Base Plate Design Is 800 2007

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Metallurgical & Material Handling IC

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PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET

TITLE DESIGN CALCULATION FOR PLANT TRANSFER CONVEYOR
PDE VETRI
DESIGN OF WALKWAY RUNNERS

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TITLE DESIGN OF WALKWAY RUNNER
PDE VETRI
DESIGN OF WALKWAY MEMBER FOR 600 mm ( CLEAR) WALKWAY
The span of walkway is taken as 3000mm(maximum). Here the walkway is considered as three span continuous beam and
accordingly moment, deflections were calculated.
Width of the walkway = 600 mm
Span of Walkway = 3000 mm
600 mm
`
SECTIONAL PROPERTIES
Section Assumed = TUBR60x40x4.5
W = 0.06 KN/m
A = 767 mm2
Izz = 333100 mm4
Zez= = 11100 mm3
Zpz= = 13253.923227 mm4
ry = 15.08 mm
D = 60 mm
T = 4.5 mm
B = 40 mm
d = 51 mm
b = 31 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
Class Plastic Compact Semi compact Plastic Compact Semi compact
b / tf = 6.89 Plastic
d / tw = 11.33 Plastic Plastic
Hence the section is classified as Plastic
LOAD CALCULATION
a) DEAD LOAD
Self Weight of chequerd plate(Thickness=6mm) = 0.53 KN/ m^2 x0.6/2"= 0.16 KN/ m
Self Weight of Walkway Member = 0.06 KN/ m
Self Weight of Handrails = 9.62 Kg/m = 0.095 KN/ m
TOTAL DEAD LOAD = 0.32 KN/m
b) LIVE LOAD
Live Load on Walkway = 2.5 KN/ m^2 As Per DBR
= 2.5x0.6/2"= = 0.75 KN/m
COMBINATION OF LOAD
TOTAL LOAD (DL + LL) = 0.32+0.75 = 1.07 KN/m
FACTORED LOAD (1.5DL+1.5LL) = (1.5*0.32)+(1.5*0.75) = 1.61 KN/m
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CHECK FOR BENDING STRENGTH

Maximum Bending strength due to factored DL+LL
Considering walkway as a three span continuous beam
1.61 KN/m
3000 3000 3000
Maximum Bending strength due to factored DL+LL = WL2/10

= 1.61*3^2/10
= 1.449KN-m
Design Bending Strength

Design Bending Strength Md = βbZpfy / ɣm0 As per IS 800- 2007,Clause 8.2.1.2
Where β = 1
Md = 3.74 KN-m
Utilization ratio = 0.39 < 1

HENCE SAFE
CHECK FOR DEFLECTION (Considering Live load & SIDL only - Un factored)
Allowable deflectrion = L/300 As per IS: 800-2007,Table: 6
= 10mm
Actual deflection = 5 wl 4/ 768 EI For 3 span continuous beam
= 8mm < Allowable deflectrion
HENCE SAFE
SUMMARY ACTUAL ALLOWABLE

1 Check for bending strength 0.39 < 1 HENCE SAFE
2 Check for deflection 8mm < 10mm HENCE SAFE
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1400 mm
`
W = 0.066 KN/m
A = 855 mm2
Izz = 647900 mm4
Zez= = 16200 mm3
Zpz= = 19794.500877 mm4
ry = 15.85 mm
D = 80 mm
T = 4 mm
B = 40 mm
d = 72 mm
b = 32 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 8 Plastic
d / tw = 18 Plastic Plastic
LOAD CALCULATION
a) DEAD LOAD
b) LIVE LOAD
= 2.5x1.4/2"= = 1.75 KN/m
COMBINATION OF LOAD
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3.45 KN/m
3000 3000 3000

= 3.45*3^2/10
= 3.105KN-m

Where β = 1
Md = 5.58 KN-m

HENCE SAFE
= 10mm
= 9.1mm < Allowable deflectrion
HENCE SAFE

2 Check for deflection 9.1mm < 10mm HENCE SAFE
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PDE VETRI
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PDE VETRI
DESIGN OF PURLINS
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TITLE DESIGN OF PURLIN
PDE VETRI
Max span of purlins = 3 m
Spacing of purlins = 1.25 m 1.25
The purlin is designed as 3 span continuous beam
Consider purlin SHS TUBS60x60x4.0 α= 18.43 degree
1.19
DEAD LOAD CALCULATION

Self wt of Roofing sheet = 10 Kg/m2 Thickness of sheet= 1mm
Wt of sheet/m = 10x1.19x9.81/1000 = 0.117 KN/m
Self wt of purlin = 6.72 Kg/m

= 0.066 KN/m
Total = 0.183 KN/m
LIVE LOAD CALCULATION
Live load on roof = 0.75 KN/m2 (As per DBR)
Deduction as per IS875 (PART II)-1987,TABLE 2 = 0.59 KN/m 2
Dust load = 0.5 KN/m2 (As per DBR)

Hence live load /m = (0.59+0.5)*1.19 = 1.3 KN/m
WIND LOAD CALCULATION
Basic wind speed = 50 m/sec (As per DBR)
K1 = 1.08 (As per DBR)
K3 = 1 (As per DBR)

(As per IS875 (PART III)-1987,TABLE 2,For
K2 = 1.1
Terrain category-2, class B )
Design wind speed = 50*1.08*1*1.1 = 59.4 m/sec (As per IS875 (PART III)-1987,clause 5.3)
Design wind pressure = 0.6*59.4^2 = 2117.02 N/m2 (As per IS875 (PART III)-1987,clause 5.4)
= 2.117 KN/m2
Assuming % of openings 5 to 20%

Cpi = ±0.5 (As per IS875 (PART III)-1987,clause 6.2.3.2)
h = 2.625 m
w = 7.1 m
h/w = 2.625/7.1 = 0.37

Roof angle = = 18.43
FOR 0 Deg. Wind Cpe (WWS) = -0.5256
Cpe (LWS) = -0.4

(As per IS875 (PART III)-1987,clause 6.2.2.2,Table 5)
FOR 90 Deg. Wind Cpe (WWS) = 0.7157
Cpe (LWS) = -0.6
Hence Wind load on purlin
On WWS - (0.7157-0.5)*2.117*1.25= = 0.570 KN/m

For Cpi +ve
On LWS - (-0.6-0.5)*2.117*1.25= = -2.910 KN/m
On WWS - (0.7157+0.5)*2.117*1.25= = 3.217 KN/m

For Cpi -ve
On LWS - (-0.6+0.5)*2.117*1.25= = -0.265 KN/m
Purlin will be designed for Cpi +ve. ( Maximum coefficient)
LOAD COMBINATION -1 DL+LL
Load component normal to the rafter - (DL+LL)Cosα = (0.183+1.3)*0.95 = 1.41 KN/m
Load component parallel to the rafter - (DL+LL)Sinα = (0.183+1.3)*0.32 = 0.47 KN/m
sag rod = 0 no sag rod
Max bending moment for 3 span continuous beam = wl^2/10

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Mz = 1.41 x 3 ^2/10 = 1.27 KN-m
My = 0.47 x (3/1)^2/10 = 0.43 KN-m
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Mz = 1.5 x 1.27 = 1.905 KN- m ɣf = 1.5
Factored
moments, My = 1.5 x 0.43 = 0.645 KN- m ɣmo= 1.1
Max shear for 3 span continuous beam = 2.2wl/2
Factored Vy = 1.5 x2.2x1.41 x 3/2 = 6.98 KN

shear, Vz = 1.5 x 0.47 x 3x2.2/2 = 2.3265 KN
SECTION PROPERTIES
A= 855 mm^2 t= 4mm b= 52mm D(or, h)= 60mm
B= 60mm Zez = 14520mm^3 Zey = 14520mm^3 Zpz = ###
Zpy = ### Izz = 435500mm^4 Iyy = 435500mm^4 d= 52mm
fy = 310 N/mm2 fU = 450 N/mm2

SECTION CLASSIFICATION
Ɛ= 0.9 Ɛ2= 0.81
For CHS only

Limit 42 Ɛ^2 52 Ɛ^2 146 Ɛ^2
Class Plastic Compact Semi compact

D / t= 15 Plastic
FOR SHS,RHS
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 13 Plastic
CHECK FOR SHEAR CAPACITY

Avy = A h / (b + h) = = 458.04 mm^2
Avz = A b / (b + h) = = 396.96 mm^2
Vdy = fy x Av / ɣmo x 1.732 = 74.53 KN Vdy > Vy HENCE SAFE
Vdz = fy x Av / ɣ mo x 1.732 = 64.59 KN Vdz > Vz HENCE SAFE
Vy&Vz < 0.6*Vdy & 0.6* Vdz,So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
Design Bending Strength Md = (βbZpfy / ɣm0) ≤ (1.2Zefy / ɣm0) As per IS 800- 2007,Clause 8.2.1.2
Where βb = 1
a. Design strength in bending (Mdz)
βbZpfy / ɣm0 = 4.73KN-m
1.2Zefy / ɣm0 = 4.91 KN- m
Therefore Mdz = 4.73 KN- m
b. Design strength in bending (Mdy)

1.2Zefy / ɣm0 = 4.91 KN- m
Therefore Mdy = 4.73 KN- m
Member section strength

Mz / Mdz + My / Mdy = 0.54 < 1
HENCE SAFE
Actual vertical deflection = 5wl^4/768EI For 3 span continuous beam

Load component normal to the rafter - (LL)Cosα = (1.3+0.117)*0.95 = 1.35 KN/m
Actual vertical deflection = 8.160 mm
Allowable deflection = Span / 150 As per IS: 800-2007,T able: 6 for purlins
= 20 mm
So 8.160 < 20 mm
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HENCE SAFE
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LOAD COMBINATION -1 (DL+WL) (Check for wind suction)
Load component normal to the rafter = WL+DLCosα = -2.91+(0.183*0.95) = -2.736 KN/m
Load component parallel to the rafter = DLSinα = 0.06 KN/m
Mz = 2.736 x 3 ^2/10 = 2.47 KN- m
My = 0.06 x (3/1)^2/10 = 0.06 KN- m
Factored momenMz = 1.5 x 2.47 = 3.705 KN- m gf = 1.5
My = 1.5 x 0.06 = 0.09 KN- m
Factored shear, Vy = 1.5 x2.2x2.736 x 3/2 = 13.54 KN Vdy > Vy HENCE SAFE
Vz = 1.5 x 0.06 x 3x2.2/2 = 0.297 KN Vdz > Vz HENCE SAFE
Mz / Mdz + My / Mdy = 0.8 < 1

HENCE SAFE
CHECK FOR DEFLECTION (Considering Wind load only- Un factored)

Load component normal to the rafter - (WL) = 2.91 KN/ m
= 20 mm
So 17.590 < 20 mm
HENCE SAFE
SUMMARY
Dead Load + Live Load combination
Check for shear capacity ACTUAL ALLOWABLE
Check for Vertical shear 6.98 KN < 74.53 KN HENCE SAFE

Check for Horizontal shear 2.3265 KN < 64.59 KN HENCE SAFE
Check for bending 0.54 < 1 HENCE SAFE
Dead Load + Wind Load combination
Check for shear capacity

Unfactored Wind Load
Check for deflection 17.590 < 20 HENCE SAFE

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PDE VETRI
DESIGN OF SIDE RUNNERS

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PDE VETRI
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TITLE DESIGN OF SIDE RUNNERS
PDE VETRI
As per IS 800: 2007
Max span of side runner = 3 m
Spacing of side runner = 1 m 1m
Side runner is designed as 3 span continuous beam
Consider side runner as SHS TUBS60x60x4.0

1m

Self wt of cladding sheet = 10 Kg/m2 Thickness of sheet= 0.8mm
Wt of sheet/m = 10x1x9.81/1000 = 0.098 KN/m DL
Self wt of the member = 6.72 Kg/m

= 0.07 KN/m WL
Total = 0.168 KN/m
Basic wind speed Vb = 50 m/sec (As per DBR)

K3 = 1 (As per DBR)

K2 = 1.1
= 2.117 KN/m2
Structure height, h = 2.625 m
Structure width, w = 7.1 m

Structure length, l = 24 m
h/w = 2.625/7.1 = 0.37 Therefore,1/2 < h / w < 3/2
l/w = 24/7.1 3.38 Therefore, 3/2 < l / w < 4
For wind Angle = 0 Cpe (WWS) = 0.7

(As per IS875 (PART III)-1987,Table 4)
Cpe (LWS) = -0.25
Considering maximum coeffiecient for Face A & B
Total wind force on a side runner (WWS) -
(0.7+0.5)*2.117*(1)= 2.540 KN/m
Total wind force on a side runner (LWS) - ɣf = 1.5
(0.25-0.5)*2.117*(1)= -0.53 KN/m ɣm0 = 1.1
DL+WL (Check for wind loading)
Mz = 2.54 x 3 ^2/12 = 1.91 KN- m
My = 0.168 x (3/1)^2/12 = 0.13 KN- m
Mz = 1.5 x 1.91 = 2.865 KN- m

Factored
moments,
My = 1.5 x 0.13 = 0.195 KN- m
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PDE VETRI
Max shear for 3 span continuous beam = 2.2wl/2
Factored Vy = 1.5 x2.2x2.54 x 3/2 = 12.57 KN

shear, Vz = 1.5 x 0.168 x 3x2.2/2 = = 0.8316 KN
SECTION PROPERTIES
A= 855 mm^2 t= 4mm b= 52mm D(or, h)= 60mm
B= 60mm Zez = 14520mm^3 Zey = 14520mm^3 Zpz = ###
Zpy = ### Izz = 435500mm^4 Iyy = 435500mm^4 d= 52mm
fy = 310 N/mm2 fU = 450 N/mm2
Ɛ= 0.8980265101 Ɛ2 = 0.81
For CHS only
Limit 42 Ɛ^2 52 Ɛ^2 146 Ɛ^2
D / t= 15 Plastic
FOR SHS,RHS
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ

