Analysis and Design of Secondary Crusher House Connections

BGR ENERGY SYSTEMS LTD
POWER PROJECTS DIVISION
METTUR THERMAL POWER PROJECT STAGE-III

23 May 2011
ANALYSIS AND DESIGN OF SECONDARY CRUSHER HOUSE
GID-109-CV-CHP-CAL-3529C Rev. G
23.0 DESIGN OF CONNECTIONS
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General
This section covers the connection design for SCH, which consists of moment,
vertical bracing, A-brace, tie beam, beam to beam with or without plan brace
and column splice connections.
Shear Cleat design:
Shear Cleat (Plate and angle) are designed to transfer beam shear to column
safely. It is designed for 80% shear capacity of beam section. For shear plate,
Butt weld is provided to connect column flange and fillet weld is provided to
connect beam web. For shear angle, Fillet weld is provided for both column
flange and beam web connection.
Rib Plate Design:
Rib plate is provided to support beam during erection and connection process.
It is a vertical plate designed for bearing, shear and moment. Depth of the rib
plate is connected to column flange using fillet weld (which is designed for
bending and shear).
Horizontal Stiffener Design:
Horizontal stiffener are provided on the line of Beam flange. These are provided
to stiffen the column flange (Bending of flange) and web (Bucking and Crippling
of web). Stiffeners are designed for these effects. Welds are designed to transfer
of web). Stiffeners are designed for these
Diagonal stiffener Design:
Diagonal stiffener are provided, on both sides of column web, is to increase the
shear carrying capacity of the web and to avoid shear bucking of plates. Stiffener
are designed for net shear, developed due to concentrated beam flange forces
and column shear.
Diagonal stiffeners are cut at location where cross tie beams are connected to the
web of column.
One Typical detailed calculation for the above components in a connection is
shown. For rest refer summary sheet.
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SHEAR CONNECTION DESIGN:
VIEW B-B
SECTION A-A
SECTION PROPERTIES :
Supporting Beam - ISMB150 Connecting Beam - ISMB250
Beam Depth = 150 mm Beam Depth = 250 mm
Flange Width = 80 mm Flange Width = 125 mm
Web thickness = 4.8 mm Web thickness = 6.9 mm
Flange Thickness = 7.6 mm Flange Thickness = 12.5 mm
Root radius = 9 mm Root radius = 13 mm
Area of section = 1900 mm2 Area of section = 4750 mm2
Shear Angle - ISA75X75X8 Shear Plate -

Leg size = 75 mm Depth = 170 mm
Thickness of leg = 8 mm Width = 75 mm
Root radius = 7 mm Thickness = 8 mm
Area of angle = 11.38 cm2 Weld Size = 8 mm
Depth of angle = 170 mm
Weld Size = 6 mm
Material Properties :
Yield Strength of Rolled Memb. = 250 N/mm2
Yield Strength of Plate t <= 20 = 250 N/mm2
Yield Strength of Plate 20< t <= 40 = 240 N/mm2
Yield Strength of Plate t > 40 = 230 N/mm2
Allowable shear strength of fillet weld = 108 N/mm2 (shop weld )
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23 May 2011
Allowable shear strength of fillet weld = 86 N/mm2 (field weld )
Allowable shear strength of butt weld = 80 N/mm2 (field weld )
Load Calculation :
Shear capacity of Connecting Beam = 0.4x0.8x250x6.9x(250-2x12.5)/1000
V=0.4*fy*dw*tw*0.8 = 124 kN
Design for Shear:

Beam shear is transferred to column by shear connection, shear plate on one side
(0.5*V) and shear angle on the other (0.5*V). Design of shear plate or angle is done
to take care of shear and moment. Weld between shear cleat and web is designed
for shear and weld between shear cleat and column flange is designed for shear
and moment .shear cleat and column flange is designed for shear and moment
(Shear acting eccentrically). Design shear is taken as 80% of beam shear capacity.
Design of Shear Plate:

Shear Plate is designed for shear and moment (shear x plate width). Weld between
column flange and shear plate is of butt type (Full strength) and weld between shear
plate and web is of fillet type, which is designed for shear.
SF at Critical section, V1 V1=0.5*V = 62 kN

BM at Critical section, M1 M1=V1*Bsc = 4.7 kN-m
Shear capacity of Shear-Plate 0.4*fy*(Dsp - 3*fBolt)*Tsp = 110 kN Safe

Moment capacity of Shear-Plate 0.66*fy*Z Z=(Dsp - 3*fBolt) *Tsp/6
2
= 4 kN-m Unsafe
Weld between Beam web and Shear plate

Weld Stress due to shear, fs V1/Aweld Aweld=Dsp*0.707*w1 = 52.9 N/mm2 Safe
Design of Shear Angle:

Shear Angle is designed for shear and moment (shear x plate width). Weld between
column flange and shear angle is of Fillet type (Both ends), which is designed for
shear and moment and web between shear angle and weld is of fillet type,
which is designed for shear.

BM at Critical section, M1 M1=V1*Bsa = 5 kN-m
Shear capacity of Shear-Angle 0.4*fy*shear area = 110 kN Safe

Moment capacity of Shear-Angle 0.66*fy*Z Z=(Dsa - 3*fBolt) *Tsa/6
2
= 4 kN-m Safe
Weld between Beam web and Shear Angle

Weld Stress due to shear, fs V1/Aweld Aweld = 0.7*w2*Dsa = 87.0 N/mm2 Safe
Weld between Column flange and Shear Angle
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Weld Stress due to shear, fs V1/Aweld Aweld =2* 0.7*w2*Dsa = 35.6 N/mm2
Weld Stress due to moment, fm M1/Zweld Zweld =0.33* 0.7*w2*Dsa
2
= 115.1 N/mm2
Resultant weld stress, fR fR = Öfs2+fm2 = 121 N/mm2 Unsafe
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SHEAR PLATE AND SHEAR ANGLE DESIGN:

Shear Plate Shear Angle Check
Depth Shear-Plate Shear-Plate Weld Stress at
Beam Dimension Yield Shear of Shear Critical section Weld Weld Critical section Weld Shear-Cleat
SR Beam Width Capacity Capacity critical section
Stress Shear Plate Thk. Size Stress Section Leg (l1) Thk. Size
NO Size (B1) SF=0.5 M=SF* SF=0.5 M=SF*l
DB BB TF TW of Web V Angle Depth SF BM (w1) fs SF BM (w2) fs fm fr Depth Weld
(Cleat) *V B1 *V 1
mm mm mm mm N/mm2 kN mm mm mm mm kN kN-m kN kN-m mm N/mm2 mm mm kN kN-m kN kN-m mm N/mm2 N/mm2 N/mm2 mm mm

1 B1 1400 300 40 32 240 3244 1230 1230 200 25 1622 324 2760 843 22 78.408 ISA 200 x 200 x 25 200 25 1622 324 2760 873 22 36.8 41.8 55.7 Safe Safe
2 B1A 1300 300 50 40 230 3533 1100 1100 200 25 1766 353 2448 660 22 94.638 ISA 200 x 200 x 25 200 25 1766 353 2448 687 22 44.1 56.9 72.0 Safe Safe
3 B1B 1300 300 40 32 240 2998 1130 1130 200 25 1499 300 2520 700 22 78.36 ISA 200 x 200 x 25 200 25 1499 300 2520 728 22 36.6 45.7 58.6 Safe Safe
6 B2C 1200 300 32 25 240 2181 1055 1055 200 22 1091 218 2093 552 20 66.776 ISA 200 x 200 x 25 200 25 1091 218 2378 648 22 28.2 38.2 47.5 Safe Safe
8 B4 1000 350 50 40 230 2650 800 800 200 25 1325 265 1766 342 22 94.638 ISA 200 x 200 x 25 200 25 1325 265 1766 358 22 43.0 80.6 91.4 Safe Safe
10 B5 1000 450 40 32 240 2261 830 830 200 25 1130 226 1838 371 22 78.153 ISA 200 x 200 x 25 200 25 1130 226 1838 387 22 35.6 63.9 73.2 Safe Safe
12 B6 900 300 50 40 230 2355 700 700 200 25 1178 236 1526 254 22 94.638 ISA 200 x 200 x 25 200 25 1178 236 1526 267 22 42.5 93.6 102.8 Safe Safe
13 B7 900 400 40 32 240 2015 730 730 200 25 1008 202 1598 279 22 78.05 ISA 200 x 200 x 25 200 25 1008 202 1598 293 22 35.2 73.7 81.6 Safe Safe
14 B8 900 300 40 32 240 2015 730 730 200 25 1008 202 1598 279 22 78.05 ISA 200 x 200 x 25 200 25 1008 202 1598 293 22 35.2 73.7 81.6 Safe Safe
15 B9 900 300 32 20 240 1284 770 770 200 16 642 128 1130 209 14 74.559 ISA 200 x 200 x 12 200 12 642 128 847 164 12 39.4 77.3 86.8 Safe Safe
16 B10 900 300 25 16 240 1044 790 790 200 16 522 104 1162 222 14 59.283 ISA 200 x 200 x 12 200 12 522 104 871 174 12 31.4 59.8 67.5 Safe Safe
18 B11 800 300 32 20 240 1130 670 670 150 16 565 85 970 153 14 76.654 ISA 150 x 150 x 12 150 12 565 85 727 121 12 41.0 67.5 79.0 Safe Safe
19 B12 800 300 25 16 240 922 690 690 150 16 461 69 1002 164 14 60.856 ISA 150 x 150 x 12 150 12 461 69 751 129 12 32.7 51.8 61.3 Safe Safe
21 B13 700 300 32 20 240 977 570 570 150 16 488 73 835 120 14 76.509 ISA 150 x 150 x 12 150 12 488 73 626 90 12 40.4 80.5 90.1 Safe Safe
22 B14 700 300 25 16 240 799 590 590 150 16 399 60 867 124 14 60.673 ISA 150 x 150 x 12 150 12 399 60 650 97 12 32.1 61.5 69.3 Safe Safe
23 B15 600 300 40 32 240 1278 490 490 130 25 639 83 1061 122 22 74.02 ISA 200 x 200 x 25 200 25 639 128 1061 129 22 30.1 103.7 108.0 Safe Safe
24 B17 590 300 25 13 240 539 495 495 110 10 270 30 447 52 8 86.656 ISA 110 x 110 x 10 110 10 270 30 447 55 10 31.8 51.9 60.9 Safe Safe
25 B18 571 300 15.5 12 250 518 495 495 110 10 259 29 447 52 8 83.323 ISA 110 x 110 x 10 110 10 259 29 447 55 10 30.6 49.9 58.5 Safe Safe
26 B19 600 220 19 12 250 540 520 520 130 10 270 35 472 58 8 81.529 ISA 130 x 130 x 12 130 12 270 35 566 74 12 24.7 46.3 52.5 Safe Safe
27 B20 500 200 16 10.2 250 382 425 425 110 10 191 21 377 37 8 70.332 ISA 110 x 110 x 10 110 10 191 21 377 39 10 25.5 49.8 56.0 Safe Safe
28 B21 400 180 13.5 8.6 250 257 330 330 90 8 128 12 238 19 8 60.496 ISA 90 x 90 x 8 90 8 128 12 238 20 8 27.3 56.8 63.0 Safe Safe
29 B23 300 140 12.4 7.5 250 165 235 235 75 8 83 6 162 8 8 53.567 ISA 75 x 75 x 6 75 6 83 6 122 7 6 31.7 80.1 86.1 Safe Safe
30 B24 250 125 12.5 6.9 250 124 185 185 50 8 62 3 122 5 8 52.283 ISA 50 x 50 x 6 50 6 62 3 92 4 6 31.5 64.8 72.0 Safe Safe
31 B25 200 100 10.8 5.7 250 81 140 140 50 8 41 2 86 2 8 43.585 ISA 50 x 50 x 6 50 6 41 2 65 2 6 25.5 74.1 78.4 Safe Safe
32 B26 150 80 7.6 4.4 250 47 100 100 50 8 24 1 67 1 8 33.557 ISA 50 x 50 x 6 50 6 24 1 50 1 6 18.8 84.7 86.8 Safe Safe
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Summary of Shear Connection :
Shear Plate Shear Angle

