120V 1ph, 3w 208/120V 3ph, 4w
Type Catalogue Number � Catalogue Number �
Main Breaker
18 P1RB1A1-18BAB-** P1RB3A1-18BAB-**
30 10 BAB � P1RB1A1-30BAB-** P1RB3A1-30BAB-**
42 P1RB1A1-42BAB-** P1RB3A1-42BAB-**
18 P1RB1A1-18EHD-** P1RB3A1-18EHD-**
30 18 EHD P1RB1A1-30EHD-** P1RB3A1-30EHD-**
1 100
42
18
P1RB1A1-42EHD-**
P1RB1A1-18QBHW-**
P1RB3A1-42EHD-**
P1RB3A1-18QBHW-** 3
30 22 QBHW � P1RB1A1-30QBHW-** P1RB3A1-30QBHW-**
42 P1RB1A1-42QBHW-** P1RB3A1-42QBHW-**
18 P1RB1A1-18ED-** P1RB3A1-18ED-**
30 65 ED P1RB1A1-30ED-** P1RB3A1-30ED-**
42 P1RB1A1-42ED-** P1RB3A1-42ED-**
18 P1RB1A1-18EDH-** P1RB3A1-18EDH-**
30 100 EDH P1RB1A1-30EDH-** P1RB3A1-30EDH-**
42 P1RB1A1-42EDH-** P1RB3A1-42EDH-**
18 P1RB1A2-18ED-** P1RL3A2-18ED-**
30 65 ED P1RB1A2-30ED-** P1RL3A2-30ED-**
225 42 P1RB1A2-42ED-** P1RL3A2-42ED-**
18 P1RB1A2-18EDH-** P1RL3A2-24EDH-**
30 100 EDH P1RB1A2-30EDH-** P1RL3A2-30EDH-**
42 P1RB1A2-42EDH-** P1RL3A2-42EDH-**
� BAB, QBHW and GBH main devices consume available circuit space positions. (2 circuits for Single-Phase; 3 circuits for 3-Phase.)
� Add main breaker ampere rating suffix. May NOT exceed main bus rating.
� Standard trim included. Select standard trim from either Table 3-27 or Table 3-28 on Page 3-13. Custom trims are available for an additional
charge. Refer to Table 3-14 on Page 3-14 for custom trim details. A neutral assembly is included with the base chassis. For Single-Phase 2-
Wire systems or for 3-Phase, 3-Wire systems, do not connect.

Panelboards
Retrofit Panel
3-91-64 Overview
Overview
September 2009
3-13. Base Catalogue Numbers — PRL-2R (600/347V max) Main Breaker

Table 1-57b.
Ampere Number of Interrupting Rating Main Pow-R-Line 2R
Rating Circuits (kA Sym.) 600/347 Type 600/347V 3ph, 4w
Vac Catalogue Number �
Main Breaker
18 P2RB3A1-18GBH-**
30 10 GBH � P2RB3A1-30GBH-**
42 P2RB3A1-42GBH-**
18 P2RB3A1-18FDB-**
30 14 FDB P2RB3A1-30FDB-**
42 P2RB3A1-42FDB-**
100 18 P2RB3A1-18FD-**
30 18 FD P2RB3A1-30FD-**
42 P2RB3A1-42FD-**
18 P2RB3A1-18HFD-**
30 25 HFD P2RB3A1-30HFD-**
42 P2RB3A1-42HFD-**
18 P2RB3A1-18FDC-**
30 35 FDC P2RB3A1-30FDC-**
42 P2RB3A1-42FDC-**
18 P2RB3A2-18FDB-**
30 14 FDB P2RB3A2-30FDB-**
42 P2RB3A2-42FDB-**
18 P2RB3A2-18FD-**
30 18 FD P2RB3A2-30FD-**
42 P2RB3A2-42FD-**
225
18 P2RB3A2-18HFD-**
30 25 HFD P2RB3A2-30HFD-**
42 P2RB3A2-42HFD-**
18 P2RB3A2-18FDC-**
30 35 FDC P2RB3A2-30FDC-**
31
42 P2RB3A2-42FDC-**
Notes:
� BAB, QBHW and GBH main devices consume available circuit space positions. (2 circuits for Single-Phase; 3 circuits for 3-Phase.)
� Add main breaker ampere rating suffix. May NOT exceed main bus rating.
� Standard trim included. Select standard trim from either Table 3-27 or Table 3-28 on Page 3-13. Custom trims are available for an additional
charge. Refer to Table 3-14 on Page 3-14 for custom trim details. A neutral assembly is included with the base chassis. For Single-Phase 2-
Wire systems or for 3-Phase, 3-Wire systems, do not connect.

Options and Accessories Options and Accessories 3-10
September 2009

Table 1-58.
3-14. Branch Circuit Breakers — PRL-1R
Ampere Interrupting Rating Breaker Number of
Rating (kA Sym.) Type Poles
240 Vac �
15 – 70 10 BAB 1,2,3 Pole

90 – 100 10 BAB 2,3 Pole
125 10 BAB 2 Pole
15 – 30 10 BABRSP � 1,2 Pole
15/15 – 20/20 – 30/30 10 DNBA � 1 Pole
15 – 50 � 10 QBGF � 1,2 Pole
15 – 50 � 10 QBGFEP � 1,2 Pole
15 – 20 10 QBCAF � 1 Pole
15 – 20 10 BAB-D � 1 Pole
15 – 70 10 QBHW 1,2,3 Pole
90 – 100 10 QBHW 2,3 Pole
125 10 QBHW 2 Pole
15 – 30 10 QBHGF � 1,2 Pole
15 – 30 10 QBHGFEP � 1,2 Pole
Table 1-59.
3-15. Branch Circuit Breakers - PRL-2R
Ampere Interrupting Rating Breaker Number of

Rating (kA Sym.) Type Poles
600/347 Vac
15 – 100 10 GBH 1,2,3 Pole
� Single-pole breakers are rated 120 Vac maximum.

� 240 volt breakers must be used on 3-phase, 3-wire 240 volt delta systems or on the high leg of a mid-point delta grounded system.
1 � 50 ampere devices available as 2-pole only. 3
� Remote controllable circuit breaker.
� GFCI for 5 mA personnel protection.
� Arc fault circuit breaker. – Combination Arc fault circuit breaker
� Twin Breaker.
Table 3-16.
1-60. Copper Main Bus 1-63. Neutral Kit (Separately Mounted) �
Table 3-19.
Main Bus Catalogue Number of Aluminum Copper
Ampere Rating Number Termination Catalogue Catalogue
Points Number Number
100 �
225 �
18 P1RNKA18 P1RNKC18
400 �
30 P1RNKA30 P1RNKC30
� To convert base chassis catalog number from aluminum main bus to 42 P1RNKA42 P1RNKC42
copper main bus, change the 6th digit of the aluminum base chassis � Each base chassis includes a neutral bar that contains one connection
catalog number to “C.” (i.e., P1RL1A1-42 becomes P1RL1C1-42). point for every circuit space available. Use this kit when additional con-
nection points are required or the neutral must be separately mounted
Table 3-17.
1-61. Copper Terminal Ground Bar for Copper Cable Only to meet existing cable locations.
Copper Ground Bar
Catalog
Number
P1RGBC
1-62. Insulated/Isolated Ground Bus (Separately Mounted)

Table 3-18.
Aluminum Copper
Catalogue Catalogue
Number Number
P1RGKA P1RNKC

3-11 Options and Accessories Options and Accessories
September 2009
Table 3-20.
1-64. Field Survey of Existing Equipment Table 1-66.
3-25. Mounting Plate Extensions (2 per Chassis)
Number of Catalogue Extension Height Pow-R-Line 1R Pow-R-Line 2R
Panels � Number Inches mm
10 to 24 — 2.00 50.8 P1RMP2 P2RMP2
25 to 50 — 4.00 101.6 P1RMP4 P2RMP4
50 Plus — 6.00 152.4 P1RMP6 P2RMP6
� Contact local satellite for details.
Table 3-21.
1-65. Match Existing Mounting Studs
Match chassis mounting holes Catalogue
to existing stud locations. � Number
Per Panel —
� This option includes any mounting plate extensions (from Table 1-66)
required to match existing mounting studs. Detailed stud location
drawings must accompany the order or a Field Survey (Table 1-64)
must be purchased.
Table 3-22.
Table 1-67. Depth Adder Support (2 per chassis)
Support Existing Box Depth Range
Depth Minimum Maximum Pow-R-Line 1R Pow-R-Line 2R
Inches mm Inches mm Inches mm
1.50 38.1 6.0 152.4 7.5 190.5 P1RDA15 P2RDA15

3.00 76.2 7.5 190.5 9.0 228.6 P1RDA30 P2RDA30
4.50 114.3 9.0 228.6 10.5 266.7 P1RDA45 P2RDA45
6.00 152.4 10.5 266.7 12.0 304.8 P1RDA60 P2RDA60
1-68. Box Collar KitTableable

Table 3-23.
3 Collar Existing Box Depth Range Catalogue 1
Depth Minimum Maximum Number
Inches mm Inches mm Inches mm
1.00 26 3.5 89 5.00 127.0 P1RBC10
Table 3-24. Through Feed Lugs

Amps Mech.
Lug Size
100 #12 - 1/0

225 #6 - 300MCM

Panelboards
Retrofit Panel 1-67
Application
Application Guidelines
Guidelines 3-12
September 2009
Application Guidelines
Instructions
� In order to meet minimum wire bending space requirements and to ensure ease of installation, minimum enclosure space
dimensions have been defined for each chassis. In order to ensure a proper fit, every panelboard to be renovated must be
carefully surveyed prior to installation.
� Determine the electrical requirements of the panelboard to be renovated (i.e., main breaker or main lugs, amperes,
interrupting rating, circuit space, branch breakers, accessories).
� Using the electrical requirement data, select a base chassis and any required breakers, options and accessories.
� Table 3-26 provides the minimum dimensions of the enclosure, in which each base chassis may be installed, These dimensions
assume that the chassis is mounted in the center of the existing box, both vertically and horizontally. Where site conditions
require the chassis to be offset from this centrally mounted position, it is the installer's responsibility to ensure wire bending
space and electrical clearance requirements are met.
� Table 3-26 provides a “Trim Door Size Code.” Using this code, select a standard trim from Table 3-27 and 3-28 that will fit the
outside dimensions of the existing box. Refer to Table 3-29 to define non-standard trim requirements.
Table 3-26. Minimum Enclosure Sizing / Trim Door Size Selection

Minimum Width Minimum Depth
PRL1R 14 inches 356mm 4.5 inches 115mm
PRL2R 16 inches 407mm 4.75 inches 121mm
Table 1-70. Minimum Enclosure Sizing / Trim Door Size Selection

Ampere Number of Main Device Trim Door Minimum Enclosure
Rating Circuits Type Size Code Height
Inches mm
31
Main Lug Only
100 18 MLO A 21.00 533.4
30 B 27.00 685.8
42 C 34.00 863.6
225 18 MLO A 21.00 533.4
30 B 27.00 685.8
42 C 34.00 863.6
400 24 MLO B 48.00 1219.0
30 D 48.00 1219.0
42 E 48.00 1219.0
Main Breaker
100 18 BAB A 21.00 533.4
30 B 27.00 685.8
42 C 34.00 863.6
18 EHD B 30.00 762.0
30 D 36.00 914.4
42 E 42.00 1066.8
18 QBHW A 21.00 533.4
30 B 27.00 685.8
42 C 34.00 863.6
18 ED B 30.00 762.0
30 D 36.00 914.4
42 E 42.00 1066.8
18 EDH B 30.00 762.0
30 D 36.00 914.4
42 E 42.00 1066.8
225 18 ED B 30.00 762.0
30 D 36.00 914.4
42 E 42.00 1066.8
18 EDH B 30.00 762.0
30 D 36.00 914.4
42 E 42.00 1066.8