Semi
Class Plastic Compact Semi compact Plastic Compact
compact
b / tf = 13 Plastic
Avy = A h / (b + h) = = 458.04 mm^2
Avz = A b / (b + h) = = 396.96 mm^2
Vdy = fy x Avy / ɣmo x 1.732 = 74.53 KN Vdy > Vy HENCE SAFE
Vdz = fy x Avz / ɣmo x 1.732 = 64.59 KN Vdz > Vz HENCE SAFE
Where βb = 1
1.2Zefy / ɣm0 = 4.91 KN- m
1.2Zefy / ɣm0 = 4.91 KN- m

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PDE VETRI
Mz / Mdz + My / Mdy = 0.65 < 1
HENCE SAFE

Load considered for deflection- (WL) = 2.54 KN/ m
Actual vertical deflection = = 15.354 mm
Allowable deflection = Span / 150 As per Table: 6 of IS: 800-2007 for purlins
= 20 mm
So 15.354 < 20 mm
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
Check for deflection 15.354 < 20 HENCE SAFE
SECTION PROPERTIES FOR PARALLEL FLANGE BEAMS & COLUMNS PRODUCED AT RAIGARH.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1
SECTION Weight Total Depth Flange Width Th. Of Web Th. Of Flange Root Radius Area Ixx Iyy Zxx Zyy rxx ryy SECTION
W (kg/m) H (mm) b (mm) tw (mm) tf (mm) r (mm) cm2 cm4 cm4 cm3 cm3 cm cm
UB 203X133X25 25.10 203.2 133.2 5.7 7.8 7.6 31.97 2340 307.6 230.3 46.2 8.56 3.1 UB 203X133X25
UB 254X146X37 37.00 256 146.4 6.3 10.9 7.6 47.17 5537.0 570.6 432.6 78.0 10.83 3.48 UB 254X146X37
UB 305X165X46 46.10 306.6 165.7 6.7 11.8 8.9 58.75 9899.0 895.7 645.7 108.0 12.98 3.9 UB 305X165X46
UB 305X165X54 54.00 310.4 166.9 7.9 13.7 8.9 68.77 11700.0 1063.0 753.6 127.0 13.04 3.93 UB 305X165X54
NPB 400X180X57.4 57.40 397 180 7 12.0 21.0 73.1 20293.00 1170.6 1022.30 131.10 16.66 4 NPB 400X180X57.4
NPB 400X180X66.3 66.30 400 180 8.6 13.5 21.0 84.5 23128.00 1317.8 1156.40 146.40 16.55 3.95 NPB 400X180X66.3
NPB 450X190X77.6 77.60 450 190 9.4 14.6 21 98.8 33743.00 1675.9 1499.70 176.40 18.48 4.12 NPB 450X190X77.6
NPB 500X200X90.7 90.70 500 200 10.2 16 21 115.5 48199.00 2141.7 1927.90 241.20 20.43 4.31 NPB 500X200X90.7
NPB 600X220X107.6 107.6 597 220 9.8 17.5 24 137 82919 3116.3 2777.8 283.3 24.6 4.77 NPB 600X220X107.6
NPB 600X220X122.4 122.4 600 220 12 19 24 156 92083 3387.3 3069.4 307.9 24.3 4.66 NPB 600X220X122.4
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PDE VETRI
DEAD LOAD AND LIVE LOAD

CALCULATION
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PDE VETRI
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TITLE DEAD LOAD & LIVE LOAD CALCULATION
PDE VETRI
SUPPORT REACTIONS FOR 600 mm WIDE WALKWAY

FOR DEAD LOAD
FOR LIVE LOAD
SUPPORT REACTIONS FOR 800 mm WIDE WALKWAY

FOR DEAD LOAD
FOR LIVE LOAD

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PDE VETRI
L&T CONSTRUCTION
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PDE VETRI
SUPPORT REACTIONS FOR SIDE RUNNERS
FOR DEAD LOAD
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PDE VETRI
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DEAD LOAD (Unfactored load)

Taken care by SELFWEIGHT Command in
1 Self Weight of the Members =
Staad Analysis
Dead load due to walkway
1 Dead load due to 600mm walkway = 1.056 KN (FROM STAAD)
2 Dead load due to 800mm walkway = 1.815 KN (FROM STAAD)
Dead load due to siderunner
1 Dead load due to side runner at intermediate portals = 0.554 KN (FROM STAAD)
2 Dead load due to side runner at end portals = 0.202 KN (FROM STAAD)
Dead load due to Seal Plate
1 Self Weight of Seal Plate ( 0.00315 X7850 ) = 24.75 KN/m2
Self Weight of Seal Plate = 24.75x INFLUENCE WIDTH
Influence Width = 3 m
Dead load due to Seal Plate = 0.2428x3
= 0.729 KN/m
Dead load due to Stiffeners for seal plate = 25 % of self weight of seal plate
= 0.25x0.729
= 0.183 KN/m
2 Spillage weight = 50 Kg/m2
= 1.480 KN/m
Dead load due to Utility pipes
Support is provided at every 3 m
1 1 no of Pipe for SW
Weight due to 1 no of Pipe for SW = 15 kg/m
= 45 kg
= 0.4415 KN
2 1 no of Pipe for SA
Weight due to 1 no of Pipe for SA = 12 kg/m
= 36 kg
= 0.3532 KN
3 1 no of Pipe for IA
Weight due to 1 no of Pipe for IA = 8 kg/m
= 24 kg
= 0.2354 KN
3 2 no of Pipe for FF
Weight due to 1 no of Pipe for FF = 35 kg/m
= 105 kg
= 1.0301 KN Applied at two points
Dead load due to Cable Tray
Support is provided at every 3 m
1 5 no of 600 mm wide Cable Tray
Weight due to 1 no of 600 mm Cable Tray = 80 kg/m
= 240 kg
= 2.36 KN
1 4 no of 300 mm wide Cable Tray
= 180 kg
= 1.77 KN
= 360 kg
= 3.54 KN
Dead load due to Gutter, Water in Gutter

1 Unit Weight of Gutter sheeting = 7850 kg/m3
Dia of the Gutter = 300 mm
Thickness of gutter = 3.15 mm
Influence Width = 3 m
Dead load due to Gutter = 0.343 KN
2 Unit Weight of water = 1000 kg/m3
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Dead load due to Water = 1.041
Total Load = 1.384 KN
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LIVE LOAD (Unfactored load)
Live load due to walkway
1 Live load due to 600mm walkway = 2.475 KN (FROM STAAD)
2 Live load due to 800mm walkway = 5.775 KN (FROM STAAD)
Short post load data ( Refer Mechanical GA of load data of SEZ - SILO BUILDING Sheet 4 of 5)
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UTILITY PIPE SIZES AND WEIGHT
PIPE WATER TOTAL WEIGHT TO BE

AREA SUPPORT
SL.NO PIPE SIZE-NB(mm) OD ID THK WEIGHT WEIGHT WEIGHT CONSIDERED
(mm2) WEIGHT
(Kg/m) (Kg/m) (Kg/m) (Kg/m)
1 15 21.3 15.76 2.77 161.26 1.27 0.2 7.47 8 6

2 20 26.7 20.96 2.87 214.87 1.69 0.35 8.04 9 6
3 25 33.4 26.64 3.38 318.77 2.51 0.56 9.07 10 6
4 32 42.2 35.09 3.56 431.61 3.39 0.97 10.36 11 6
5 40 48.3 40.93 3.69 516.5 4.06 1.32 11.38 12 6
6 50 60.3 52.48 3.91 692.68 5.44 2.17 13.61 14 6
7 65 73 62.69 5.16 1098.75 8.63 3.09 17.72 18 6
8 80 88.9 77.92 5.49 1438.61 11.3 4.77 22.07 23 6
9 100 114.3 102.26 6.02 2047.84 16.08 8.22 30.3 31 6
10 125 141.3 128.2 6.56 2772.81 21.77 12.91 40.68 41 6
11 150 168.3 154.08 7.11 3600.46 28.27 18.65 52.92 53 6
12 200 219.1 202.74 8.18 5420.28 42.55 32.29 80.84 81 6
13 250 273 254.46 9.27 7680.5 60.3 50.86 117.16 118 6
14 300 323.9 304.86 9.52 9402.47 73.81 73 158.81 159 12
15 350 355.6 336.56 9.53 10350.55 81.26 88.97 182.23 183 12
16 400 406.4 387.36 9.52 11869.88 93.18 117.85 223.03 224 12
17 450 457.2 438.16 9.52 13389.2 105.11 150.79 267.9 268 12
18 500 508 488.96 9.53 14908.53 117.04 187.78 316.82 317 12
19 550 558.8 539.76 9.52 16427.85 128.96 228.82 369.78 370 12
20 600 609.6 590.56 9.53 17947.17 140.89 273.92 426.81 427 12
21 650 660.4 641.36 9.52 19466.5 152.82 323.07 487.89 488 12
22 700 711.2 692.16 9.53 20985.82 164.74 376.28 553.02 554 12
23 750 762 742.96 9.52 22505.15 176.67 433.54 635.21 636 25
24 800 812.8 793.76 9.52 24024.47 188.6 494.85 708.45 709 25
25 850 863.6 844.56 9.53 25543.8 200.52 560.22 785.74 786 25
26 900 914.4 895.36 9.52 27063.12 212.45 629.63 867.08 868 25
27 950 965 945.96 9.52 28576.46 224.33 702.81 952.14 953 25
28 1000 1016 996.96 9.52 30101.77 236.3 780.64 1041.94 1042 25
CABLE TRAY LOAD

150 mm wide: 30 kg/meter/tray
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO. DATE
TITLE WIND LOAD CALCULATION ON MGT
PDE VETRI
WIND LOAD ON SIDE CLADDINGS
Basic Wind speed = 50 m/s (As per DBR)
k1 = 1.08 (As per DBR)
k3 = 1 (As per DBR)

(As per IS875 (PART III)-1987,
k2 = 1.1 TABLE 2,For Terrain category-2,
class B )
Design wind speed = 1.08*1*1.1*50 = 59.4 m/s
Design wind pressure = 0.6*59.4^2 = 2117 N/m2 = 2.117 KN/m2
Refer Table 4 of IS 875 Part 3

Length of the building, l = 22.7 m
Width of the building, w = 7.1 m
Height of the building, H = 2.625 m
H/w = 0.37
l/w = 3.197
Spacing of MGT verticals = 3m
Spacing of side runners = 1.2 m
7.1 m
C
q
22.7 m
A B Z
External Pressure Coefficients, Cpe

Angle, q Wind Direction Face A Face B
0 +X 0.7 -0.25
90 +Z -0.5 -0.5
Internal Pressure Coefficients, Cpi

Assuming 5 to 20 % openings, Cpi = ± 0.500
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BMH - EDRC
DOCUMENT NO. DATE
PDE VETRI
Case 1: Wind Acting along +ve X dir ( θ = 0 ) Cpi = 0.500
Face Cpe Cpi Cpe - Cpi

A 0.700 0.500 0.200
B -0.250 0.500 -0.750
C
0.200 -0.750
A B
D
Case 2: Wind Acting along +ve X dir ( θ = 0 ) Cpi = -0.500

A 0.700 -0.500 1.200
B -0.250 -0.500 0.250
C
1.200 0.250
A B
D
Case 3: Wind Acting along +ve Z dir ( θ = 90 ) Cpi = 0.500
A -0.500 0.500 -1.000
B -0.500 0.500 -1.000
C
-1.000 -1.000
A B
D
Case 4: Wind Acting along +ve Z dir ( θ = 90 ) Cpi = -0.500

A -0.500 -0.500 0.000
B -0.500 -0.500 0.000
C
0.000 0.000
A B
D
UDL on side
Spacing, Point Load on MGT
Pd (KN/m2) Cpe - Cpi runner,
s (m) Verticals, (KN)
(KN/m)
At End Portal
2.117 0.200 1.200 0.50808 0.61
Verticals
Face A
At
Intermediate 2.117 0.200 1.200 0.50808 1.68
verticals
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO. DATE
Face A DESIGNED CHECKED SHEET
TITLE WINDAtLOAD CALCULATION ON MGT
Intermediate 2.117 0.200 1.200 0.50808 PDE 1.68 VETRI
verticals
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO. DATE
PDE VETRI
At End Portal
2.117 -0.750 1.200 -1.9053 -2.29
Verticals
Face B
At
Intermediate 2.117 -0.750 1.200 -1.9053 -6.29
verticals
UDL on side
(KN/m)
At End Portal
2.117 1.200 1.200 3.04848 3.66
Verticals
Face A
At
Intermediate 2.117 1.200 1.200 3.04848 10.06
verticals
At End Portal
2.117 0.250 1.200 0.6351 0.77
Verticals
Face B
At
Intermediate 2.117 0.250 1.200 0.6351 2.1
verticals
UDL on side
(KN/m)
At End Portal
2.117 -1.000 1.200 -2.5404 -3.05
Verticals
Face A
At
Intermediate 2.117 -1.000 1.200 -2.5404 -8.39
verticals
At End Portal
2.117 -1.000 1.200 -2.5404 -3.05
Verticals
Face B
At
Intermediate 2.117 -1.000 1.200 -2.5404 -8.39
verticals

