PDVSA

ENGINEERING DESIGN MANUAL

VOLUME 9–I

ENGINEERING SPECIFICATION

PDVSA N° TITLE

K–300 PDVSA INSTRUMENTATION INTRODUCTION

1 FEB.99 GENERAL REVISION 9 Y. K. A. A. J. E. R.

0 AUG 94 FOR APPROVAL 57 L.T. E.J. A.N.

REV. DATE DESCRIPTION PAG. REV. APPD. APPD.

APPD.BY Alexis Arévalo DATE FEB. 99 APPD.BY Jesús E. Rojas DATE FEB. 99

E PDVSA, 1983 ESPECIALISTAS

 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
Page 1
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Index
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 CODES, STANDARDS AND PRACTICES . . . . . . . . . . . . . . . . . . . . . 2
3.1 Venezuelan National Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 International Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.3 Other Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 INSTRUMENT SYMBOLS, FORMS, DOCUMENTS AND LOOP
IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.1 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.2 Standard Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.3 Instrument Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 LANGUAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 UNITS OF MEASUREMENT, SCALE AND CHART . . . . . . . . . . . . . 5
7 INSTRUMENT SIGNAL TRANSMISSION SYSTEM . . . . . . . . . . . . . 6
8 INSTRUMENT PROCESS CONNECTIONS . . . . . . . . . . . . . . . . . . . . 6
9 INSTRUMENT ENCLOSURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10 MEASUREMENT ACCURACY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10.1 Flow and Weight Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10.2 Level Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10.3 Temperature, Pressure, Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11 PDVSA INSTRUMENT/CONTROL SYSTEM SPECIFICATIONS . . 8
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
Page 2
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1 SCOPE
This document contains guidelines for the application of instrumentation
engineering standards, practices and design philosophy of instruments and
control systems. Range of application includes new installations as well as
replacements, repairs or modifications of existing installations.
It is intended to ensure consistent good engineering practice, optimum operating
conditions, a safe environment and that equipment and plants conform to the
latest quality control and quality assurance standards.

2 GENERAL
These guidelines are to be complemented by any other applicable specification,
as outlined in paragraph 3.
The instrumentation and control systems shall be kept as simple as possible with
a minimum number of components and incorporate latest field proven
technological advances to ensure measurements with high accuracy, advanced
control systems for the specified application and an efficient final control element
with the required characteristics and rangeability.
The operational philosophy is to control the entire plant from one central control
room with minimum operator intervention. Hence all necessary and sufficient
process measurements, control loops and protection system facilities shall be
provided to operate the plant safely and efficiently at optimum design capacities
and product specifications.
Satellite control centres shall be provided to operate onshore or offshore water
injection units, compression plants, water treatment plants, oil or gas gathering
stations, loading or unloading facilities, compressors, electrical substations, etc.
These satellite control centres shall be equipped with redundant remote
transmission systems and communicate with the central control room mentioned
in the previous paragraph. All necessary process measurement information shall
be available to the operator in the central control room in order to enable him to
monitor remotely and take appropriate actions in the event of any equipment
malfunction and/or process deviation.
Local control panels shall be provided as necessary. However these systems
shall be designed so that all necessary process measurement information is also
available in the central control room to enable the operator to take appropriate
actions, as previously mentioned.

3 CODES, STANDARDS AND PRACTICES

The requirements in the latest editions of the following documents shall be
explicitly complied to in all phases from initial design through to final
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
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commissioning and routine maintenance activities. The contents of these

documents shall supplement the PDVSA K Series specifications
(Instrumentation).
Exceptions are permissible only with written approval by PDVSA.

3.1 Venezuelan National Standards

Comisión Venezolana de Normas Industriales (COVENIN)
Código Eléctrico Nacional

3.2 International Standards

International Standards Organisation (ISO)
International Electrotechnical Commission (IEC)
European Committee for Electrotechnical Standardisation (CENELEC)

3.3 Other Standards

American Gas Association (AGA)
American National Standards Institute (ANSI)
American Petroleum Institute (API)
American Society of Mechanical Engineers (ASME)
Instrument Society for Measurement and Control (ISA)
National Association of Corrosion Engineers (NACE)
National Electric Code (NEC)
National Electrical Manufacturers Association (NEMA)
National Fire Protection Association (NFPA)

4 INSTRUMENT SYMBOLS, FORMS, DOCUMENTS AND LOOP

IDENTIFICATION
4.1 Standards
ISA Standards S 5.1 to 5.5, both inclusive, covering symbols, identification and
loop diagrams shall be complied to.