SR Beam Beam Dimension
NO. DSP BSP TSP w1 DSA Section w2
Size DB BB TF TW
mm mm mm mm mm mm mm mm mm mm
1 B1 1400 300 40 32 1230 200 25 22 1230 ISA 200 x 200 x 25 22
2 B1A 1300 300 50 40 1100 200 25 22 1100 ISA 200 x 200 x 25 22
3 B1B 1300 300 40 32 1130 200 25 22 1130 ISA 200 x 200 x 25 22
4 B2A 1300 300 25 16 1190 200 16 14 1190 ISA 200 x 200 x 12 12
5 B2B 1300 300 32 25 1155 200 22 20 1155 ISA 200 x 200 x 25 22
6 B2C 1200 300 32 25 1055 200 22 20 1055 ISA 200 x 200 x 25 22
7 B3A 1000 450 50 32 810 200 25 22 810 ISA 200 x 200 x 25 22
8 B4 1000 350 50 40 800 200 25 22 800 ISA 200 x 200 x 25 22
9 B4A 1000 450 50 40 800 200 25 22 800 ISA 200 x 200 x 25 22
10 B5 1000 450 40 32 830 200 25 22 830 ISA 200 x 200 x 25 22
11 B5B 1000 350 40 32 830 200 25 22 830 ISA 200 x 200 x 25 22
12 B6 900 300 50 40 700 200 25 22 700 ISA 200 x 200 x 25 22
13 B7 900 400 40 32 730 200 25 22 730 ISA 200 x 200 x 25 22
14 B8 900 300 40 32 730 200 25 22 730 ISA 200 x 200 x 25 22
15 B9 900 300 32 20 770 200 16 14 770 ISA 200 x 200 x 12 12
16 B10 900 300 25 16 790 200 16 14 790 ISA 200 x 200 x 12 12
17 B10C 800 300 40 32 630 150 25 22 630 ISA 200 x 200 x 25 22
18 B11 800 300 32 20 670 150 16 14 670 ISA 150 x 150 x 12 12
19 B12 800 300 25 16 690 150 16 14 690 ISA 150 x 150 x 12 12
20 B12A 700 300 40 32 530 150 25 22 530 ISA 200 x 200 x 25 25
21 B13 700 300 32 20 570 150 16 14 570 ISA 150 x 150 x 12 12
22 B14 700 300 25 16 590 150 16 14 590 ISA 150 x 150 x 12 12
23 B15 600 300 40 32 490 130 25 22 490 ISA 200 x 200 x 25 22
24 B17 590 300 25 13 495 110 10 8 495 ISA 110 x 110 x 10 10
25 B18 571 300 15.5 12 495 110 10 8 495 ISA 110 x 110 x 10 10
26 B19 600 220 19 12 520 130 10 8 520 ISA 130 x 130 x 12 12
27 B20 500 200 16 10.2 425 110 10 8 425 ISA 110 x 110 x 10 10
28 B21 400 180 13.5 8.6 330 90 8 8 330 ISA 90 x 90 x 8 8
29 B23 300 140 12.4 7.5 235 75 8 8 235 ISA 75 x 75 x 6 6
30 B24 250 125 12.5 6.9 185 50 8 8 185 ISA 50 x 50 x 6 6
31 B25 200 100 10.8 5.7 140 50 8 8 140 ISA 50 x 50 x 6 6
32 B26 150 80 7.6 4.4 100 50 8 8 100 ISA 50 x 50 x 6 6
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MOMENT CONNECTION DESIGN:
VIEW B-B
SECTION A-A
SECTION PROPERTIES :
Supporting Column - Connecting Beam -
Cross Column Built-up Section named 'B2C'
Column Depth = 910 mm Beam Depth = 1200 mm
Flange Width = 305 mm Flange Width = 300 mm
Flange thickness = 40 mm Flange thickness = 32 mm
Web Thickness = 32 mm Web Thickness = 25 mm
Area of section = #N/A cm2 Area of section = 476 cm2
Shear Angle - ISA200X200X25 Shear Plate -

Leg size = 200 mm Depth = 1055 mm
Thickness of leg = 25 mm Width = 200 mm
Root radius = 15 mm Thickness = 22 mm
Area of angle = 93.8 cm2 Weld Size = 20 mm
Depth of angle = 1055 mm
Weld Size = 20 mm
Material Properties :
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Load Calculation :
Moment capacity of Connecting Bea = 0.66*240*9604087467*10^-6/(1200*0.5)
Z = I/y = 9.60E+09 mm3 M=0.66*fy=*Z2535 kN-m
Shear capacity of Connecting Beam = 0.4x0.8x240x25x(1200-2x32)/1000

V=0.4*fy*dw*tw*0.8 = 2181 kN
Design for Moment:

Beam moment is transferred directly to column flange, through beam flanges,
by full penetration butt weld. Design strength of full penetration butt weld is equal
to its parent metal (Beam). Hence, Calculation for design of beam moment is not
required.
Design for Shear:

Beam shear is transferred to column by shear connection,shear plate on one side
(0.5*V) and shear angle on the other (0.5*V).Design of shear plate or angle is done
to take care of shear and moment. Weld between shear cleat and web is designed
for shear and weld between shear cleat and column flange is designed for shear
and moment .shear cleat and column flange is designed for shear and moment
(Shear acting eccentrically).Design shear is taken as 80% of beam shear capacity.
Design of Shear Plate:

Shear Plate is designed for shear and moment (shear x plate width).Weld between
column flange and shear plate is of butt type (Full strength) and weld between
shear plate and web is of fillet type, which is designed for shear.

BM at Critical section, M1 M1=V1*Bsc = 218 kN-m
Shear capacity of Shear-Plate 0.4*fy*(Dsp - 3*fBolt)*Tsp = 2059 kN Safe

Moment capacity of Shear-Plat 0.66*fy*ZZ=(Dsp - 3*fBolt) *Tsp/6 = 530 kN-m
2
Safe
Weld between Beam web and Shear plate

Weld Stress due to shear, fs V1/Aweld Aweld=Dsp*0.707*w1 = 66.78 N/mm2 Safe
Design of Shear Angle:

Shear Angle is designed for shear and moment (shear x plate width).Weld between
column flange and shear angle is of Fillet type (Both ends), which is designed for
shear and moment and web between shear angle and weld is of fillet type,
which is designed for shear.
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BM at Critical section, M1 M1=V1*Bsa = 218 kN-m
Shear capacity of Shear-Plate 0.4*fy*shear area = 2292 kN Safe

Moment capacity of Shear-Plat 0.66*fy*Z Z=(D sa
- 3*f Bolt
)2
*T sa
/6 = 602 kN-m Safe
Weld between Beam web and Shear Angle

Weld Stress due to shear, fs V1/Aweld Aweld = 0.7*w2*Dsa = 62 N/mm2 Safe
Weld between Column flange and Shear Angle

Weld Stress due to shear, fs V1/Aweld Aweld =2* 0.7*w2*Dsa = 31.0 N/mm2
Weld Stress due to moment, fmM1/Zweld Zweld =0.33* 0.7*w2*Dsa = 42.0 N/mm2
2
Resultant weld stress, fR fR = Öfs2+fm2 = 52.2 N/mm2 Safe
Design for Rib Plate: (Additional Details)

Rib Plate is provided to support the beam safely during erection. Rib Plate is
designed for 25% of shear capacity of web, which is conservative.Width of rib plate
is designed for bearing and depth of rib plate is designed for Shear and bending.
Weld (Fillet)between Rib plate and Column flange is designed for shear and
bending.
Shear force to be designed for Rib Plate, VV2 2
=0.25*V = 545 kN
Assuming Root radius (Flange-web), r = 12 mm

Height from bottom of flange, h 2 h2 = tfb + r = 44 mm
Reqd. Bearing length of Rib, BRP,Reqd BRP = ( V2/(0.75*fy*twb))-Ö3*h=2 50 mm

Prov. Bearing length of Rib, BRP,Prov = 700 mm
Reqd. Thickness of Rib Plate, tRP,Reqd tRP = V2/(0.75*fy*BRP) = 4 mm
Prov. Thickness of Rib Plate, tRP,Prov = 20 mm
Depth of Rib Plate, DRP = 850 mm
Shear on Rib Plate, VRib VRib = V2 = 545 kN

Moment on Rib Plate, MRib MRib=VRib*BRP/2 = 191 kN-m
Rib Plate Capacity in Shear =0.4*fy*DRP*TRP,prov = 1700 kN

Rib Plate Capacity in Moment =0.66*fy*DRP2*TRP,prov/6 = 397 kN-m
Size of Fillet Weld, w3 = 16 mm

Weld Stress due to shear, fs VRib/Aweld Aweld =2* 0.7*w3*DRP= 29 N/mm2
Weld Stress due to moment, fm MRib/Zweld Zweld =0.33* 0.7*w3*D 2
= RP71 N/mm2
Resultant weld stress, fR fR = Öfs2+fm2 = 76 N/mm2 Safe
Horizontal Stiffener Design:

Horizontal stiffener is designed to transfer Beam flange force and column shear to
column web safely (without bucking and crippling of web). Weld between column
flange and stiffener is of Butt type and weld between column web and stiffener is of
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23 May 2011
Fillet type.
Force Due to moment, T/C = M/(DB-tf) = 2992 kN
Width of Hor. Stiffener, WHs = 180 mm

Thickness of Hor. Stiffener, THs = 50 mm
Assuming Root radius (Flange-web), r = 12 mm

Height from bottom of flange, h 3 = tfc + r = 44 mm
Effective Web area in Crippling, Aweb,Crip

= (5*h3 + tfb)*twc = 10080 mm2
Effective Web area in Buckling, Aweb,Buck
= (DC + tfb)*twc = 37680 mm2
Total Web area in Crippling, Aweb,Crip(T) = (5*h3 + tfb)*twc + (2*WHs*THs) = 28080 mm2
Total Web area in Buckling, Aweb,Buck(T) = (DC + tfb)*twc + (2*WHs*THs) = 55680 mm2 45° dispersion
Min MI in Buckling, Imin,Bklg = (2*WHS+twc)3*THS/12 + (Dc+tfb-twc)*twc3/12 = 2.7E+08 mm

4
Slenderness in Buckling, lBklg = 0.7*(Dc-2*tfc)/rmin = 8

Allowable stress in Buckling, sac,Bklg IS 800:1984 - Cl. 5.1.1 = 138 N/mm2
Capacity of web in Crippling =0.75*fy*Aweb,crip(T) = 4844 kN Safe

Capacity of web in Buckling =sac*Aweb,Bklg(T) = 7677 kN Safe
Weld between horizontal stiffeners and column web is designed to transfer force
safely. Hence weld (Fillet) is designed for horizontal stiffener capacity.
Capacity of Stiffener, FHS =0.6*fy*WHs*THs = 1242 kN

Length of weld, lw =2*(Dc-2*tfc) = 1692 mm
Size of weld, S = 20 mm
Weld Stress, fs =FHS/(0.7*S*lw) = 52.4 N/mm2 Safe
Diagonal Stiffener Design:

Diagonal stiffener are provided if the web panel is not adequate to carry the shear,
due to beam flange
force and column shear, in the joint region. Design of diagonal stiffener is done for
unbalanced shear (total shear - web panel capacity).
Yield Stress of Column web, fy,web = 240 N/mm2

Shear on column due to beam force, V 1' (RHS) T/C = 2992 kN
Shear on column due to beam force, V 1' (LHS) T/C = 0 kN
Column shear at that location, V1'' From STAAD = 301 kN
Total design shear, V' = V1' +V1'' = 3293 kN
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23 May 2011
Capacity of column web panel in shear, Vcol-Web =1.33*0.4*fy,web*(Dc-2*tfc)*t=wc4321 kN
Unbalanced shear , Vunbal = V' - (Vcol-web) = ### kN
Design force on stiffener, FDS =Vunbal / Cosq = ### kN
Width of Diag. Stiffener, WDs = 180 mm

Thickness of Diag. Stiffener, TDs = 12 mm
Page 269
GID-109-CV-CHP-CAL-3529C
SHEAR AND RIB PLATE DESIGN:

Shear Plate Shear Angle Check
Depth Shear-Plate Shear-Plate Weld Stress at
Beam Dimension Yield Shear of Shear Critical section Weld Weld Critical section Weld Shear-Cleat
SR Beam Width Capacity Capacity critical section
Stress Shear Plate Thk. Size Stress Section Leg (l1) Thk. Size
NO Size (B1) SF=0.5 M=SF* SF=0.5 M=SF*l
DB BB TF TW of Web V Angle Depth SF BM (w1) fs SF BM (w2) fs fm fr Depth Weld
(Cleat) *V B1 *V 1
mm mm mm mm N/mm2 kN mm mm mm mm kN kN-m kN kN-m mm N/mm2 mm mm kN kN-m kN kN-m mm N/mm2 N/mm2 N/mm2 mm mm

4 B2 1300 300 40 32 240 2998 1130 1130 200 25 1499 300 2520 700 22 78.36 ISA 200 x 200 x 25 200 25 1499 300 2520 728 22 36.6 45.7 58.6 Safe Safe
7 B4 1000 350 50 40 230 2650 800 800 200 25 1325 265 1766 342 22 94.638 ISA 200 x 200 x 25 200 25 1325 265 1766 358 22 43.0 80.6 91.4 Safe Safe
8 B6 900 300 50 40 230 2355 700 700 200 25 1178 236 1526 254 22 94.638 ISA 200 x 200 x 25 200 25 1178 236 1526 267 22 42.5 93.6 102.8 Safe Safe
9 B7 900 400 40 32 240 2015 730 730 200 25 1008 202 1598 279 22 78.05 ISA 200 x 200 x 25 200 25 1008 202 1598 293 22 35.2 73.7 81.6 Safe Safe
10 B8 900 300 40 32 240 2015 730 730 200 25 1008 202 1598 279 22 78.05 ISA 200 x 200 x 25 200 25 1008 202 1598 293 22 35.2 73.7 81.6 Safe Safe
11 B9 900 300 32 20 240 1284 770 770 200 16 642 128 1130 209 14 74.559 ISA 200 x 200 x 25 200 25 642 128 1694 329 22 21.5 42.2 47.3 Safe Safe
12 B10 900 300 25 16 240 1044 790 790 200 16 522 104 1162 222 14 59.283 ISA 200 x 200 x 25 200 25 522 104 1742 348 22 17.1 32.6 36.8 Safe Safe
14 B14 700 300 25 16 240 799 590 590 130 16 399 52 867 124 14 61.599 ISA 130 x 130 x 12 130 12 399 52 650 97 12 33.0 53.3 62.7 Safe Safe
15 B17 590 300 25 13 240 539 495 495 130 10 270 35 447 52 8 85.108 ISA 130 x 130 x 10 130 10 270 35 447 55 10 30.8 61.3 68.6 Safe Safe
16 B21 400 180 13.5 8.6 250 257 330 330 90 8 128 12 238 19 8 60.496 ISA 90 x 90 x 8 90 8 128 12 238 20 8 27.3 56.8 63.0 Safe Safe
17 B23 300 140 12.4 7.5 250 165 235 235 75 8 83 6 162 8 8 53.567 ISA 75 x 75 x 6 75 6 83 6 122 7 6 31.7 80.1 86.1 Safe Safe
Page 270
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ERGY SYSTEMS LTD
PROJECTS DIVISION
L POWER PROJECT STAGE-III

23 May 2011
OF SECONDARY CRUSHER HOUSE
CV-CHP-CAL-3529C Rev. G
Additional Details
Rib Plate
Length Depth Thk. Weld

mm mm mm mm
400 550 20 16
400 550 20 16
600 750 20 16
400 550 20 16
400 550 20 16
400 550 20 16
450 600 20 16
400 550 20 16
500 650 20 16
400 550 20 16
400 550 20 16
400 550 20 16
450 600 20 16
400 550 20 16
400 550 20 16
280 430 20 16
240 390 20 16
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ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
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23 May 2011
Summary of Shear and Rib Plate Design for Moment Connection:
Shear Plate Shear Angle Rib Plate Rib Top Plate

Sr. Beam Beam Dimension
DSP BSP TSP w1 DSA Section w2 DRP BRP TRP w3 LRTP BRTP TRTP w4
No Size DB BB TF TW
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
1 B1A 1300 300 50 40 1100 200 25 22 1100 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
2 B1B 1300 300 40 32 1130 200 25 22 1130 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
3 B1C 1300 500 40 32 1130 200 25 22 1130 ISA 200 x 200 x 25 22 600 750 20 16 750 550 25 12
4 B2 1300 300 40 32 1130 200 25 22 1130 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
5 B2B 1300 300 32 25 1155 200 22 20 1155 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
6 B2C 1200 300 32 25 1055 200 22 20 1055 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
7 B4 1000 350 50 40 800 200 25 22 800 ISA 200 x 200 x 25 22 450 600 20 16 600 400 18 16
8 B6 900 300 50 40 700 200 25 22 700 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
9 B7 900 400 40 32 730 200 25 22 730 ISA 200 x 200 x 25 22 500 650 20 16 650 450 20 16
10 B8 900 300 40 32 730 200 25 22 730 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
11 B9 900 300 32 20 770 200 16 14 770 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
12 B10 900 300 25 16 790 200 16 14 790 ISA 200 x 200 x 25 22 400 550 20 16 550 350 16 12
13 B10B 800 350 40 32 630 200 25 22 630 ISA 200 x 200 x 25 22 450 600 20 16 600 400 18 16
14 B14 700 300 25 16 590 130 16 14 590 ISA 130 x 130 x 12 12 400 550 20 16 550 350 16 12
15 B17 590 300 25 13 495 130 10 8 495 ISA 130 x 130 x 10 10 400 550 20 16 550 350 16 12
16 B21 400 180 13.5 8.6 330 90 8 8 330 ISA 90 x 90 x 8 8 280 430 20 16 430 230 12 8
17 B23 300 140 12.4 7.5 235 75 8 8 235 ISA 75 x 75 x 6 6 240 390 20 16 390 190 12 8
Page 274
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23 May 2011
HORIZONTAL STIFFENER DESIGN:

Horizontal Stiffener Design
SR. Elevation Column Section Beam Dimension (LHS) Beam Dimension (RHS) Moment Column Total H. Stiffener Eff. Web Area (Web + Stiff.) Area Allowable stress Web Capacity
Level T/C Check
NO & Grid DC BC TF TW Size DB1 BF1 TF1 TW1 Size DB2 BF2 TF2 TW2 MC Shear Shear Bhs ths Crippling Buckling Crippling Buckling Crippling Buckling Crippling Buckling
m mm mm mm mm mm mm mm mm mm mm mm mm kN-m kN kN kN mm mm mm2 mm2 mm2 mm2 N/mm2 N/mm2 kN kN