1-68 Panelboards
Retrofit Panel
3-13 Trim Selection
Trim Selection
September 2009
Trim Selection
Instructions
� In order to meet minimum wire bending space requirements and to ensure ease of installation, minimum enclosure space
dimensions have been defined for each chassis. In order to ensure a proper fit, every panelboard to be renovated must be
carefully surveyed prior to installation.
� Determine the electrical requirements of the panelboard to be renovated (i.e., main breaker or main lugs, amperes, inter-
rupting rating, circuit space, branch breakers, accessories).
� Using the electrical requirement data, select a base chassis and any required breakers, options and accessories.
� Table 3-26 provides the minimum dimensions of the enclosure, in which each base chassis may be installed, These dimen-
sions assume that the chassis is mounted in the center of the existing box, both vertically and horizontally. Where site con-
ditions require the chassis to be offset from this centrally mounted position, it is the installer's responsibility to ensure wire
bending space and electrical clearance requirements are met.
� Table 3-26 provides a “Trim Door Size Code.” Using this code, select a standard trim from Tables 3-27 and 3-28 that will fit
the outside dimensions of the existing box. Refer to Table 3-29 to define non-standard trim requirements.
Table 3-27. Standard Trim Selection — 20-Inch (508.0 mm) Wide Enclosure
Table 1-71.
Trim Door Enclosure Surface Type Flush Type
Size Code Height Catalog Trim Dimensions Catalog Trim Dimensions
Number Height Width Number Height Width
Inches mm Inches mm Inches mm Inches mm Inches mm
A 24.00 609.6 RTA2024 24.00 609.6 20.00 508.0 RTA2226 26.00 660.4 22.00 558.8
A 30.00 762.0 RTA2030 30.00 762.0 20.00 508.0 RTA2232 32.00 812.8 22.00 558.8
A 36.00 914.4 RTA2036 36.00 914.4 20.00 508.0 RTA2238 38.00 965.2 22.00 558.8
B 30.00 762.0 RTB2030 30.00 762.0 20.00 508.0 RTB2232 32.00 812.8 22.00 558.8
B 36.00 914.4 RTB2036 36.00 914.4 20.00 508.0 RTB2238 38.00 965.2 22.00 558.8
B 42.00 1066.8 RTB2042 42.00 1066.8 20.00 508.0 RTB2244 44.00 1117.6 22.00 558.8
B 48.00 1219.20 RTB2048 48.00 1219.2 20.00 508.0 RTB2250 50.00 1270.0 22.00 558.8
13 C 36.00 914.4 RTC2036 36.00 914.4 20.00 508.0 RTC2238 38.00 965.2 22.00 558.8
C 42.00 1066.8 RTC2042 42.00 1066.8 20.00 508.0 RTC2244 44.00 1117.6 22.00 558.8
C 48.00 1219.2 RTC2048 48.00 1219.2 20.00 508.0 RTC2250 50.00 1270.0 22.00 558.8
D 30.00 762.0 RTD2030 30.00 762.0 20.00 508.0 RTD2232 32.00 812.8 22.00 558.8
D 36.00 914.4 RTD2036 36.00 914.4 20.00 508.0 RTD2238 38.00 965.2 22.00 558.8
D 42.00 1066.8 RTD2042 42.00 1066.8 20.00 508.0 RTD2244 44.00 1117.6 22.00 558.8
D 48.00 1219.2 RTD2048 48.00 1219.2 20.00 508.0 RTD2250 50.00 1270.0 22.00 558.8
E 36.00 914.4 RTE2036 36.00 914.4 20.00 508.0 RTE2238 38.00 965.2 22.00 558.8
E 42.00 1066.8 RTE2042 42.00 1066.8 20.00 508.0 RTE2244 44.00 1117.6 22.00 558.8
E 48.00 1219.2 RTE2048 48.00 1219.2 20.00 508.0 RTE2250 50.00 1270.0 22.00 558.8
E 54.00 1371.6 RTE2054 54.00 1371.6 20.00 508.0 RTE2256 56.00 1422.4 22.00 558.8
E 60.00 1524.0 RTE2060 60.00 1524.0 20.00 508.0 RTE2262 62.00 1574.8 22.00 558.8
Table 3-28. Standard Trim Selection

Table 1-72.
Trim Door Enclosure Surface Type Flush Type
Size Code Height Catalog Trim Dimensions Catalog Trim Dimensions
Number� Height Width Number Height Width
Inches mm Inches mm Inches mm Inches mm Inches mm
A 24.00 609.6 RTA1424 24.00 609.6 14.00 355.6 RTA1626 26.00 660.4 16.00 406.4
A 30.00 762.0 RTA1430 30.00 762.0 14.00 355.6 RTA1632 32.00 812.8 16.00 406.4
A 36.00 914.4 RTA1436 36.00 914.4 14.00 355.6 RTA1638 38.00 965.2 16.00 406.4
B 30.00 762.0 RTB1430 30.00 762.0 14.00 355.6 RTB1632 32.00 812.8 16.00 406.4
B 36.00 914.4 RTB1436 36.00 914.4 14.00 355.6 RTB1638 38.00 965.2 16.00 406.4
B 42.00 1066.8 RTB1442 42.00 1066.8 14.00 355.6 RTB1644 44.00 1117.6 16.00 406.4
C 36.00 914.4 RTC1436 36.00 914.4 14.00 355.6 RTC1638 38.00 965.2 16.00 406.4
C 42.00 1066.8 RTC1442 42.00 1066.8 14.00 355.6 RTC1644 44.00 1117.6 16.00 406.4
C 48.00 1219.2 RTC1448 48.00 1219.2 14.00 355.6 RTC1650 50.00 1270.0 16.00 406.4
D 30.00 762.0 RTD1430 30.00 762.0 14.00 355.6 RTD1632 32.00 812.8 16.00 406.4
D 36.00 914.4 RTD1436 36.00 914.4 14.00 355.6 RTD1638 38.00 965.2 16.00 406.4
D 42.00 1066.8 RTD1442 42.00 1066.8 14.00 355.6 RTD1644 44.00 1117.6 16.00 406.4
E 36.00 914.4 RTE1436 36.00 914.4 14.00 355.6 RTE1638 38.00 965.2 16.00 406.4
E 42.00 1066.8 RTE1442 42.00 1066.8 14.00 355.6 RTE1644 44.00 1117.6 16.00 406.4
E 48.00 1219.2 RTE1448 48.00 1219.2 14.00 355.6 RTE1650 50.00 1270.0 16.00 406.4
� 14-Inch (355.6 mm) Wide Enclosure (PRL1R only)

Trim Selection Trim Selection 3-14
September 2009
Table
Custom1-73.
Trim Selection Table 1-74.
3-29.Catalogue Numbering System
Instructions
In order to accommodate instances CRT B 20.00 – 9.00 – 11.00 – 48.00 – 24.00 – 24.00
where the standard trims (Tables 3-27
and 3-28 ) do not suit an installation,
custom-sized trims may be ordered. Trim Width Trim Height Offset Top
Since the trim mounts to the retrofit Dimension Dimension Dimension
chassis, and not the existing enclosure, in Inches in Inches in Inches
custom trims can solve many prob- (2 Decimals) (2 Decimals) (2 Decimals)
lems encountered with differing enclo-
sure sizes and configurations. Use the Door Code Offset Left Offset Right Offset Bottom
dimension and sizing parameters A, B, C, D, Dimension Dimension Dimension
listed below to define a custom trim E, in Inches in Inches in Inches
catalog number. Contact your local sat- (2 Decimals) (2 Decimals) (2 Decimals)
ellite plant to ensure manufacturability Trim Type
and determine lead time required.
CRT
Outer Dimensions
The outer dimensions are the overall
OUTSIDE dimensions of the trim. In Note: This example is for a custom trim that has overall dimensions of 20 inches (508.0 mm)
surface-mounted applications, this is in width and 48 inches (1219.2 mm) in height. The trim door is offset 1.00 inch (25.4 mm) to the
RIGHT, in order to accommodate a flush-mounted, double-tub arrangement in which the
usually the same as the outside dimen- boxes are bolted together without any spacers.
sions of the enclosure to be renovated.
For flush-mounted applications, an
additional amount of trim material
extends beyond the outer edge of the W
box, in order to cover any gap between
the wall material and the box. Extend-
ing the outer dimensions can cover
larger than normal wall gaps or imper-
1 fections that may be encountered. 3
W = Trim Width — Total outside width
of the TRIM, including that required to OT
overlap the box in a flush application.
H = Trim Height — Total outside length
of the TRIM, including that required to
overlap the box in a flush application.
Offset
H
Offset allows a retrofit chassis to be
relocated from the central mounting
position required for standard trims.
This can accommodate many challeng-
ing site conditions such as short
cables, physical obstructions, close- OB
coupled boxes…etc.
OR = Offset Right — This is the dis-
tance from the centerline of the CHAS-
SIS to the right-hand edge of the TRIM.
OL = Offset Left — This is the distance
from the centerline of the CHASSIS to
the left-hand edge of the TRIM.
OL OR
OT = Offset Top — This is the distance
from the centerline of the CHASSIS to Figure 3-2. Custom Trim Dimensions
Figure 1-14.
the top edge of the TRIM.
OB = Offset Bottom — This is the dis-
tance from the centerline of the CHAS-
SIS to the bottom edge of the TRIM.

1-70 Panelboards
Retrofit Panel
3-15 Application
ApplicationGuide
Guide
September 2009
Application Guide
Surface-Mount Panelboards — Data Sheet
Electrical Data Table 3-30. Branch Breakers
Table 1-75.
Panel Designation or Location Breaker Amps Poles CCT Poles Amps Breaker
Type Type
_________________________________________________________
1 2
_________________________________________________________ 3 4
Service:________Vac ________Phase ________Wire 5 6
7 8
Circuits:________
9 10
Bus Amps:________(A) 11 12
13 14
� Main Lugs Only
� Main Breaker 15 16
� Top Entry 17 18
� Bottom Entry 19 20
21 22
Amps:________(A)
23 24
Existing Enclosure Dimensions 25 26
Select only one dimension F or FF 27 28
H:________ 29 30
31 32
W:________ 33 34
D:________ 35 36
37 38
F:________ or FF:________
13 � Enclosure has no Flange
39
41
40
42
End View Side View
F FF
W
Finished Wall D
H H
W
FF
Finished Wall D
Figure1-15.
Figure 3-3. Surface Mount Panelboards — Dimensions

Panelboards
Retrofit Panel
1-71
3-16
September 2009
Flush-Mount Panelboards — Data Sheet

Electrical Data Table 1-76.
3-31. Branch Breakers
Panel Designation or Location Breaker Amps Poles CCT Poles Amps Breaker
Type Type
_________________________________________________________
1 2
_________________________________________________________ 3 4
Service:________Vac ________Phase ________Wire 5 6
7 8
Circuits:________
9 10
Bus Amps:________(A) 11 12
13 14
� Main Lugs Only
� Main Breaker 15 16
� Top Entry 17 18
� Bottom Entry 19 20
21 22
Amps:________(A)
23 24
Existing Enclosure Dimensions 25 26
Select only one dimension F or FF 27 28
H:________ HH:________ 29 30
31 32
W:________ WW:________ 33 34
D:________ DD:________ 35 36
37 38
F:________ or FF:________
39 40
� Enclosure has no Flange 41 42
31
End View Side View
WW
Finished Wall W
F FF
F
D DD
HH
HH
WW H
H
Finished Wall W
FF
D DD
Figure1-16.
Figure 3-4. Flush Mount Panelboards — Dimensions

3-17
September 2009
Chassis Mounting
In some applications it is required to Front View
drill mounting holes that match the
location of hardware points (studs or W
bolts) in the existing panel. All dimen-
sions to these hardware points are SL SR
measured from the CENTRELINE of
the enclosure. Follow the guidelines
below to ensure that these holes are
located properly, ensuring a quick and
easy installation.
1. Measure and mark the vertical
centerline point. This measure-
ment should be taken from
the INSIDE surface of the Mounting
enclosure’s END. Studs
ST
2. Measure and mark the horizontal
centerline point. This measure-
ment should be taken from
the INSIDE surface of the H Centerline
enclosure’s SIDE.
3. Measure the distance from the
centerline marks to the center of
the hardware point to be matched
SB
and record below.
4. Measure and record the diameter
of the stud or bolt to be matched.
3 In some cases the mounting hardware 1
may NOT be placed symmetrically
about the center of the enclosure.
Ensure that all desired hardware
locations are measured to the
CENTRELINE.
H:________
Figure 1-17.
Figure 3-5. Chassis Mounting Dimensions
W:________
ST:________
SB:________
SL:________
SR:________
D:________ (Bolt or Stud Diameter)

1-73 Panelboards Lighting Control Systems – Pow-R-Command
3-18
September 2009
Pow-R-Command� Family Flexibility : Lighting control panel-

boards allow simple and inexpensive
Labor: Because contactors and relays
are eliminated, the labor associated
Eaton’s Cutler-Hammer� brand Pow-R- changes during start-up. Contactor and with installing them and the additional
Command family of lighting control relay panels often require rewiring cables and conduit associated with
panelboards is designed to meet the to make changes in the field. them is eliminated.
lighting control needs for buildings of
Choices: The Cutler-Hammer brand of Start-up: Start-up for the Pow-R-
all sizes and complexity. The system
lighting control panelboards offers Command panelboards is straight-
incorporates microprocessor-based dis-
varying levels of flexibility, from six forward. The PRC25 requires no start-
tributed intelligence within a traditional
zones per panel with the Pow-R-Com- up. It is prewired at the factory. The
panelboard, simplifying wiring in the
mand 25 up to 250 zones per panel PRC100 is provided with factory start-
field.The system can be networked over
with the Pow-R-Command 2000. We up assistance for trouble-free installa-
customers or directly interfaced
have added wireless capabilities using tion. The PRC750 is provided with an
to the Internet, allowing for password
our Pow-R-Command Small building LCD display and keypad for on-site
protected web access. The panelboard
Controller with wireless I/O modules. programming. The PRC1000 and
design allows the Pow-R-Command
PRC2000 are programmed over the
lighting control system to meet short Space : Lighting control panelboards network. They have an optional display
circuit ratings, as required by the eliminate contactor panels and/or relay available for local interface.
National Electrical Code� (NEC). panels, freeing up valuable wall space.
Pow-R-Command panels are the same Operational Considerations
Lighting Control Overview width as standard panelboards. Failure Modes : If a lighting contactor or
Traditional lighting control employs Retrofit Applications : Retrofitting relayfailstooperateduetoamec hanical
lighting contactors or relay panels traditional lighting control methods or control system failure, it is very
to turn groups of lighting on or off. into an existing electrical distribution difficult to control the lights manually.
Input devices are typically time clocks, system often requires extensive rewir- Often, it is necessary to hard-wire
photo cells, wall switches, or, in more ing and unwanted downtime. In most around the device on a temporary basis.
sophisticated applications, contact cases, a Pow-R-Command panel inte- With a lighting control panelboard
inputs from a building automation rior can be installed into an existing system, the circuit breaker can be
system (BAS). Pow-R-Command is panelboard back box, and the cables manuallyswitc hedonorof fasnecessary
a lighting control panelboard with can be re-terminated on the new circuit until the system is back in operation.
remote controllable circuit breakers.
1 These controllable circuit breakers
breakers, with minimal downtime. The
wireless I/O modules also allow for
Flexibility : In many cases, the lighting
control scheme may change over the 3
perform a dual function: discrete ON/OFF load control through life of the facility. With traditional light-
1. They provide the overcurrent and and on-board relay capable of switching control methods, changes require
overload protection for the circuit. ing 120V or 277V ballasts. major rewiring and facility downtime.
Installation Considerations Break ercontrolsc hemescanbec hanged
2. They perform the same function within the lighting control panelboard,
as relays and contactors in tradi- Simplicity:Lightingcontrolpanelboards often with a simple modification
tional lighting control systems, are as easy to install as standard through software.
opening and closing the circuit panelboards. There are no additional
in response to a remote signal. components to install.
Design Considerations
Short Circuit Protection: In the past,
contactors or relay panels were
mounted close to the lighting load
and short circuit ratings were not a
major concern. Today, most of the
lighting control devices are located in
electrical rooms, often adjacent to the
panelboards that feed them. These
devices are subjected to short circuit
conditions almost as high as those of
the electrical distribution equipment.
The current version of the National
Electrical Code now requires that these
lighting control devices carry a short
circuit rating (Article 110-10). Although
some traditional lighting control com-
ponents are available with short circuit
ratings, these ratings are limited and
may require upstream fusing. A light-
ing control panelboar d mak es meeting
the requirements of NEC 1 10-10 as
simple as specifying the shor t circuit
rating of the panelboar d.