4.2 Standard Forms

ISA standard forms shall be used to specify all instrumentation and process
control equipment.

4.3 Instrument Index

ISA standard instrument index shall be used to correlate the instrument TAG No.
with the P.&I.D., specification sheets and installation drawings.
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
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5 LANGUAGE
Language of engineering or equipment documents shall be agreed with
Engineering Contractor or Equipment Supllier.
For key items listed below, written descriptions or narratives shall be preferably
in Spanish:
S Nameplates
S Annunciator Engravings
S Tags
S System Operation
S Process Operation
S Interlock and Protection System Operations
S Advanced Control Loops (Ratio, Split Range, Feed Forward, Lead–Lag, etc.)
S Analyzer Sampling Systems
S Process Analyzers / Chromatographs
S Rotating Equipment Control & Protection Systems
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
Page 5
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6 UNITS OF MEASUREMENT, SCALE AND CHART

MEASUREMENT UNIT SCALE CHART
VARIABLE
FLOW–LIQUID M3/HOUR 0–10 SQ.RT. OR LINEAR, DIRECT READING PREFERABLY
DEPENDING ON THE PRIMARY MEASURING ELEMENT
LITRES/HOUR IDEM IDEM
METRIC TONS IDEM IDEM

GAS SCFH @ 60°F AND 14.7 IDEM IDEM

PSIA

NM3/HOUR @ 0°C AND 1 IDEM IDEM

BAR G
M3/HOUR @ 20°C AND 1 IDEM IDEM
BAR G

METRIC TONS IDEM IDEM

STEAM METRIC TONS/HOUR IDEM IDEM

KILOGRAMS/HOUR IDEM IDEM

WEIGHT METRIC TONS DIRECT READING 0–100 UNIFORM

KILOGRAMS IDEM IDEM

TEMPERATURE °C AND °F IDEM IDEM
PRESSURE
ABOVE ATMOSPHERIC BAR G IDEM IDEM
PSIG IDEM IDEM
NEAR ATMOSPHERIC MILLIMETRES OF WATER IDEM IDEM
INCHES OF WATER IDEM IDEM
ABSOLUTE BAR A IDEM IDEM
PSI A IDEM IDEM
VACUUM MILLIMETRES OF IDEM IDEM
MERCURY
LEVEL (DEPENDING MILLIMETRES IDEM IDEM
ON SIZE OF TANK AND METRES IDEM IDEM
APPLICATION)
PERCENTAGE 0–100% IDEM

ANALYSIS DIRECT READING IN DIRECT READING IDEM

UNITS OF TYPE OF
ANALYSER VARIABLE

Notes: Other units can be utilised to suit each individual installation: Barrels, USGPM, etc. subject to PDVSA
approval. The ultimate objective is to adapt to the SI Units System.
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
Page 6
Menú Principal Indice manual Indice volumen Indice norma

7 INSTRUMENT SIGNAL TRANSMISSION SYSTEM

All signal transmission to and from local panels or the control room shall be
electrical with electric to pneumatic convertors to operate only pneumatic final
control elements.
Pneumatic transmitters shall be used where absolutely necessary and if their use
is unavoidable. No process fluid except for instrument air shall enter local panels
or control rooms.
The signal system shall be as follows:
Electronic – 4 to 20 mA D.C.
–Digital communications standard in accordance with
ISA SP50 Committee
Milivolts (from thermocouples)
Pulses (0 – 10 KHz minimum range)
Others as requiered by propietary control systems
manufacturer with PDVSA Engineer approval only, e.g
PLC Internal Communication Buses, Servo Valves
and Governor Communications, etc.
Pneumatic – 3 to 15 P.S.I.G.
Discrete signals – At 24 volts D.C.
The design shall ensure that instruments are capable of communicating with all
other interconnected components.