UDL on side
(KN/m)
At End Portal
2.117 0.000 1.200 0 0
Verticals
Face A
At
Intermediate 2.117 0.000 1.200 0 0
verticals
At End Portal
2.117 0.000 1.200 0 0
Verticals
Face B
At
Intermediate 2.117 0.000 1.200 0 0
verticals
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO. DATE
Face B DESIGNED CHECKED SHEET
TITLE WINDAtLOAD CALCULATION ON MGT
Intermediate 2.117 0.000 1.200 0 PDE 0 VETRI
verticals
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
TITLE: DESIGN OF BOTTOM CROSS BEAM
MFM VETRI
Member mkd. 1002 L/C 211
Vertical Bending Moment (Mz) = 9 KN- m Eff. Ly = 1.90 m
Horizontal Bending Moment (My) = 7.2 KN- m fu = 410
Factored Shear force (V) = 4 KN γm1 = 1.25
Axial force- Tension (T) (Absolute value) = 0 KN γmo = 1.1
Axial force- Compression (C) = 14 KN μ = 0.3
Eff. Length of the member (L x) = 3.80 m
Section assumed = MC250
PROPERTIES OF THE SECTION
D (or, h)= 250.0 mm bf = 80.0 mm
tw = 7.200 mm tf = 14.10 mm
Zez = 307000 mm3 rxx = 99 mm
Zey = 38500 mm3 fy = 250 N/mm2
Zpz = 672190 mm3 Zpy = 82056 mm3
Area = 3900 mm2 Ixx= 38800000 mm4
Iyy = 2110000 mm4 ryy = 23.7 mm
r1= 12 mm E= 200000 N/mm2
Type Channel e= 1 Limit Class
Flange criteria: 9.4 Plastic
b= 80mm b/tf = 5.7 10.5 Compact
Plastic 15.7 Semi compact
Web criteria: Limit Class

d= 198mm d/tw = 27.5 42 Plastic
Plastic 42 Compact
Hence the section is classified as Plastic 42 Semi compact
Section is not susceptible to web buckling under shear force
before yielding
COMBINED AXIAL FORCE AND BENDING MOMENT-SECTION STRENGTH
(My/Mndy)a1 + (Mz/Mndz)a2 ≤ 1.0
Mndz = 1.11 Mdz (1-n) ≤ Mdz (As per IS 800:2007, clause 9.3.1.2 ( c ))
Mndy = Mdy (for n ≤ 0.2) & Mndy = 1.56 Mdy (1-n) (n+0.6) (for n > 0.2)

Case: Laterally supported
Md = (βbZpfy / ɣm0) ≤ (1.2Zefy / ɣm0) Where βb = 1
1.2Zefy / ɣm0 = 84 KN- m
βbZpfy / ɣm0 = 153 KN- m
Mdz = 83.73 KN- m

1.2Zefy / ɣm0 = 11.00 KN- m
βbZpfy / ɣm0 = 19.00 KN- m
Mdy = 11.00 KN- m
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MFM VETRI
c. Design strength in Tension (Td)
i. Design strength due to yielding of Gross section:
Tensile strength , Tdg = Ag X (fy/ɣm0)
= 886.36 KN
ii. Design strength due to rupture of critical section:
Tensile strength ,Tdn = 0 . 9 × A nc × ( f u / γ m 1 ) + β × A g 0 × ( f y / γ m 0)
β = 1. 4 − 0 . 076 × ( w/ t ) × ( f y / f u ) × ( bs / Lc ) ≤ 0.9 x (fuɣmo/fyɣm1)
≥ 0.7
Assume the connection as Web connected to gusset plate - welded connection
β = 0.9 x (fuɣmo/fyɣm1) = 1.3 ≥ 0.7 O.K
w=80/2 = 40 mm bs =w = 40 mm
Length of end connection (Lc) = 100 mm
tf= 14.1 mm
β = 1. 4 − 0 . 076 × ( w/t ) × ( f y / f u ) × ( bs / Lc ) = 1.35
Therefore β = 1.3
Anc = 1424.16 mm^2 (197.8x7.2)
Ago = 2256 mm^2 (2x80x14.1)
Tdn = 1086.96 KN
Design tensile strength of the section (Td) = 886.36 KN
Mndz = 91.08 KN- m > Mdz Where Mdz = 83.73 KN-m
Therefore Mndz = 83.73 KN-m
Mndy = 11 KN-m
d. Check for combined axial compression with bending
n= N/Nd Where Nd = Ag x fy/ɣmo = 886.36 KN a1= 1

As per IS 800-
n=14.007/886.36= 0.02 5n = 0.1 a2= 2
2007 Table- 17
(My/Mndy) + (Mz/Mndz)
a1 a2
= 0.67 <1 O.K
(N/Nd)+(My/Mdy)+(Mz/Mdz) = 0.78 <1 O.K
HENCE SAFE
e. Check for combined axial Tension with bending
Nd= 886.36 KN N= 0 KN a1= 1
As per IS 800-
n=0/886.36= 0 5n = 0 a2= 2
2007 Table- 17
(My/Mndy)a1 + (Mz/Mndz)a2 = N.A
(N/Nd)+(My/Mdy)+(Mz/Mdz) = N.A
N.A
COMBINED AXIAL FORCE AND BENDING MOMENT - OVERALL MEMBER STRENGTH

a. Bending and axial tension Case: Laterally unsupported
Elastic lateral torsional buckling moment:
M cr =
√ π 2 EI y
( L LT )2 [ GI t +
π 2 EI w
( L LT )2 ]
LLT= = 3800mm As per IS 800-2007 Table- 15 & 16
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MFM VETRI
G = E/2(1+μ) = 76923.08 N/mm2
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MFM VETRI
It = 177100.59 mm4 (bfxtf3)/3+((D-2xtf)xtw3)/3
2
Iw = Warping constant = ( 1− β f ) β f I y h y As per IS 800-2007,clause E-1.2, Pg. 129
hy = (D - tf) = 235.9mm
Iw = 29354747275 mm6
Mcr = 71.322 KN- m

Non dimensional slenderness ratio(λLT):
b Zp fy
lLT = b
≤ Sqrt (1.2 Ze fy / Mcr)
M cr
βb = 1
ʎLT = 1.5350 ≤ 1.136
ʎLT = 1.14
>0.4 Therefore Lateral buckling governs
{ }
1
χ LT = 0. 5
≤1 . 0
[ ]
2
LT
φ LT + φ 2− λ
LT
[
φ LT =0 . 5 1+α ( λ LT −0 . 2)+ λ
LT
2 ]
aLT = 0.21
ΦLT = 1.8
c LT = 0.37 ≤ 1
f bd = χ LT f y / γ mo
fbd = 85 N/mm2
M d = β b Z p f bd
Mdz = 58.00 KN-m
Check for major axis bending (Mz)
Meff = (M- ψT Zec/A) ≤ Md (As per IS 800:2007, clause 9.3.2.1)
y = 1
Meff = N.A
N.A
Check for minor axis bending (My)

Meff = N.A
N.A
b. Bending and axial Compression
(As per IS 800:2007, clause 9.3.2.2)
Cmy = 0.9 Cmz = 0.9

P = 14 KN My = 7 KN- m Mz = 9 KN- m
i. Design strength under axial compression (Pdz)
Euler buckling stress fcc = (π2E)/ (KL/r) 2 Clause 7.1.2.1
Effective Slenderness ratios KLz = 3.80m Kly = 1.90m
KLz = 38.3 Kly = 80.17
Max. slenderness ratio = 80.2 < 250
HENCE SAFE
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MFM VETRI
fcc = 1345.2 N/mm2
L&T CONSTRUCTION
BMH - EDRC
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MFM VETRI
Non- dimensional effective slenderness ratio λ= √ f y / f cc
= 0.43 tf<40mm
Buckling class about z-z axis = a h/bf = 3.13 >1.2
α = 0.21
Ф = 0.5[1 + (λ – 0.2)+λ2] (As per IS 800:2007, clause 7.1.2.1)
= 0.62
Stress reduction factor (χ):

χ = 1/(Ф+ (Ф2 - λ2)0.5) (As per IS 800:2007, clause 7.1.2.1)
= 0.94
Design compressive stress, fcd
fcd = χ fy / ɣmo
= 213.64 N/mm2
fcd X area of the

Design compressive strength, Pdz = (As per IS 800:2007, clause 7.1.2)
section
= 833.2 KN
ii. Design strength under axial compression (Pdy)
fcc = 307.13 N/mm2
l = 0.9
tf<40mm Class = b
Ф = 1.02 α = 0.34
Stress reduction factor (χ) = 0.67
fcd = 152.27 N/mm2

Pdy = 594 KN
iii. Design bending strength considering laterally unsupported length of C/S (Mdz)
Mdz = 58.00 KN-m (As per 3. a)
iv. Design bending strength considering laterally supported length of C/S (Mdy) (Cl.8.2.2)
Mdy = 11.00 KN-m (As per 2.b)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
ny = applied axial force / design axial strength about y axis = 0.0236
l y= 0.9 1+0.8 ny = 1.01
Ky = 1.0 = 1.0100
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
nz= 0.0168 l z= 0.43
Kz = 1.00 1+0.8 nz = 1.0134488718
Kz = 1.0038665506
KLT =
CmLT = 0.6+0.4y = 1 Assuming sway members

l LT = 1.1364
KLT = 0.99 ≥ 0.99
Therefore, KLT = 0.990
L&T CONSTRUCTION
BMH - EDRC
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MFM VETRI
= 0.770
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
HENCE SAFE
= 0.51
HENCE SAFE
SHEAR CHECK
d/tw = 27.5 < 67
No need to check for combined shear
with bending
Vn = Vp = Av x f yw/ √3
Vd = Vn / ɣmo
Av = 1800 mm2
Vn = 259807.62 KN
Vd = 236.19 KN
Utilization ratio = 0.02
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
Check for combined axial compression with bending
(My/Mndy)a1 + (Mz/Mndz)a2 0.67 < 1 HENCE SAFE
(N/Nd)+(My/Mdy)+(Mz/Mdz) 0.78 < 1 HENCE SAFE
Check for combined axial Tension with bending
(My/Mndy)a1 + (Mz/Mndz)a2 N.A N.A N.A N.A
(N/Nd)+(My/Mdy)+(Mz/Mdz) N.A N.A N.A N.A
Bending and axial tension
Check for major axis bending (Mz) N.A N.A N.A N.A
Check for minor axis bending (My) N.A N.A N.A N.A
Bending and axial Compression
Check for slenderness 80.2 < 250.0 HENCE SAFE
Check for major axis bending (Mz) 0.770 < 1 HENCE SAFE
Check for minor axis bending (My) 0.51 < 1 HENCE SAFE
SHEAR CHECK 0.02 < 1 HENCE SAFE

L&T CONSTRUCTION
BMH - EDRC
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MFM VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
Section assumed = MC150
D (or, h)= 150.0 mm bf = 75.0 mm
tw = 5.700 mm tf = 9.00 mm
Zez = 105000 mm3 rxx = 61 mm
Zey = 19500 mm3 fy = 250 N/mm2
Zpz = 211250 mm3 Zpy = 41877 mm3
Area = 2130 mm2 Ixx= 7880000 mm4
Iyy = 1030000 mm4 ryy = 22 mm
r1= 10 mm E= 200000 N/mm2
Type Channel e= 1 Limit Class

Plastic 42 Compact
before yielding

1.2Zefy / ɣm0 = 29 KN- m
Mdz = 28.64 KN- m

1.2Zefy / ɣm0 = 6.00 KN- m
Mdy = 6.00 KN- m
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BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 484.09 KN
≥ 0.7
β = 0.9 x (fuɣmo/fyɣm1) = 1.3 ≥ 0.7 O.K
w=75/2 = 37.5 mm bs =w = 37.5 mm
tf= 9 mm
β = 1. 4 − 0 . 076 × ( w/t ) × ( f y / f u ) × ( bs / Lc ) = 1.33
Therefore β = 1.3
Anc = 638.4 mm^2 (112x5.7)
Ago = 1350 mm^2 (2x75x9)
Tdn = 587.32 KN
Mndy = 6 KN-m

As per IS 800-
n=0.036/484.09= 0 5n = 0 a2= 2
2007 Table- 17
a1 a2
= 0 <1 O.K
HENCE SAFE
Nd= 484.09 KN N= 0 KN a1= 1
As per IS 800-
n=0/484.09= 0 5n = 0 a2= 2
2007 Table- 17
N.A

M cr =
√ π 2 EI y
( L LT )2 [ GI t +
π 2 EI w
( L LT )2 ]
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
G = E/2(1+μ) = 76923.08 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
2
hy = (D - tf) = 141.0mm
Iw = 5119357500 mm6
Mcr = 30.076 KN- m

b Zp fy
lLT = b
M cr
βb = 1
ʎLT = 1.3251 ≤ 1.023
ʎLT = 1.02
{ }
1
χ LT = 0. 5
≤1 . 0
[ ]
2
LT
φ LT + φ 2− λ
LT
[
φ LT =0 . 5 1+α ( λ LT −0 . 2)+ λ
LT
2 ]
aLT = 0.21
ΦLT = 1.4
c LT = 0.55 ≤ 1
fbd = 125 N/mm2
M d = β b Z p f bd
Mdz = 27.00 KN-m
y = 1
Meff = N.A
N.A

Meff = N.A
N.A
(As per IS 800:2007, clause 9.3.2.2)
Cmy = 0.9 Cmz = 0.9

P = 0 KN My = 0 KN- m Mz = 1 KN- m
KLz = 52.0 Kly = 71.82
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fcc = 730.74 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 0.58 tf<40mm
Buckling class about z-z axis = a h/bf = 2 >1.2
α = 0.21
= 0.71

= 0.89
fcd = χ fy / ɣmo
= 202.27 N/mm2
fcd X area of the

section
= 430.84 KN
fcc = 382.7 N/mm2
l = 0.81
tf<40mm Class = b
Ф = 0.93 α = 0.34
fcd = 163.64 N/mm2