1-74 Panelboards
Lighting Control Systems – Pow-R-Command
3-19
September 2009
Table
Table 3-32.
1-77. Pow-R-Command Product Features
Controller PRC-25 PRC100 PRC-750 PRC-1000 PRC-2000 PRC-2000B
Mandatory EATON Start-up and Integration Required no yes no yes yes no �

Inputs
Switch 6 4 8 8 8 8
Universal (Switch or Analog) 0 8 8 8 8 8
Optional Switch Input Expander 0 48 0 48 48 48
Total Inputs 6 64 16 64 64 64
Outputs
Outputs Digital (Maximum Controllable Zones) 6 4 16 75 75 75
Analog 0 4 0 4 4 4
Universal I/O Module no yes no yes yes yes
Telephone Override no yes no yes yes yes
Data Logging no yes no yes yes yes
Remote Access no yes no yes yes yes
Power Supply for External Devices n/a yes yes yes yes yes
Maximum Number of Loads (Breaker/Relay) 42 42 168 168 168 168
Number of Satellite Panels 0 0 7� 7� 7� 7�
Manual Override yes yes yes yes yes yes
Dimming no yes no yes yes yes
Maximum Number of Dimming Ballasts 0 160 0 160 160 160
Daylight Harvesting (Using Dimming Ballasts) no yes no yes yes yes
Daylight Switching (On/Off Circuit Switching) yes yes yes yes yes yes
Time Clock no yes yes yes yes yes
Time Schedules no yes yes yes yes yes
Scheduling Zones n/a 75 75 75/250 � 75/250 � 75/250 �
13 On/Off Periods per Schedule n/a 50 50 50 50 50
Holidays n/a 30 30 30/16 � 30/16 � 30/16 �
Blink Notice no yes yes yes yes yes
Maximum Override Time (hrs) n/a 24 24 24 24 24
RS-232 Port no no no no no no
RS-485 Port no yes no yes yes yes
Ethernet Port no no no no yes yes
Ethernet via External Gateway no yes no yes yes yes
Input/Output Matrix Across Controllers no yes no yes yes yes
Input/Output Matrix Within Controller no yes yes yes yes yes
Local LCD/LED Display no no yes option option option
Local LED Status Indicators yes yes yes yes yes yes
Non-Volatile Program Memory no yes yes yes yes yes
Battery Back-up for Program Memory n/a 10 yrs 10 yrs 10 yrs 10 yrs 10 yrs
Clock Memory Back-up n/a 10 yrs 10 yrs 10 yrs 10 yrs 10 yrs
Flash Firmware Memory n/a no yes yes yes yes
Protocols
Modbus® ASCII/RTU n/a yes no no no n/a
Modbus TCP n/a no no no no n/a
Johnson Controls® N2 n/a yes no no no n/a
BACnet n/a yes no yes yes yes
LonWorks® n/a no no no no n/a
SOAP/XML n/a yes no yes yes n/a
OPC n/a yes no yes yes yes
� Start-up and Integration by Eaton is not mandatory when utilizing the PRC2000B with BACNET® protocol.
� Each rail drives 21 breakers. Rails can be distributed individually over a total of eight panels (max. SLAN wire-length of 150 ft.).
� 250 additional schedules with optional Network Interface Box NIB.
� 16 additional holidays with optional Network Interface Box NIB.

Panelboards
1-75
3-20
September 2009
Table 3-33. Pow-R-Command Product Features (Continued)

Table 1-78.
Controller PRC-25 PRC100 PRC-750 PRC-1000 PRC-2000 PRC-2000B
Browser Access
TCP/IP External Device n/a yes no yes yes yes
Built-in Web Server
TCP/IP n/a no n/a n/a yes yes
BACnet IP server n/a no n/a n/a n/a yes
Standards
UL® 916 Energy Management Equipment yes yes yes yes yes yes
California Title 24 — n/a n/a n/a n/a n/a
NEC® 110-10 — yes yes yes yes yes
UL 67 Panelboards yes yes yes yes yes yes
CSA® C22.2 #29 Panelboards yes yes yes yes yes yes
Baud Rate n/a 9.6 k 9.6 k 9.6 k 9.6 k 9.6 k
Maximum Controllers/Network n/a 120 1 1800 1800 1800
Password Protected no yes yes yes yes yes
Mounting
3-Pole Breaker Housing no no no no no no
External Bracket Mount Available yes yes yes yes yes yes
Pow-R-Command 2000 (PRC2000) Pow-R-Command 1000 (PRC1000) Pow-R-Command 100 (JCI-100)

The Cutler-Hammer PRC2000 is a micro- The Cutler-Hammer PRC1000 is a micro- TheCutler-HammerPRC100Panelboard
processor-based programmable lighting processor-based programmable lighting system offers the broadest range of
control system that can be used to con- control system. With ratings from 100 energy control in the industry using
trol all of the lighting in your industrial through 225 amperes, the PRC1000 can stand-alone PRC100 panelboards or
facilities, high-rise office buildings and be used as a stand-alone panelboard or a network of PRC100 panelboards.
airports. Being on the cutting edge of networked as a system. The panelboard The PRC100 system is ideal for large,
technology, the Pow-R-Command 2000 is utilizes both branch mounted standard medium and small facilities with lighting
an IP-based device with an embedded breakers through 100 amperes, and con- control systems that require frequent 3 1
web server. Capable of being utilized in trollable thermal-magnetic breakers con- changes, networkable panelboards,
both stand-alone and networkable appli- trolled by the Pow-R-Command 1000 remote access, or all of the above. Exam-
cations, the PRC2000 can incorporate System Controller.The System Controller ples may include stadiums, auditoriums
both standard branch mounted breakers also includes load override, holiday and theatres, office buildings, large
and controllable thermal-magnetic break- scheduling, one-shot or event schedules, retailers and schools.
ers for tailored control. The System Con- off warning to tenants, memory loss pro-
troller also includes load override, tection, hardware diagnostics and real- Pow-R-Command 25 (PRC25)
holiday scheduling, one-shot or event time clock for optimal energy manage-
schedules, off warning to tenants, mem- ment functions. The PRC1000 system Eaton’s Cutler-Hammer PRC25 Panel-
ory loss protection, hardware diagnostics contains networkable intelligence and board replaces contactors and relay pan-
and real-time clock for optimal energy provides automated switching of branch els in lighting control and other load
management functions. circuit breakers. switching systems. It is the most basic
and cost-effective way to remotely control
Pow-R-Command 2000B Pow-R-Command 750 loads. The PRC25 is ideal for any building
that requires a fixed lighting control
(PRC2000B) Designed for stand-alone applications, scheme with a low installed cost. Exam-
the Cutler-Hammer PRC750 is a premier ples may include small commercial
Identical in functionality to the PRC2000, microprocessor-based lighting control buildings, tenant spaces, and other light
the PRC2000B also incorporates the abil- system that can be used to control all of commercial facilities.
ity to communicate with networked the lighting in your industrial facilities,
devices over the Building Automation
and Control Network (BACnet) protocol.
high-rise office buildings and airports. A Pow-R-Command 4000 and Wirless
single PRC750 panel can be connected to
BACnet is an industry standard protocol a maximum of three expansion panels I/O module.
and provides increased flexibility in for the ability to control up to a total of
component and device selection The Power-R-Command TM 4000
168 Smart Breakers �. The PRC750 also
for the control system. (PRC4000) is designed to act as the coor-
boasts load override, holiday dinator of the wireless lighting network.
scheduling, memory loss protection, It has a multitude of advanced features
astronomical time clocks and that perform the seamless control of
scheduling, 16 switch inputs, and alarm every zone in your entire facility, as well
and message log features. as complex energy-management tasks.
All configuration and control can be done
through a standard Web browser, a famil-
iar environment, to help get you up and
running quickly without the headache of
learning a new software platform. In
addition, the PRC4000 is networkable
with the Pow-R-Command lighting con-
trol RS-485 network with the ablility to
expand its capabilities.

Panelboards
Lighting Control Systems – Pow-R-Command 1-75
3-21
September 2009
Page: 3-21 Lighting Control Systems – Pow-R-Command
Sustainability – Green Buildings

Solutions for a Greener Planet
Environmental stewardship, innovation and leadership are becoming increasingly important as we

take steps to create a sustainable environment for future generations by going green. This is
particularly important when it comes to construction of new buildings or major renovations of older
ones. To this end, Eaton Corporation offers a broad range of energy efficient and
environmentally-friendly electrical solutions that can help a building go green and qualify for
Leadership in Energy and Environmental Design (LEED) credits through the Canadian Green
Buildings Council (CaGBC®).
For customers like you, Eaton offers an exceptional array of equipment, tools and services to
reduce energy consumption and leave a smaller footprint on the world’s environment. As you
work to achieve your own goals for environmental sustainability, when you partner with Eaton,
you can be sure your power equipment is doing its part too.
The world is more energy conscious these days. But unlike you, most of the world doesn’t pay a utility bill
that rivals the cost of a four bedroom home. You understand the need to know where energy is being
expended in your facility and how you can make it more of an asset and less of a chronic liability.
It starts with the right products in the right places. Whether you are looking for a special piece of
gear to help identify energy loss, or a full blown solution for full blown asset optimization, you are
bound to find what you need from Eaton.
Through automated building management systems you reduce your energy consumption by 10 to
3 30 percent. Simple protocols can control your facilities lighting, heating and air conditioning, and 1
electrical loads. End the manual exercise of checking where energy is being wasted. Eaton’s
industry-leading Pow-R-Command™ lighting control systems turn off the lights when a space is
empty.
A lighting control system can contribute significantly to achieving LEED credit points. The
following represent potential points available when applying Eaton’s Pow-R-Command as part of
a lighting control system.
o SS Credit 8: Lighting Pollution Reduction (1 point)
o EA Prerequisite 1: Fundamental Commissioning of the Building Energy Systems (Required)
o EA Prerequisite 2: Minimum Energy Performance (Required)
o EA Credit 1: Optimize Energy Performance (1–10 points)
o EA Credit 3: Enhanced Commissioning (1 point)
o EA Credit 5: Measurement & Verification (1 point)
o EQ Credit 8.1: Daylight & Views: Daylight 75% of Spaces (1 point)
o ID Credit 1–1.4: Innovation in Design (1–4 points)
For more information see Eaton’s LEED Credits Guide – SA08300002E Latest Revision.
LEED — Green Buildings

LEED info to come

Panelboards
1-77
3-22
September 2009
Pow-R-Command 2000/2000B General Description Intelligent Power

Eaton’s Cutler-Hammer Pow-R- Switching Equipment
Command 2000 is a microprocessor-
based programmable lighting control Pow-R-Command 2000 Panelboards
system with an embedded webserver Pow-R-Command 2000 Panelboards
for robust control. The PRC2000 can be are offered from 100 through 225
used as a stand-alone panelboard or amperes in main lug and main breaker
networked as a system. An upgrade can configurations. Available voltages
bepurc hasedtointegratetheunitwithin are 120/240, 208Y/120 and 480Y/277,
BA Cnet nati ve control networks. single-phase and 3-phase. The
panelboard utilizes both branch
Features mounted standard breakers through
PRC 2000/1000/750/100 common 100 amperes, and controllable
features list see Page 3-1 9. thermal-magnetic breakers which
are controlled by the Pow-R-Command
� LCD display and keypad. 2000 System Controller. The Pow-R-
� Memory loss protection. Command 2000 controllers provide
� Power failure/brownout recovery. the ability to directly operate up to eight
breaker control buses. Such a capability
� Astronomical real-time clock. allows a single controller to directly
� Time scheduling. operate up to 168 GHQRSP and BABRSP
� Holiday scheduling. controllable circuit breakers, with
� Input to output switch matrix. individual control and status feedback
of each controllable breaker.
� Message/alarms.
� Daylight optimization. The System Controller also includes
� Switch Override Controller (SOC). load override, holiday scheduling,
one-shotoreventsc hedules,of fw arning
� Telephone Override Controller (TOC).
to tenants by blinking lights, memory
loss protection, power failure/brown-
Components
� Embedded webserver.
out protection, hardware diagnostics,
a real-time clock and 16 dry contact
31
� Intelligent power switching switch inputs.
equipment.
Equipment within the Pow-R-Command
Pow-R-Command 2000 Panel � LCD programming display 2000 System may be networked. Up to
and keypad. 120 panelboards may be networked
� Application Specific Controllers over a shielded twisted pair network
(ASCs). cable without the need for a personal
� Software and support. computer in the system.
� Integration components. The Pow-R-Command 2000 Panelboard
is CSA approved to C22.2 No 29.
BACnet Protocol
The PRC2000 unit can be upgraded
to the “B” series for integration within
BACnet native control networks.
BACnet is a communications protocol
widely used in building automation
and controls and adds even more
flexibility to the control system.

