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Reinterpretation of Microbial Survival Curves


a b
Micha Peleg & Martin B. Cole
a
Department of Food Science, Chenoweth Laboratory, University of Massachusetts, Amherst,
MA 01003
b
Nabisco, Inc., 200 DeForest Avenue, East Hanover, NJ 07936
Published online: 03 Jun 2010.

To cite this article: Micha Peleg & Martin B. Cole (1998): Reinterpretation of Microbial Survival Curves, Critical Reviews in
Food Science and Nutrition, 38:5, 353-380

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Critical Reviews in Food Science, 38(5):353–380 (1998)

Reinterpretation of Microbial Survival Curves


Micha Peleg1,* and Martin B. Cole 2
1
Department of Food Science, Chenoweth Laboratory, University of Massachusetts, Amherst,
MA 01003; 2Nabisco, Inc., 200 DeForest Avenue, East Hanover, NJ 07936

* Corresponding author.

ABSTRACT: The heat inactivation of microbial spores and the mortality of vegetative cells
exposed to heat or a hostile environment have been traditionally assumed to be governed by first-
order reaction kinetics. The concept of thermal death time and the standard methods of calculating
the safety of commercial heat preservation processes are also based on this assumption. On closer
scrutiny, however, at least some of the semilogarithmic survival curves, which have been
considered linear are in fact slightly curved. This curvature can have a significant effect on the
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thermal death time, which is determined by extrapolation. The latter can be considerably smaller
or larger depending on whether the semilogarithmic survival curve has downward or an upward
concavity and how the experimenter chooses to calculate decimal reduction time. There are also
numerous reports of organisms whose semilogarithmic survival curves are clearly and character-
istically nonlinear, and it is unlikely that these observations are all due to a mixed population or
experimental artifacts, as the traditional explanation implies. An alternative explanation is that the
survival curve is the cumulative form of a temporal distribution of lethal events. According to this
concept each individual organism, or spore, dies, or is inactivated, at a specific time. Because
there is a spectrum of heat resistances in the population — some organism or spores are destroyed
sooner, or later, than others — the shape of the survival curve is determined by its distributions
properties. Thus, semilogarithmic survival curves whether linear or with an upward or a down-
ward concavity are only reflections of heat resistance distributions having a different, mode,
variance, and skewness, and not of mortality kinetics of different orders. The concept is demon-
strated with published data on the lethal effect of heat on pathogens and spores alone and in
combination with other factors such as pH or high pressure. Their different survival patterns are
all described in terms of different Weibull distributions of resistances as a first approximation,
although alternative distribution functions can also be used. Changes in growing or environmental
condition shift the resistances distribution’s mode and can also affect its spread and skewness.
The presented concept does not take into account the specific mechanisms that are the cause of
mortality or inactivation — it only describes their manifestation in a given microbial population.
However, it is consistent with the notion that the actual destruction of a critical system or target
is a probabilistic process that is due, at least in part, to the natural variability that exists in
microbial populations.

KEY WORDS: thermal processing, thermobacteriology, predictive microbiology, mortality


curves, population dynamics, kinetics.

I. INTRODUCTION modeling in food microbiology. It is now


possible to estimate the likely effects of
In the last decade, there have been sig- key intrinsic factors such a pH, aw, and tem-
nificant advances in the area of microbial perature on the growth of all of the food

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353
pathogens of major concern (McClure et al., rate constant (1/time units). The magnitude
1994). of k depends on the particular organism, the
Importantly, these empirical models al- temperature, the nature of the medium (e.g.,
low, for the first time, the possibility of truly pH, the presence of salts and/or nutrients),
quantitative risk assessments in the field of and sometimes the organism’s previous ther-
food microbiology (Whiting and Buchanan, mal history (see below). Integration of Eq. 1
1996). The use of these techniques is gain- results in a single term exponential decay
ing acceptance internationally as a means of function
comparing the equivalency of different food
processes in ensuring safe food and for en- N = No exp – (kt) (2)
suring the stringency of risk management
procedures such as HACCP (ICMSF, 1997). where No is the initial number of the cells or
Thermal processing is frequently cited spores.
as an example of where mathematical mod- Rearrangement of Eq. 2 gives the famil-
eling has been used traditionally for many iar relationship
years to predict the outcome of different
processing conditions on the survival of loge [N/No ] = – kt (3)
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microorganisms. Ironically though, as our or