Pdy = 349 KN
Mdz = 27.00 KN-m (As per 3. a)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
l y= 0.81 1+0.8 ny = 1
Ky = 1.0 = 1.0000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
nz= 0.0001 l z= 0.58
Kz = 1.00 1+0.8 nz = 1.0000668462
Kz = 1.0000317519
KLT =

l LT = 1.0234
KLT = 0.99 ≥ 0.99
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MFM VETRI
= 0.020
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MFM VETRI
HENCE SAFE
= 0.02
HENCE SAFE
SHEAR CHECK
d/tw = 19.7 < 67
with bending
Vd = Vn / ɣmo
Av = 855 mm2
Vn = 123408.62 KN
Vd = 112.19 KN
Utilization ratio = 0
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
(My/Mndy)a1 + (Mz/Mndz)a2 0 < 1 HENCE SAFE
SHEAR CHECK 0 < 1 HENCE SAFE

L&T CONSTRUCTION
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MFM VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE DESIGN OF TOP CROSS BEAM
MFM VETRI
Vertical Bending Moment (Mz) = 0.512 KN m
Horizontal Bending Moment (My) = 0.02 KN m
Factored Axial force - Compression = 46.837 KN
Axial force - Tension = 0 KN
Shear force (V) = 1.727 KN
Eff. Length of the member (KLz) = 1.9 m Kly = 1.9 m
Section assumed RHS TUBR80x40x4.0
D (or h) = 80 mm B= 40 mm
d= 72 mm b= 32 mm
t= 4 mm γmo= 1.1
fu = 450 N/mm 2 fy = 310 N/mm2
Zpz = 19795 mm3 Zpy = 12208 mm3
Area = 855 mm2 Zez= 16200 mm4
Zey= 10740 mm4 ry = 15.85 mm
rz = 27.53 mm E= 200000 N/mm2
Ɛ= 0.898 Ɛ2= 0.81
Flange of Web of
For CHS only D/t= 20 CHS Class
RHS/SHS RHS / SHS
Plastic 29.3 Ɛ 42 Ɛ^2 84 Ɛ Plastic

For SHS / RHS b/tf = 8 33.5 Ɛ 52 Ɛ^2 105 Ɛ Compact
only
d/tw = 18 42 Ɛ 146 Ɛ^2 126 Ɛ
Semi compact
Flange criteria: Plastic
Web criteria: Plastic Therefore Plastic
HENCE Plastic
CHECK FOR COMPRESSIVE STRENGTH OF THE MEMBER
As per IS 800-2007,clause 7.1

KLz/rZ= 69.02 KLy/ry= 119.87
Slenderness Ratio = 119.87
Non-dimensional Slenderness ratio, l = √ 2

f y . ( KL/ r ) / π 2 E
= 1.502
Buckling Class = a
Buckling Class a b c d
a 0.21 0.34 0.49 0.76
Therefore imperfection Factor = a = 0.21
f= 0.5*[1 + a ( l - 0.2) + l2] = 1.77

1
Therefore Stress Reduction Factor, χ=
[ φ+ ( φ2 −λ 2 ) 0 .5 ]
c = 0.37
Therefore Design Strength of Section Pd = Ag.c.fy / ɣmo

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
Pd = 89153.18 N = 89.15 KN > 46.837 KN
HENCE SAFE
CHECK FOR TENSILE STRENGTH OF THE MEMBER
The members are connected by welding. As the gross section and net section of members
are the same, the checks due to "Rupture of Critical Section" and "Design Strength due to
Block Shear" do not arise.
Hence Design strength is governed by "Yielding of Gross area" only.
Therefore Design Strength of Section Tdg = Ag.fy / ɣmo
Pd = 240954.545454545 N = 240.95 KN > 0 KN
N.A
CHECK FOR SHEAR STRENGTH OF THE MEMBER
Vd = Vn / g mo
Vertical shear capacity -Vdy: As per IS 800-2007,clause

Vn = Vp = Av x f yw/ √3 8.4.1.1
Av = 610.71 mm2 Av =A h / (b + h)
Vn = 109304.01
Vd = 99.37 KN
V/Vd = 0.02
HENCE SAFE
So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
Horizontal shear capacity -Vdz:
Av As per IS 800-2007,clause
= 244.29 mm2
8.4.1.1
Vn = 109304.01
Vd = 99.37 KN
V/Vd = 0.02
HENCE SAFE
CHECK FOR FLEXURAL STRENGTH OF THE MEMBER
Vertical bending - Mdz As per IS 800- 2007,Clause 8.2.1.2
β bZpf y 1 . 2 Ze f y (for Simply supported) Where βb = 1

M d= ≤
γ mo γ mo
Md=(βbZpfy/ɣm0) = 5.48 KN- m

Md=(1.2Zefy/ɣm0) = 6 KN- m
Design Bending Moment Md = 5.48 KN- m
HENCE SAFE
Horizontal bending - Mdy As per IS 800- 2007,Clause 8.2.1.2
β bZpf y 1 . 2 Ze f y
M d= ≤
γ mo γ mo
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
β bZpf y 1 . 2 Ze f y βb =
M d= ≤ (for Simply supported) Where 1
γ mo γ mo

HENCE SAFE
CHECK FOR COMBINED AXIAL FORCE AND BENDING MOMENT
I) SECTION STRENGTH
As per IS 800:2007,clause 9.3.1.1
1. Axial Compression and Bending
N = 46.837 (C) KN Nd = 89.15 KN
Mz = 0.512 KN-m Mdz = 5.5 KN- m
My = 0.0 KN- m Mdy = 3.4 KN- m
(N/Nd)+(My/Mdy)+(Mz/Mdz) 46.837/89.15+0.512/5.48+0.02/3.44 = 0.62 < 1
HENCE SAFE
2 Axial Tension and Bending
N = 0 (T) KN Nd = 240.95 KN
Mz = 0.512KN-m Mdz = 5.5 KN- m
My = 0.0 KN- m Mdy = 3.4 KN- m
(N/Nd)+(My/Mdy)+(Mz/Mdz) NA N.A 1
N.A
II) OVERALL MEMBER STRENGTH
Bending and Axial Tension
As per IS 800:2007,clause 9.3.2
Bending and Axial Compression
As per IS 800:2007,clause 9.3.2.2
As per IS 800:2007 clause 8.2.2, For Hollow section resistance of lateral torsional buckling need not be checked
seperately. Hence both these checks are not required in this situation
SUMMARY
ACTUAL ALLOWABLE
CHECK FOR COMPRESSIVE STRENGTH OF THE
46.837 KN < 89.15 KN HENCE SAFE
MEMBER
CHECK FOR TENSILE STRENGTH OF THE MEMBER 0 KN N.A N.A N.A
Vertical shear capacity -Vdy 0.020 < 1 HENCE SAFE
Horizontal shear capacity -Vdz 0.020 < 1 HENCE SAFE
1. Axial Compression and Bending 0.62 < 1 HENCE SAFE
2 Axial Tension and Bending N.A N.A N.A N.A
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE DESIGN OF ROOF TRUSS VERTICALS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
Unsupp length @ xaxis
Unsupp length @ yaxis

CHECK FOR COMPRESSION CHECK FOR TENSION
Axial Force SECTION CLASSIFICATION SLENDERNESS CHECK
Eff length @ xaxis
Eff length @ yaxis

STRENGTH STRENGTH
Length
(LeZZ)
Design Compressive
(Leyy)
C/s area
(lZZ)
(lyy)
r zz ryy
Interaction ratio
Interaction ratio
Design Tensile
Load of sect.
strength KN
Memb. No HOLLOW SECTION OVERALL
case T C
strength
web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
ROOF TRUSS VERTICAL MEMBERS
HENCE
7001 212 0.63 3.2 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE DESIGN OF INCLINED ROOF TRUSS MEMBERS
MFM VETRI
Horizontal Bending Moment (My) = 0.015 KN m
Factored Axial force - Compression = 0 KN
Axial force - Tension = 30.424 KN
Eff. Length of the member (KLz) = 2m Kly = 0.976 m
Section assumed SHS TUBS60x60x4.0
D (or h) = 60 mm B= 60 mm
d= 52 mm b= 52 mm
t= 4 mm γmo= 1.1
fu = 450 N/mm 2 fy = 310 N/mm2
Zpz = 16801 mm3 Zpy = 16801 mm3
Area = 855 mm2 Zez= 14520 mm4

Zey= 14520 mm4 ry = 22.57 mm
rz = 22.57 mm E= 200000 N/mm2
Ɛ= 0.898 Ɛ2= 0.81
Flange of Web of
RHS/SHS RHS / SHS

only
d/tw = 13 42 Ɛ 146 Ɛ^2 126 Ɛ
Semi compact
HENCE Plastic

KLz/rZ= 88.61 KLy/ry= 43.24
Non-dimensional Slenderness ratio, l = √ f y . ( KL/ r )2 / π 2 E

= 1.110
Buckling Class = a
a 0.21 0.34 0.49 0.76
f= 0.5*[1 + a ( l - 0.2) + l ] 2
= 1.21
1
[ φ+ ( φ2 −λ 2 ) 0 .5 ]
c = 0.59
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
Pd = 142163.18 N = 142.16 KN > 0 KN
HENCE SAFE
Pd = 240954.55 N = 241 KN > 30.424 KN
HENCE SAFE
Vd = Vn / g mo

Vn = Vp = Av x f yw/ √3 8.4.1.1
Av = 458.04 mm2 Av =A h / (b + h)
Vn = 81979.35
Vd = 74.53 KN
V/Vd = 0.19
HENCE SAFE

= 396.96 mm2
8.4.1.1
Vn = 81979.35
Vd = 74.53 KN
V/Vd = 0.19
HENCE SAFE

β bZpf y 1 . 2 Ze f y (for Simply βb =

Where 1
M d= ≤ supported)
γ mo γ mo
Md=(βbZpfy/ɣm0) = 5 KN- m
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
β Z f 1 . 2 Ze f
M d= b p y ≤ y
γ mo γ mo
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
β b Zpf y 1 . 2 Ze f y (for Simply βb =
M d= ≤ Where 1
supported)
γ mo γ mo
HENCE SAFE
I) SECTION STRENGTH
As per IS 800:2007,clause 9.3.1.1
N = 0 (C) KN Nd = 142.16 KN
Mz = 4.311 KN-m Mdz = 5.0 KN- m
My = 0.0 KN- m Mdy = 4.7 KN- m
(N/Nd)+(My/Mdy)+(Mz/Mdz) 0/142.16+4.311/5+0.015/4.73 = 0.87 1
NA
N = 30.424 (T) KN Nd = 241 KN
Mz = 4.311KN-m Mdz = 5.0 KN- m
My = 0.0 KN- m Mdy = 4.7 KN- m
(N/Nd)+(My/Mdy)+(Mz/Mdz) 30.424/241+4.311/5+0.015/4.73 = 0.99 < 1
HENCE SAFE
As per IS 800:2007,clause 9.3.2.2
SUMMARY
ACTUAL ALLOWABLE

0 KN < 142.16 KN HENCE SAFE
MEMBER
CHECK FOR TENSILE STRENGTH OF THE MEMBER 30.424 KN < 241 KN HENCE SAFE

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
2 Axial Tension and Bending 0.99 < 1 HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE DESIGN OF PLAN BRACINGS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
Eff length @ yaxis

Eff length @ xaxis
Unsupp length @
Unsupp length @
STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
r zz ryy
Design Tensile
strength KN
Load of sect. OVERALL
Memb. No T C HOLLOW SECTION
strength
case web flange
ation ation
ON
BOTTOM PLAN BRACING
HENCE
3003 211 3.55 33.5 0 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0 HENCE SAFE 240.96 0.14
SAFE
HENCE
3004 613 3.55 0.24 33.32 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.61 HENCE SAFE 240.96 0.01
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
Eff length @ yaxis

Eff length @ xaxis
Unsupp length @
Unsupp length @
STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
r zz ryy
Design Tensile
strength KN
strength
case web flange
ation ation
ON
HENCE
3019 211 2.02 0 45.04 TUBS50x50x4.5 767 2020 2020 2020 2020 18.23 18.23 Plastic Plastic Plastic 110.807 110.807 110.807 250 HENCE SAFE 91.65 0.5 HENCE SAFE 216.16 0
SAFE
HENCE
SAFE
TOP PLAN BRACING
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
4005 213 3.55 33.63 1.81 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 34 0.06 HENCE SAFE 216.16 0.16
SAFE
HENCE
4006 211 3.55 1.8 33.69 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 34 0.99 HENCE SAFE 216.16 0.01
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
Eff length @ yaxis

Eff length @ xaxis
Unsupp length @
Unsupp length @
STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
r zz ryy
Design Tensile
strength KN
strength
case web flange
ation ation
ON
HENCE
SAFE
HENCE
SAFE
ROOF PLAN BRACING
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE DESIGN OF MGT VERTICALS
MFM VETRI
Horizontal Bending Moment (My) = 0 KN m
Factored Axial force - Compression = 68.476 KN
Axial force - Tension = 0 KN
Eff. Length of the member (KLz) = 2.625 m Kly = 2.625 m
Section assumed SHS TUBS100x100x5.0
D (or h) = 100 mm B= 100 mm
d= 90 mm b= 90 mm
t= 5 mm γmo= 1.1
fu = 450 N/mm 2 fy = 310 N/mm2
Zpz = 62411 mm3 Zpy = 62411 mm3
Area = 1836 mm2 Zez= 54220 mm4

Zey= 54220 mm4 ry = 38.43 mm
rz = 38.43 mm E= 200000 N/mm2
Ɛ= 0.898 Ɛ2= 0.81
Flange of Web of
RHS/SHS RHS / SHS

only
d/tw = 18 42 Ɛ 146 Ɛ^2 126 Ɛ
Semi compact
HENCE Plastic

KLz/rZ= 68.31 KLy/ry= 68.31
Non-dimensional Slenderness ratio, l = √ f y . ( KL/ r )2 / π 2 E