1-78 Panelboards
3-23
September 2009
Pow-R-Command 1000 General Description Intelligent Power

Command 1000 is a microprocessor-
based programmable lighting control Pow-R-Command 1000 Panelboards
system. The PRC1000 can be used Pow-R-Command 1000 Panelboards
as a stand-alone panelboard or are offered from 100 through 225
networked as a system. amperes in main lug and main breaker
configurations. Available voltages
Features are 120/240, 208Y/120 and 480Y/277,
PRC 2000/1000/750/100 common single-phase and 3-phase. The
features list see Page 3-1 9. panelboard utilizes both branch
mounted standard breakers through
� LCD display and keypad. 100 amperes, and controllable
� Memory loss protection. thermal-magnetic breakers which
� Power failure/brownout recovery. are controlled by the Pow-R-Command
1000 System Controller. The Pow-R-
� Astronomical real-time clock. Command 1000 controllers provide
� Time scheduling. the ability to directly operate up to eight
� Holiday scheduling. breaker control buses. Such a capability
� Input to output switch matrix. allows a single controller to directly
operate up to 168 GHQRSP and BABRSP
� Message/alarms.
controllable circuit breakers, with
� Daylight optimization. individual control and status feedback
� Switch Override Controller (SOC). of each controllable breaker.
The System Controller also includes
load override, holiday scheduling,
Components one-shotoreventsc hedules,of fw arning
� Intelligent power switching to tenants by blinking lights, memory
equipment. loss protection, power failure/brown-
13 � LCD programming display out protection, hardware diagnostics,
and keypad. a real-time clock and 16 dry contact
� Application Specific Controllers switch inputs.
(ASCs). Equipment within the Pow-R-Command
Pow-R-Command 1000 Panel � Software and support. 1000 System may be networked. Up to
� Integration components. 120 panelboards may be networked
over a shielded twisted pair network
cable without the need for a personal
computer in the system.
The Pow-R-Command 1000
Panelboard is CSA approved to C22.2
No 29.

Panelboards
3-24
September 2009

Eaton’s Cutler-Hammer Pow-R-Com- Switching Equipment
mand 750 is a microprocessor-based
programmable lighting control system. Pow-R-Command 750 Panelboards
The Pow-R-Command 750 can be used Pow-R-Command 750 Panelboards are
as a stand-alone panel, or the user has offered from 100 through 225 amperes
the option to connect up to three in main lug and main breaker configu-
expansion panels to the 750 creating rations. Available voltages are 120/240,
its own stand-alone subnetwork. 208Y/120 and 480Y/277, single-phase
and 3-phase. The panelboard utilizes
Features both branch mounted standard breakers
PRC 2000/1000/750/100 common through 100 amperes, and controllable
features list see Page 3-1 9. thermal-magnetic breakers which are
controlled by the Pow-R-Command
� LCD display and keypad. 750 System Controller. The Pow-R-
� Memory loss protection. Command 750 controllers provide the
� Power failure/brownout recovery. ability to directly operate up to eight
breaker control buses. Such a capability
� Astronomical real-time clock. allows a single controller to directly
� Time scheduling. operate up to 168 GHQRSP and BABRSP
� Holiday scheduling. controllable circuit breakers, with indi-
� Input to output switch matrix. vidual control and status feedback of
each controllable breaker.
� Message/alarms.
� Daylight optimization. The System Controller also includes
� Switch Override Controller (SOC). load override, holiday scheduling,
loss protection, power failure/brownout
Components protection, hardware diagnostics, a
Pow-R-Command 750 Panel

� Intelligent power switching
equipment.
real-time clock and 16 dry contact
switch inputs.
31
� LCD programming display
The Pow-R-Command 750 Panelboard
and keypad.
� Integration components.

1-80 Panelboards
3-25
September 2009

Command100isamicroprocessor-based
programmable lighting control system. Pow-R-Command 100 Panelboards
ThePRC100canbeusedasastand-alone Pow-R-Command 100 Panelboards are
panelboard or networked as a system. offered from 100 through 400 amperes
in main lug and main breaker configu-
Features rations. Available voltages are 120/240,
PRC 2000/1000/750/100 common 208Y/120 and 480Y/277, single-phase
features list see Page 3-1 9. and 3-phase. The panelboard utilizes
both branch mounted standard breakers
� LCD display and keypad. through 225 amperes, and controllable
� Memory loss protection. thermal-magnetic breakers which are
� Power failure/brownout recovery. controlled by the Pow-R-Command 100
System Controller through an integral
� Astronomical real-time clock. communications bus housed in the
� Time scheduling. panelboard. This integral low voltage
� Holiday scheduling. control bus connects to the System
� Input to output switch matrix. Controller and allows the individual
control and status feedback of each
� Message/alarms.
controllable breaker.
� Daylight optimization.
� Switch Override Controller (SOC). The System Controller also includes
load override, holiday scheduling,
Components loss protection, power failure/brown-
� Intelligent power switching out protection, hardware diagnostics,
equipment. a real-time clock and 12 dry contact
� Application Specific Controllers switch inputs.
13 (ASCs).
Equipment within the Pow-R-Command
� Software and support. 100 System may be networked. Up to
� Integration components. 120 panelboards may be networked
over a shielded twisted pair network
cable without the need for a personal
computer in the system.
PRC100 Exterior View The Pow-R-Command 100 Panelboard

3-26
September 2009
Pow-R-Command 25 Intelligent Power System Configurations

Switching Equipment The Pow-R-Command 25 Panelboard
provides the ability to group up to 42
Pow-R-Command 25 Panelboards remotely operated controllable break-
Pow-R-Command 25 Panelboards are ers into six individual zones. Each zone
offered from 100 through 400 amperes is designed to be switched by a dry or
in main lug and main breaker configura- control signal contact from an external
tions. Available voltages are 120/240, device. Each Pow-R-Command 25
480Y/277 Vac and 208Y/120, single-phase panelboard has an integral zoning
and 3-phase. The panelboard utilizes board where the zone designations are
both branch mounted standard breakers pre-wired at the factory and linked to
through 100 amperes and controllable specific contact inputs. Limited changes
thermal- magnetic breakers which are may be made to zone designations in
controlled by the MTM. the field through wiring changes.
The Pow-R-Command 25 Panelboard is
CSA approved to C22.2 NO 29.
1 3
Pow-R-Command 25 Panel
General Description
Eaton’s Cutler-Hammer Pow-R-
Command 25 is designed to replace Figure
Figure1-18.
3-6. Typical Electrically Held Contactor Control System
lighting control systems involving
multi-pole lighting contactors and
relay panels. The Pow-R-Command 25
utilizes controllable circuit breakers in
a panelboard which are grouped into
zones and switched by a dry or control
signal contact from an external source.
The controllable br eak ers ar e
pre-wired at the f actory in up t o
six customer-designated zones
with up to 16 break ers per z one.
Note: Refertofactoryforzoningrestrictions.
Components
� Intelligent power switching
equipment.
� Maintained-to-momentary board
(MTM).
Figure1-19.
Figure 3-7. Typical Pow-R-Command 25 Panelboard System

1-82 Panelboards
3-27
September 2009
BAS System Interface Equipment Lighting Management Software

Integration
The Pow-R-Command Lighting Control
system can be integrated with Building
Automation Systems via the following
optional components:
� Native Modbus� Controller. The
Native Modbus Controller takes the
place of the PRC100 System Control-
ler. The Native Modbus Controller is
designed as a slave Modbus node.
� JCI100 Controller. The JCI100
Controller is designed to take
the place of the PRC100 System
Controller. The JCI Controller is
designed specifically for use in a Computer
Johnson Controls Metasys� network. Software
The System Interface Equipment
The JCI100 communicates using
JCI’s N2 protocol and is treated as an � Provides Windows�-based program- The Lighting Management Software
addressed slave node on an N2 bus. ming and monitoring screens. The � Provides programming for the
personal computer functions as the following equipment:
� OPC Server. The PRC OPC Server is a
central point for data manipulation � Power switching equipment
software addition onto a PRC100 or
and programming of the system. It
1000 system. It is designed as an � Application specific controllers
communicates with the system
interface between the PRC system
through a network interface device The Lighting Management Software
and an OPC server/client. �
that is connected to the system provides fully interactive easy-to-use
� SOAP Server. The PRC SOAP Server through a twisted pair network.
is a PRC100 system network add-on. software screens for the following
� The personal computer is not a functions:
The PRC SOAP Server is designed
13 as an interface between a PRC100 or
required component of a PRC100
network but is a useful tool for
� System Setup
1000 system and a SOAP client. � System Management
centralized access and back-up of
� BACnet Server. The PRC BACnet system controllers. � Controller Access and Modification
Server is a PRC system network
� An optional hand-held programmer � Data Logging and Back-up
add-on. The BACnet Server is
provides the capability to communi- � Remote Monitoring
designed to interface between the
cate directly with the PRC100 sys-
PRC100 or 1000 system and a BAS
tem when maintenance of the panel � The programming screens provide
provider using the BACnet protocol.
is required. The hand-held program- access to all the capabilities that
� PRC2000 web-enabled BACnet mer connects directly to the PRC100 exist in the power switching and
Controller. The PRC2000 BACnet controllers RS-485 board mainte- application specific controllers.
Controller provides direct interface nance port using the supplied cable. � Additional software components
via the web to a BACnet BAS
can be purchased that will allow for
system.
the creation and use of custom
Refer to the factory for further informa- graphic screens and/or Web access
tion on applying these interfaces. to a PRC100 system.
� Network components provide
flexibility in establishing a PRC100
network. The network can consist of
either a pure twisted shielded net-
work or a combination of a twisted
shielded network and Ethernet.
Ethernet networks are accomplished
using the PRC100 Ethernet Server.
� To connect to a PRC100 network via
a PC, modem, or remote LAN/WAN
connection, a Network Access Device
is required. There are two types of
Network Access Devices offered. The
first is a Network Interface Box, which
allows connection via an RS-232 port.
The second is an Ethernet Server,
which is used for connection
via Ethernet.
Further Information. . . . . . . . . . . . . . . CAT.73.01.T.E

Panelboards
1-83
3-28
September 2009
PRC100 Control Cabinet Common Features List Application Specific Controllers

OptionalApplication
Specifi Controller
c s
Memory Loss Protection expand the PRC100 System through
Time schedules, time-of-day clock, day/ the network to customize the system
date, and system configuration param- to meet the needs of the tenant.
eters are protected from memory loss if
there is a power failure. The memory Switch Override Controller (SOC)
loss protection is rated for 10 years.
Power Failure/Brownout Recovery
When system input power drops below
normal, the system will not lose its
programmed information. Upon return
of normal power, breaker positions
scheduled during the power failure
period are immediately updated. No Switch Override Controller (SOC)
operator interaction is required.
� Provides the ability to connect and
Astronomical Real-Time Clock monitor up to 48 additional 2-wire dry
Time-of-day, day/date, automatic leap contact closures from wall switches,
year and daylight savings time adjust- occupancy sensors, photocells, build-
ments are provided as standard. ing automation system relay contacts
or any remotely mounted device with
Control Software a dry contact.
It is possible to program the panel- � Input connections to the controller are
board directly through its local RS-485 self-powered.
Control Cabinet (Accommodates Three ASCs)
maintenance port with a hand-held
� It is possible to program any input to
programmer or with the lighting
General Description management software over a shielded the switch override controller to con-
The Control Cabinet contains a PRC100 twisted pair cable by way of a central trol any breaker or group of breakers
in the system.
31
System Controller. The Control Cabinet operator’s station.
is ideal for retrofit applications where � Inputs are capable of being individu-
existing panelboards are utilized. Time Scheduling ally time-schedule enabled for
Remote controllable breakers may be Pow-R-Command 100 supports 50 different days of the week.
utilized in an existing panelboard. schedules as local control functions.
When remote controllable breakers Any of the 50 local time schedules in Telephone Override Controller (TOC)
are connected to the Control Cabinet a controller can be designated as a � Provides a voice prompted method
full system functionality is provided. back-up schedule to execute only if the for ON/OFF override control of light-
The wiring between each panelboard mastersc hedulesfailorceaseexecution. ing. It is possible to override an indi-
mounted controllable break er and the vidual breaker or group of breakers
system controller is a 28 Vac 3-wire Holiday Scheduling ON or OFF during scheduled or
or 4-wire circuit up to 200 feet (61 m) Pow-R-Command 100 supports 16 nonscheduled hours using any
in length. system holidays through the Network touchtone analog telephone.
Access Device and, additionally, each � The Telephone Override Controller
controller can execute 30 local holiday allows voice prompted control of
PRC100 Relay Cabinet definitions. lighting circuits for up to 1,000 indi-
The relay cabinet can be used with a vidual users. It is possible to program
Input to Output Switch Matrix any of the 1,000 users to control any
standard panelboard to achieve PRC100 The input to output switch matrix
functionality. All controllers and net- breaker or group of breakers in the
feature allows any breaker connected panelboard or system.
work accessories discussed under the to any panel to be controlled by any
PRC100 section of this catalog can be switch or any group of switches
used with the Relay Cabinet. connected to any panel on the same
Each Relay Cabinet can house up to network.
48 single-pole, 20 amperes maximum Messages/Alarms
latching relays. Each relay is individu-
ally controlled and will report status The system will maintain an alarm log.
back to the integral controller. The log will record where the alarm
occurred, alarm reason, date and time
of the alarm. The log is maintained in
non-volatile memory. The alarm log
can store up to 300 alarms.
Daylighting Optimization
Daylighting optimization is available
using a combination of inputs on the
PRC100 controller or a Switch Override
Controller and dimming cable.