8 INSTRUMENT PROCESS CONNECTIONS

All instrument connections on piping, vessel and equipment shall conform with the
corresponding vessel and/or piping specification. The table below is a guide only
and special attention shall be given to the size and location of instrument
connections of each item during detailed engineering, taking into account the fluid
phase or phases, and physical chemical / corrosion properties of fluids.
The detailed design shall also be compatible with PDVSA piping specification
HF–201 ‘‘Instrument piping design and instrument installation’’.
Connections shall be made either on the side or top of process equipment, not
at the bottom. This requirement applies to both pipe and vessel taps. Low lateral
connections shall be sufficiently high to prevent plugging due to dirt or suspended
solids. The connection shall be short and without pockets.
Temperature sensors and analyzer sampling probes shall be located where there
is flow and rapid response, for example in an elbow against flow direction, rather
than where fluid is stagnant. Analyser sampling probes shall ensure a true
representation of the fluid to be analyzed.
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
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The insertion lengths and construction details of thermowell and analyzer

sampling probes shall be designed to resist high fluid velocities and physical /
corrosion impact.
Pressure sensing points (for pressure, differential pressure or level measurement)
shall be situated well away from locations where measurements can be affected
by local impact and velocity variations.
Lead lines between the first block valve and the instrument shall be kept as short
as possible. All instruments shall be mounted close–coupled and on vibration free
supports.

Type of Connection sizes on vessel/piping

measurement
Threaded flanged RTJ
To be used only when To be used only when
permitted by piping required by piping or
spec. and fluid corro- vessel specification.
sion properties.
Analysis 3/4” 1–1/2” 1–1/2”
Flow 1/2” – –
Level – screwed d/p cell 1” 1”
– Flanged d/p cell – 3’’ min 3” min
– Displacer – 2’’ 2’’
– Gauge glass – 1” 1”
– Bridle system – 2’’ 2’’
Pressure 3/4” 1” 1”
Thermowells 1” 1’’ 1”

9 INSTRUMENT ENCLOSURES
All items shall be apropriate for the service conditions (pressure, temperature,
corrosion, erosion, etc.) and housed in enclosures adecuate to withstand the most
severe ambient conditions to be expected at the installation site (Rain, marine
atmosphere, dust, wind, electrical or magnetic noise, etc.).
All electronic instruments shall be in compliance with area classification
requirements in accordance with the National Electric Code. See ISA Standards
S12.1, S12.10 and S12.2 for additional details.
If an instrument is not available either intrinsically safe or as an explosion–proof
item, a purged system with inert gas or air shall be considered in accordance with
NFPA 496. All such applications are subject to PDVSA approval.
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
Page 8
Menú Principal Indice manual Indice volumen Indice norma

10 MEASUREMENT ACCURACY
10.1 Flow and Weight Systems
Each system performance requirement shall be classified as listed below during
the design stage. The system includes primary elements such as an orifice plate
or turbine meter or load cell, a local readout device or transmitter and necessary
pressure, temperature and component analysis measurements to correct the
primary element reading for varying physical parameters.

Measurement Clasification Maximum System Error

1 Less than 1.0%
2 Less than 2.0%
3 > 2.0%
All custody transfer meters shall be class 1 and the custody transfer metering
systems shall be designed to meet ISO–5167/AGA/PTB and/or
ANSI/API–MPMS–5.1 to 5.5–87 standards.
All other measurements are class 3 except those identified as class 2 by process
engineers.

10.2 Level Systems

10.2.1 The API storage tank level measurement systems shall be designed in
accordance with API standard 2545 to comply with custody transfer requirements
for either reception or despatch of tank contents.
10.2.2 Level measurement error on all other applications shall be less than 2%.

10.3 Temperature, Pressure, Analysis

The systems shall be designed to ensure the least possible error consistent with
the application requirement.

11 PDVSA INSTRUMENT/CONTROL SYSTEM SPECIFICATIONS

SPECIFICATION TITLE
N_ PDVSA K–
300 Introduction
301 Pressure instrumentation
302 Flow instrumentation
303 Level instrumentation
304 Temperature instrumentation
305 Process analyzers
 ENGINEERING SPECIFICATION PDVSA K–300

PDVSA
REVISION DATE
PDVSA INSTRUMENTATION
1 FEB.99
INTRODUCTION
Page 9
Menú Principal Indice manual Indice volumen Indice norma

SPECIFICATION TITLE
N_ PDVSA K–
306 Sample conditioning systems
307 Electronic and pneumatic instrumentation
308 Distributed control systems
309 Scada systems
330 Control panels and consoles
331 Instrumentation power supply
332 Control valves
333 Valve actuators
334 Instrumentation and T/C Ext. cables
335 Packaged unit instrumentation
336 Safety Instrumented Systems
337 Furnace & Boiler Instrumentation systems
339 Rotating equipment instrumentation
360 Programmable logic controllers
362 Control Networks
369 Quality assurance/control