1 A-A +222.400 770 300 20 16 B21 400 180 13.5 8.6 - - - - 180 466.96 584 1051 142 12 3096 12536 6504 15944 187.5 150 1220 2385 Safe
2 B-B +224.800 890 300 32 16 B23 300 140 12.4 7.5 B9 900 300 32 20 1293 1707.1 634 2341.5 142 32 4038.4 14438.4 13126 23526 180 144 2363 3382 Safe
3 B-B +224.800 910 305 40 32 B9 900 300 32 20 - - - - 1616 1862.1 1275 3137 136.5 32 12544 30144 21280 38880 180 144 3830 5582 Safe
4 B-B +224.800 910 305 40 32 - - - - B14 700 300 25 16 939 1391.6 1275 2666.5 136.5 25 12320 29920 19145 36745 180 143 3446 5270 Safe
5 B-B +233.435 910 305 40 32 - - - - B2C 1200 300 32 25 2535 2170.8 1275 3445.7 136.5 32 12544 30144 21280 38880 180 144 3830 5582 Safe
6 B-B +241.300 890 300 32 16 - - - - B1B 1300 300 40 32 2700 2142.9 634 2777.2 142 40 4480 14880 15840 26240 180 144 2851 3773 Safe
7 B-B +241.300 910 305 40 32 B1B 1300 300 40 32 - - - - 3502 2779.5 1275 4054.3 136.5 40 12800 30400 23720 41320 180 144 4270 5935 Safe
8 B-B +241.300 910 305 40 32 - - - - B2B 1300 300 32 25 2840 2239.5 1275 3514.4 136.5 32 12544 30144 21280 38880 180 144 3830 5582 Safe
9 B-B +251.300 890 300 32 16 - - - - B8 900 300 40 32 1900 2209.3 634 2843.7 142 40 4480 14880 15840 26240 180 144 2851 3773 Safe
10 B-B +251.300 910 305 40 32 B8 900 300 40 32 - - - - 2081 2419.4 1275 3694.3 136.5 40 12800 30400 23720 41320 180 144 4270 5935 Safe
11 B-B +251.300 910 305 40 32 - - - - B10 900 300 25 16 1299 1484.7 1275 2759.6 136.5 25 12320 29920 19145 36745 180 143 3446 5270 Safe
12 B-B +251.300 890 300 32 16 - - - - B21 400 180 13.5 8.6 180 466.96 634 1101.3 142 12 4056 14456 7464 17864 180 143 1344 2561 Safe
13 B-B +251.040 890 300 32 16 B7 900 400 40 32 - - - - 1900 2209.3 634 2843.7 142 40 4480 14880 15840 26240 180 144 2851 3773 Safe
14 B-B +259.500 890 300 32 16 - - - - B7 900 400 40 32 1900 2209.3 634 2843.7 142 40 4480 14880 15840 26240 180 144 2851 3773 Safe
15 B-B +259.500 910 305 40 32 B7 900 400 40 32 - - - - 1900 2209.3 1275 3484.2 136.5 40 12800 30400 23720 41320 180 144 4270 5935 Safe
16 B-B +259.500 910 305 40 32 - - - - B6 900 300 50 40 2406 2830.3 1275 4105.2 135 50 9920 30720 23420 44220 180 138 4216 6090 Safe
17 C-C +224.800 890 300 32 16 B23 300 140 12.4 7.5 - - - - 93 324.59 634 958.96 140 12 3718.4 14438.4 7078 17798 180 143 1274 2551 Safe
18 C-C +228.800 890 300 32 16 B23 300 140 12.4 7.5 - - - - 93 324.59 634 958.96 140 12 3718.4 14438.4 7078 17798 180 143 1274 2551 Safe
19 C-C +251.040 890 300 32 16 B4 1000 350 50 40 - - - - 2525 2657.9 634 3292.3 140 50 4320 15040 18320 29040 180 138 3298 4003 Safe
20 C-C +251.300 890 300 32 16 - - - - B23 300 140 12.4 7.5 93 324.59 634 958.96 140 12 3718.4 14438.4 7078 17798 180 143 1274 2551 Safe
21 C-C +259.500 910 305 40 32 - - - - B1C 1300 500 40 32 2650 2103.2 1275 3378.1 135 40 9600 30400 20400 41200 180 144 3672 5918 Safe
22 C-C +259.500 890 300 32 16 B1C 1300 500 40 32 - - - - 2650 2103.2 634 2737.5 140 40 4160 14880 15360 26080 180 144 2765 3750 Safe
23 D-D +224.800 890 300 32 16 - - - - B9 900 300 32 20 1475 1699.3 634 2333.7 140 32 4032 14752 12992 23712 180 144 2339 3408 Safe
24 D-D +224.800 910 305 40 32 B9 900 300 32 20 - - - - 1616 1862.1 1275 3137 135 32 9344 30144 17984 38784 180 144 3237 5567 Safe
25 D-D +228.800 890 300 32 16 B23 300 140 12.4 7.5 - - - - 93 324.59 634 958.96 140 12 3718.4 14438.4 7078 17798 180 143 1274 2551 Safe
26 D-D +241.300 890 300 32 16 - - - - B2B 1300 300 32 25 2150 1695.6 634 2330 140 32 4032 14752 12992 23712 180 144 2339 3408 Safe
27 D-D +241.300 910 305 40 32 B2B 1300 300 32 25 - - - - 2150 1695.6 1275 2970.5 135 32 9344 30144 17984 38784 180 144 3237 5567 Safe
28 D-D +241.300 890 300 32 16 - - - - B23 300 140 12.4 7.5 93 324.59 634 958.96 140 12 3718.4 14438.4 7078 17798 180 143 1274 2551 Safe
29 D-D +251.040 890 300 32 16 B7 900 400 40 32 - - - - 1800 2093 634 2727.4 140 40 4160 14880 15360 26080 180 144 2765 3750 Safe
30 D-D +251.300 890 300 32 16 - - - - B8 900 300 40 32 1825 2122.1 634 2756.5 140 40 4160 14880 15360 26080 180 144 2765 3750 Safe
31 D-D +251.300 910 305 40 32 B8 900 300 40 32 - - - - 1825 2122.1 1275 3397 135 40 9600 30400 20400 41200 180 144 3672 5918 Safe
32 D-D +251.300 910 305 40 32 - - - - B9 900 300 32 20 1616 1862.1 1275 3137 135 32 9344 30144 17984 38784 180 144 3237 5567 Safe
33 D-D +251.300 890 300 32 16 B9 900 300 32 20 - - - - 1475 1699.3 634 2333.7 140 32 4032 14752 12992 23712 180 144 2339 3408 Safe
34 D-D +251.300 890 300 32 16 - - - - B21 400 180 13.5 8.6 180 466.96 634 1101.3 140 12 3736 14456 7096 17816 180 143 1277 2554 Safe
35 D-D +259.500 890 300 32 16 - - - - B7 900 400 40 32 1800 2093 634 2727.4 140 40 4160 14880 15360 26080 180 144 2765 3750 Safe
36 D-D +259.500 910 305 40 32 B7 900 400 40 32 - - - - 1900 2209.3 1275 3484.2 135 40 9600 30400 20400 41200 180 144 3672 5918 Safe
37 D-D +259.500 910 305 40 32 - - - - B2 1300 300 40 32 2650 2103.2 1275 3378.1 135 40 9600 30400 20400 41200 180 144 3672 5918 Safe
38 D-D +259.500 890 300 32 16 B2 1300 300 40 32 - - - - 2650 2103.2 634 2737.5 140 40 4160 14880 15360 26080 180 144 2765 3750 Safe
39 E-E +241.300 770 300 20 16 - - - - B23 300 140 12.4 7.5 93 324.59 584 908.59 140 12 2758.4 12518.4 6118 15878 187.5 150 1147 2375 Safe
40 1-1 +234.800 770 300 20 16 - - - - B17 590 300 25 13 550 973.45 584 1557.5 140 25 2960 12720 9960 19720 187.5 144 1868 2836 Safe
Page 276
Level T/C Check

1 A-A +222.400 770 300 20 16 B21 400 180 13.5 8.6 - - - - 180 466.96 584 1051 142 12 3096 12536 6504 15944 187.5 150 1220 2385 Safe
2 B-B +224.800 890 300 32 16 B23 300 140 12.4 7.5 B9 900 300 32 20 1293 1707.1 634 2341.5 142 32 4038.4 14438.4 13126 23526 180 144 2363 3382 Safe
3 B-B +224.800 910 305 40 32 B9 900 300 32 20 - - - - 1616 1862.1 1275 3137 136.5 32 12544 30144 21280 38880 180 144 3830 5582 Safe
4 B-B +224.800 910 305 40 32 - - - - B14 700 300 25 16 939 1391.6 1275 2666.5 136.5 25 12320 29920 19145 36745 180 143 3446 5270 Safe
5 B-B +233.435 910 305 40 32 - - - - B2C 1200 300 32 25 2535 2170.8 1275 3445.7 136.5 32 12544 30144 21280 38880 180 144 3830 5582 Safe
6 B-B +241.300 890 300 32 16 - - - - B1B 1300 300 40 32 2700 2142.9 634 2777.2 142 40 4480 14880 15840 26240 180 144 2851 3773 Safe
7 B-B +241.300 910 305 40 32 B1B 1300 300 40 32 - - - - 3502 2779.5 1275 4054.3 136.5 40 12800 30400 23720 41320 180 144 4270 5935 Safe
41 1-1 +259.500 770 300 20 16 - - - - B17 590 300 25 13 550 973.45 584 1557.5 140 25 2960 12720 9960 19720 187.5 144 1868 2836 Safe
42 1-1 +259.500 890 300 32 16 B17 590 300 25 13 - - - - 735 1300.5 634 1934.9 140 25 3920 14640 10920 21640 180 144 1966 3109 Safe
43 1-1 +259.500 890 300 32 16 - - - - B17 590 300 25 13 735 1300.5 634 1934.9 140 25 3920 14640 10920 21640 180 144 1966 3109 Safe
44 1-1 +259.500 600 220 19 12 B17 590 300 25 13 - - - - 550 973.45 337 1310.7 100 25 2160 7500 7160 12500 187.5 144 1343 1797 Safe
45 2-2 +221.778 910 305 40 32 B10B 800 350 40 32 - - - - 1800 2368.4 1275 3643.3 135 40 9600 30400 20400 41200 180 144 3672 5918 Safe
46 2-2 +234.800 910 305 40 32 - - - - B17 590 300 25 13 735 1300.5 1275 2575.4 135 25 9120 29920 15870 36670 180 143 2857 5259 Safe
47 2-2 +259.500 770 300 20 16 - - - - B17 590 300 25 13 550 973.45 584 1557.5 140 25 2960 12720 9960 19720 187.5 144 1868 2836 Safe
48 2-2 +259.500 910 305 40 32 B17 590 300 25 13 - - - - 735 1300.5 1275 2575.4 135 25 9120 29920 15870 36670 180 143 2857 5259 Safe
49 2-2 +259.500 910 305 40 32 - - - - B17 590 300 25 13 735 1300.5 1275 2575.4 135 25 9120 29920 15870 36670 180 143 2857 5259 Safe
50 2-2 +259.500 770 300 20 16 B17 590 300 25 13 - - - - 550 973.45 584 1557.5 140 25 2960 12720 9960 19720 187.5 144 1868 2836 Safe
51 3-3 +221.778 910 305 40 32 B10B 800 350 40 32 - - - - 1800 2368.4 1275 3643.3 135 40 9600 30400 20400 41200 180 144 3672 5918 Safe
52 3-3 +234.800 910 305 40 32 - - - - B17 590 300 25 13 735 1300.5 1275 2575.4 135 25 9120 29920 15870 36670 180 143 2857 5259 Safe
53 4-4 +234.800 770 300 20 16 - - - - B17 590 300 25 13 550 973.45 584 1557.5 140 25 2960 12720 9960 19720 187.5 144 1868 2836 Safe
54 4-4 +259.500 600 220 19 12 - - - - B17 590 300 25 13 550 973.45 337 1310.7 100 25 2160 7500 7160 12500 187.5 144 1343 1797 Safe
55 4-4 +259.500 890 300 32 16 B17 590 300 25 13 - - - - 735 1300.5 634 1934.9 140 25 3920 14640 10920 21640 180 144 1966 3109 Safe
56 4-4 +259.500 890 300 32 16 - - - - B17 590 300 25 13 735 1300.5 634 1934.9 140 25 3920 14640 10920 21640 180 144 1966 3109 Safe
57 4-4 +259.500 600 220 19 12 B17 590 300 25 13 - - - - 550 973.45 337 1310.7 100 25 2160 7500 7160 12500 187.5 144 1343 1797 Safe
Page 277
Level T/C Check

1 A-A +222.400 770 300 20 16 B21 400 180 13.5 8.6 - - - - 180 466.96 584 1051 142 12 3096 12536 6504 15944 187.5 150 1220 2385 Safe
2 B-B +224.800 890 300 32 16 B23 300 140 12.4 7.5 B9 900 300 32 20 1293 1707.1 634 2341.5 142 32 4038.4 14438.4 13126 23526 180 144 2363 3382 Safe
3 B-B +224.800 910 305 40 32 B9 900 300 32 20 - - - - 1616 1862.1 1275 3137 136.5 32 12544 30144 21280 38880 180 144 3830 5582 Safe
4 B-B +224.800 910 305 40 32 - - - - B14 700 300 25 16 939 1391.6 1275 2666.5 136.5 25 12320 29920 19145 36745 180 143 3446 5270 Safe
5 B-B +233.435 910 305 40 32 - - - - B2C 1200 300 32 25 2535 2170.8 1275 3445.7 136.5 32 12544 30144 21280 38880 180 144 3830 5582 Safe
6 B-B +241.300 890 300 32 16 - - - - B1B 1300 300 40 32 2700 2142.9 634 2777.2 142 40 4480 14880 15840 26240 180 144 2851 3773 Safe
7 B-B +241.300 910 305 40 32 B1B 1300 300 40 32 - - - - 3502 2779.5 1275 4054.3 136.5 40 12800 30400 23720 41320 180 144 4270 5935 Safe
Page 278
23 May 2011
Rev. G
Check
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Page 279
Check
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Page 280
Check
Safe
Safe
Safe
Safe
Safe
Safe
Safe
Page 281