Panelboards
3-29
September 2009
System Configurations
PRC2000 Network Architecture PRC
Containing an embedded webserver, EP
each Pow-R-Command 2000 system is 1
programmed with a unique IP address 5th Floor
for communication via any standard
RS-485
Internet browser. Web access is stan-
dard with the PRC2000. Eight 21-circuit PRC
control buses configured as needed EP
throughout PRL1 and 2 panels. The 1
PRC2000B directly interfaces to a
4th Floor
BACnet Client Workstation.
RS-485
Breaker Control Busses (BCB) PRC
Every Pow-R-Command Expansion EP
2
Panelboard can be configured with the
left and/or right breaker control busses 3rd Floor
installed. When using PRC EP Panel RS-485
with one BCB, the remote controlled
breakers are placed on the side with PRC
the control bus. Standard and con- EP
trolled breakers can be distributed 2
anywhere in the panel as needed.
2nd Floor
RS-485
PRC Customer LAN PC with

2000 Internet
Browser
3 Ground
1
Remote
Access
Thru
VPN
Figure 1-20.
Figure 3-8. PRC2000 Breaker Control Busses

3-30
September 2009
PRC1000 Application
Customizable extension panels allow
for combinations of both regular and PRC
remote controllable breakers for indi- EP
PRC
1
vidualized solutions as shown in this EP
riser diagram. Eaton’s Cutler-Hammer 1
5th Floor
Pow-R-Command 1000 Controller can 5th Floor RS-485
support up to eight Breaker Control RS-485
Bussescontainedwithinfourstandard PRC
panelboards or split between a maxi- PRC
EP
mum of eight. When connected to the 1EP
1
building’s Internet, all master and
4th4th
Floor
expansion panels can be controlled. Floor
RS-485
RS-485
PRC
PRC
EPEP
22
3rd3rd Floor
Floor
RS-485
RS-485
PRC
PRCEP
EP2
2
2nd Floor
2nd Floor RS-485
RS-485
PRC
1000 PC
PRC IIIB with
1000 RS-485 PC
Software
IIIB with
Ground RS-485 Software
1 Ground 3
Remote
Access
Thru Remote
Modem
Access
Thru
Modem
Figure
Figure1-21.
3-9. PRC1000 Breaker Control Busses

Panelboards 1-86
3-31 September 2009
1
3
Table
Figure3-10.
1-22. PRC750 Stand-alone System Architecture

Panelboards
3-32
September 2009
PRC100-EC PRC100 PRC100

Controllable Breakers
or Standard Breakers 3 ASCs
Typical (Typical) Maximum
System
Controller USC USC USC
Option
SOC Expansion
SOC
Network
Remote
Standard Input Control
Panelboard with Cabinet
Controllable &
Standard Breakers PRC100-EC PRC100 PRC100-EC
Typical branches:
Up to 42 controllable circuits.
Chassis mounted controllable
breakers can be mixed with
standard non-controllable
USC USC USC USC branch breakers.
Pigtail SOC SOC
Cable
Control
Photocell
Cabinet
Switch
or LV Switch
Main Network Cable
(Twisted Pair)
Analog Phone Line
PRC100 PRC100 PRC100
Standard Analog
Modem
USC USC USC RS-232/Serial Cable
31
Serial
120 Vac Switching Box
NIB
Optional Networked PCs — Access to Graphics Program via DDE
Optional Monitor
Computer/
Software
PC
RS-232
Cable
Keyboard
Central PC/DDE Server
Figure 1-23.
3-11.Typical Building Lighting Control System — Networked
Typical New Lighting As shown, the central personal Legend
computer (PC) is optional since each PRC100 = Standard Pow-R-
Control System panelboard is a stand-alone operating Command 100 Panel
Eaton’s Cutler-Hammer Pow-R- lighting control system with basic
Command 100 Panelboards shown lighting control functions. The PC PRC100-EC = Pow-R-Command 100
above each have a System Controller may be used for programming with Expansion Chassis
for the basic lighting control functions. changes; downloading software; USC = Universal System
scheduling, viewing system status Controller Board
The Pow-R-Command EC Panelboards and configuration, etc.
shown contain additional chassis PC = Personal Computer
space for a switch override controller. NIB = Network Interface Box
SOC = Switch Override
Controller

Panelboards
3-33
September 2009
Type BABRSP Product Features � Three-position handle: OFF, TRIP

(Center), ON.
Solenoid-Operated, � Bolt-on line-side terminal.
� Handle permits manual switching
Remote-Controlled � Cable connected load-side terminal. when control power is lost.
� 3- or 4-wire (BABRP) control � Mechanical trip indicator.
terminal.
� 15 and 20 ampere breakers SWD
� Status switch. (switching duty) rated.
� Bi-metal assembly for thermal � HID ratings for HID (high intensity
overload protection. discharge) lighting.
� Fast acting short circuit protection.
Note: For use in lighting control applica-
� Arc-runner and arc-chute assembly
tions.
for fast acting arc extinction.
Table 1-79.
3-34. BABRP and BABRSP UL 489 and CSA 22.2 Interrupting Ratings and Catalogue Numbers
Circuit Number Interrupting Capacity (Symmetrical Amperes)
Breaker of Poles Ampere Volts ac (50/60 Hz)
Type Rating � 120 120/240
BABRSP1015 1 15 10,000 —
BABRSP1020 1 20 10,000 —
BABRSP1025 1 25 10,000 —
BABRSP1030 1 30 10,000 —
BABRSP2015 2 15 — 10,000
BABRSP2020 2 20 — 10,000
BABRSP2025 2 25 — 10,000
BABRSP2030 2 30 — 10,000
� Continuous current rating at 40°C.
Table
Table 3-35.
1-80. BABRP Wire Harness
Description Catalogue
3 Number 1
This 60-inch (1219.2 mm) wire pigtail provides a connection from a single SLBKRPTL1
BABRSP control plug to a customer’s pushbutton, relay or PLC. Each box contains
12 pigtails. Wires are 22 AWG, 600 V. Order in multiples of 12.
Same as SLBKRPTL1 except 72 inches (1828.8 mm) long and connects up to four SLBKRPTL4
BABRSP breakers on the same pigtail. Each box contains 4 pigtails. Order in
multiples of 4.
BABRSP Breaker Same as SLBKRPTL4 except it connects up to six BABRSP breakers on the same SLBKRPTL6
pigtail. Each box contains 4 pigtails. Order in multiples of 4.
General Description
BABRSP circuit breaker is a bolt-on
branch circuit breaker designed for use
in panelboards and are ideally suited
for lighting control or energy
management applications. In addition
to providing conventional branch
circuit protection, they include a unique
solenoid-operated mechanism that
provides for efficient break er pulse-on
andpulse-of foperation whenusedwith
a suitable controller like the Eaton’s
Cutler-Hammer Pow-R-Command�
lighting control system. BABRSP -
break er can also be operated by a
pushbutton, relay or PLC. A breaker
status feature is included.
Note: BABRSPhasmonitoringonlyofthe
status of the break er contacts.

3-34
September 2009
Type BABRSP and GHQRSP,

BABRP
Remote-Controlled
Remote Contact
Remote Control Operation Load
Breaker Contact
Line
The remote-control capability of the

breaker is “armed” when the breaker RM RM
handle is manually switched to the b a
“ON” position. Once armed, the
breaker can be pulsed “ON” and
“OFF” by a controller device which
Yellow
Black
Blue
provides an ac pulse of specified
Red
magnitude and duration to the
solenoid operated mechanism. ON OFF Remote
Control connections to the breaker Coil Coil Status
are provided through a conductor
plug (supplied by others). A normally BABRSP
open (a) auxiliary contact provides
Remote Contact
for “ON”/“OFF” status indication Load Line
to the remote controller and/or
Breaker Contact
indicating lamp.
In the event the breaker automatically
trips, the breaker must be reset RM RM BKR
manually. b a a
Breaker Control and
Yellow
Operating Data Black
Blue
Red
� Ambient temperature: 0ºC – 40ºC.

1 Nominal pulse magnitude: ON OFF Breaker
3
�
Coil Coil Status
28 Vac rms, 24 Vac (BABRP).
� Tolerance: +10% to -15% of nominal Figure 1-24.
3-12.Circuit Breaker Schematic Diagram for the BABRP and BABRSP Breakers
voltage. Note: 2-pole break er s have two solenoids.
� Pulse duration: 1/2 cycle (8 – 10 ms).
� Minimum recommended pulse
current at nominal voltage:
� BABRP, BABRSP, GHQRSP
– 1-Pole: 1.0 amperes peak
– 2-Pole: 2.0 amperes peak
� Breaker operating time: 20 – 40 ms.
� Maximum breaker cycling: six
operations per minute.
� Humidity: 0 – 95% non-condensing.
� The BABRSP and GHQRSP are rated
for 250,000 operations.

Panelboards
3-35
September 2009
Technical Data Main Lugs Only Table

Table 3-36.
1-81. Main Circuit Breakers
The short circuit rating of the MLO Breaker Frame Interrupting Rating
Panelboard Ratings assembled panelboard will be fully
Type Ampere
Rating
(kA Symmetrical)
rated based upon the lowest rated 240 V 480Y/277 V
� Voltage:
branch device or may be series rated EHD 100 18 14
� 240 Vac
with an approved upstream device. FDB 225 18 14
� 480Y/277 Vac
FD 225 65 35
� Main lugs only ampere ratings:
� Main lugs: HFD 225 100 � 65
100 and 225 and 400. FDC 225 200 � 100 �
� 100 through 400 amperes
ED 225 65 —
� Main breakers: Main Circuit Breakers EDH 225 100 � —
� 100 through 400 amperes The short circuit rating shown is that EDC 225 200 � —
� Branches: of the main breaker only. The short JD 250 65 35
circuit rating of the assembled panel- HJD 250 100 � 65
� 15 through 100 amperes JDC 250 200 � 100 �
board is the rating of the lowest fully
� Controllable from 15 through rated main or branch device or the KD 400 35 35
30 amperes rating of an approved series rating HKD 400 100 � 100 �
combination. � Controllable breakers ratings limited to 65
Interrupting Capacity kA.
(Symmetrical) Branch Circuit Breakers
� 240 Vac: 65 kA maximum fully rated.
The type GHQRSP and BABRSP are the controllable circuit breakers. Controllable
� 480Y/277 Vac maximum series rated breakers are available in 1- and 2-pole styles, from 15 through 30 amperes.
65 kA. Non-controlled circuit breakers can be located within the panelboard chassis.
Service Table 3-37. Branch Circuit Breakers
Table 1-82.
� 3-phase, 4-wire 208Y/120 V, Breaker Ampere Number Interrupting Rating (kA Symmetrical)
480Y/277 Vac and 240/120 V Delta. Type Rating of Poles 120 V 120/240 V 240 V 277 V 480 V
� Single-phase, 3-wire, 120/240 V. BAB 15 – 70 1 10 — — — —
3 Mains
BAB
BAB
15 – 100
15 – 100
2
2, 3
—
—
10
—
—
10
—
—
—
—
1
For available mains, refer to BAB-D � 15 – 60 1, 2 10 10 — — —
BAB-C � 15 – 30 1, 2 10 10 — — —
Table 1 -81. BABRSP � 15 – 30 1, 2 10 10 — — —
GHQRSP � 15 – 20 1, 2 — — 65 14 14
Branch Circuits
QBGF �, QBGFEP � 15 – 50 � 1, 2 10 10 — — —
For available branch circuit devices, � HID (High Intensity Discharge) rated breaker.
refer to Table 3-37. � Switching neutral breaker. 1-pole device requires 2-pole space; 2-pole device requires 3-pole space.
� Controllable breaker.