ability to quantify the effects of key param- log10 S = k′t (4)
eters on microbial growth has improved, at
the same the underlying basis of traditional where S is the survival ratio (S = N/No, 0 ≤
thermal processing is being questioned. S ≤ 1) and k′ = k/loge 10.
The origins of modern thermobac- A plot of log10 S vs. t, according to this
teriology can be traced back as far as 1920 model, is a straight line originating at log10
(Bigelow and Esty, 1920; reviewed by Ander- S = 0 with a slope of –k′ (Figure 1).
son, 1997), and the principles of this still A microbial ‘Thermal Death Time’
form the basis of all thermal processes (aimed (TDT), or τ, is defined as the length of time
at microbial inactivation) used currently by at different temperatures necessary to com-
the food industry (Ball and Olson, 1957; pletely destroy a definite concentration of
Stumbo, 1973; Teixeira, 1992; Jay, 1996; cells or spores (Bigelow, 1921). In the case
Holdsworth, 1997). of the “botulinum cook” (Stumbo, 1973) this
The approach is based on the assump- is defined as the time needed to reduce the
tion that all the cells or spores in a popula- original population by 12 orders of magni-
tion have identical sensitivity to heat, and tudes, or in terms of the model to reach
that it is the chance of a quanta of heat S = 10–12 i.e.,
striking the cell or target within the cell that
will determine the death rate. According to τ = 12/k′ (5)
this theory the destruction rate of microbial
spores or cells at a given temperature can be The relationship between τ and temperature
described by the differential equation is also assumed to be semilogarithmic and
has been used traditionally to design and
–dN/dt = kN (1) assess the safety of commercial sterilization
and pasteurization processes (Teixeira, 1992;
where N is the momentary number of spores Jay, 1996). The impressive safety record of
or cells in the medium, dN/dt is the momen- the canning and other food industries has
tary rate of change in the number, and k a been considered as compelling evidence that

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354
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FIGURE 1. Simulated microbial survival curves generated with the cumulative Weibull distribution as a model with n = 1. Note the similarity to a first-order
destruction kinetic.

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355
the theory is sound and there has been little et al., 1994; Linton et al., 1995), each obey-
incentive to question its foundations. Thus, ing a first-order mortality kinetics with a
most of the advances made in the math- characteristic rate constant k (Eq. 4).
ematical aspects of thermal processing of The alternative approach is to consider
foods have been in the application of the the different shapes of thermal inactivation
theory to different thermal histories in order curves as different cumulative forms of dis-
to facilitate the calculation of optimal pro- tributions of heat resistances or sensitivities.
cessing conditions. The origin of this approach has a long his-
Although generally accepted in the food tory. For example, Withell (1942) showed
community and by regulating agencies, the that arithmetic survival data having skewed
theory has had its critics. Their main points distributions conformed to a log normal dis-
have been (e.g., Casolari, 1988, 1994; Cole, tribution.
1997): More recently, Cole et al. (1993) used a
logistic equation to describe an accumula-
1. The experimental survival curve from tive distribution of heat sensitivities of List-
which the thermal death time is deter- eria monocytogenes within a narrow tem-
mined rarely covers more than 5 or 6 perature range but under different conditions
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decades. Thus, the assumption that log of pH and salt concentration. When the data
S vs. t remains linear (or even approxi- were transformed to S vs. log time relation-
mately linear) in the remaining 6 to 7 ships, a single distribution type accounted
decades is not supported by experimen- for the inactivation kinetics over the condi-
tal evidence (see below). tions studied.
2. There is a growing number of published A log-logistic equation has been used to
observations that show that log S vs. t describe the effect of heating rate on the
is clearly a nonlinear relationship and inactivation of L. monocytogenes (Stephens
hence that the mortality of at least some et al., 1994), as well as the effect of tempera-
microorganisms, and spores, is certainly ture on the inactivation of Salmonella
not a process governed by a first-order typhimurium (Ellison et al., 1994), the sur-
kinetics (see below). vival of Yersinia enterocolylica at sub-opti-
3. The first-order kinetic does not account mal pH (Little et al., 1994) and temperature,
for the various possible mechanisms and the thermal inactivation of Clostri-dium
that are responsible for a vegetative botulinum (Anderson et al., 1996).
cell demise or a spore thermal inactiva- The approach has been applied recently
tion. to the characterization of the effect of heat
on the survival of Listeria, whose log S vs.
Obviously, the model expressed in Eqs. t relationship has a very strong upward con-
1 to 4 is inadequate for organisms whose cavity (Augustin et al., 1998). The authors
survival curve has a pronounced upward or considered L. monocytogenes as having a
downward concavity when plotted in semi- spectrum of resistances with a log normal
logarithmic coordinated. Consequently, distribution and hence the long “tail” to the
such survival curves have been described by right. (The actual mathematical model that
a variety of alternative mathematical and they used was cfu(t) = cfu(0)/(1 + exp[(x–
kinetic models (e.g., Whiting, 1995; Hills m)/s2, where x is log10 t and m and s2 con-
and Mackey, 1995; Linton et al., 1995; stants representing the distribution (logarith-
Holdsworth, 1997). They have also been ex- mic) center and spread. Each survival curve
plained as representing a mixture of heat was converted into a frequency (density) form
resistant and sensitive subpopulations of the distribution by derivation.) They were
(Stumbo, 1973; Bunning et al., 1990; LeJean able to show that different pretreatments, or