23 May 2011
Summary of Horizontal Stiffener Design:
Horizontal Stiffener Diagonal Stiffener

Elevation BHS THS SHS1 w1 LDS BDS TDS w2
S.No Level Type w5
& Grid
1 A-A +222.400 3 142 12 388 20 10 170 142 12 8
2 B-B +224.800 2 142 32 268 21 But 290 142 32 8
3 B-B +224.800 3 136.5 32 868 22 But 290 136.5 32 8
4 B-B +224.800 3 136.5 25 675 23 But 260 136.5 25 8
5 B-B +233.435 2 136.5 32 1168 24 But 355 136.5 32 8
6 B-B +241.300 3 142 40 1260 25 But 365 142 40 8
7 B-B +241.300 1 136.5 40 1260 26 But 375 136.5 40 8
8 B-B +241.300 1 136.5 32 1268 27 But 375 136.5 32 8
9 B-B +251.300 1 142 40 860 28 But 285 142 40 8
10 B-B +251.300 1 136.5 40 860 29 But 290 136.5 40 8
11 B-B +251.300 1 136.5 25 875 30 But 295 136.5 25 8
12 B-B +251.300 1 142 12 388 31 10 220 142 12 8
13 B-B +251.040 1 142 40 860 32 But 285 142 40 8
14 B-B +259.500 1 142 40 860 33 But 285 142 40 8
15 B-B +259.500 1 136.5 40 860 34 But 290 136.5 40 8
16 B-B +259.500 3 135 50 850 20 But - - - -
17 C-C +224.800 2 140 12 288 21 10 210 140 12 8
18 C-C +228.800 3 140 12 288 22 10 - - - -
19 C-C +251.040 3 140 50 950 23 But 300 140 12 8
20 C-C +251.300 2 140 12 288 24 10 210 140 12 8
21 C-C +259.500 3 135 40 1260 25 But - - - -
22 C-C +259.500 1 140 40 1260 26 But 365 140 12 8
23 D-D +224.800 1 140 32 868 27 But 290 140 25 12
24 D-D +224.800 1 135 32 868 28 But 290 135 25 12
25 D-D +228.800 1 140 12 288 29 10 210 140 12 8
26 D-D +241.300 1 140 32 1268 30 But 375 140 12 8
27 D-D +241.300 1 135 32 1268 31 But - - - -
28 D-D +241.300 1 140 12 288 32 10 210 140 12 8
29 D-D +251.040 1 140 40 860 33 But - - - -
30 D-D +251.300 1 140 40 860 34 But - - - -
31 D-D +251.300 3 135 40 860 20 But 290 135 12 8
32 D-D +251.300 2 135 32 868 21 But - - - -
33 D-D +251.300 3 140 32 868 22 But 290 140 12 8
34 D-D +251.300 3 140 12 388 23 10 220 140 12 8
35 D-D +259.500 2 140 40 860 24 But - - - -
36 D-D +259.500 3 135 40 860 25 But - - - -
37 D-D +259.500 1 135 40 1260 26 But
38 D-D +259.500 1 140 40 1260 27 But
39 E-E +241.300 1 140 12 288 28 10
40 1-1 +234.800 1 140 25 565 29 But
41 1-1 +259.500 1 140 25 565 30 But
Page 282
42 1-1 +259.500 1 140 25 565 31 But
43 1-1 +259.500 1 140 25 565 32 But
44 1-1 +259.500 1 100 25 565 33 But
45 2-2 +221.778 1 135 40 760 34 But
46 2-2 +234.800 3 135 25 565 23 But
47 2-2 +259.500 2 140 25 565 24 But
48 2-2 +259.500 3 135 25 565 25 But
49 2-2 +259.500 1 135 25 565 26 But
50 2-2 +259.500 1 140 25 565 27 But
51 3-3 +221.778 1 135 40 760 28 But
52 3-3 +234.800 1 135 25 565 29 But
53 4-4 +234.800 1 140 25 565 30 But
54 4-4 +259.500 1 100 25 565 31 But
55 4-4 +259.500 1 140 25 565 32 But
56 4-4 +259.500 1 140 25 565 33 But
57 4-4 +259.500 1 100 25 565 34 But
Page 283
Design of Vertical bracing & A-bracing connection
This document covers design of Vertical Bracing Connections
Calculation of this documents covers,
Gusset Plate design:
Gusset plate is designed to transfer vertical bracing force to column safely. It is connected to the
column web. It is designed for axial force, shear and moment. Fillet weld is provided for force transfer.
Calculation are shown for typical vertical bracing conenction at all levels.
A-Bracing Connection Design
Calculation are shown for typical A- bracing connenction at all levels.
Page 284
Design of Vertical bracing & A-bracing connection
This document covers design of Vertical Bracing Connections
Calculation of this documents covers,
Page 285
RGY SYSTEMS LTD
ROJECTS DIVISION

23 May 2011
d moment. Fillet weld is provided for force transfer.
Page 286
Page 287

23 May 2011
Vertical brace 2L 200x200x25 near base plate in Elevation 1-1 & 4-4
B Member Axial force (Fbr)

Input: size Member id.
Bracing Section Property (mm) (kN)
Depth of Section, D
Breadth of Section, B Tf D 200
200x200x25 1273.32
Thickness of Flange, Tf 200
25
Yield Stress of Section, fy,section = 240 N/mm

2
Fvbr
r
Fb
Col. Flange
Fhbr
Vertical Bracing
d'
DG
Gusset Plate
Base Plate
WG
Gusset Plate:
Gusset Plate is designed for axial force (Horizontal component of bracing force),
shear (Vertical component of bracing force) and moment (shear x eccentricity). Weld
between column web and gusset plate is of Fillet type (designed for axial force, shear
and moment) and weld between gusset plate and bracing is of fillet type (designed
for bracing force).
Bracing angle w.r.t horizontal (q) 50 gap = 63.43 ° to 66.95 °
Depth of Gusset, DG = 1400 mm

Width of Gusset, WG = 730 mm
Thickness of Gusset, TG Dispersion l = 16 mm
Eccentricity, e (Angle 30°) = 445 mm
Dispersion width
Axial force on gusset, T Fhbr = 569.55 kN P*cosθ
Shear force on gusset, V (Tan 30*(d'-50)*2+D) Fvbr = 1172 kN P*sinθ
Page 288

23 May 2011
Moment on gusset, M = 521.39 kN-m P*sinθ*e
Between Gusset and Bracing end:

Depth of bracing into gusset, d' = 650 mm
Total Length of weld, Lw d'*4 = 2600 mm
Reqd. weld size, w1,Reqd P/(0.7*Lw*108) = 6.48 mm
Prov. weld size, w1,Prov = 12 mm Safe
Check for tension capacity of gusset plate

Capacity of plate for bracing fo =0.6*fy*(TAN(30)*(650-20)*2)*TG= 1676 kN Safe
Between Gusset and Column Flange:

Available weld length = 1400 mm
Shear force per mm on weld =1171.67/(2*1400) = 0.42 kN/mm
Tension per mm on weld =569.55/(2*1400) = 0.21 kN/mm
Horizontal eccentricity eh = 170 mm
Vertical eccentricity ev = 85 mm
Moment due to vertical eccentricity =569.55*85 = 48.42 kNm
Moment due to horizontal eccentrici=1171.67*85 = 199.19 kNm
Net moment =199.19-48.42 = 151 kNm
Total tension per mm on weld =6*150.77/(2*48.42^2)+0.21 = 0.45 kN/mm
Resultant force per mm on weld =SQRT(1.8*199.19^2+0.45^2) = 0.72 kN/mm
Size of weld required = 9.52 mm
Size of weld provided = 12 mm Safe
Check for compression capacity of gusset plate

Brace axial force Fbr = 1273 kN
Thickness of gusset plate tg = 16 mm
Effective buckling length of gusset plate Leff. = 65 mm
Effective width of gusset plate Weff = 675 mm
Effective cross sectional area of gusset plate Ag = 10800 mm2
Minimum radius of gyration rmin=SQRT(tg /12) rmin = 4.62 mm
2
Maximum slenderness ratio of gusset plate, (1.2*Leff/rmin) = 16.9

Allowable compessive stress Pc = 148.98 N/mm2
Compression capacity of gusset plate Pcap (Pc*Ag) = 1609 kN > 1273 kN
HENCE SAFE
Page 289

23 May 2011
eh
Check for bending capacity of gusset plate
Horizontal eccentricity ev eh = 170 mm (max)
Vertical eccentricity ev = 85 mm (max)
Moment due to horizontal eccentricity =1171.67*170 = 199.19 kNm
Total moment due to eccentricity =199.19-48.42 = 150.77 kNm
Moment capacity of the gusset plat=0.66*240*16*1400^2/6 = 827.91 kNm
HENCE SAFE
Shear capacity of gusset plate along column web

Yield Stress of gusset plate, fy,gusset = 250 N/mm2
Shear capacity of gusset plate = Err:511 = 2240 kN > 1172 kN
HENCE SAFE
Shear capacity of gusset plate along base plate

Shear capacity of gusset plate = Err:511 = 1168 kN > 569.55 kN
HENCE SAFE
Page 290

23 May 2011
Page 291
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Rev. G
r
Fb
Page 292
23 May 2011
Rev. G
Page 293
23 May 2011
Rev. G
Page 294
23 May 2011
Rev. G
Page 295

23 May 2011
Vertical brace 2L 110x110x8 near base plate in Elevation 1-1

Depth of Section, D
110x110x8 459
8

2
Fvbr
r
Fb
Col. Flange
Fhbr
Vertical Bracing
d'
DG
Gusset Plate
Base Plate
WG
Gusset Plate:
for bracing force).

Dispersion width
Shear force on gusset, V (Tan 30*(d'-50)*2+D) Fvbr = 413.25 kN P*sinθ
Page 296

23 May 2011
Moment on gusset, M = 188 kN-m P*sinθ*e


Capacity of plate for bracing fo =0.6*fy*(TAN(30)*(350-20)*2)*TG= 914.52 kN Safe

Moment due to vertical eccentricity =199.78*30 = 6 kNm
Net moment =24.8-6 = 19 kNm
Total tension per mm on weld =6*18.8/(2*6^2)+0.17 = 0.33 kN/mm

Minimum radius of gyration rmin=SQRT(tg /12) rmin =
2
4.62 mm
Allowable compessive stres Pc = 144.54 N/mm2
Pcap
Compression capacity of gusset pla (Pc*Ag) = 671 kN > 459 kN
HENCE SAFE
Page 297

23 May 2011
eh
Vertical eccentricity ev = 30.0 mm (max)
Moment due to vertical eccentricity =199.78*30 = 6 kNm
Total moment due to eccentricity =24.8-6 = 18.8 kNm
HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 298

23 May 2011
Page 299
23 May 2011
Rev. G
r
Fb
Page 300
23 May 2011
Rev. G
Page 301
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Rev. G
Page 302
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Rev. G
Page 303

23 May 2011
Vertical brace 2L 200x200x25 near base plate in Elevation 4-4

Depth of Section, D
150x150x12 960.3
12

2
Fvbr
r
Fb
Col. Flange
Fhbr
Vertical Bracing
d'
DG
Gusset Plate
Base Plate
WG
Gusset Plate:
for bracing force).

Dispersion width
Axial force on gusset, T Fhbr = 376 kN P*cosθ
Page 304

23 May 2011



Tension per mm on weld =376/(2*925) = 0.21 kN/mm
Moment due to vertical eccentricity =376*60 = 22.56 kNm
Net moment =119.3-22.56 = 97 kNm

Brace axial force Fbr = 960.3 kN
Minimum radius of gyration rmin=SQRT(tg /12) rmin =
2
4.62 mm
HENCE SAFE
Page 305

23 May 2011
eh
Vertical eccentricity ev = 60.0 mm (max)
Moment due to vertical eccentricity =376*60 = 22.56 kNm
HENCE SAFE

HENCE SAFE

Shear capacity of gusset plate = Err:511 = 760 kN > 376 kN
HENCE SAFE
Page 306

23 May 2011
Page 307
23 May 2011
Rev. G
r
Fb
Page 308
23 May 2011
Rev. G
Page 309
23 May 2011
Rev. G
Page 310
23 May 2011
Rev. G
Page 311

23 May 2011
Vertical brace 2L 200x200x25 near base plate in Elevation E'-E'

Depth of Section, D
150x150x12 960.3
12

2
Fvbr
r
Fb
Col. Flange
Fhbr
Vertical Bracing
d'
DG
Gusset Plate
Base Plate
WG
Gusset Plate:
for bracing force).

Dispersion width
Page 312

23 May 2011



Net moment =33.76-9.17 = 25 kNm

Minimum radius of gyration rmin=SQRT(tg /12) rmin = 4.62 mm
2

HENCE SAFE
Page 313

23 May 2011
eh
Vertical eccentricity ev = 20 mm (max)
HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 314

23 May 2011
Page 315
23 May 2011
Rev. G
r
Fb
Page 316
23 May 2011
Rev. G
Page 317
23 May 2011
Rev. G
Page 318
23 May 2011
Rev. G
Page 319