Panelboards
3-36
September 2009
Pow-R-Command 100 Panel Service Branch Breakers

� 3-phase, 4-wire 208Y/120 V The types GHQRSP and BABRSP are
240/120 V Delta and 480Y/277 V. the controllable circuit breakers.
� Single-phase, 3-wire 120/240 V. Controllable breakers are available in
1- and 2-pole styles, from 15 through
Mains 30 amperes. Non-controlled breakers
can be located within the panelboard
For available mains, refer to Table 3.38 . chassis.
Branch Circuits Table
Table 3-39.
1-84. Branch Circuit Breakers
For available branch devices, refer to Breaker Ampere Number Interrupting
Type Rating of Poles Rating (kA
Table 3-39 . Symmetrical)
Low Voltage 240 V 480 V
Control Bus Main Lugs Only
BAB � 15 – 70 1 10 —
Controllable The short circuit rating of the MLO BAB 15 – 100 2, 3 10 —
Breakers assembled panelboard will be fully BABRSP � 15 – 30 1, 2 10 —
rated based upon the lowest rated GHQRSP � 15 – 20 1, 2 65 14
branch device or may be series rated
System GHB � 15 – 100 1 65 14
with an approved upstream device. GHB 15 – 100 2, 3 65 14
Controller
Power
Main lugs only ampere ratings: 100, EHD 15 – 60 1 18 14
250 and 400. EHD 80 – 100 2, 3 18 14
Supply
FDB 15 – 150 2, 3 18 14
Main Circuit Breakers FD 15 – 100 1 18 25
FD 15 – 100 2, 3 65 25
The short circuit rating shown is that of
HFD 15 – 100 1 100 � 65
the main breaker only. The short circuit
HFD 15 – 100 2, 3 100 � 65
rating of the assembled panelboard is
the rating of the lowest fully rated main FDC 15 – 150 2, 3 200 � 100
or branch device or the rating of an ED 100 – 225 2, 3 65 —
approved series rated combination. EDH
EDC
100 – 225 2, 3
100 – 225 2, 3
100 � —
200 � — 31
Table 1-83.
3-38. Main Circuit Breakers � 1-pole breaker rated 120 Vac.
Breaker Breaker Interrupting Rating
PRC100 Interior View Type Frame (kA Symmetrical) � 1-pole breaker rated 277 Vac.
Amperes 240 Vac 480Y/277 Vac
� Controllable breaker ratings limited to 65 kA.
Panelboard Ratings
100 EHD 18 14
� Voltage: 100 FDB 18 14
� 240 Vac maximum 100 FD 65 25
100 HFD 100 65
� 480 Vac maximum 100 FDC 200 100
100 FCL 200 150
� Main lugs:
100 FB-P � 200 200
150 FDB 18 14
� Main breakers: 150 FD 65 25
150 HFD 100 65
150 FDC 200 100
� Branches: 225 ED 65 —
� 15 through 225 amperes 225 EDH 100 —
225 EDC 200 —
� Controllable from 15 through 225 JD 65 25
30 amperes 225 HJD 100 65
225 JDC 200 100
Interrupting Capacity 250 JD 65 25
250 HJD 100 65
(Symmetrical) 250 JDC 200 100
� 240 Vac: 65 kA maximum fully rated. 400 DK � 65 —
� 480 Vac: 65 kA maximum 400 KD � 65 35
400 HKD � 100 65
series rated.
400 KDC � 200 100
� Top-feed only.

Panelboards
3-37
September 2009
Panel Technical Data Main Lugs Only Table

Table 3-40.
1-85. Main Circuit Breakers
The short circuit rating of the MLO Breaker Frame Interrupting Rating
Panelboard Ratings assembled panelboard will be fully
Type Ampere
Rating
(kA Symmetrical)
rated based upon the lowest rated 240 V 480Y/277 V
� Voltage:
branch device or may be series rated EHD 100 18 14
� 240 Vac
with an approved upstream device. FDB 225 18 14
� 480Y/277 Vac
FD 225 65 35
� Main lugs only ampere ratings:
� Main lugs: HFD 225 100 � 65
100, 225 and 400. FDC 225 200 � 100 �
ED 225 65 —
� Main breakers: Main Circuit Breakers EDH 225 100 —
� 100 through 400 amperes The short circuit rating shown is that EDC 225 200 —
� Branches: of the main breaker only. The short JD 250 65 35
circuit rating of the assembled panel- HJD 250 100 � 65
� 15 through 100 amperes JDC 250 200 � 100 �
board is the rating of the lowest fully
� Controllable from 15 through rated main or branch device or the DK 400 65 —
30 amperes rating of an approved series rating KD 400 65 35
HKD 400 100 � 65
combination. KDC 400 200 � 100 �
Interrupting Capacity
� Controllable breaker ratings limited to 65 kA.
(Symmetrical)
� 240 Vac: 65 kA maximum fully rated. Branch Circuit Breakers
� 480Y/277 Vac: 65 kA maximum The type GHQRSP and BABRSP are the controllable circuit breakers. Controllable
series rated. breakers are available in 1- and 2-pole styles, from 15 through 30 amperes.
Non-controlled circuit breakers can be located within the panelboard chassis.
Service
Table 3-41.
Table 1-86. Branch Circuit Breakers
� 3-phase, 4-wire 208Y/120 V,
480Y/277 Vac and 240/120 V Delta. Breaker Ampere Number Interrupting Rating (kA Symmetrical)
Type Rating of Poles 120 V 120/240 V 240 V 277 V 480 V
� Single-phase, 3-wire, 120/240 V.
3 Mains
BAB
BAB
15 – 70
15 – 100
1
2
10
—
—
10
—
—
—
—
—
—
1
BAB 15 – 100 2, 3 — — 10 — —
For available mains refer to
BAB-D � 15 – 60 1, 2 10 10 — — —
Table 3-40. BAB-C � 15 – 30 1, 2 10 10 — — —
BABRP � 15 – 30 1, 2 10 10 — — —
Branch Circuits GHQRSP � 15 – 20 1, 2 — — 65 14 14
For available branch circuit devices QBGF �, QBGFEP � 15 – 50 � 1, 2 10 10 — — —
refer to Table 3-41 . � HID (High Intensity Discharge) rated breaker.
� Switching neutral breaker. 1-pole device requires 2-pole space; 2-pole device requires 3-pole space.

Panelboards
3-38
September 2009
This page intentionally left blank.
13

Panelboards
3-39
September 2009
PRC2000 Panel Layout PRC2000 Panel Layout Instructions Layout Example

1. Select PRC2000 Panelboard 1. Panel Description:
Chassis from Figure 3-13.
Controller
14 in. - 18 Ckt. Chassis a. PRC2000, 3-phase 4-wire, 208Y/
Includes PRC2000 a. Determine required mains 120 Vac, interrupting rating
Controller
ckt ckt (lugs or breaker) of 10,000 AIC symmetrical:
1 2 20 in. - 30 Ckt. Chassis 225 ampere main lugs only at
3 4 Includes PRC2000 b. Select appropriate Main Lug
6 Controller
bottom, surface mounted and
5 c. Select appropriate Main Device the following branch breakers
7 8
26 in. - 42 Ckt. Chassis d. Select appropriate branch
9 10
Includes PRC2000 b. 36 – 20 ampere, 1-pole BABRSP
11 12
Controller breakers
13 14 c. 6 – 20 ampere, 1-pole BABRSP
15 16 2. Layout panel as shown in spaces
17 18 40 in. - 60 Ckt. Chassis Figure 3-13. Total ”in.”
Includes PRC2000 2. Layout information from
19 20
Controller
determine box height shown in
21 22
Table 3-42 (When total ”in.” units Figure 3-13 .
23 24
25 26 47 in. - 72 Ckt. Chassis exceeds the number shown, use a. PRC2000 with 42-circuit Interior
27 28 Includes PRC2000 next size box size. 26 in.
29 30 Controller
31 32 b. 225 ampere Main Lugs Section
33 34 53 in. - 84 Ckt. Chassis 4 in.
35 36 Includes PRC2000
37 38 Controller c. Total Panelboard Height 30 in.
39 40
42
3. From Table 3-42 :
41 Note: PRC2000 Chas-
43 44 sis is located at the top
46
� Panel Height: 30 in.
45 of the panelboard
47 48 immediately above the
20 in. wide x 5.75 in. deep
49 50 breakers. � Box Height: 48 in.
51 52
53 54 � Box Catalogue Number:
57 56 EZB2048RC
59 58
� Trim Catalogue Number:
61 60
3 63
65
62
64
EZT2048S 1
67 66 Table
Table 3-42.
1-87. Box Selection — Dimensions in Inches (mm)
69 68 Maximum Box Height, Catalogue Number
71 70 Panel Height Inches
73 72 EZ Box EZ Trim
75 74 20-Inch Wide x 5.75-Inch Deep Boxes
77 76
79 78 0 – 22.00 36.00 EZB2036R EZT2036S or F
81 80 23.00 – 28.00 42.00 EZB2042R EZT2042S or F
83 82 29.00 – 34.00 48.00 EZB2048R EZT2048S or F
35.00 – 46.00 60.00 EZB2060R EZT2060S or F
PRC2000 47.00 – 58.00 72.00 EZB2072R EZT2072S or F
Controller
Cabinets Top and Bottom Gutters

Trims are code gauge steel, ASA 61 6.38 in.
light gray painted finish. Boxes are
code gauge galvanized steel without Minimum Side Gutters
knockout. Standard size is 20 in. wide 4 in. (minimum) on 20 in. wide box
x 5.75 in. deep. size.
Main Lug Section 2 in. — 100 Amp MLO

4 in. — 225 Amp MLO
Vertically Mounted 8 in. — 100 Ampere
Frame EHD, EDB, EDS,
ED, EDH, FDB, HFD
9 in. — 225 Ampere
Frame EHD, EDB, ED,
EDH, FDB, HFD, FDC
Figure 3-13.Pow-R-Command PRC2000 Layout

Figure 1.1-1.

Panelboards
3-40
September 2009
Pow-R-Command 100 Panel Layout Instructions Cabinets

Standard Panel Layout 1. Select Pow-R-Command 100 � Trims/deadfronts are code gauge
Smart Chassis from Table 3-44 . steel, ANSI 61 finish.
Note: The P ow -R-Command 1 0 0 EC � Boxes are code gauge galvanized
should be utiliz ed where an application Note: Smar t c hassis is alw ays located
at the bot tom of the panelboard c hassis steel without knockouts.
specifi c controller card is required.
immediately below the bot tom break er. � Standard size is 20 inches wide x 5-3/4
Bussing inches (508.0 mm x 146.1 mm) deep.
2. Required mains (lugs, breaker or � Top and Bottom Gutters: 6-3/8 inch
Tin-plated aluminum is standard, fuse pullout). (161.9 mm) minimum.
copper is available as an option.
3. Select appropriate neutral. � Side Gutters: 4-inch (101.6 mm)
(minimum) on 20-inch (508.0 mm)
Boxes 4. Select branch breakers and addi-
wide box.
Boxes are made from code gauge tional chassis space, as needed.
galvanized steel. Blank ends are
Table 3-43. Box Selection
5. Layout panel as shown in
supplied as standard. Table 3-44 , using appropriate “X” Panel Box Box Trim
Height, Height, Catalogue Catalogue
units. Total “X” units determine Max., Inches Number Number
Trims box height shown in Table 3-43 . “X” (mm)
Trims are made from code gauge steel When total “X” units exceed the Units
and painted ASA 61 gray. Doors 48 number shown, use next size box 20 inches wide x 5-3/4-inch
inches (1219.2 mm) or less have a single size, e.g., if total “X” equals 25, (508.0 mm x 146.1 mm) deep boxes
point lock, doors over 48 inches (1219.2 use 31X box or EZB2060RC.
23X 48 (1219.2) EZB2048RC EZB2048S or F
mm) have a three point catch and lock. Layout Example: Panel description 31X 60 (1524.0) EZB2060RC EZB2060S or F
Pow-R-Command 100; 3-Phase, 4-Wire; 40X 72 (1828.8) EZB2072RC EZB2072S or F
53X 90 (2286.0) EZB2090RC EZB2090S or F
480Y/277 Vac; interrupting rating, 14,000
AIC symmetrical; 250 ampere main lugs
only; bottom; surface mounted and the
following branch breakers:
� 36 — 20 ampere, 1-pole.
� 6 — 20 ampere, 1-pole spaces. 31
Layout information from Table 3-44:
� Smart chassis 13X
� 24 circuit add-on chassis 10X
� 250 ampere neutral 5X
� 250 ampere main lugs only 5X
� Total panelboard height 33X
Layout information from Table 3-43:
� 33X panel height.
� Box height: 72 inches (1828.8 mm).
� 20 inches wide x 5-3/4 inches deep
(508.0 mm x 146.1 mm).
� Box Catalogue Number:EZB2072RC
� Trim Catalogue Number:EZT2072S

Panelboards
3-41
September 2009
Table 3-44.
1-89. Layout
“X” Space — Poles
1-Pole � 1-Pole � 1X EHD
2-Pole � 2-Pole � 2X FDB, FD
1-Pole � 3-Pole � 3X HFD, FDC
2-Pole �
2-Pole �� 2X ED, EDH, EDC
Add-On Chassis Breaker Frame

“X” – Poles GHB ��
5X – 12 or BAB ��
10X – 24
ckt ckt
1 2 13X –
3 4 Smart Chassis
5 6 includes spaces for: GHQRSP, GHB ��
18 Poles: or
7 8 BABRSP, BAB ��
9 10
11 12
13 14
15 16
17 18
Pow-R-Command 100 System Controller Smart chassis is always located at the bottom
and 18 Pole Spaces for Controllable of the chassis immediately below all breakers.
Breakers
Neutral Section 5X – 100, 250 Ampere
8X – 400, 600, 800 Ampere
Main Lug Section 2X – 100 Ampere
3 5X – 250 Ampere
8X – 400 Ampere
1
Main Devices See branch mounted – EHD, FD, FDB,
Horizontally Mounted HFD, FDC, ED, EDH, EDC Above
7X – EHD, FDB, FD, HFD, FDC, ED, EDH, EDC
Vertically Mounted 7X – 100 Ampere Class “T” Fused Main
9X – 200 Ampere Class “T” Fused Main
9X – FB–P �
14X – JD, HJD, JDC
15X – DK, KD, HKD, KDC �
21X – LCL �
� All “F” frame branch mounted breakers must be mounted above (top) of all controllable breakers
on the chassis.
� ED, EDH and EDC branch mounted breakers may be mounted with load lugs on either left or right.
Specify on order.
� All add-on GHB/GHQRSP and BABRSP/BAB branch spaces must be adjacent to smart
chassis poles.
� GHQRSP and GHB breakers may be mixed on the same connector. GHB breakers are NOT con-
trollable breakers.
� Panelboards may have GHB/GHQRSP type breakers or BABRSP/BAB type breakers, but the two types
may not be mixed in one panel.
� BABRSP and BAB breakers may be mixed on the same connector. BAB breakers are not
controllable breakers.
� 120/240 V or 120/208 V only.
� Top mounted main only.
� LCL main breaker requires 6-1/2-inch (165.1 mm) deep box.

