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MONORAIL Design Methodology
MONORAIL Design Methodology
IS-4-DC-843-104-S064
2 x 660 MW Suratgarh Thermal Power Project DATE 16-9-2015
DESIGN OF GIRTS(7.5m to 10m)
SPAN = 13 m
Design wind pressure = 1.65 KN/m2
Internal pressure co efficient = 0 (IS 875 PART 3)
Net pressure co efficient = 1.7 (IS 875 PART 3)
Spacing of grits = 1.5 m
Sheeting projection = 0.5 m
Horizontal UDL due to wind ( 1.5 ) X ( 1.65 ) X1.65 = 4.08 KN/m
E = 200000000 kN/m2
Self weight of sheeting /m run = 0.10 KN/m2
Vertical load due to sheeting 0.1 X(1.5) = 0.15 KN/m
Minor Axis
16-9-2015
ringer beam for stair case
Minor Axis
Actual
OK
Actual
OK
Doc. No. IS-4-DC-843-10
2 x 660 MW Suratgarh Thermal Power Project DATE 3/30
DESIGN OF GIRTS (7.3m)
SPAN = 7.3 m
Design wind pressure = 2.65 KN/m2
Force co efficient = 1.42
Spacing of grits = 1.2 m
Sheeting projection = 0.5 m
Horizontal UDL due to wind ( 1.2 ) X ( 1.42 ) X2.6487 = 4.51 KN/m
E = 200000000 kN/m2
Self weight of sheeting /m run = 0.10 KN/m2
Vertical load due to sheeting 0.1 X(1.2) = 0.12 KN/m
Actual
OK
OK
Doc. No. IS-4-DC-843-1
2 x 660 MW Suratgarh Thermal Power Project DATE 3/3
DESIGN OF GIRTS(7.1m)
SPAN = 7.1 m
Design wind pressure = 2.65 KN/m2
Force co efficient = 1.35
Spacing of grits = 1.2 m
Sheeting projection = 0.5 m
Horizontal UDL due to wind ( 1.2 ) X ( 1.35 ) X2.6487 = 4.29 KN/m
E = 200000000 kN/m2
Self weight of sheeting /m run = 0.10 KN/m2
Vertical load due to sheeting 0.1 X(1.2) = 0.12 KN/m
Minor Axis
Actual
OK
OK
Doc. No. IS-4-DC-843-10
2 x 660 MW Suratgarh Thermal Power Project DATE 3/30
DESIGN OF GIRTS (0 to 3m )
SPAN = 3m
Design wind pressure = 2.65 KN/m2
Net pressure co efficient = 1.42 KN/m2
Spacing of grits = 1.2 m
Sheeting projection = 0.5 m
Horizontal UDL due to wind ( 1.2 ) X ( 1.42 ) X2.6487 = 4.51 KN/m
E = 200000000 kN/m2
Self weight of sheeting /m run = 0.10 KN/m2
Vertical load due to sheeting 0.1 X(1.2) = 0.12 KN/m
Minor Axis
Actual
OK
OK
Doc. No. 0360-155
IS-4-DC-6
No-4, 5th Main Road, Vijayanagar, Velachery, Chennai - 600 042 Prp. by. A
Ph : (044) - 2259 1731 / 2259 3467 / 2259 3572 Ckd. By A
E-mail : powertecchn@powertecindia.com Date 23-M
PROJECT: MEJA THERMAL POWER PROJECT 2 X 660 MW - ALLAHABAD Rev.