23 May 2
Typical A-brace Connection for member 2L 200x200x25 with maximum inclination angle.
Input: B Member Axial force (Fbr)

size Member id.
(mm) (kN)
Bracing Section Property
Depth of Section, D Tf D 200
200x200x25 1273.32
Breadth of Section, B 200
Thickness of leg, Tf 25
Yield Stress of Section, fy,section = Err:511 N/mm2

Supporting beam Stiffener
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:
Gusset Plate is designed for axial force (buckling as well as tensile ). Weld between beam
flange and gusset plate is of Fillet type (designed for horizontal shear and moment)
and weld between gusset plate and bracing is of fillet type (designed for bracing force).
Bracing angle w.r.t horizontal (q) = 68.03 ° & 68.03 °

Depth of supporting beam = 800 mm
Thickness of Gusset, TG = 16 mm
Eccentricity, e = 190 mm
Horizontal shear force on gusset, Fhbr = 476.38 kN P*cosθ
Vertical shear force on gusset, Fvbr = 1180.9 kN P*sinθ
Check weld b/w gusset plate & tie beam flange

Total horizontal shear per mm on weld =2*476.38/(2*1500) = 0.32 kN/mm
Moment due to eccentricity =2*476.38*(190)/1000 = 181.03 kNm
Total tension per mm on weld =6*181.03/(2*1500^2) = 0.25 kN/mm
Resultant force per mm on weld =SQRT(0.32^2+0.25^2) = 0.41 kN/mm
Size of weld provided = 12 mm
Page 320

23 May 2
Prov. weld size, w1,Prov = 12 mm


Minimum radius of gyration rmin=SQRT(tg /12)
2
rmin = 4.62 mm
Maximum slenderness ratio of gusset plate, (1.2*Leff/rmin) =39.0
Compression capacity of gusset plate Pcap (Pc*Ag) = 1626 kN > 1273
HENCE SAFE
Capacity of plate for bracing force =0.6*fy*(2*TAN(30)*(250-20))*TG = 1676.1 kN Safe
Shear capacity of gusset plate along tie beam

Shear capacity of gusset plate = Err:511 = 2400 kN >
HENCE SAFE
Shear capacity of beam web along tie beam web
Yield Stress of beam web, fy,gusset = 250 N/mm2
Shear capacity of beam web = Err:511 = 3192 kN >
HENCE SAFE
Typical A-brace Connection for member 2L 200x200x25 with minimum inclination angle.

size Member id.
Depth of Section, D
200x200x25 1273.32
25
Page 321

23 May 2
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:
flange and gusset plate is of Fillet type (designed for horizontal shear and moment) and
weld between gusset plate and bracing is of fillet type (designed for bracing force).

Horizontal shear force on gusset, Fhbr = 1061 kN P*cosθ


Total horizontal shear per mm on weld Err:511 = 0.45 kN/mm
Moment due to eccentricity Err:511 = 212.19 kNm
Total tension per mm on weld =6*212.19/(2*1200^2)+(704.09/(2*1200) = 0.74 kN/mm

Page 322

23 May 2

2
rmin = 4.62 mm
HENCE SAFE

HENCE SAFE
Shear capacity of beam web = Err:511 = 2553.6 kN >
HENCE SAFE
Page 323
23 May 2011
Rev. G
Safe
Page 324
23 May 2011
Rev. G
Safe
1273 kN
Safe
953 kN
953 kN
Page 325
23 May 2011
Rev. G
Safe
Page 326
23 May 2011
Rev. G
1273 kN
Safe
1061 kN
1061 kN
Page 327

23 May 2

size Member id.
(mm) (kN)
150x150x12 960.3

Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Total horizontal shear per mm on weld =2*376/(2*1100) = 0.35 kN/mm
Moment due to eccentricity =2*376*(200)/1000 = 150.4 kNm
Page 328

23 May 2


2
rmin = 5.77 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE

size Member id.
Depth of Section, D
150x150x12 960.3
12
Page 329

23 May 2
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:



Total tension per mm on weld =6*195.86/(2*825^2)+(704.26/(2*825)) = 1.30 kN/mm

Page 330

23 May 2

2
rmin = 5.77 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 331
23 May 2011
Rev. G
Safe
Page 332
23 May 2011
Rev. G
Safe
960 kN
Safe
752 kN
752 kN
Page 333
23 May 2011
Rev. G
Safe
Page 334
23 May 2011
Rev. G
960 kN
Safe
653 kN
653 kN
Page 335

23 May 2

size Member id.
(mm) (kN)
150x150x12 960.3

Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Total horizontal shear per mm on weld =2*406/(2*800) = 0.51 kN/mm
Moment due to eccentricity =2*406*(250)/1000 = 203 kNm
Total tension per mm on weld =6*203/(2*800^2) = 0.96 kN/mm
Page 336

23 May 2


2
rmin = 5.77 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 337

23 May 2
Page 338
23 May 2011
Rev. G
Safe
Page 339
23 May 2011
Rev. G
Safe
960 kN
Safe
812 kN
812 kN
Page 340
23 May 2011
Rev. G
Page 341

23 May 2

size Member id.
(mm) (kN)
130x130x12 817.2

Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Page 342

23 May 2


2
rmin = 5.77 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE

size Member id.
Depth of Section, D
130x130x12 817.2
12
Page 343

23 May 2
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:




Page 344

23 May 2

2
rmin = 5.77 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 345
23 May 2011
Rev. G
Safe
Page 346
23 May 2011
Rev. G
Safe
817 kN
Safe
577 kN
577 kN
Page 347
23 May 2011
Rev. G
Safe
Page 348
23 May 2011
Rev. G
817 kN
Safe
663 kN
663 kN
Page 349

23 May 2

size Member id.
(mm) (kN)
130x130x12 817.2

Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Page 350

23 May 2


2
rmin = 5.77 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE

size Member id.
(mm) (kN)
130x130x12 817.2

Page 351

23 May 2
e
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:




Page 352

23 May 2

2
rmin = 5.77 mm

HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 353
23 May 2011
Rev. G
Safe
Page 354
23 May 2011
Rev. G
Safe
817 kN
Safe
534 kN
534 kN
Page 355
23 May 2011
Rev. G
Safe
Safe
Page 356
23 May 2011
Rev. G
817 kN
Safe
1193 kN
1193 kN
Page 357

23 May 2

size Member id.
(mm) (kN)
110x110x8 459

1000 e
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Page 358

23 May 2


2
rmin = 4.62 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE

size Member id.
Depth of Section, D
110x110x8 459
8
Page 359

23 May 2
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:





Minimum radius of gyration rmin=SQRT(tg2/12) rmin = 4.62 mm
Page 360

23 May 2
HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 361
23 May 2011
Rev. G
Safe
Page 362
23 May 2011
Rev. G
Safe
459 kN
Safe
301 kN
301 kN
Page 363
23 May 2011
Rev. G
Safe
Page 364
23 May 2011
Rev. G
459 kN
Safe
268 kN
268 kN
Page 365

23 May 2

size Member id.
(mm) (kN)
100x100x8 410.1

1000 e
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Page 366

23 May 2


2
rmin = 4.62 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE

size Member id.
Depth of Section, D
100x100x8 410.1
8
Page 367

23 May 2
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:





Page 368

23 May 2
HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 369
23 May 2011
Rev. G
Safe
Page 370
23 May 2011
Rev. G
Safe
410 kN
Safe
447 kN
447 kN
Page 371
23 May 2011
Rev. G
Safe
Page 372
23 May 2011
Rev. G
410 kN
Safe
236 kN
236 kN
Page 373

23 May 2

size Member id.
(mm) (kN)
90x90x6 314.1

1000 e
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Page 374

23 May 2


2
rmin = 2.89 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE

size Member id.
Depth of Section, D
90x90x6 314.1
6
Page 375

23 May 2
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:





Page 376

23 May 2
HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 377
23 May 2011
Rev. G
Safe
Page 378
23 May 2011
Rev. G
Safe
314 kN
Safe
292 kN
292 kN
Page 379
23 May 2011
Rev. G
Safe
Page 380
23 May 2011
Rev. G
314 kN
Safe
190 kN
190 kN
Page 381

23 May 2

size Member id.
(mm) (kN)
75x75x6 259.8

1000 e
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:


Page 382

23 May 2


2
rmin = 2.89 mm
HENCE SAFE

HENCE SAFE
HENCE SAFE

size Member id.
Depth of Section, D
75x75x6 259.8
6
Page 383

23 May 2
Fhbr
Fvbr
r
Fb
Gusset Plate
Gusset Plate:





Page 384

23 May 2
HENCE SAFE

HENCE SAFE
HENCE SAFE
Page 385
23 May 2011
Rev. G
Safe
Page 386
23 May 2011
Rev. G
Safe
260 kN
Safe
173 kN
173 kN
Page 387
23 May 2011
Rev. G
Safe
Page 388
23 May 2011
Rev. G
260 kN
Safe
164 kN
164 kN
Page 389
Typical Vertical Brace Connection for member 2L 200x200x25 with minimum inclination angle.
Input: B Member Member id. Axial force

size (mm) (Fbr) (kN)
Depth of Section, D 200

200x200x25 1273.32

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:
Gusset Plate is designed for axial force (Horizontal component of bracing force), shear (Vertical
component of bracing force) and moment (shear x eccentricity). Weld between column web and
gusset plate is of Fillet type (designed for axial force, shear and moment) and weld between gusset
plate and bracing is of fillet type (designed for bracing force).
Bracing angle w.r.t horizontal (q) = 33.57 ° to 33.57

Width of Gusset, WG Dispersion line = 1180 mm
Thickness of Gusset, TG (Angle 30°) = 25 mm

Page 390
Shear force on gusset, V Fvbr = 704.09 kN P*sinθ


Capacity of plate for bracing force =0.6*fy*(TAN(30)*(200-20)*2)*TG = 2618.9 kN

Vertical eccentricity ev = 422.5 mm
Horizontal eccentricity eh = 372.5 mm
Net moment due to eccentricity =1060.95*422.5-704.09*372.5 = -186 kNm
Total tension per mm on weld =6*-185.98/(2*870^2)+(1060.95/(2*87 = -0.13 kN/mm
Resultant force per mm on weld =SQRT(1.8*0.41^2+-0.13^2) = 0.57 kN/mm
Size of weld required =0.57*1000/(0.707*108) = 7.47 mm

Compression capacity of gusset plate Pcap (Pc*Ag) = 2552 kN
HENCE SAFE

Page 391
Net moment due to eccentricity =704.09*650-1060.95*375 = 59.81 kNm
Moment capacity of the gusset plate =0.66**25*870^2/6 = 499.56 kNm
HENCE SAFE
Shear capacity of gusset plate along column

Shear capacity of gusset plate = Err:511 = 2088 kN
HENCE SAFE
Shear capacity of gusset plate along beam

HENCE SAFE
Typical Vertical Brace Connection for member 2L 200x200x25 with maximum inclination angle.