Panelboards
3-42
September 2009
Pow-R-Command 100 EC Panel Layout Instructions Layout information from Table 1-90:
40X panel height
(Expansion Chassis) 1. Select Pow-R-Command 100 EC �
Box height: 72 inches (1828.8 mm).
Smart Chassis from Table 1 -91.
Panel Layout � 20 inches wide x 5-3/4 inches
Note: Smar t c hassis is alw ays located (508.0 mm x 146.1 mm) deep.
at the bot tom of the panelboard c hassis
Bussing immediately below the bot tom break er.
� Box Catalogue Number:
Tin-plated aluminum is standard, EZB2072RC
copper is available as an option. 2. Required mains (lugs, breaker or � Trim Catalogue Number: EZT2072S
fuse pullout).
Boxes Cabinets
3. Select appropriate neutral.
Boxes are made from code gauge � Trims/deadfronts are code gauge
galvanized steel. Blank ends are 4. Select branch breakers and addi- steel, ANSI 61 finish.
supplied as standard. tional chassis space, as needed. � Boxes are code gauge galvanized
steel without knockouts.
5. Layout panel as shown in
Trims Table 1 -91, using appropriate “X” � Standard size is 20 inches wide x 5-3/4
units. Total “X” units determine box inches (508.0 mm x 146.1 mm) deep.
Trims are made from code gauge steel
height shown in Table 1 -90. When � Top and Bottom Gutters: 6-3/8 inch
and painted ANSI 61 gray. Doors 48 (161.9 mm) minimum.
inches or less have a single point lock, total “X” units exceed the number
doors over 48 inches (1219.2 mm) have shown, use next size box size, e.g., � Side Gutters: 4-inch (101.6 mm)
three point catch and lock. if total “X” equals 25, use 31X box (minimum) on 20-inch (508.0 mm)
or EZB2060RC. wide box size.
Layout Example: Panel description 1-90. Box Selection
Table 3-45.
Pow-R-Command 100; 3-Phase, 4-Wire; Panel Box Box Trim
480Y/277 Vac; interrupting rating, Height, Height, Catalogue Catalogue
14,000 AIC symmetrical; 250 ampere Max., Inches Number Number
mainlugsonly;bot tom;surfacemounted “X” (mm)
Units
and the following branch breakers:
20 inches wide x 5-3/4 inch
� 36 — 20 ampere, 1-pole. (508.0 mm x 146.1 mm) deep boxes
� 6 — 20 ampere, 1-pole spaces. 31X 60 (1524.0) EZB2060RC EZT2060S or F
31
40X 72 (1828.8) EZB2072RC EZT2072S or F
Layout information from Table 1-91: 53X 90 (2286.0) EZB2090RC EZT2090S or F
� Smart chassis 20X
� 24 circuit add-on chassis 10X
� 250 ampere neutral 5X
� 250 ampere main lugs only 5X
� Total panelboard height 40X

Panelboards
1-98
3-43
September 2009
Table 3-46.
1-91. Layout
“X” Space — Poles
1-Pole � 1-Pole � 1X EHD
2-Pole � 2-Pole � 2X FDB, FD
1-Pole � 3-Pole � 3X HFD, FDC
2-Pole �
Add-On Chassis Breaker Frame

“X” – Poles GHB ��
5X – 12 or BAB ��
10X – 24
ckt ckt
1 2 20X –
3 4 Pow-R-Command 100 EC
Smart Expansion Chassis GHQRSP, GHB
5 6
includes spaces for: �� or BABRSP,
7 8 18 Poles: BAB ��
9 10
11 12
13 14
15 16
17 18
Pow-R-Command 100 System Note: Smar t c hassis is always located
Controller and 18 Pole Spaces atthebot tomofthec hassisimmediately
for Controllable Breakers belowallcontrollablebreak er s.Allother
Expansion Chassis break er s, excluding mains, are located
Accepts Up to 1 Application abo ve all controllable break er s.
Specific Controllers
3 Neutral Section 5X – 100, 250 Ampere 1
8X – 400 Ampere
Main Lug Section 2X – 100 Ampere
5X – 250 Ampere
8X – 400 Ampere
Main Devices See branch mounted – EHD, FD, FDB,
Horizontally Mounted HFD, FDC, ED, EDH, EDC Above
7X – EHD, FDB, FD, HFD, FDC, ED, EDH, EDC
Vertically Mounted 7X – 100 Ampere Class “T” Fused Main
9X – 200 Ampere Class “T” Fused Main
9X – FB–P �
14X – JD, HJD, JDC
15X – DK, KD, HKD, KDC �
� All “F” frame branch mounted breakers must be mounted above (top) of all controllable breakers
on the chassis.
� ED, EDH and EDC branch mounted breakers may be mounted with load lugs on either left or right.
Specify on order.
� All add-on GHB/GHQRSP and BAB/BABRSP branch spaces must be adjacent to smart
chassis poles.
� GHQRSP and GHB breakers may be mixed on the same connector. GHB breakers are NOT con-
trollable breakers.
� Panelboards may have GHB/GHQRSP type breakers or BABRSP/BAB type breakers, but the two types
may not be mixed in one panel.
� BABRSP and BAB breakers may be mixed on the same connector. BAB breakers are not
controllable breakers.
� 120/240 V or 120/208 V only.
� Top mounted main only.

3-44
Pow-R-Command 4000 and

wireless I/O module system overview
General overview
The Power-R-Commande4000 (PRC4000) is Mainly, the PRC4000 wirelessly communicates 3
designed to act as the coordinator of the wireless to the PRC wireless I/O modules using the IEEET
lighting network. It has a multitude of advanced 802.15.4 standard. The PRC wireless I/O modules
features that perform the seamless control of allow local connectivity of low voltage switches,
every zone in your entire facility, as well as com- photo sensors, occupancy sensors, any 0–10 Vdc
plex energy-management tasks. All configuration dimming ballasts, and other auxiliary devices. The
and control can be done through a standard Web I/O module also adds discrete on/off load control
browser, a familiar environment, to help get you through an onboard relay for loads up to 120/277V,
up and running quickly without the headache of 20A. Running control wires from each device in
learning a new software platform. In addition, the facility back to the electrical room is no longer
the PRC4000 is networkable with the Pow-R- required. The configuration and programming is
Command lighting control RS-485 network with stored in the internal memory of the PRC wireless
the ability to expand its capabilities. The PRC4000 I/O module. This allows for distributed intelligence
also comes equipped with analog and digital that adds reliability to an already robust lighting
inputs/outputs to accommodate an extended array control network.
of input devices, switching, and dimming needs.

3-45
Pow-R-Command 4000 and wireless i/O module system overview
Product layout and I/O

The PRC4000 has many analog and digital inputs/outputs to meet
the needs of the facility. Each input and output is completely con-
figurable and programmable through the Web browser interface.
DC power output: 15V 100 mA DC output to power
auxiliary devices.
Eight universal inputs (analog or digital): Marked AI1 through AI8
in Figure 3-13, each analog input accepts an incoming voltage of 0
to 5 Vdc. They can be used to connect photo sensors, occupancy
sensors, switches, or many other auxiliary devices or controls. If
used as a digital input, the closure must be a dry contact.
Four analog outputs: Marked as AO1 through AO4 to the left, out-
put 0 to 20 mA DC. Typically used for control of dimmable ballasts.
Four digital outputs: Marked as DO1 through DO4 to the left,
each digital output can be used for relay control or to control a
number of auxiliary devices. Each digital output has a relay
that is able to directly control a 125 Vac 0.5A, 110 Vdc 2A, or
30 Vdc 2A loads.
PRC4000 and wireless I/O module Figure 1.
Figure 3-13 PRC40000
Figure controller
3-13. PRC4000 I/O
controller I/O
The wireless I/O module also has a number of inputs and outputs
available to meet the needs of the facility. Figure 4. PRC4000 controller I/O
Two universal inputs (analog or digital): 0 to 5 Vdc. Typically used
BLK
to monitor a photo or occupancy sensor. BLUE
RED
N/C
Two digital inputs: For connection of occupancy sensors, switches, TB1
and demand meters. N/C Not Used

15V 15 Vdc 100 mA Output
Digital output: For direct load control 120/277V 20A AC. SV1 SV2 AO Analog Output
3 Analog output: Outputs 0 to 10 Vdc. Typically used for control of
GND
TB2
Ground
dimmable ballasts. U11 Universal Input 1

GND Ground
DC power output: 15V 100 mA DC output to power U12 Universal Input 2
auxiliary devices. GND Ground
Wireless TB3
Radio
D11 Digital Input 1
GND Ground
D12 Digital Input 2
GND Ground
Figure 3-14 Wireless

2. Wireless I/OI/O module
module I/O
I/O board
board layout
layout
Figure 3-14
Figure Wireless
3. Wireless I/OI/O module
module connected
connected toto
aa
standard 4x4
standard 4 x 4junction
junctionbox
box

3-46
The PRC4000 offers a Web browser interface for all your control Programming
and configuration. No special software is needed. Through this very
All programming and configuration is done through a standard Web
familiar interface, you will be able to completely customize and
browser. Once the PRC4000 is set up and given a static IP address,
program both the PRC4000 and the wireless I/O module.
just navigate to that IP address through your Web browser, and you
Integrated memory: All programming for both devices is stored will be prompted for a username and password. The PRC4000 was
directly on the device through integrated onboard memory. This completely designed from the ground up with the customer in mind.
ensures distributed control that adds to the robustness and We wanted to make an interface that was very efficient and simple
integrity of your lighting network. to use. After using it for a short amount of time, you will see just
Device specifications: The PRC4000 offers industry-leading how easy it is to completely customize your lighting control network.
technology. Not only does it have a built-in radio to communicate Please reference the PRC4000 and wireless I/O module installation
wirelessly directly with each I/O module over the IEEE 802.15.4 guide for more information.
standard, but it also offers many advanced features to help
coordinate your lighting network. The PRC4000 has a built-in battery- Network philosophy
backed time clock. In addition to its advanced time-scheduling The PRC4000 and wireless I/O module is a completely wireless
feature set, the PRC4000 also offers astronomical time scheduling network. Each facility will typically have one PRC4000 and up to 99
that dynamically adjusts to your geographic location and time of wireless I/O modules communicating back to it. Each wireless I/O
year. With any automated system, data logging and alarm notifica- module is digitally addressed from 1 to 99 through onboard rotary
tions are essential. To meet this need, the PRC4000 offers an address switches. After addressing each wireless I/O module, the
integrated internal data and alarm notification system. This gives PRC4000 will automatically discover the device.
you access to valuable information that you would need to quickly
see the current status of your lighting system. In addition to wireless I/O modules, the PRC4000 can communi-
cate directly to the Pow-R-Command wireless switch. The wireless
Easy installation switch adds more local functionality to the wireless system through
The PRC4000 and wireless I/O module were designed to lower its onboard I/O. See document TD01412054E for more details.
the cost of material and labor involved with installation of a lighting Aside from the wireless communication, the PRC4000 can connect
control system. The wireless I/O module can be powered by 120 Vac to a Pow-R-Command RS-485 network with complete access to all
or 277 Vac, giving it the ability to be powered by any 120/277 Vac of your Pow-R-Command panelboards.
circuit nearby. With that in mind, the wireless I/O module was See Figure 3-17 for a network example. For more information, please
designed to easily mount in a drop ceiling. No communication wires reference the PRC4000 and wireless I/O module installation guide.
are needed. The I/O module wirelessly communicates back to the
PRC4000 through the IEEE 802.15.4 standard. The PRC4000
controller unit can be placed on a desktop or shelf in the facility. 3
For the basic PRC4000 and I/O module system, the only
requirements are a 120 Vac outlet and a connection to your
facility’s Ethernet network.
Figure
Figure3-16 PRC4000
5. PRC4000 Web pages