= 0.856
Buckling Class = a
a 0.21 0.34 0.49 0.76
f= 0.5*[1 + a ( l - 0.2) + l ] 2
= 0.94
1
[ φ+ ( φ2 −λ 2 ) 0 .5 ]
c = 0.75
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
Pd = 388063.64 N = 388.06 KN > 68.476 KN
HENCE SAFE
Pd = 517418.18 N = 518 KN > 0 KN
N.A
Vd = Vn / g mo

Vn = Vp = Av x f yw/ √3 8.4.1.1
Av = 966.32 mm2 Av =A h / (b + h)
Vn = 172950.58
Vd = 157.23 KN
V/Vd = 0.15
HENCE SAFE

= 869.68 mm2
8.4.1.1
Vn = 172950.58
Vd = 157.23 KN
V/Vd = 0.15
HENCE SAFE

β bZpf y 1 . 2 Ze f y (for Simply βb =

Where 1
M d= ≤ supported)
γ mo γ mo
Md=(βbZpfy/ɣm0) = 19 KN- m
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
β Z f 1 . 2 Ze f
M d= b p y ≤ y
γ mo γ mo
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
β b Zpf y 1 . 2 Ze f y (for Simply βb =
M d= ≤ Where 1
supported)
γ mo γ mo

HENCE SAFE
I) SECTION STRENGTH
As per IS 800:2007,clause 9.3.1.1
N = 68.476 (C) KN Nd = 388.06 KN
Mz = 14.014 KN-m Mdz = 18.0 KN- m
My = 0.0 KN- m Mdy = 17.6 KN- m
(N/Nd)+(My/Mdy)+(Mz/Mdz) 68.476/388.06+14.014/18+0/17.59 = 0.96 < 1
HENCE SAFE
N = 0 (T) KN Nd = 518 KN
Mz = 14.014KN-m Mdz = 18.0 KN- m
My = 0.0 KN- m Mdy = 17.6 KN- m
(N/Nd)+(My/Mdy)+(Mz/Mdz) NA N.A 1
N.A
As per IS 800:2007,clause 9.3.2.2
SUMMARY
ACTUAL ALLOWABLE
68.476 KN < 388.06 KN HENCE SAFE
MEMBER
CHECK FOR TENSILE STRENGTH OF THE MEMBER 0 KN N.A N.A N.A
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
2 Axial Tension and Bending N.A N.A N.A N.A
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE DESIGN OF MAIN GANTRY TRUSS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
Eff length @ xaxis

Unsupp length @
Unsupp length @
Eff length @ yaxis

STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
strength KN
T C
strength
Memb. No HOLLOW SECTION web flange
case SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
ation ation
ON
TOP CHORD MEMBERS
HENCE
SAFE
HENCE
SAFE
HENCE
403 207 3 18.88 244.38 TUBS100x100x4.0 1495 3000 3000 3000 3000 38.91 38.91 Plastic Plastic Plastic 77.102 77.102 77.102 250 HENCE SAFE 289.03 0.85 HENCE SAFE 421.32 0.05
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
Eff length @ xaxis

Unsupp length @
Unsupp length @
Eff length @ yaxis

STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
strength KN
T C
strength
ation ation
ON
BOTTOM CHORD MEMBERS
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
Eff length @ xaxis

Unsupp length @
Unsupp length @
Eff length @ yaxis

STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
strength KN
T C
strength
ation ation
ON
BRACINGS
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
HENCE
SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE: DESIGN OF END PORTAL VERTICALS
MFM VETRI
Section assumed = UB254x146x37
D (or, h)= 256.0 mm bf = 146.4 mm
tw = 6.300 mm tf = 10.90 mm
Zez = 432600 mm3 rxx = 108 mm
Zey = 78000 mm3 fy = 250 N/mm2
Zpz = 466659 mm3 Zpy = 118983 mm3
Area = 4717 mm2 Ixx= 55370000 mm4
Iyy = 5706000 mm4 ryy = 34.8 mm
r1= 7.6 mm E= 200000 N/mm2
Type Rolled- I e= 1 Limit Class

Plastic 105 Compact
before yielding

1.2Zefy / ɣm0 = 118 KN- m
Mdz = 106.06 KN- m

1.2Zefy / ɣm0 = 22.00 KN- m
Mdy = 22.00 KN- m
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 1072.05 KN
≥ 0.7
β = 0.9 x (fuɣmo/fyɣm1) = 1.3 ≥ 0.7 O.K
w=146.4/2 = 73.2 mm bs =w = 73.2 mm
tf= 10.9 mm
β = 1. 4 − 0 . 076 × ( w/ t ) × ( f y / f u ) × ( bs / Lc ) = 1.17
Therefore β = 1.17
Anc = 1379.7 mm^2 (219x6.3)
Ago = 3191.52 mm^2 (2x146.4x10.9)
Tdn = 1255.94 KN
Mndz = 91.83 KN- m < Mdz Where Mdz = 106.06 KN-m
Mndy = 21.951072 KN-m
n= N/Nd Where Nd = Ag x fy/ɣmo = 1072.05 KN a1= 1.1

As per IS 800-
n=240.942/1072.05= 0.22 5n = 1.1 a2= 2
2007 Table- 17
a1 a2
= 0.47 <1 O.K
HENCE SAFE
Nd= 1072.05 KN N= 0 KN a1= 1
As per IS 800-
n=0/1072.05= 0 5n = 0 a2= 2
2007 Table- 17
N.A

M cr =
√ π 2 EI y
( L LT )2 [ GI t +
π 2 EI w
( L LT )2 ]
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
G = E/2(1+μ) = 76923.08 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
2
hy = (D - tf) = 245.1mm
Iw = 85695575265 mm6
Mcr = 241.813 KN- m

b Zp fy
lLT = b
M cr
βb = 1
ʎLT = 0.6946 ≤ 0.733
ʎLT = 0.69
{ }
1
χ LT = 0. 5
≤1 . 0
[ ]
2
LT
φ LT + φ 2− λ
LT
φ LT =0 . 5 [1+α ( λ LT −0 . 2)+ λ
LT
2 ]
aLT = 0.21
ΦLT = 0.7
c LT = 1.28 > 1
fbd = 291 N/mm2
M d = β b Z p f bd
Mdz = 136.00 KN-m
y = 1
Meff = N.A
N.A

Meff = N.A
N.A
(As per IS 800:2007, clause 9.3.2.2)
Cmy = 0.9 Cmz = 0.9

P = 241 KN My = 2 KN- m Mz = 58 KN- m
KLz = 24.2 Kly = 75.43
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fcc = 3359.91 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 0.27 tf<40mm
α = 0.21
= 0.54

= 0.99
fcd = χ fy / ɣmo
= 225 N/mm2
fcd X area of the

section
= 1061.33 KN
fcc = 346.92 N/mm2
l = 0.85
tf<40mm Class = b
Ф = 0.97 α = 0.34
fcd = 159.09 N/mm2

Pdy = 751 KN
Mdz = 136.00 KN-m (As per 3. a)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
l y= 0.85 1+0.8 ny = 1.25
Ky = 1.2 = 1.2000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
nz= 0.2270 l z= 0.27
Kz = 1.02 1+0.8 nz = 1.1816151433
Kz = 1.015891325
KLT =

l LT = 0.6946
KLT = 0.97 ≥ 0.95
= 0.830
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
HENCE SAFE
= 0.67
HENCE SAFE
SHEAR CHECK
d/tw = 34.8 < 67
with bending
Vd = Vn / ɣmo
Av = 1612.8 mm2
Vn = 232787.63 KN
Vd = 211.63 KN
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE


L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE: DESIGN OF END PORTAL BOTTOM CROSS BEAMS
MFM VETRI
Horizontal Bending Moment (My) = 26 fu = 410
D (or, h)= 306.6 mm bf = 165.7 mm
tw = 6.700 mm tf = 11.80 mm
Zez = 645700 mm3 rxx = 130 mm
Zey = 108000 mm3 fy = 250 N/mm2
Zpz = 694215 mm3 Zpy = 164969 mm3
Area = 5875 mm2 Ixx= 98990000 mm4
Iyy = 8957000 mm4 ryy = 39 mm
r1= 8.9 mm E= 200000 N/mm2

Plastic 105 Compact
before yielding

1.5Zefy / ɣm0 = 220 KN- m
Mdz = 158.00 KN- m

1.5Zefy / ɣm0 = 37.00 KN- m
Mdy = 37.00 KN- m
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 1335.23 KN
≥ 0.7
β = 0.9 x (fuɣmo/fyɣm1) = 1.3 ≥ 0.7 O.K
w=165.7/2 = 82.85 mm bs =w = 82.85 mm
tf= 11.8 mm
β = 1. 4 − 0 . 076 × ( w/t ) × ( f y / f u ) × ( bs / Lc ) = 1.13
Therefore β = 1.13
Anc = 1776.84 mm^2 (265.2x6.7)
Ago = 3910.52 mm^2 (2x165.7x11.8)
Tdn = 1528.82 KN
Therefore Mndz = 158 KN-m
Mndy = 37 KN-m

As per IS 800-
n=4/1335.23= 0 5n = 0 a2= 2
2007 Table- 17
a1 a2
= 0.79 <1 O.K
HENCE SAFE
Nd= 1335.23 KN N= 0 KN a1= 1
As per IS 800-
n=0/1335.23= 0 5n = 0 a2= 2
2007 Table- 17
N.A

M cr =
√ π 2 EI y
( L LT )2 [ GI t +
π 2 EI w
( L LT )2 ]
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
G = E/2(1+μ) = 76923.08 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
2
hy = (D - tf) = 294.8mm
Iw = 194606589320 mm6
Mcr = 228.777 KN- m

b Zp fy
lLT = b
M cr
βb = 1
ʎLT = 0.8710 ≤ 0.920
ʎLT = 0.87
{ }
1
χ LT = 0. 5
≤1 . 0
[ ]
2
LT
φ LT + φ 2− λ
LT
[
φ LT =0 . 5 1+α ( λ LT −0 . 2)+ λ
LT
2 ]
aLT = 0.21
ΦLT = 0.9
c LT = 0.89 ≤ 1
fbd = 203 N/mm2
M d = β b Z p f bd
Mdz = 141.00 KN-m
y = 1
Meff = N.A
N.A

Meff = N.A
N.A
(As per IS 800:2007, clause 9.3.2.2)
Cmy = 0.9 Cmz = 0.9

P = 4 KN My = 26 KN- m Mz = 51 KN- m
KLz = 29.3 Kly = 97.44
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fcc = 2303.1 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 0.33 tf<40mm
α = 0.21
= 0.57

= 0.97
fcd = χ fy / ɣmo
= 220.45 N/mm2
fcd X area of the

section
= 1295.14 KN
fcc = 207.92 N/mm2
l = 1.1
tf<40mm Class = b
Ф = 1.26 α = 0.34
fcd = 120.45 N/mm2

Pdy = 708 KN
Mdz = 141.00 KN-m (As per 3. a)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
l y= 1.1 1+0.8 ny = 1
Ky = 1.0 = 1.0000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
nz= 0.0031 l z= 0.33
Kz = 1.00 1+0.8 nz = 1.0024707754
Kz = 1.000401501
KLT =

l LT = 0.8710
KLT = 0.99 ≥ 0.99
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 0.980
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
HENCE SAFE
= 0.7
HENCE SAFE
SHEAR CHECK
d/tw = 39.6 < 67
with bending
Vd = Vn / ɣmo
Av = 2054.22 mm2
Vn = 296501.12 KN
Vd = 269.55 KN
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE



L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE: DESIGN OF END PORTAL ROOF MEMBERS
MFM VETRI
D (or, h)= 256.0 mm bf = 146.4 mm
tw = 6.300 mm tf = 10.90 mm
Zez = 432600 mm3 rxx = 108 mm
Zey = 78000 mm3 fy = 250 N/mm2
Zpz = 466659 mm3 Zpy = 118983 mm3
Area = 4717 mm2 Ixx= 55370000 mm4
Iyy = 5706000 mm4 ryy = 34.8 mm
r1= 7.6 mm E= 200000 N/mm2

Plastic 105 Compact
before yielding

1.2Zefy / ɣm0 = 118 KN- m
Mdz = 106.06 KN- m

1.2Zefy / ɣm0 = 22.00 KN- m
Mdy = 22.00 KN- m
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 1072.05 KN
≥ 0.7
β = 0.9 x (fuɣmo/fyɣm1) = 1.3 ≥ 0.7 O.K
w=146.4/2 = 73.2 mm bs =w = 73.2 mm
tf= 10.9 mm
β = 1. 4 − 0 . 076 × ( w/t ) × ( f y / f u ) × ( bs / Lc ) = 1.17
Therefore β = 1.17
Anc = 1379.7 mm^2 (219x6.3)
Ago = 3191.52 mm^2 (2x146.4x10.9)
Tdn = 1255.94 KN
Mndy = 22 KN-m

As per IS 800-
n=37.109/1072.05= 0.03 5n = 0.15 a2= 2
2007 Table- 17
a1 a2
= 0.58 <1 O.K
HENCE SAFE
Nd= 1072.05 KN N= 0 KN a1= 1
As per IS 800-
n=0/1072.05= 0 5n = 0 a2= 2
2007 Table- 17
N.A

M cr =
√ π 2 EI y
( L LT )2 [ GI t +
π 2 EI w
( L LT )2 ]
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
G = E/2(1+μ) = 76923.08 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
2
hy = (D - tf) = 245.1mm
Iw = 85695575265 mm6
Mcr = 388.179 KN- m

b Zp fy
lLT = b
M cr
βb = 1
ʎLT = 0.5482 ≤ 0.578
ʎLT = 0.55
{ }
1
χ LT = 0. 5
≤1 . 0
[ ]
2
LT
φ LT + φ 2− λ
LT
[
φ LT =0 . 5 1+α ( λ LT −0 . 2)+ λ
LT
2 ]
aLT = 0.21
ΦLT = 0.6
c LT = 1.19 > 1
fbd = 271 N/mm2
M d = β b Z p f bd
Mdz = 127.00 KN-m
y = 1
Meff = N.A
N.A