200x200x25 1273.32

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 392
Gusset Plate:





Net moment due to eccentricity =476.38*422.5-1180.86*372.5 = 238.6 kNm
Total tension per mm on weld =6*238.6/(2*1440^2)+(476.38/(2*144 = 0.52 kN/mm
Page 393

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 394
ERGY SYSTEMS LTD
PROJECTS DIVISION
AL POWER PROJECT STAGE-III

23 May 2011
9-CV-CHP-CAL-3529C Rev. G
Axial force
(Fbr) (kN)
1273.32
Fbr
Page 395
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 1273 kN
HENCE SAFE
mm
mm
Page 396
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 704 kN
HENCE SAFE
N/mm2
> 1061 kN
HENCE SAFE
Axial force
(Fbr) (kN)
1273.32
Fbr
Page 397
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 398
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 1273 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 1181 kN
HENCE SAFE
N/mm2
> 476 kN
HENCE SAFE
Page 399


200x200x12 990.68

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 400




HENCE SAFE

Page 401
HENCE SAFE

HENCE SAFE

HENCE SAFE


200x200x12 990.68

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 402
Gusset Plate:





Page 403

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 404
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
990.68
Fbr
Page 405
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 991 kN
HENCE SAFE
mm
mm
Page 406
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 819 kN
HENCE SAFE
N/mm2
> 558 kN
HENCE SAFE
Axial force
(Fbr) (kN)
990.68
Fbr
Page 407
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 408
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 991 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 851 kN
HENCE SAFE
N/mm2
> 508 kN
HENCE SAFE
Page 409


150x150x12 960.3

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 410



Net moment due to eccentricity =652.84*422.5-704.26*372.5 = -13.49 kNm
Total tension per mm on weld =6*-13.49/(2*770^2)+(652.84/(2*770) = 0.36 kN/mm

HENCE SAFE

Page 411
HENCE SAFE

HENCE SAFE

HENCE SAFE


150x150x12 960.3

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 412
Gusset Plate:





Net moment due to eccentricity =376*422.5-883.64*372.5 = 170.3 kNm
Total tension per mm on weld =6*170.3/(2*900^2)+(376/(2*900) = 0.84 kN/mm
Page 413

HENCE SAFE

Net moment due to eccentricity =883.64*650-376*375 = 433.37 kNm
HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 414
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
960.3
Fbr
Page 415
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 960 kN
HENCE SAFE
mm
mm
Page 416
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 704 kN
HENCE SAFE
N/mm2
> 653 kN
HENCE SAFE
Axial force
(Fbr) (kN)
960.3
Fbr
Page 417
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 418
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 960 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 884 kN
HENCE SAFE
N/mm2
> 376 kN
HENCE SAFE
Page 419


150x150x12 960.3

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 420




HENCE SAFE

Page 421
Moment capacity of the gusset plate =0.66**20*600^2/6 = 198 kNm
HENCE SAFE

HENCE SAFE

HENCE SAFE


150x150x12 960.3

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 422
Gusset Plate:





Page 423

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 424
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
960.3
Fbr
Page 425
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 960 kN
HENCE SAFE
mm
mm
Page 426
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 763 kN
HENCE SAFE
N/mm2
> 583 kN
HENCE SAFE
Axial force
(Fbr) (kN)
960.3
Fbr
Page 427
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 428
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 960 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 870 kN
HENCE SAFE
N/mm2
> 406 kN
HENCE SAFE
Page 429


130x130x12 817.2

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 430



Total tension per mm on weld =6*-102.6/(2*435^2)+(663.47/(2*435) = -0.87 kN/mm

HENCE SAFE

Page 431
HENCE SAFE

HENCE SAFE

HENCE SAFE


130x130x12 817.2

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 432
Gusset Plate:





Page 433

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 434
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
817.2
Fbr
Page 435
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 817 kN
HENCE SAFE
mm
mm
Page 436
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 477 kN
HENCE SAFE
N/mm2
> 663 kN
HENCE SAFE
Axial force
(Fbr) (kN)
817.2
Fbr
Page 437
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 438
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 817 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 765 kN
HENCE SAFE
N/mm2
> 289 kN
HENCE SAFE
Page 439


130x130x12 817.2

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 440



Total tension per mm on weld =6*-44.11/(2*400^2)+(596.69/(2*400) = -0.09 kN/mm

HENCE SAFE

Page 441
HENCE SAFE

HENCE SAFE

HENCE SAFE


130x130x12 817.2

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 442
Gusset Plate:





Page 443

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 444
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
817.2
Fbr
Page 445
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 817 kN
HENCE SAFE
mm
mm
Page 446
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 558 kN
HENCE SAFE
N/mm2
> 597 kN
HENCE SAFE
Axial force
(Fbr) (kN)
817.2
Fbr
Page 447
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 448
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 817 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 772 kN
HENCE SAFE
N/mm2
> 267 kN
HENCE SAFE
Page 449


110x110x8 459

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 450




HENCE SAFE

Page 451
HENCE SAFE

HENCE SAFE

HENCE SAFE


110x110x8 459

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 452
Gusset Plate:





Page 453

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 454
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
459
Fbr
Page 455
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 459 kN
HENCE SAFE
mm
mm
Page 456
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 373 kN
HENCE SAFE
N/mm2
> 268 kN
HENCE SAFE
Axial force
(Fbr) (kN)
459
Fbr
Page 457
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 458
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 459 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 434 kN
HENCE SAFE
N/mm2
> 151 kN
HENCE SAFE
Page 459


100x100x8 410.1

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 460




HENCE SAFE

Page 461
HENCE SAFE

HENCE SAFE

HENCE SAFE


100x100x8 410.1

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 462
Gusset Plate:





Page 463

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 464
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
410.1
Fbr
Page 465
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 410 kN
HENCE SAFE
mm
mm
Page 466
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 336 kN
HENCE SAFE
N/mm2
> 236 kN
HENCE SAFE
Axial force
(Fbr) (kN)
410.1
Fbr
Page 467
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 468
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 410 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 342 kN
HENCE SAFE
N/mm2
> 227 kN
HENCE SAFE
Page 469

90x90x6 314.1

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 470




HENCE SAFE

Page 471
HENCE SAFE

HENCE SAFE

HENCE SAFE

90x90x6 314.1

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 472
Gusset Plate:





Page 473

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 474
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
314.1
Fbr
Page 475
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 314 kN
HENCE SAFE
mm
mm
Page 476
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 250 kN
HENCE SAFE
N/mm2
> 190 kN
HENCE SAFE
Axial force
(Fbr) (kN)
314.1
Fbr
Page 477
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 478
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 314 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 278 kN
HENCE SAFE
N/mm2
> 146 kN
HENCE SAFE
Page 479

75x75x6 259.8

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Gusset Plate:


Page 480




HENCE SAFE

Page 481
HENCE SAFE

HENCE SAFE

HENCE SAFE

75x75x6 259.8

2
Fvbr
Fbr
Col. Flange
Fhbr
Vertical Bracing
d'
DG Gusset Plate
Beam
Page 482
Gusset Plate:





Page 483

HENCE SAFE

HENCE SAFE

HENCE SAFE

HENCE SAFE
Page 484
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
Axial force
(Fbr) (kN)
259.8
Fbr
Page 485
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 260 kN
HENCE SAFE
mm
mm
Page 486
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
kNm
kNm
HENCE SAFE
N/mm2
> 202 kN
HENCE SAFE
N/mm2
> 164 kN
HENCE SAFE
Axial force
(Fbr) (kN)
259.8
Fbr
Page 487
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
P*sinθ*e
mm
mm
mm
mm Safe
Safe
mm
kN/mm
mm
mm
kNm
kN/mm
kN/mm
mm
Page 488
ERGY SYSTEMS LTD
PROJECTS DIVISION

23 May 2011
mm Safe
mm
mm
mm
mm2
mm
N/mm2
> 260 kN
HENCE SAFE
mm
mm
kNm
kNm
HENCE SAFE
N/mm2
> 245 kN
HENCE SAFE
N/mm2
> 86.4 kN
HENCE SAFE
Page 489

23 May 2011
Design for plan brace connection Axial force
Plan brace force (2 ISA 200x200x25) Fbr = 1273.32 kN (Max)

Bracing angle w.r.t horizontal (q) 33.69 ° to 33.69 °
Horizontal component of plan brace Fhbr = 1059.47 kN 1273.32 x COS (33.69)
Vertical component of plan brace Fvbr = 706.31 kN 1273.32 x SIN (33.69)
2Fvbr
r
Check for weld b/w gusset and bracing end: Fb
Size of weld, w1 Fhbr Fb
r = 12 mm
Length of weld required, Lw,Reqd1*108)
P/(0.7*w = 1404 mm
Reqd. depth of bracinLw,Reqd / 2 = 502 mm
Prov. depth of bracing into gusset, d' = 650 mm Safe
Minimum radius of gyration rmin = 7.22 mm

Maximum slenderness ratio of gusset plate, (1.2*L eff/rmin) = 66.51
Allowable compessive stress = 112.11 N/mm2
Compression capacity of gusset plate = 2858.86 kN > 1273.3 kN

HENCE SAFE
Tension capacity of gusset plate
Tension capacity of gu=0.6*240*1020*25 = 3672 kN > 1273.3 kN

HENCE SAFE
Check weld b/w gusset plate & supporting beam web
Max shear per mm on1059.47/(2*1020) = 0.52 kN/mm
Total tension per mm Err:511 = 0.63 kN/mm
Resultant force per SQRT(0.8*0.52^2+0.63^2) = 0.78 kN/mm
Page 490

23 May 2011
Page 491
23 May 2011
Rev. G
Page 492
23 May 2011
Rev. G
Page 493

23 May 2011
Plan brace force ( ISA 200x200x25) Fbr = 1273.32 kN (Max)

2Fvbr
r
r = 12 mm
P/(0.7*w = 1404 mm


HENCE SAFE

HENCE SAFE
Page 494

23 May 2011

2Fvbr
r
Fb
Check for weld b/w gusset and bracing end:
Size of weld, w1 Fhbr = 12 mm
Fb
r

P/(0.7*w = 1404 mm


HENCE SAFE

HENCE SAFE
Page 495

23 May 2011
Page 496
23 May 2011
Rev. G
Page 497
23 May 2011
Rev. G
Page 498
23 May 2011
Rev. G
Page 499

23 May 2011

2Fvbr
r
r = 10 mm
P/(0.7*w = 1293 mm


HENCE SAFE

HENCE SAFE
Page 500

23 May 2011

2Fvbr
r
Fb
Fb
r

P/(0.7*w = 1293 mm


HENCE SAFE

HENCE SAFE
Page 501

23 May 2011
Page 502
23 May 2011
Rev. G
Page 503
23 May 2011
Rev. G
Page 504
23 May 2011
Rev. G
Page 505

23 May 2011

2Fvbr
r
r = 10 mm
P/(0.7*w = 874 mm


HENCE SAFE

HENCE SAFE
Page 506

23 May 2011

2Fvbr
r
Fb
Fb
r

P/(0.7*w = 874 mm


HENCE SAFE

HENCE SAFE
Page 507

23 May 2011
Page 508
23 May 2011
Rev. G
Page 509
23 May 2011
Rev. G
Page 510
23 May 2011
Rev. G
Page 511

23 May 2011

2Fvbr
r
r = 10 mm
P/(0.7*w = 953 mm


HENCE SAFE

HENCE SAFE
Page 512

23 May 2011

2Fvbr
r
Fb
Fb
r

P/(0.7*w = 953 mm


HENCE SAFE

HENCE SAFE
Page 513

23 May 2011
Page 514
23 May 2011
Rev. G
Page 515
23 May 2011
Rev. G
Page 516
23 May 2011
Rev. G
Page 517

23 May 2011

2Fvbr
r
r = 10 mm
P/(0.7*w = 635 mm


HENCE SAFE

HENCE SAFE
Page 518

23 May 2011

2Fvbr
r
Fb
Fb
r

P/(0.7*w = 635 mm


HENCE SAFE

HENCE SAFE
Page 519

23 May 2011
Page 520
23 May 2011
Rev. G
Page 521
23 May 2011
Rev. G
Page 522
23 May 2011
Rev. G
Page 523

23 May 2011

2Fvbr
r
r = 10 mm
P/(0.7*w = 811 mm
Effective width of gusset plate Weff = 688.68 mm