3-47
Figure6.3-17.
Figure Facility
Facility Ethernet
Ethernet network
network

3-48
Pow-R-Command 1000 Wireless Switch
Pow-R-Command 1000 Wireless Switch
The Pow-R-Command Wireless Switch is a state-of-the-art

microprocessor-based, low voltage wireless communication
device, based on the 802.15.4 wireless standard.
Each switch has the ability Features

to communicate to a Pow-R-
Command 1000 line of lighting
s Completely wireless
controllers through a Pow-R- communication to the Pow-
Command Wireless Switch R-Command 1000 line of the
interface unit or communicate lighting controllers through
directly to the PRC4000 Wireless the Pow-R-Command
Small Building controller. Wireless Switch interface
(IEEE 802.15.4 standard)
For each switch interface, you can
have up to 99 wireless switches
s Completely integrates into
connected to the system. This the facility’s Pow-R-Command
gives distributed lighting control 1000 automated lighting
throughout the entire facility at control system. Can be con-
a much lower cost of installation nected to the single network
and maintenance. Each Pow-R- with the Pow-R-Command
Command Wireless Switch is Digital Switch Network devices;
completely customizable and can up to 99 switches can coexist
be programmed to precisely meet on the single network
the needs of the customer’s s Industry-leading customization
lighting control strategy. The Pow- where each switch button
R-Command Wireless Switch can control any Smart Breaker
configuration is stored directly and/or group in the facility
in the integrated memory of the s Distributed intelligence
switch that adds to the robustness achieved through integrated
of the device. In addition to the
wireless network communication
memory storage on each
device
3
capabilities, the Pow-R-Command
Wireless Switch has built-in input s Each device easily addressed
and output capable of connecting using onboard rotary switches.
photo sensor, occupancy sensor, All the devices are automati-
and dimmable ballasts to achieve cally discovered by the
fully integrated zone lighting Pow-R-Command 1000 line
control capability from one device. of the controllers, eliminating
Wireless Switch and Wireless Switch Interface Unit
initial software configuration
Highlights steps
s Wireless network commu-
s Multiple soft-touch button
nication implementing the configurations allow for easy
IEEE 802.15.4 standard customization of the system.
Momentary, gold-plated con-
s Network capability with tacts for each pushbutton
existing Pow-R-Command
1000 line of products
s Real-time status of break-
ers and/or groups is shown
s Up to 99 wireless switches through status indicators
per single network for each button. LED backlit
s Onboard rotary switches for allows quick display of the
ease of addressing current system’s status
s Soft-touch 2-, 4-, and 6-push- s On-board digital and analog
button options available inputs/outputs allows connec-
tion of photo sensors,
s Real-time status indicated occupancy sensors, and
through LED status backlit dimmable ballasts
for each button
s Mounts in standard single-
s Built-in analog and digital gang switch wall box. No
input/output special hardware is required.
s Standard single-gang box Fits standard Decora-type wall
mounting plate; mounting screws are
not visible
s Standard Decora -type
wall plate fitment
s Black, white, and almond
colors available

3-49
Physical Switch network

s Mounts in standard single- From PRC
gang box spacing Pushbutton Analog Analog Digital 12 Vdc controller
configuration input output input output Wireless switch
s Device colors: In Out
interface unit
2-button ✔ ✔ ✔ ✔
s Black
4-button ✔ ✔ ✔ ✔
s White 6-button ✔ ✔ ✕ ✔
s Almond
s Custom labeling available
s Wireless radio (IEEE 802.15.4
standard)
Device I/O
Figure 3-18. Switch Network Wireless switch
s Voltage output of 12V/
20 mA DC to power auxiliary
devices such as a photo Dimensions—
sensor or occupancy sensor Standard front Wireless back inches (mm)
Choice of colors Node address
s Analog input for a photo or almond, white, settings
occupancy sensor and black
I/O terminal
s Digital input for occupancy block 4.13
sensor Durable LED (104.9)
pushbuttons Incoming
s Analog output: connect up to power
40 dimmable ballasts to each
digital switch Contemporary Wireless
styling radio
1.75
Electrical (44.5)
3 s 24V/100 mA AC power
Figure 3-19. Dimensions
How to order
Operating environment Wireless switch positions
s Designed for
indoor environment
s Operating temperature:
–10ºC to 40ºC
(14ºF to 104ºF)
s Relative humidity: PRC WS 4 W
10% to 90% non-condensing
s Atmosphere: non-explosive
Product Line (3 Digits) Color (1 Digit)
and non-corrosive
PRC = Pow-R-Command Type of Switch (2 Digits) B = Black
s Vibration: stationary DS = Digital Switch Number of Buttons (1 Digit) W = White
application—NEMA level A WS = Wireless Switch 2 = 2 Buttons A = Almond
4 = 4 Buttons
6 = 6 Buttons
Figure 3-120. How To Order

3-50
Technical Data TD01412055E Effective March 2009
Pow-R-Command Digital Switch—

system overview
General overview
The Pow-R-Command� (PRC) Digital Switch is a
state-of-the-art microprocessor-based low voltage
switch. Each switch has the ability to communi-
cate directly to a Pow-R-Command 1000 line of
the controllers over a dedicated switch network.
This gives distributed control throughout the entire
facility at a much lower cost of installation. In
addition to advanced network features, each PRC
Digital Switch is completely customizable and can
be programmed to precisely meet customers’
requirements for lighting control. All the program-
ming features are stored directly in each switch’s
integrated memory, which adds to the robust-
ness of the digital switch network. In addition,
each switch is equipped with onboard inputs and
outputs, which expands the switch’s capability by
allowing the connection of photo sensors, occu-
pancy sensors, and/or dimmable ballasts directly
to the switch.
Product layout and onboard I/O
The PRC Digital Switch is offered in multiple
3
pushbutton configurations with color options
of white, black, or almond. Depending on the
pushbutton configuration, each switch has a
number of inputs and outputs available.
Analog input: 0 to 10 Vdc. Typically used to
monitor a photo sensor or occupancy sensor.
Analog output: 0 to 10 Vdc. Used primarily for
dimmable ballast control. Each analog output can
have up to 30 dimmable ballasts connected to it.
Digital input: Typically used for dry contact input
from an occupancy sensor.
DC output: The 12 V/10 mA Vdc output is
primarily used to power auxiliary devices such
as the occupancy sensor and photo sensor.

3-51 Technical Data TD01412055E Pow-R-Command Digital Switch—
Effective March 2009 system overview
Pow-R-Command Digital Switch – system overview
Programmable
With its ability to be custom programmed, each PRC Digital Switch
offers complete flexibility to the end user. The PRC Digital Switch
Addressing switches
comes in two-pushbutton, four-pushbutton, and six-pushbutton
configurations. Each pushbutton can be separately programmed to
Onboard I/O meet the customer requirements. The actions of the pushbutton
can be programmed to: Momentary Toggle, Momentary ON,
or Momentary OFF operation. The action executed when the
pushbutton is pressed can be programmed to command any
Network breaker or number of breakers in the facility. In addition to breaker
connections and zone control, each pushbutton can be set to control multiple
dimmable ballasts.
Pow-R-Command software: The Pow-R-Command Lighting
Optimization Software will be used to configure and program each
digital switch. Each configuration parameter is easily set through this
Figure 3-21. Digital switch user-friendly “point and click” interface. From the software, the user
will have the ability to change a number of switch parameters.
Table 3-47. Switch pushbutton type: Each pushbutton on the switch can be
Button Analog Analog Digital 12 Vdc
adjusted to be a Momentary Toggle, Momentary ON, or Momentary
Configuration Input Output Input Output OFF button type.
2-button P P P P Switch pushbutton action: Each switch pushbutton on the device
can be set up to execute a different action or command. Once the
4-button P P P P pushbutton is pressed, the switch will send a network command
6-button P P X P to execute the desired action. This action can be set to turn on any
number of breakers throughout the facility, dim multiple ballasts,
activate a digital output, and so on.
Onboard memory Analog input: The analog input is typically used to monitor a photo
sensor or occupancy sensor. The action, like the switch pushbutton
The PRC Digital Switch comes standard with onboard memory action, can be completely customized and typically is set to dim
to store all programming and configuration. This allows for the multiple ballasts throughout the facility by setting the analog output.
3 switch network to have distributed intelligence. Rather than having
all programming information for each switch stored at one central- Digital input: The digital input is typically used to monitor an occu-
ized location, each switch stores its own configuration on pancy sensor. The action, like the switch pushbutton and analog
its onboard memory. This keeps the switch network from having input actions, can be completely customized and typically is set to
a centralized break point. If one switch were to fail, the integrity control the Smart Breaker(s) associated with that room or space.
of the network would not be compromised, and the remaining The screenshot in Figure 3 shows a typical dimming program for
switches would still function properly. a six-button switch with an occupancy sensor. This programming
has set up five incremental dimming levels and an OFF function
Easy installation
button on the switch. The value entry is the percentage setting of
The PRC Digital Switch was designed to mount into a standard the analog output to the dimmable ballasts. This gives the ability to
switch box. Switches on the basic network are powered by the set the maximum light output level at the switch. Also, the occu-
Pow-R-Command controller; no additional power supply is required. pancy sensor input is programmed to activate and deactivate the
The network uses standard 23-gauge CAT6 cable, and connections lights automatically.
to each switch are made using standard RJ-45 connectors. Each
switch can be easily addressed through the onboard rotary switches.
For more information on installation, please reference the PRC
Digital Switch Installation Guide—IL01412025E.
Photo sensor
Occupancy sensor
Pow-R-Command
panel
Digital switch
Power injector
Digital switch network
Switch input/output wiring
Figure 3-22. Lighting control in a commercial building
2 EATON CORPORATION www.eaton.com

Pow-R-Command Digital Switch— Lighting Control Systems – Pow-R-Command
Technical Data TD01412055E 3-52
system overview Effective March 2009
Figure 3-23. Digital Switch programming screen
Network philosophy
Each PRC Digital Switch communicates over a daisy-chained
RS-485 peer-to-peer network. The beginning of the network will
be a Pow-R-Command 1000 or 2000 Lighting Control panelboard.
Each Pow-R-Command controller in the facility can have up to 99
digital switches on its switch network and each facility can have up
to 120 Pow-R-Command panelboards on its lighting network. That’s
the ability to have up to 11,880 digital switches on the facility’s
lighting network.
Each digital switch on a basic network is powered by the
Pow-R-Command controller; no additional power supply is required.
Due to the power being supplied to the switches on the same CAT6
cable as the communication network, there are a few requirements
that need to be followed when laying out the switch network:
s 23-gauge CAT6 wiring should be used
s Standard RJ-45 connectors should be used to make connections
to each switch
s Due to the current (50 mA) requirements of each switch to
operate correctly, a power injector should be installed on the
communication network cable before every 16th switch or
before the total length of the network reaches 500 ft (whichever
comes first)

3-53 Technical Data TD01412055E Pow-R-Command Digital Switch—
Effective March 2009 system overview
As shown in Figure 3-24, the PRC Digital Switch Network

is seamlessly integrated into the facility’s Pow-R-Command
Lighting Control Network. Each switch has the ability to send
commands to the host Pow-R-Command controller and/or any
other Pow-R-Command panelboard on the network, giving it the
ability to extend the control to any Smart Breaker in the facility.
Ethernet server
Main network communications
PRC1000 PRC1000 PRC1000
Digital switch network
BCB Power and Communication W

PRC Expansion Chassis
Power injector
IN OUT Digital
switch
3 network
Legend
Line type Line type description Wire type Network restrictions
Main network communications Twisted shielded pair 4000 ft max additional

4000 ft with repeater
BCB power and communication wiring 4 conductor 16 AWG cable 150 ft max
15 devices and 500 ft max

Digital switch network CAT6 23 AWG Additional 15 devices and
500 ft with injector
Figure 3-24. Digital Switch Network

Notes
Notes
Notes
Notes

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Panelboards

Product Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2 - Lighting & Distribution Panelboards

Section 3 - Specialty Application Panelboards

Type PRL1a Panelboard

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Product Types Type PRL3a Type PRL5P

Type PRL1a Bolt-on Circuit Breakers Plug-on Circuit Breakers

Type PRL3a Type PRL5P

1 Type PRL1a Type PRL4 Pow-R-Command 1

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Product Types (Continued) Retrofit Panelboard PRL-1R Retrofit Panelboard PRL-2R

Retrofit Panel Retrofit Panel

Type PRL2a-LX Column Type

Type PRL2a-LX, Column Type

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

Product Description The fronts for lighting and appliance

11 Boxes are code-gauge galvanized steel.

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

Eaton’s new EZ box and EZ trim

Stand-alone Trim and Bottom Flange Hanger with Notch

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

Trim Hanger Inserted Into Box Flange

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Application Description Multi-Section Panelboards Sub-Feed Lugs

that of the lowest interrupting rated main overcurrent device is provided in

Certain exceptions to this rule exist Sub-feed or through-feed provision must

devices having a higher interrupting rat- tion.

These series ratings apply to panels hav- Section 1 Section 2

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

Through-Feed Lugs Multiple Section Panelboard —

tion arrangement could be reversed, i.e.,

bottom end of panel. Cross cables are Top Section

Main Figure 1-3. Multiple Section Panelboard

Figure 1-2. Through-Feed Lugs

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

CAT.38.03.S.K For more information visit: www.eatoncanada.ca

Technical Data and Specifications

PRL1a Breaker 240 — 600 400 15 – 100 400 10 – 22 22 – 100

1 Terminal Wire Ranges, Pressure-Type

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Selection Guide (Continued)

Table 1-4. FDPW Switch Terminals

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Series Rated Combinations

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

This page is left intentionally blank. 1

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Product Description Product Selection

� Factory assembled. Main Breaker

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Ampere Main Number Catalogue Number

Pow-R-Line 1a Catalogue Code

P1a B 4 A 4 - 42 KDC 400

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

Box Sizing and Selection

1. Using description of the required 18 30 20 5.75 EZB2030RC EZT2030 S or F

For more information visit us at: www.eatoncanada.ca CAT.38.02.S.K

Box Sizing and Selection Table 1-11.

CAT.38.02.S.K For more information visit us at: www.eatoncanada.ca

Product Description Product Selection

� 1-phase 3-wire, 1-phase 2-wire.� 240V AC 480Y/277V AC 600Y/347V AC 125/250V DC

� 3-phase 3-wire. � Main Lug Only