Meff = N.A
N.A
(As per IS 800:2007, clause 9.3.2.2)
Cmy = 0.9 Cmz = 0.9

P = 37 KN My = 6 KN- m Mz = 58 KN- m
KLz = 18.5 Kly = 28.05
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
fcc = 5787.98 N/mm2
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 0.21 tf<40mm
α = 0.21
= 0.52

= 1
fcd = χ fy / ɣmo
= 227.27 N/mm2
fcd X area of the

section
= 1072.03 KN
fcc = 2509.51 N/mm2
l = 0.32
tf<40mm Class = b
Ф = 0.57 α = 0.34
fcd = 218.18 N/mm2

Pdy = 1030 KN
Mdz = 127.00 KN-m (As per 3. a)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
l y= 0.32 1+0.8 ny = 1.02
Ky = 1.0 = 1.0000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
nz= 0.0346 l z= 0.21
Kz = 1.00 1+0.8 nz = 1.0276925086
Kz = 1.0003461564
KLT =

l LT = 0.5482
KLT = 0.99 ≥ 0.99
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
= 0.740
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
HENCE SAFE
= 0.6
HENCE SAFE
SHEAR CHECK
d/tw = 34.8 < 67
with bending
Vd = Vn / ɣmo
Av = 1612.8 mm2
Vn = 232787.63 KN
Vd = 211.63 KN
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
MFM VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
ROOF TRUSS LOAD CALCULATION

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

TITLE WIND LOAD CALCULATION ON ROOF TRUSS
PDE VETRI
Spacing of Truss = 3.00 m
Roof angle = 18.43 deg.
spacing of purlin = 1.250 m
cantilever projection of sheets = 0.100 m
Initial spacing of purlin = 0.115 m
LOAD COMPUTATION
a) DEAD LOAD
1) Selfweight of Sheeting + Fixtures = 0.1 KN/m2
2) Self weight of rafter & tie bracing (10 Kg/m2 ). = 0.1 KN/m2
Threfore ,Total load of sheeting + fixtures = 0.200 KN/m2
3) Selfweight of Purlin TUBS60x60x4.0 = 0.066 KN/ m
LOAD DISTRIBUTION AT NODES
AT NODE 1 & 8 0.2x3x (1.25/2 +0.1) + 0.066x3 = 0.633 kN
AT NODE 2 , 3 , 6 & 7 0.2x3x ( 1.25/2 +1.25/2) +0.066X3 = 0.948 kN
AT NODE 4 & 5 0.2x3x (1.25/2 +0.115) + 0.066x3 = 0.642 kN
b) LIVE LOAD
Live load on roof truss (For non accessible) = 0.75 KN/m2
Deduction as per IS 875- part 2 = 0.75-0.02x(18.43-10) = 0.58 KN/m2
Dust load on truss = 0.5 KN/m2
Total live load = 1.08 KN/m2
Total live load (as per IS 875-part 2 - caluse 4.5.1 ) = 2/3 x1.08 = 0.72 KN/m2
LOAD DISTRIBUTION AT NODES
AT NODE 1 & 6 0.72 x3 X (1.25 /2+0.1) = 1.57 kN
AT NODE 2 & 5 0.72 x 3 X 1.25 = 2.7 kN
AT NODE 3 & 6 0.72 x3 X (1.25 /2+0.115) = 1.6 kN
3.wind load
Basic Wind Speed ( Vb ) = 50 m / s (As per DBR)
k1 = 1.08 (As per DBR)
(As per IS875 (PART III)-1987,TABLE 2,For Terrain
k2 ( Terrain Category - 2, Class B, at 30m) = 1.1
category-2, class B )
k3 = 1 (As per DBR)
Design Wind Speed ( Vz ) 50 x 1.08 x 1.1 x 1 = 59.4 m / s (As per IS875 (PART III)-1987,clause 5.3)
Design Wind Pressure ( Pz ) 0.6 X 59.4 X 59.4 = 2.12 kN/m2 (As per IS875 (PART III)-1987,clause 5.4)
Length of Building ( l ) = 22.70 m
Width of Building ( w ) = 7.10 m
Height of Building ( h ) = 2.63 m
h/w = 0.37
Therefore, h / w < 1/2
For Roof Angle ( a ) = 18.43 deg
when q = 0 (wind perpendicular to ridge)
(Cpe)windward = -0.526
(Cpe)leeward = -0.400
(Cpi) = 0.5 or -0.5
CASE 1
For Cpi = 0.5
LWS
WWS SIDE PORTION Cpe Cpi Cpe-Cpi
-0.5256 -0.4
WWS ROOF -0.5256 0.5 -1.0256
LWS ROOF -0.4 0.5 -0.9
0.5
0.5
CASE 2
For Cpi = -0.5
WWS LWS -0.4

-0.5256 SIDE PORTION Cpe Cpi Cpe-Cpi
WWS ROOF -0.5256 -0.5 -0.0256
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
LWS ROOF -0.4 -0.5 0.1
-0.5 -0.5
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
when q = 90 (wind parallel to ridge)
(Cpe)windward = -0.7157
(Cpe)leeward = -0.6
(Cpi) = 0.5 or -0.5
CASE 3
For Cpi = 0.5
LWS
WWS SIDE PORTION Cpe Cpi Cpe-Cpi
-0.6
-0.7157 WWS ROOF -0.7157 0.5 -1.2157
LWS ROOF -0.6 0.5 -1.1
0.5
0.5
CASE 4
For Cpi = -0.5
LWS
WWS -0.6 SIDE PORTION Cpe Cpi Cpe-Cpi
-0.72 WWS ROOF -0.7157 -0.5 -0.2157
LWS ROOF -0.6 -0.5 -0.1
-0.5 -0.5
CASE 1:
( Pw ) windward = -1.2157x2.12 = -2.17 KN/m2
( Pw ) Leeward = -1.1x2.12 = -1.91 KN/m2
AT WINDWARD
FORCE AT WINDWARD AT LEEWARD SIDE AT LEEWARD SIDE AT WINDWARD SIDE AT LEEWARD SIDE
COMP. SIDE END NODE SIDE END NODE INTERMEDIATE INTERMEDIATE NODE INTIAL NODE INTIAL NODE
NODE
Pcosa
-2.17 x 3 X (1.25 / -1.908 x 3 X (1.25 / -1.908 x 3 X ( 1.25 /

-2.17 x 3 X 1.25 X -1.908 x 3 X 1.25 X -2.17 x 3 X ( 1.25 /2+0.115
2+0.1) X COS 2+0.1) X COS 2+0.115 ) X COS
COS 18.43 COS 18.43 ) X COS 18.43
Psina
P COSa 18.43 18.43 18.43
a
a = 18.43
-4.48 KN -3.94 KN -7.72 KN -6.79 kN -4.58 KN -4.02 kN
Pcosa AT WINDWARD
NODE
Psina
a
-1.908 x 3 X -1.908 x 3 X ( 1.25 /

a = 18.43 -2.17 x 3 X (1.25 / -2.17 x 3 X 1.25 X -1.908 x 3 X 1.25 X sin -2.17 x 3 X ( 1.25 /2+0.115
(1.25 /2+0.1) X sin 2+0.115 ) X sin
2+0.1) X sin 18.43 sin 18.43 18.43 ) X sin 18.43
P sina 18.43 18.43
-1.49 KN -1.31 KN -2.57 KN -2.26 kN -1.52 KN -1.34 kN
CASE 2:
( Pw ) windward = -0.0256x2.12 = -0.05 KN/m2
( Pw ) Leeward = 0.1x2.12 = 0.21 KN/m2
AT WINDWARD
NODE
Pcosa
-0.05 x 3 X (1.25 / 0.212 x 3 X (1.25 / 0.212 x 3 X ( 1.25 /

-0.05 x 3 X 1.25 X 0.212 x 3 X 1.25 X COS -0.05 x 3 X ( 1.25 /2+0.115
2+0.1) X COS 2+0.1) X COS 2+0.115 ) X COS
COS 18.43 18.43 ) X COS 18.43
Psina
P COSa 18.43 18.43 18.43
a
L&T CONSTRUCTION
BMH - EDRC -0.05 x 3 X (1.25 / 0.212 x 3 X (1.25 /
2+0.1) X COS 2+0.1) X COS
-0.05 x 3 X 1.25 X 0.212 x 3 X 1.25 X COS -0.05 x 3 X ( 1.25 /2+0.115
0.212 x 3 X ( 1.25 /
2+0.115 ) X COS
COS 18.43 18.43 ) X COSNO
DOCUMENT 18.43 DATE
PROJECT RIL-MHS FOR PGASIFICATION
COSa 18.43
PROJECT 18.43 18.43

PDE VETRI
a = 18.43
-0.1 KN 0.44 KN -0.18 KN 0.75 kN -0.11 KN 0.45 kN
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
Pcosa
AT WINDWARD
NODE
Psina
a
a = 18.43 0.212 x 3 X ( 1.25 /

-0.05 x 3 X (1.25 / 0.212 x 3 X (1.25 / -0.05 x 3 X 1.25 X 0.212 x 3 X 1.25 X sin -0.05 x 3 X ( 1.25 /2+0.115
2+0.115 ) X sin
2+0.1) X sin 18.43 2+0.1) X sin 18.43 sin 18.43 18.43 ) X sin 18.43
18.43
P sina
-0.03 KN 0.15 KN -0.06 KN 0.25 kN -0.04 KN 0.15 kN
CASE 3:
( Pw ) windward = -1.2157x2.12 = -2.58 KN/m2
( Pw ) Leeward = -1.1x2.12 = -2.33 KN/m2
AT WINDWARD
NODE
Pcosa
Psina
-2.58 x 3 X (1.25 / -2.332 x 3 X (1.25 / -2.332 x 3 X ( 1.25 /
a -2.58 x 3 X 1.25 X -2.332 x 3 X 1.25 X -2.58 x 3 X ( 1.25 /2+0.115
2+0.1) X COS 2+0.1) X COS 2+0.115 ) X COS
COS 18.43 COS 18.43 ) X COS 18.43
18.43 18.43 18.43
P COSa
a = 18.43
-5.32 KN -4.81 KN -9.18 KN -8.3 kN -5.44 KN -4.92 kN
Pcosa AT WINDWARD
NODE
Psina
a
a = 18.43 -2.332 x 3 X -2.332 x 3 X ( 1.25 /

-2.58 x 3 X (1.25 / -2.58 x 3 X 1.25 X -2.332 x 3 X 1.25 X sin -2.58 x 3 X ( 1.25 /2+0.115
(1.25 /2+0.1) X sin 2+0.115 ) X sin
2+0.1) X sin 18.43 sin 18.43 18.43 ) X sin 18.43
18.43 18.43
P sina
-1.77 KN -1.6 KN -3.06 KN -2.76 kN -1.81 KN -1.64 kN
CASE 4:
( Pw ) windward = -0.2157x2.12 = -0.46 KN/m2
( Pw ) Leeward = -0.1x2.12 = -0.21 KN/m2
AT WINDWARD
NODE
Pcosa
-0.46 x 3 X (1.25 / -0.212 x 3 X (1.25 / -0.212 x 3 X ( 1.25 /

-0.46 x 3 X 1.25 X -0.212 x 3 X 1.25 X -0.46 x 3 X ( 1.25 /2+0.115
2+0.1) X COS 2+0.1) X COS 2+0.115 ) X COS
COS 18.43 COS 18.43 ) X COS 18.43
Psina 18.43 18.43 18.43
P COSa
a
a = 18.43
L&T CONSTRUCTION
BMH - EDRC
P COSa
DOCUMENT NO DATE

PDE VETRI
a = 18.43
-0.95 KN -0.44 KN -1.64 KN -0.75 kN -0.97 KN -0.45 kN
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
Pcosa
AT WINDWARD
NODE
Psina
a
-0.212 x 3 X -0.212 x 3 X ( 1.25 /

a = 18.43 -0.46 x 3 X (1.25 / -0.46 x 3 X 1.25 X -0.212 x 3 X 1.25 X sin -0.46 x 3 X ( 1.25 /2+0.115
(1.25 /2+0.1) X sin 2+0.115 ) X sin
2+0.1) X sin 18.43 sin 18.43 18.43 ) X sin 18.43
P sina 18.43 18.43
-0.32 KN -0.15 KN -0.55 KN -0.25 kN -0.32 KN -0.15 kN
Pcosa
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
CHECK FOR DEFLECTION AND

RESONANCE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE CHECK FOR DEFLECTION AND RESONANCE
PDE VETRI
DEFLECTION CHECK FOR CONVEYOR GALLERY
DEFLECTION CHECK FOR CROSS BEAM

Length of cross beams = 7.1 m
Maximum deflection of the member from
analysis Dactual = 9.848 mm From STAAD Model
Allowable deflection for the cross

beams, Dallowable = span/500
Maximum deflection of the

= 14.2 mm >
member
HENCE SAFE
DEFLECTION CHECK FOR MGT

Length of MGT = 22.7 m
Maximum vertical deflection of MGT
from analysis, Dactual = ### From STAAD Model
Allowable deflection for MGT, D allowable = span/325
Maximum deflection of
= 69.85 mm >
MGT
HENCE SAFE
DEFLECTION CHECK FOR END PORTAL

Height of end portal, H = 2.625 m
Maximum horizontal deflection from
analysis, Dactual = = ### From STAAD Model
Allowable horizontal deflection for end

portal, Dallowable = = span/200
= 13.13 mm
REVISE THE SECTIONS
CHECK FOR RESONANCE
Belt speed V = 3.49 m/sec

