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877 Hydraulic Adjusment PDF
877 Hydraulic Adjusment PDF
8204
HYDRAULIC ADJUSTMENTS
All Models
IN T R O D U C T IO N
The instructions fo r adjusting the hydraulic system are separated into three groups.
G roup 1 s e ttin g s -A d ju s tm e n ts to the selectamatic control valve.
Group 2 s e ttin g s -A d ju s tm e n ts to the selectamatic control valve on the ramshaft bracket.
G roup 3 s e ttin g s -T ra c to r adjustments.
The table below shows which adjustm ents are necessary according to the type o f repair w ork done.
1 2 3
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HYDRAULICS SPECIAL TOOLS
SPECIAL TOOLS
The fo llo w in g pages show the special tools necessary to adjust the hydraulic system correctly and
efficiently w ith the least cost and time.
For any other inform ation on special tools, see Technical Bulletin V108.
WHERE TO GET Y O U R
SP EC IA L TOOLS
Dealers in the United Kingdom can get some of the
tools shown on the follow ing pages from the
address below:
V L Churchill Limited
PO Box 3
London Road
DAVENTRY
Northants
NN11 4NF
Telephone: Daventry (032 72) 4461
Telex: 31326
IR81.178
DIAL GAUGE
2
HYDRAULICS
3
r
1. Put soft metal covers A over the hard jaws of 3. Carefully hold the selectamatic valve body
a vice. in the vice so that the spool valve B is hori
zontal. Use a screw driver or punch C to push
the spool fu lly inward against the pressure
o f the spring.
CO
_________ ____ _________________ cc
2. Make a note of the dim ension on the end of
the spool B. This dim ension is the required
m ovem ent o f the spool.
4. Put a dial gauge D into the position shown.
The probe o f the dial gauge m ust be hori
zontal and pushing against the sm ooth face
o f the spool. Make sure that the probe does
not touch the centre hole in the spool. Adjust
the dial gauge so that the pointer is at zero.
Let the spring fo r the spool valve slow ly
push the spool out tow ard the dial gauge.
Make a note o f the m ovem ent of the pointer.
4
HYDRAULICS GROUP 1 SETTINGS
0.025mm = 0.001 in
5
HYDRAULICS GROUP 2 SETTINGS
TR A C TO R S M A N U F A C T U R E D
AFTER THE G IV E N PIN
NUMBER
A ll C o u n trie s E xcep t N o rth
A m e ric a
These tractors have three positions on the selec
to r dial i.e. DRAFT, POSITION and EXTERNAL.
Do this adjustm ent if: 2. Fit the stop plate A and the original shims B
a) the stop plate has been removed from the to the selectamatic valve body. Make sure
selectamatic valve that the stop plate and shim s are on their
b) the selectamatic valve has been removed seat. Use the screw C to hold the parts in
from the ramshaft bracket position.
1. You w ill need setting tool DB961796to make 3. Fit the control valve to the ram shaft bracket
this adjustm ent D. Select EXTERNAL on the selector dial.
6
HYDRAULICS GROUP 2 SETTINGS
TRACTORS M ANUFACTURED
BEFORE TH E G IV E N PIN
NUMBERS
A ll C o u n trie s
These tractors have tw o positions on the selector
dial i.e. DRAFT and POSITION. Norm ally there is
no adjustm e n t necessary to the stop plate.
0.025m m - 0.001 in
0.076m m - 0.003in
1.14mm = 0.045in
7
HYDRAULICS GROUP 3 SETTINGS
R E M O V IN G A IR FROM THE
H Y D R A U L IC S Y S T E M
1. Put the tra ctor on level ground.
8
HYDRAULICS GROUP 3 SETTINGS
A ll O th e r T racto rs N o t 1 6 9 0 T ra cto rs
1 6 9 0 T ra c to rs
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HYDRAULICS GROUP 3 SETTINGS
C H E C K IN G THE M O V E M E N T OF
TH E L IN K A G E C O N TRO L
LEVER: TR A C TO R S W ITH CAB
OR FLAT DECK
1. Move the linkage control lever A fully rear 2. If there is contact, shorten the control rod C
ward into the SELECT position. The linkage by tu rn in g the adjuster D. Do this until the
control lever must not come in contact w ith parts separate. Release the linkage control
the stop B. lever then make the check again.
10
HYDRAULICS GROUP 3 SETTINGS
1. M ove the linkage control lever A fu lly rear 2b. Lift the linkage by hand to its full height.
ward into the SELECT position. Select Low er the linkage by 40m m at the lower link
POSITION on the selector dial B. Move the ends D. Use blocks to hold the linkage in this
linkage control lever into the RAISE posit position.
ion.
2a. Lift the linkage by hand to its full height, then 3. Remove the cover E from the right-hand
engage the lift latch C. Lower the linkage ram shaft bracket. Be careful not to damage
onto the lift hatch. If a lift latch is not fitted the cork gasket F.
use the instruction 2b.
40m m = 1.75in.