HENCE SAFE
Tension capacity of gu=0.6*250*688.68*20 = 2066.04 kN > 612.9 kN

HENCE SAFE
Page 524

23 May 2011

2Fvbr
r
Fb
Fb
r

P/(0.7*w = 811 mm


HENCE SAFE

HENCE SAFE
Page 525

23 May 2011
Page 526
23 May 2011
Rev. G
Page 527
23 May 2011
Rev. G
Page 528
23 May 2011
Rev. G
Page 529

23 May 2011

2Fvbr
r
r = 6 mm
P/(0.7*w = 506 mm


HENCE SAFE

HENCE SAFE
Page 530

23 May 2011

2Fvbr
r
Fb
Fb
r

P/(0.7*w = 506 mm


HENCE SAFE

HENCE SAFE
Page 531

23 May 2011
Page 532
23 May 2011
Rev. G
Page 533
23 May 2011
Rev. G
Page 534
23 May 2011
Rev. G
Page 535

23 May 2011

2Fvbr
r
r = 6 mm
P/(0.7*w = 346 mm


HENCE SAFE

HENCE SAFE
Page 536

23 May 2011
Page 537
23 May 2011
Rev. G
Page 538
23 May 2011
Rev. G
Page 539

23 May 2011

2Fvbr
r
r = 6 mm
P/(0.7*w = 286 mm


HENCE SAFE

HENCE SAFE
Page 540

23 May 2011

2Fvbr
r
Fb
Fb
r

P/(0.7*w = 286 mm


HENCE SAFE

HENCE SAFE
Page 541

23 May 2011
Page 542
23 May 2011
Rev. G
Page 543
23 May 2011
Rev. G
Page 544
23 May 2011
Rev. G
Page 545

23 May 2011
Design for plan K-brace connection

Axial force
Plan brace force (2 ISA 200x200x25) Fbr1/Fbr2 = 1326.38 kN (Max)

Horizontal component of plan brace (RHS) Fhbr1 = 735.74 kN 1326.375 x COS (56.31)
Vertical component of plan brace (RHS) Fvbr1 = 1103.62 kN 1326.375 x SIN (56.31)
Horizontal component of plan brace (LHS) Fhbr2 = 735.74 kN 1326.375 x COS (56.31)
Vertical component of plan brace (LHS) Fvbr2 = 1103.62 kN 1326.375 x SIN (56.31)
Fhbr1 Fhbr2
Size of weld, w1
r1
= 12 mm
Fb
Fb

r2
P/(0.7*w = 1458 mm

Tension capacity of gusset plate HENCE SAFE


HENCE SAFE
Check weld b/w gusset plate & supporting beam web (Worst case)
Vertical shear per m Err:511 = 0.47 kN/mm
Total tension per mm 2*1326.375/(2*1580) = 0.84 kN/mm
Page 546

23 May 2011
Page 547
23 May 2011
Rev. G
Page 548
23 May 2011
Rev. G
Page 549
DESIGN OF ERECTION SPLICE FOR BUILT-UP COLUMN: C1
(a) Geometry of Top Built-up Column

Depth of Section D1 = 910 mm
Width of flange plate = 305 mm
Thickness of flange plate = 40 mm
Width of cover plate b1 = 0 mm
Thickness of cover plate tf1 = 0 mm
Depth of web plate h1 = 830 mm
Thickness of web plate tw1 = 32 mm
Area of flange plate Af = 12200 mm2
Area of web Aw = 26560 mm2
(b) Geometry of Bottom Built-up Column

Depth of Section D2 = 910 mm
Width of flange plate = 305 mm
Thickness of flange plate = 40 mm
Width of cover plate b2 = 0 mm
Thickness of cover plate tf2 = 0 mm
Depth of web plate h2 = 830 mm
Thickness of web plate tw2 = 32 mm
(c) MATERIAL PROPERTIES :

Page 550
(d) Design of Column Flange Splice
Nos. of splice plate per flange = 1
Width of splice plate = (305-55) = 250 mm
50 % Area of Flange = 12200 * 0.5 = 6100 mm2
10% increase in Flange area = 6100* 1.1 = 6710 mm2
Thickness required = 6710/250 = 26.8 mm
Thickness of splice plate Provided = 32 mm Safe
Permissible stress for Flange splice plate = 0.6*240 = 144 N/mm2

Capacity of Column flange = 144*12200*1.1 = 1932480 N
Force to be carried by splice plate = 1932480*0.5 = 966240 N
(where 50% of force to be carried by full penetration Butt weld & other 50% of force to be
carried by splice plate)
Size of weld Provided = 18 mm

Capacity of mm weld size = 0.707*18*108 = 1374.408 N/mm
80 % of weld capacity (field weld) = 0.8*1374.408 = 1099.53 N/mm
Weld length required = 966240/1099.52 = 878.78 mm
Weld length required on one side of flange = 878.77835402587= 878.78 mm
Vertical weld length reqd on one side = (878.7783540258= 314.39 mm
Length of the plate required = (314.3891770129= 678.78 mm
(including 50mm unwelded length)
Length of Splice plate provided = 1200 mm Safe
(e) Design of Column Web Splice

Nos. of splice plate = 2
Width of splice plate = 350 mm
50 % Area of Web = 26560 * 0.5 = 13280 mm2
10% increase in Web area = 13280* 1.1 = 14608 mm2
Total Thickness required = 14608/350 = 41.7 mm
Thickness reqd for each plate = 41.73714285714 = 20.9 mm
Thickness of splice plate Provided = 25 mm Safe
Permissible stress for Web splice plate = 0.6*240 = 144 N/mm2

Capacity of Column web = 144*26560*1.1 = 4207104 N
Force to be carried by splice plate = 4207104*0.5 = 2103552 N
(where 50% of force to be carried by full penetration Butt weld & other 50% of force to be
carried by splice plate)
Size of weld Provided = 16 mm

Capacity of mm weld size = 0.707*16*108 = 1221.70 N/mm
80 % of weld capacity (field weld) = 0.8*1221.696 = 977.36 N/mm
Weld length required = 2103552/977.35 = 2152.29 mm
Weld length required on one side of web = 2152.2866572371= 1076.14 mm
Vertical weld length reqd on one side = (1076.143328618= 363.07 mm
Page 551
Length of the plate required = (363.0716643092= 776.14 mm
(including 50mm unwelded length)
Length of Splice plate provided = 1000 mm Safe
Page 552

Analysis and Design of Secondary Crusher House Connections

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Analysis and Design of Secondary Crusher House Connections

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BGR ENERGY SYSTEMS LTD

POWER PROJECTS DIVISION

METTUR THERMAL POWER PROJECT STAGE-III

23.0 DESIGN OF CONNECTIONS

METTUR THERMAL POWER PROJECT STAGE-III

METTUR THERMAL POWER PROJECT STAGE-III

Shear Cleat design:

Rib Plate Design:

Horizontal Stiffener Design:

Diagonal stiffener Design:

METTUR THERMAL POWER PROJECT STAGE-III

METTUR THERMAL POWER PROJECT STAGE-III

SHEAR CONNECTION DESIGN:

Shear Angle - ISA75X75X8 Shear Plate -

METTUR THERMAL POWER PROJECT STAGE-III

Design for Shear:

Design of Shear Plate:

SF at Critical section, V1 V1=0.5*V = 62 kN

Shear capacity of Shear-Plate 0.4*fy*(Dsp - 3*fBolt)*Tsp = 110 kN Safe

Weld between Beam web and Shear plate

Design of Shear Angle:

SF at Critical section, V1 V1=0.5*V = 62 kN

Shear capacity of Shear-Angle 0.4*fy*shear area = 110 kN Safe

Weld between Beam web and Shear Angle

Weld between Column flange and Shear Angle

METTUR THERMAL POWER PROJECT STAGE-III

POWER PROJECTS DIVISION

METTUR THERMAL POWER PROJECT STAGE-III

SHEAR PLATE AND SHEAR ANGLE DESIGN:

mm mm mm mm N/mm2 kN mm mm mm mm kN kN-m kN kN-m mm N/mm2 mm mm kN kN-m kN kN-m mm N/mm2 N/mm2 N/mm2 mm mm

POWER PROJECTS DIVISION

METTUR THERMAL POWER PROJECT STAGE-III

METTUR THERMAL POWER PROJECT STAGE-III

Summary of Shear Connection :

Shear Plate Shear Angle

METTUR THERMAL POWER PROJECT STAGE-III

MOMENT CONNECTION DESIGN:

Shear Angle - ISA200X200X25 Shear Plate -

METTUR THERMAL POWER PROJECT STAGE-III

Shear capacity of Connecting Beam = 0.4x0.8x240x25x(1200-2x32)/1000

Design for Moment:

Design for Shear:

Design of Shear Plate:

SF at Critical section, V1 V1=0.5*V = 1091 kN

Shear capacity of Shear-Plate 0.4*fy*(Dsp - 3*fBolt)*Tsp = 2059 kN Safe

Weld between Beam web and Shear plate

Design of Shear Angle:

SF at Critical section, V1 V1=0.5*V = 1091 kN

METTUR THERMAL POWER PROJECT STAGE-III

Shear capacity of Shear-Plate 0.4*fy*shear area = 2292 kN Safe

Weld between Beam web and Shear Angle

Weld between Column flange and Shear Angle

Resultant weld stress, fR fR = Öfs2+fm2 = 52.2 N/mm2 Safe

Design for Rib Plate: (Additional Details)

Assuming Root radius (Flange-web), r = 12 mm

Reqd. Bearing length of Rib, BRP,Reqd BRP = ( V2/(0.75*fy*twb))-Ö3*h=2 50 mm

Shear on Rib Plate, VRib VRib = V2 = 545 kN

Rib Plate Capacity in Shear =0.4*fy*DRP*TRP,prov = 1700 kN

Size of Fillet Weld, w3 = 16 mm

Horizontal Stiffener Design:

METTUR THERMAL POWER PROJECT STAGE-III

Force Due to moment, T/C = M/(DB-tf) = 2992 kN

Width of Hor. Stiffener, WHs = 180 mm

Shear capacity of Shear-Plate 0.4fy(Dsp - 3fBolt)Tsp = 110 kN Safe

Shear capacity of Shear-Angle 0.4fyshear area = 110 kN Safe

Shear capacity of Shear-Plate 0.4fy(Dsp - 3fBolt)Tsp = 2059 kN Safe

Shear capacity of Shear-Plate 0.4fyshear area = 2292 kN Safe

Reqd. Bearing length of Rib, BRP,Reqd BRP = ( V2/(0.75fytwb))-Ö3*h=2 50 mm

Rib Plate Capacity in Shear =0.4fyDRP*TRP,prov = 1700 kN

Min MI in Buckling, Imin,Bklg = (2WHS+twc)3THS/12 + (Dc+tfb-twc)*twc3/12 = 2.7E+08 mm

Slenderness in Buckling, lBklg = 0.7(Dc-2tfc)/rmin = 8

Capacity of web in Crippling =0.75fyAweb,crip(T) = 4844 kN Safe

Capacity of Stiffener, FHS =0.6fyWHs*THs = 1242 kN

Weld Stress, fs =FHS/(0.7Slw) = 52.4 N/mm2 Safe