Idler diameter φ = 0.1397 m
Idler frequency fd = V X 60 / (Pi X dia.)
= 3.49 X 60 / ( 3.14 X 0.1397)
= 477.36505 rpm
As per NIT Document 10080-1-ENGG-CS-DBD-001 Cl. No. 9.1.5.1, Exclusion of
frequency range is
fn < 0.5 X fd or 1.5 fd < fn
238.68 rpm or 716.05 rpm
Deflection of MGT = ### MM From STAAD Model
= 0.048 M (Delta)
f = 30
ÖD
= 136.931 r.p.m
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
TITLE CHECK FOR DEFLECTION AND RESONANCE
PDE VETRI
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

TITLE BASE PLATE DESIGN
PDE VETRI
250
Size of the column UB305x165x46 #N/A b (1mm strip)
Factored loads: x 47.8
Max. compression 453 KN Node: 140 #N/A 450
Max. tension 26 KN Node: 1 a (1mm strip) Y
Max. shear 90 KN Node: 141 C/C = 100
For Compression
#N/A #N/A
Assume the base plate size as 250 x 450 mm2 Steel grade fy = 250 N/mm2
Max. compression 453 KN
Hence base pressure -(w) 4.03 N/mm2
< than 0.45times the strength of bedding material
Hence O.K
From Mukhanov's chart, Edge condition - Plate supported on three sides.
For Plate 1
a1 = #N/A mm Checking whether panel acting as cantilever
d1 = 154.4 mm (Length of free edge) a1/d1 #N/A 0.5
Hence a1/d1 = #N/A Cantilever moment Md = #N/A
Hence coefficient = #N/A
Hence moment on the base plate Md= #N/A #N/A N-mm gmo = 1.1
For Plate 2
a1 = 125 mm Checking whether panel acting as cantilever
d1 = #N/A mm (Length of free edge) a1/d1 #N/A 0.5
Hence a1/d1 = #N/A Cantilever moment Md = #N/A
Hence coefficient = #N/A
Hence moment on the base plate Md= #N/A #N/A N-mm gmo = 1.1
Edge cantilever moment Md = #N/A #N/A N-mm fy = 250 N/mm2
Thickness of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2 fu = 410 N/mm2
Assuming width of the plate b = 1 mm
treqd = #N/A mm (From Compression only)
Minimum thickness check as per cl. 7.4.3
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = #N/A
= #N/A a= #N/A
Hence, ts = #N/A b= #N/A
Check for weld size connecting base plate to Column tw = #N/A
Total length availble for welding along the periphery of column A= #N/A
#N/A #N/A
Deducting length 10% for end return = #N/A

Capcacity of 6 mm weld = 0.803 KN / mm gmw = 1.25
fwn = fu / √3 = 236.71 fwd= fwn / gmw = 189.37
Design force for weld = #N/A KN
Required length of weld = #N/A #N/A #N/A #N/A
For Tension
Support reaction = 26 KN (Max Tension)
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
Assume 4 Nos 16 dia H.D bolts Grade 4.6 (Bearing type bolt)
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
Tension capacity of bolt Tdb = Tnb / gmb (As per Cl. 10.3.5) gmb = 1.25 As per IS 800- 2007,Table 5
Tnb = 0.9 fub An < fyb Asb (gmb / gm0) fyb= 240 N/mm 2 fub = 400 N/mm2
0.9 fub An = 57.91 KN Shank area of the bolt(Asb)= 201.06 mm2
fyb Asb (gmb/gm0)= 54.83 KN Net tensile area at the bottom of threads (An)= 160.848 mm^2
Tnb = 54.83 KN ( Approx. 80 % of Asb)
Tension capacity of single bolt Tdb = 43.86 KN
Tension/bolt (Tb) = 26/4= 6.5 KN Hence O.K
Diagonal distance from bolt centre to web = 70.7 mm
Moment in the plate due to bolt tension= 6.5 x 1000 x 70.7 = 459550 N-mm
Assuming width of the plate= #N/A mm
Thickness of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2
treqd = #N/A mm (From tension only)
Hence provide thickness of base plate= #N/A Round to 28 mm
Shear capacity of bolt:
Vnpb = 2.5 kb d t fu Kb = Min (e / 3do, p/ 3 do - 0.25, fub/fu, 1) e= 27.2
= 229600 N = 0.5 fu = 410
Vdpb = 183.68 KN do = 18 mm
Therefore Shear capacity of single Bolt= 29.72 KN Hence O.K
Check for combined shear and Tension:
(Vsb / Vdb)^2 + (Tb / Tdb)^2 = 0.6 Vsb = 22.5 KN
<1 Hence O.K Tb = 6.5 KN
Design of stiffner plate x -

Moment at the face of the column web -(for compression in the coulmn)
#N/A #N/A N-mm
Moment at face of stiffener (due to bolt tension) -
#N/A #N/A N-mm
Assume plate thickness - 8 mm
Height of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2
= #N/A mm Hence, Provide stiffner plate height as 300 mm
Design of stiffner plate y -
#N/A #N/A N-mm
6500*1.7*16= 176800 N-mm
= #N/A mm Hence, Provide stiffner plate height as 300 mm
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

MFM VETRI
200
Size of the column UB254x146x37 72 b (1mm strip)
Factored loads: x y
Max. compression ### Node: 70 256 400
Max. tension ### Node: 67 a (1mm strip)
Max. shear ### Node: 70 C/C = 100
For Compression
146.4
Assume the base plate size as 200 x 400 mm2 Steel grade fy = 250 N/mm2
Max. compression ###
Hence O.K
d1 = 128 mm (Length of free edge) a1/d1 > 0.5
Hence a1/d1 = 0.78 Cantilever moment Md = NOT APPLICABLE
Hence coefficient = 0.0952
Hence moment on the base plate Md= 0.0952*3.26*128^2= 5084.807168 N-mm gmo = 1.1
Edge cantilever moment Md = 3.26X72X72 / 2= 8449.92 N-mm fy = 250 N/mm2
treqd = 13.63 mm (From Compression only)
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = 10.9 mm
= 0 mm a= 26.8 mm
Hence, ts = ### b= 72 mm
Check for weld size connecting base plate to Column tw = 6.3 mm
Total length availble for welding along the periphery of column
2x(146.4+146.4-6.3+256-10.9) = 1063.2 mm
Deducting length 10% for end return = 956.88 mm
fwn = fu / √3 = 236.71 fwd= fwn / gmw = 189.37
Required length of weld = ### < 956.88 mm HENCE SAFE
For Tension
Support reaction = ### (Max Tension)
Tnb = 0.9 fub An < fyb Asb (gmb / gm0) fyb= 240 N/mm2 fub = 400 N/mm2
Tension/bolt (Tb) = 95.601/4= 23.9 KN Hence O.K
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

MFM VETRI
Assuming width of the plate= 100 mm
treqd = 19.28 mm (From tension only)
Hence provide thickness of base plate= 19.28 mm Round to 20 mm
Vnsb = fu An / √3 = 58041.72 N Vdsb = 46.43 KN
Bearing capacity of the bolt:
Vnpb = 2.5 kb d t fu Kb = Min (e / 3do, p/ 3 do - 0.25, fub/fu, 1) e= 50
= 311600 N = 0.76 fu = 410
Vdpb = 249.28 KN do = 22 mm
Therefore Shear capacity of single Bolt= 46.43 KN Hence O.K
3.26*256/2*(200/2)^2/2= 2086400 N-mm
Moment at face of the column web (due to bolt tension) -
23900*100/2= 1195000 N-mm
= 75.75 mm Hence, Provide stiffner plate height as 100 mm
Moment at the face of the column flange - (for compression on column)
3.26*(256/4+72)*((200-146.4)/2)^2/2= 159219.443 N-mm
Moment at face of the column web (due to bolt tension) -
23900/2*100/2= 597500 N-mm
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
ADDITIONAL CHECK FOR WALKWAY RUNNERS,

PURLINS, SIDE RUNNERS
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
600 mm
`
W = 0.066 KN/m
A = 855 mm2
Izz = 647900 mm4
Zez= = 16200 mm3
Zpz= = 19794.500877 mm4
ry = 15.85 mm
D = 80 mm
T = 4 mm
B = 40 mm
d = 72 mm
b = 32 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 8 Plastic
LOAD CALCULATION
a) DEAD LOAD
b) LIVE LOAD
= 2.5x0.6/2"= = 0.75 KN/m
COMBINATION OF LOAD
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
1.62 KN/m
3201 3201 3201

= 1.62*3.201^2/10
= ###

Where β = 1
Md = 5.58 KN-m

HENCE SAFE
= 10.67mm
HENCE SAFE

2 Check for deflection 5.35mm < 10.67mm HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
800 mm
`
W = 0.066 KN/m
A = 855 mm2
Izz = 647900 mm4
Zez= = 16200 mm3
Zpz= = 19794.500877 mm4
ry = 15.85 mm
D = 80 mm
T = 4 mm
B = 40 mm
d = 72 mm
b = 32 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 8 Plastic

LOAD CALCULATION
a) DEAD LOAD
b) LIVE LOAD
= 2.5x0.8/2"= = 1 KN/m
COMBINATION OF LOAD
TOTAL LOAD (DL + LL) = 0.39+1 = 1.39 KN/m
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI

2.09 KN/m
3201 3201 3201

= 2.09*3.201^2/10
= ###

Where β = 1
Md = 5.58 KN-m

HENCE SAFE
= 10.67mm
HENCE SAFE

2 Check for deflection 6.99mm < 10.67mm HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
Max span of purlins = 3.62 m
Spacing of purlins = 1.1 m 1.1
The purlin is designed as Simply supported beam

Consider purlin RHS TUBS91.5x91.5x4.5 α= 18.43 degree
1.04
Self wt of Roofing sheet = 10 Kg/m2 Thickness of sheet= 1mm
Wt of sheet/m = 10x1.04x9.81/1000 = 0.102 KN/m
Self wt of purlin = 11.89 Kg/m

= 0.117 KN/m
Total = 0.219 KN/m
LIVE LOAD CALCULATION
Live load on roof = 0.75 KN/m2 (As per DBR)
Deduction as per IS875 (PART II)-1987,TABLE 2 = 0.59 KN/m 2
Dust load = 0.5 KN/m2 (As per DBR)

Hence live load /m = (0.59+0.5)*1.04 = 1.13 KN/m
Basic wind speed = 50 m/sec (As per DBR)

K3 = 1 (As per DBR)

K2 = 1.1
= 2.117 KN/m2

h = 2.625 m
w = 3.8 m
h/w = 2.625/3.8 = 0.69

Roof angle = = 18.43
Cpe (LWS) = -0.516

(As per IS875 (PART III)-1987,clause 6.2.2.2,Table 5)
Cpe (LWS) = -0.6
Hence Wind load on purlin
On WWS - (-0.8-0.5)*2.117*1.1= = -3.030 KN/m

For Cpi +ve
On LWS - (-0.6-0.5)*2.117*1.1= = -2.560 KN/m
On WWS - (-0.8+0.5)*2.117*1.1= = -0.699 KN/m

For Cpi -ve
On LWS - (-0.6+0.5)*2.117*1.1= = -0.233 KN/m
Purlin will be designed for Cpi +ve. ( Maximum coefficient)
LOAD COMBINATION -1 DL+LL
Load component normal to the rafter - (DL+LL)Cosα = (0.219+1.13)*0.95 = 1.28 KN/m
Load component parallel to the rafter - (DL+LL)Sinα = (0.219+1.13)*0.32 = 0.43 KN/m
Max bending moment for simply suppoted beam = wl^2/8

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
Mz = 1.28 x 3.62 ^2/8 = 2.1 KN-m
My = 0.43 x (3.62/1)^2/8 = 0.71 KN-m

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
Mz = 1.5 x 2.1 = 3.15 KN- m ɣf = 1.5
Factored
moments, My = 1.5 x 0.71 = 1.065 KN- m ɣmo= 1.1
Max shear for simply suppoted beam = wl/2
Factored Vy = 1.5x1.28 x 3.62/2 = 3.48 KN

shear, Vz = 1.5 x 0.43 x 3.62/2 = 1.16745 KN
SECTION PROPERTIES
A= 1514 mm^2 t= 4.5mm b= 82.5mm D(or, h)= 91.5mm
B= 91.5mm Zez = 41000mm^3 Zey = 41000mm^3 Zpz = ###

Zpy = ### Izz = 1875700mm^4 Iyy = ### d= 82.5mm
fy = 310 N/mm2 fU = 450 N/mm2

Ɛ= 0.9 Ɛ2= 0.81
For CHS only

Limit 42 Ɛ^2 52 Ɛ^2 146 Ɛ^2

D / t= 20.33 Plastic
FOR SHS,RHS
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ

Avy = A h / (b + h) = = 796.16 mm^2
Avz = A b / (b + h) = = 717.84 mm^2
Vdy = fy x Av / ɣmo x 1.732 = 129.55 KN Vdy > Vy HENCE SAFE
Vdz = fy x Av / ɣ mo x 1.732 = 116.8 KN Vdz > Vz HENCE SAFE
Where βb = 1
1.2Zefy / ɣm0 = 13.87 KN- m

1.2Zefy / ɣm0 = 13.87 KN- m

Mz / Mdz + My / Mdy = 0.32 < 1
HENCE SAFE
Actual vertical deflection = 5wl^4/384EI For simply suppoted beam
Load component normal to the rafter - (LL)Cosα = (1.13+0.102)*0.95 = 1.17 KN/m