TITLE: Transfer Point (TP-1)
Design of 3 Ton Monorail(1.5m lvl roof)
BASIC DATA
Permissible deflection denominator = 500
Modulus of elasticity of steel E = 204,700,000 KN/m2
Span 3.00 m
Effective length factor 1.00
Effective Span l = 2.50 m
2.5
Impact Wheel
Total Load
Factor Load
( KN ) ( KN )
Weight of equipment at the centre 1.1 30 33
ryy 28.2 mm
M =
Required section modulus - Z M/123 21.1*1000*1000/123 = 0.00017 m3
OK, Less than available
Deflection
5*0.603*2.5*2.5^3/
Due to UDL dUDL 5wl4/384 EI (384*204700000*0.000203908)x = 0.007 mm
1000
=
Due to Point Load dPL Wl /48 EI
3 33*2.5^3/ = 0.257 mm
(48*204700000*0.000203908)*1
000
33*2.5^3/
cantilever Wl3/3 EI (3*204700000*0.000203908)*10 = 4.118 mm
00
OK, < Pe
Permissible deflection I / 500 2.5/500 = 5.0 mm
Curved Portion
L
.T.P .Suport pt
MONORAIL
e
.T.P
q R
Curve Centre
<0.4fy safe
<0.9fy safe
OK
Design of 12 Ton Monorail
BASIC DATA
Permissible deflection denominator = 500
Modulus of elasticity of steel E = 204,700,000 KN/m2
Span 2.85 m
Effective length factor 1.00
Effective Span l = 2.85 m
Effective Cantilever Span 0.0 m
Impact Wheel Weight of
Total Load
Factor Load Trolley
( KN ) ( KN )
Weight of equipment at the centre 1.1 120 5.1 137
Weight of equipment at the centre in
10% of vertical load
the transverse direction 12 kN
=
Factor to account for 2 wheels
instead of 1 wheel assumed in the = 1.00
Hence,
momentdesign moment
calculations due to
above 1*0 = 0 KNm
concentrated load
=
Deflection
5*0.724*2.85*2.85^3/
Due to UDL dUDL 5wl /384 EI (384*204700000*0.000304)x100
4 = 0.010 mm
0
=
Due to Point Load dPL Wl /48 EI
3
137.1*2.85^3/ = 1.063 mm
(48*204700000*0.000304)*1000
Wl3/3
137.1*0^3/
Total deflection incantilever EI+W*L2* = 0.000 mm
(3*204700000*0.000304)*1000
L^2/2EI
O
Permissible deflection I /250 1.33/250 = 0.0 mm
l/500 5/500 = 5.7 mm
Curved Portion
.T.P .Suport pt
MONORAIL
e
.T.P
q R
Curve Centre
>0.45fy Revise
>0.9fy Revise
Not OK
Design of 2 Ton Monorail
BASIC DATA
Permissible deflection denominator
Modulus of elasticity of steel E
Span
Effective length factor
Effective Span l
Effective Cantilever Span
( KN ) ( KN )
Weight of equipment at the centre 1.1 20 0.61 23
Required Available
Check for required section modulus 0.00011 0.00041
Actual Permissible
Check for deflection 1.1866 5.90
Deflection
5wl4/384 5*0.373*2.95*2.95^3/
Due to UDL dUDL
EI (384*204700000*0.0000513)x1000
Wl3/3
22.61*0^3/
Total deflection incantilever EI+W*L2 (3*204700000*0.0000513)*1000
*L^2/2EI
.T.P .Suport pt
MONORAIL e
.T.P
q R
Curve Centre
= 500
= 204,700,000 KN/m2
2.95 m
1.00
= 2.95 m
0.0 m
kN
= 0.373 KN/m
= 0.0001 m4
2.95 m
250 mm
6.9 mm
225 mm
125 mm
12.50 mm
26.5 mm
410000.0 mm3
458421.9 mm3
53500.0 mm3
100334.3 mm3
= 1.81
= 32.61
= 20.00
= 111.32
Pg. 85
= 150 N/mm2
= 150 N/mm2
= 150 N/mm2
= 0.41 KN.m
= 17 KNm
= 0 KNm
= 1.00
= 0 KNm
= 17 KNm
= 17 KNm
= 1.48 KNm
= 0.00011 m3
OK, Less than available
= 0.035 mm
= 1.152 mm
= 0.000 mm
= 1.187 mm
= 17.2 N/mm2
= 92.0 N/mm2 <0.45fy safe
= 160.3 N/mm 2
<0.9fy safe
= 0.7124943475 OK
Doc. No. 0360-155
IS-4-DC-6
No-4, 5th Main Road, Vijayanagar, Velachery, Chennai - 600 042 Prp. by. A
Ph : (044) - 2259 1731 / 2259 3467 / 2259 3572 Ckd. By A
E-mail : powertecchn@powertecindia.com Date 23-M
PROJECT: MEJA THERMAL POWER PROJECT 2 X 660 MW - ALLAHABAD Rev.
TITLE: Transfer Point (TP-1)
Design of 1 Ton Monorail(10.25m lvl )
BASIC DATA
Permissible deflection denominator = 325
Modulus of elasticity of steel E = 204,700,000 KN/m2
Span 4.20 m
Effective length factor 1.00
Effective Span l = 4.20 m
Impact Wheel
Total Load
Factor Load
( KN ) ( KN )
Weight of equipment at the centre 1.1 10 11
M =
Required section modulus - Z M/123 12.37*1000*1000/123 = 0.00010 m3
OK, Less than available
Deflection
5*0.373*4.2*4.2^3/
Due to UDL dUDL 5wl4/384 EI (384*204700000*0.000051316)x = 0.144 mm
1000
=
Due to Point Load dPL Wl /48 EI
3 11*4.2^3/ = 1.616 mm
(48*204700000*0.000051316)*1
000
11*^3/
cantilever Wl3/3 EI (3*204700000*0.000051316)*10 = 0.000 mm
00
OK, < Pe
Permissible deflection I / 325 4.2/325 = 12.9 mm
Curved Portion
L
.T.P .Suport pt
MONORAIL
e
.T.P
q R
Curve Centre
Monorail(10.25m lvl )
<0.4fy safe
<0.9fy safe
OK