11
HYDRAULICS GROUP 3 SETTINGS
B. A D J U S T IN G THE
C O N N E C T IN G LIN K
This setting procedure changes at the follow ing
PIN n um bers:-
1490 11181854
1690 11210735
TRACTORS M ANUFACTURED
A F TE R TH E G IV E N PIN
NUMBERS
A ll C o u n trie s E xcep t N o rth
A m e ric a
n
CO
cr
12
HYDRAULICS GROUP 3 SETTINGS
3a. Remove the cover C from the control 3c. Use a box spanner H to turn the Nyloc nut E
housing D. Turn the Nyloc nut E counter counter-clockwise. Do this until the Nyloc
clockwise until it is at the end of the connec nut is at the end o f the connecting link F.
ting link F.
T ra c to rs w ith o u t C ab o r Flat A ll T ra c to rs
Deck
3b. Remove the tapered plug G from the control 4. Loosen the tw o setscrews J on the spring
housing cover C. carrier K. Push the spring carrier upward
into its highest position. Tighten one of the
setscrews. This procedure makes it easier to
hold the linkage control lever in the SELECT
position.
13
I
HYDRAULICS GROUP 3 SETTINGS
5. Move the linkage control lever L fu lly rear TRACTORS WITHOUT CAB OR FLAT DECK
ward into the SELECT position. Hold the
linkage control lever in this position during
7. S lo w ly turn the Nyloc nut E clockwise until
operations 6, 7 and 8.
the relief valve fo r the hydraulic pum p just
6. Start the engine. Set the engine speed to opens. You w ill hear the oil flo w in g through
1800 r/m in. the relief valve and the engine noise change.
Turn the Nyloc nut a fu rth e r 1 revolution
clockwise.
8. Make sure that you can select POSITION and
EXTERNAL on the selector dial. You can turn
the N yloc nut VH revolution in either direc
tio n to make the m ovem ent easier.
9. S top the engine. Release the linkage control
lever.
T ra c to rs w ith C ab o r F lat D ec k
10a Fit the control housing cover.
T ra c to rs w ith o u t C ab o r F lat
D eck
10b Fit the tapered plug into the control housing
TRACTORS WITH CAB OR FLAT DECK cover.
N o rth A m e ric a O n ly
These tra ctors have the same setting instructions
as fo r TRACTORS MANUFACTURED BEFORE
THE GIVEN PIN NUMBERS.
14
HYDRAULICS GROUP 3 SETTINGS
C\J
T ra c to rs w ith o u t C ab o r F lat
D eck
15
HYDRAULICS GROUP 3 SETTINGS
3c. Use a box spanner H to turn the Nyloc nut E M ove the linkage control lever L fu lly rear
counter-clockwise. Do this until the Nyloc w ard into the SELECT position. Hold the
nut is at the end o f the connecting link F. linkage control lever in this position during
operations 6 to 11.
A ll Tractors
16
HYDRAULICS GROUP 3 SETTINGS
7. Lift the linkage by hand until the roller M is TRACTORS WITH CAB OR FLAT DECK
seated in the notch in the cam plate N. Use
blocks or the lift latch (early tractors) to
hold the linkage in position.
T ra c to rs w ith C ab o r F lat D ec k
11a. Fit the control housing cover
T ra c to rs w ith o u t C ab o r Flat
D eck
11b. Fit the tapered plug into the control housing
cover
12. Release the linkage control lever from the
SELECT position. Remove the blocks from
the linkage.
0.05m m = 0.002in.
17
HYDRAULICS GROUP 3 SETTINGS
1. Start the engine. Set the engine speed to 1. S tart the engine. Set the engine speed to
1800 r/m in. Select POSITION on the selector 1800 r/m in . Select POSITION on the selector
dial A. Move the linkage control lever B dial A. Hold the linkage control lever B in the
backwards and forw ards but not into the SELECT position until the linkage is at its full
SELECT position. Release the linkage height and the pum p relief valve opens. You
control lever in several different positions. w ill hear the oil flo w in g through the relief
The friction disc needs adjusting if: valve and the engine noise change.
a) the linkage control lever moves on its own.
b) the linkage control lever is d ifficult to move. 2. S lo w ly move the linkage control lever
fo rw a rd until the relief valve closes. The link
age m ust not lower. Hold the linkage control
lever in this position.
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HYDRAULICS GROUP 3 SETTINGS
E. A D J U S T IN G TH E F. A D J U S T IN G TH E SELECT
C O N N E C T IN G RO D FOR TH E STOP
L IN K A G E C O N TR O L LEVER
T ra c to rs w ith C ab o r F lat D e c k
3m m = Vsin
19
HYDRAULICS GROUP 3 SETTINGS
G . A D J U S T IN G THE S E N S IN G
U N IT CABLE
20
HYDRAULICS GROUP 3 SETTINGS
3. Select DRAFT on the selector dial C. 5. M ove the linkage control lever G rearward
u ntil is is against the select spring. This
position is just before SELECT.
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