= 24.13 mm
So 6.963 < 24.13 mm

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
HENCE SAFE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
LOAD COMBINATION -1 (DL+WL) (Check for wind suction)
Load component normal to the rafter = WL+DLCosα = -3.03+(0.219*0.95) = -2.822 KN/m
Load component parallel to the rafter = DLSinα = 0.07 KN/m
Mz = 2.822 x 3.62 ^2/8 = = 4.63 KN- m
My = 0.07 x (3.62/1)^2/8 = 0.12 KN- m
Factored momenMz = 1.5 x 4.63 = 6.945 KN- m gf = 1.5
My = 1.5 x 0.12 = 0.18 KN- m

Factored shear, Vy = 1.5x2.822 x 3.62/2 = 7.66 KN Vdy > Vy HENCE SAFE
Vz = 1.5 x 0.07 x 3.62/2 = 0.19005 KN Vdz > Vz HENCE SAFE

Mz / Mdz + My / Mdy = 0.54 < 1
HENCE SAFE

Load component normal to the rafter - (WL) = 3.03 KN/ m
= 24.13 mm
So 18.031 < 24.13 mm
HENCE SAFE
SUMMARY
Dead Load + Live Load combination
Check for shear capacity ACTUAL ALLOWABLE
Check for deflection 18.031 < 24.13 HENCE SAFE

Dead Load + Wind Load combination


L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
As per IS 800: 2007
Max span of side runner = 3.62 m
Spacing of side runner = 1.2 m 1.2 m
Side runner is designed as Simply supported beam
Consider side runner as RHS TUBS91.5x91.5x4.5

1.2 m

Self wt of cladding sheet = 10 Kg/m2 Thickness of sheet= .8mm
Wt of sheet/m = 10x1.2x9.81/1000 = 0.118 KN/m DL
Self wt of the member = 11.89 Kg/m

= 0.12 KN/m WL
Total = 0.238 KN/m
Basic wind speed Vb = 50 m/sec (As per DBR)

K3 = 1 (As per DBR)

K2 = 1.1
= 2.117 KN/m2
Structure height, h = 2.625 m

Structure width, w = 3.8 m
Structure length, l = 24 m
h/w = 2.625/3.8 = 0.69 Therefore,1/2 < h / w < 3/2
l/w = 24/3.8 6.32 Therefore, 3/2 < l / w < 4
For wind Angle = 0 Cpe (WWS) = 0.7
Cpe (LWS) = -0.3
Considering maximum coeffiecient for Face A & B
Total wind force on a side runner (WWS) -
(0.7+0.5)*2.117*(1.2)= 3.050 KN/m
Total wind force on a side runner (LWS) - ɣf = 1.5
(0.3-0.5)*2.117*(1.2)= -0.51 KN/m ɣm0 = 1.1
DL+WL (Check for wind loading)
Mz = 3.05 x 3.62 ^2/8 = = 5 KN- m
My = 0.238 x (3.62/1)^2/8 = 0.39 KN- m

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
Mz = 1.5 x 5 = 7.5 KN- m
Factored
moments,
My = 1.5 x 0.39 = 0.585 KN- m
Max shear for simply suppoted beam = wl/2
Factored Vy = 1.5*3.05*3.62/2" = 8.28 KN

shear, Vz = 1.5 x 0.238 x 3.62/2= = 0.64617 KN
SECTION PROPERTIES
A= 1514 mm^2 t= 4.5mm b= 82.5mm D(or, h)= 91.5mm
B= 91.5mm Zez = 41000mm^3 Zey = 41000mm^3 Zpz = ###
Zpy = ### Izz = 1875700mm^4 Iyy = ### d= 82.5mm
fy = 310 N/mm2 fU = 450 N/mm2
Ɛ= 0.8980265101 Ɛ2 = 0.81
For CHS only
Limit 42 Ɛ^2 52 Ɛ^2 146 Ɛ^2
D / t= 20.33 Plastic
FOR SHS,RHS
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ

Semi
Class Plastic Compact Semi compact Plastic Compact
compact
Avy = A h / (b + h) = = 796.16 mm^2
Avz = A b / (b + h) = = 717.84 mm^2
Vdy = fy x Avy / ɣmo x 1.732 = 129.55 KN Vdy > Vy HENCE SAFE
Vdz = fy x Avz / ɣmo x 1.732 = 116.8 KN Vdz > Vz HENCE SAFE
Where βb = 1
1.2Zefy / ɣm0 = 13.87 KN- m

L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE
PDE VETRI
1.2Zefy / ɣm0 = 13.87 KN- m

Mz / Mdz + My / Mdy = 0.61 < 1
HENCE SAFE
Load considered for deflection- (WL) = 3.05 KN/ m
Actual vertical deflection = = 18.150 mm
Allowable deflection = Span / 150 As per Table: 6 of IS: 800-2007 for purlins
= 24.13 mm
So 18.150 < 24.13 mm

HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
L&T CONSTRUCTION
BMH - EDRC
DOCUMENT NO DATE

PDE VETRI
STAAD OUTPUT FILE

DOCUMENT NO DATE
PROJECT

TITLE
550
Size of the column HD 500 X 492 92.5 b (1mm strip)
Factored loads: x y
Max. compression 3980 KN Node: 8 465 650
Max. tension 1350 KN Node: 13 a (1mm strip)
For Compression
421
Assume the base plate size as 550 x 650 mm2 Concrete Grade, fck = 30 N/mm2
Hence O.K
d1 = 232.5 mm (Length of free edge) a1/d1 > 0.5
Hence moment on the base plate Md= 0.1184*11.13*232.5^2= 71234.8938 N-mm gmo = 1.1
Edge cantilever moment Md = 11.13X92.5X92.5 / 2= 47615.53125 N-mm fy = 250 N/mm2
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = 72 mm
= 14 mm a= 64.5 mm
Hence, ts = 72 mm b= 92.5 mm
Check for weld size connecting base plate to Column tw = 45 mm
Total length availble for welding along the periphery of column A= 75490 mm2
2x(421-72+465)-45 = 1583 mm
fwn = fu / √3 = 236.71 fwd= fwn / g mw = 189.37
Design force for weld = 5147 KN
For Tension
Tension capacity of single bolt as per RIL standards = 608 KN

DOCUMENT NO DATE
PROJECT

TITLE
Hence tension capacity of single bolt = 537.38 KN

Assuming width of the plate= 232.5 mm
Hence provide thickness of base plate= 72 mm Round to 12 mm
= 371952 N = 0.54 fu = 410
Vdpb = 297.56 KN do = 59 mm
Shear capacity of single bolt as per RIL standards = 253 KN
Therefore Shear capacity of single Bolt= 253 KN Hence O.K
11.13*465/2*(550/2)^2/2= 97848351.563 N-mm
168750*450/2= 37968750 N-mm
Height of plate required = √(5 Md g mo / b fy) As per IS 800- 2007,Clause 8.2.1.2
11.13*(465/4+92.5)*((550^2)/2= 351412359.38 N-mm
168750*(465-450)/2= C/C = 1265625 N-mm
Design for shear key - H (max) = 801 KN (1.2xShear capacity of the member, (AvXfy/(Ö3Xϒm0)X1.2))
Shear key size 250 x 30 thk. cross

Provide 250 mm deep shear key
Ze of the section = 317000 mm3 Zp of the section = 525000 mm3 Ze/Zp = 0.6
udl on the shear key = 801000/250= 3204 N/mm
Hence cantilever moment on the shear key (M)= 3204*250^2/2 = 100125000 N-mm = 100.13 KN-m
Section classification as per Table- 2 of IS 800: 2007:
d/t = 8.33 e= 1.86339 Plastic
Design bending strength Md = bbZpfy/gmo
For a Plastic section, ßb = 1

Md = 119.32 KN- m
M < Md, Hence O.K Hence provide shear key size as 250x250x30
DOCUMENT NO DATE
PROJECT

TITLE
450
Size of the column HE 400 84 b (1mm strip)
Factored loads: x y
Max. compression 1781 KN Node: 7 432 600
Max. tension 1020 KN Node: 11 a (1mm strip)
For Compression
307
Assume the base plate size as 450 x 600 mm2 Concrete Grade, fck = 30 N/mm2
Hence O.K
d1 = 216 mm (Length of free edge) a1/d1 > 0.5
Hence moment on the base plate Md= 0.112*6.6*216^2= 34488.1152 N-mm gmo = 1.1
Edge cantilever moment Md = 6.6X84X84 / 2= 23284.8 N-mm fy = 250 N/mm2
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = 40 mm
= 15 mm a= 71.5 mm
Hence, ts = 40 mm b= 84 mm
Check for weld size connecting base plate to Column tw = 21 mm
Total length availble for welding along the periphery of column A= 32600 mm2
2x(307-40+432)-21 = 1377 mm
fwn = fu / √3 = 236.71 fwd= fwn / g mw = 189.37
Design force for weld = 2223 KN
For Tension
Tension capacity of single bolt as per RIL standards = 441 KN

DOCUMENT NO DATE
PROJECT

TITLE
Hence tension capacity of single bolt = 394.82 KN

Moment in the plate due to bolt tension= 255 x 1000 x 225.13 = 57408150 N-mm
Assuming width of the plate= 216 mm
Hence provide thickness of base plate= 76.47 mm Round to 12 mm
= 312912 N = 0.53 fu = 410
Vdpb = 250.33 KN do = 51 mm
Shear capacity of single bolt as per RIL standards = 183 KN
Therefore Shear capacity of single Bolt= 183 KN Hence O.K
<1 Hence O.K Tb = 255 KN
6.6*432/2*(450/2)^2/2= 36085500 N-mm
255000*390/2= 49725000 N-mm
6.6*(432/4+84)*((450^2)/2= 128304000 N-mm
255000*(432-390)/2= C/C = 5355000 N-mm
Design for shear key - H (max) = 645 KN (1.2xShear capacity of the member, (AvXfy/(Ö3Xϒm0)X1.2))
Shear key size 250 x 25 thk. cross

Provide 250 mm deep shear key
Ze of the section = 263020.83 mm3 Zp of the section = 429687.5 mm3 Ze/Zp = 0.61
udl on the shear key = 645000/250= 2580 N/mm
Hence cantilever moment on the shear key (M)= 2580*250^2/2 = 80625000 N-mm = 80.63 KN-m
Section classification as per Table- 2 of IS 800: 2007:
d/t = 10 e= 2.5 Plastic
Design bending strength Md = bbZpfy/gmo
For a Plastic section, ßb = 1

Md = 97.66 KN- m
M < Md, Hence O.K Hence provide shear key size as 250x250x25

Base Plate Design Is 800 2007

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L&T CONSTRUCTION

Metallurgical & Material Handling IC

DESIGNED CHECKED SHEET

DESIGN OF WALKWAY RUNNERS

DESIGNED CHECKED SHEET

CHECK FOR BENDING STRENGTH

3000 3000 3000

Maximum Bending strength due to factored DL+LL = WL2/10

Design Bending Strength

Utilization ratio = 0.39 < 1

SUMMARY ACTUAL ALLOWABLE

3000 3000 3000

Maximum Bending strength due to factored DL+LL = WL2/10

Design Bending Strength

Utilization ratio = 0.56 < 1

SUMMARY ACTUAL ALLOWABLE

DESIGNED CHECKED SHEET

DESIGNED CHECKED SHEET

Max span of purlins = 3 m

Spacing of purlins = 1.25 m 1.25

The purlin is designed as 3 span continuous beam

Consider purlin SHS TUBS60x60x4.0 α= 18.43 degree

DEAD LOAD CALCULATION

Wt of sheet/m = 10x1.19x9.81/1000 = 0.117 KN/m

Self wt of purlin = 6.72 Kg/m

Total = 0.183 KN/m

LIVE LOAD CALCULATION

Live load on roof = 0.75 KN/m2 (As per DBR)

Deduction as per IS875 (PART II)-1987,TABLE 2 = 0.59 KN/m 2

Dust load = 0.5 KN/m2 (As per DBR)

WIND LOAD CALCULATION

Basic wind speed = 50 m/sec (As per DBR)

K1 = 1.08 (As per DBR)

K3 = 1 (As per DBR)

Assuming % of openings 5 to 20%

h/w = 2.625/7.1 = 0.37

FOR 0 Deg. Wind Cpe (WWS) = -0.5256

Cpe (LWS) = -0.4

Hence Wind load on purlin

On WWS - (0.7157-0.5)*2.117*1.25= = 0.570 KN/m

On WWS - (0.7157+0.5)*2.117*1.25= = 3.217 KN/m

Purlin will be designed for Cpi +ve. ( Maximum coefficient)

LOAD COMBINATION -1 DL+LL

Load component normal to the rafter - (DL+LL)Cosα = (0.183+1.3)*0.95 = 1.41 KN/m

Load component parallel to the rafter - (DL+LL)Sinα = (0.183+1.3)*0.32 = 0.47 KN/m

sag rod = 0 no sag rod

Max bending moment for 3 span continuous beam = wl^2/10

Max shear for 3 span continuous beam = 2.2wl/2

Factored Vy = 1.5 x2.2x1.41 x 3/2 = 6.98 KN

fy = 310 N/mm2 fU = 450 N/mm2

For CHS only

Class Plastic Compact Semi compact

Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ

Class Plastic Compact Semi compact Plastic Compact Semi compact

Hence the section is classified as Plastic

CHECK FOR SHEAR CAPACITY

Avz = A b / (b + h) = = 396.96 mm^2

Vdy = fy x Av / ɣmo x 1.732 = 74.53 KN Vdy > Vy HENCE SAFE

Vdz = fy x Av / ɣ mo x 1.732 = 64.59 KN Vdz > Vz HENCE SAFE

CHECK FOR BENDING STRENGTH

b. Design strength in bending (Mdy)

Member section strength

On WWS - (0.7157-0.5)2.1171.25= = 0.570 KN/m

On WWS - (0.7157+0.5)2.1171.25= = 3.217 KN/m

(0.7+0.5)2.117(1)= 2.540 KN/m

(0.25-0.5)2.117(1)= -0.53 KN/m ɣm0 = 1.1