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356
growing conditions, produced shifts of T for a duration t it is either alive or dead, or,
different magnitudes in the resistances in the case of a single spore, the latter is
distribution’s mode, and in some cases in its either viable or not. (The possibilities of in-
spread as well (see below). The concept can jury and recovery, scenarios where com-
also be related to the probabilistic nature of pounds released from dead organisms can
certain inactivation mechanisms (Casolari, protect the survivors and enhance their resis-
1988). Whether and how early a critical tar- tance or when the process is slow enough to
get or targets are hit beyond repair, thus allow for adaptation and a resistance build
causing mortality or inactivation, is a matter up, are not considered.) If there are only two
of chance and hence, according to this theory, states, life and death, the survival function,
the resulting mortality events must have a Si(t), of an individual organism, or a single
temporal distribution. The reader will notice spore, i, is given by:
that the specific cause of the inactivation is
unimportant in this context, although differ- For t < tci Si(t) = 1 (alive) (6)
ent destructive mechanisms, and their com- t ≥ tci Si(t) = 0 (dead)
binations, may produce distributions with
different characteristics. where tci marks the time at which the organ-
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A similar approach has been developed ism dies or the spore loses its viability. (From
independently (Peleg, 1996, 1997; Peleg et now on the term ‘organism’ will include
al., 1997) to account for the different shapes spores unless otherwise stated.) It is obvious
of microbial dose response curves. When that a resistant organism will have a rela-
expressed as log S vs. dose relationships, tively high tc, while a sensitive one a lower
they can be linear, or curved, with upward or one. Hence, tc is a measure of the organism’s
downward concavity, and with or without a heat resistance or sensitivity.
“lag”. The dose response curves have been For any discrete assembly of such or-
treated as being a reflection of the pop- ganisms the survival curve will be:
ulation’s spectrum of sensitivities, or resis-
tances, to the lethal agent. Or in other words, S(t) = ΣSi(t) (7)
the different shapes of the mortality curves
examined could all be explained in terms of If the assembly is very large, as is the case in
the statistical properties of different under- most microbial populations, and if its mem-
lying distributions of resistances or sensi- bers’ heat resistance expressed in terms of
tivities, rather than being a manifestation of their tci can be considered as having a con-
lethality kinetics of different orders. tinuous distribution, then the assembly’s
The objectives of this work are to rein- survival curve S(t) can be written as:
troduce and discuss this unifying approach
∫ f [t, t (φ)] dφ
1
in more detail and to explore its potential S( t ) = c (8)
implications in the safety evaluation of ther- 0

mal and other processes of food preserva-


tion. where f[t, tc(φ)] is a function of the exposure
time, t, and the fraction of organisms φ shar-
ing any given tc.
II. THE MODEL If we assume that Eq. 8 holds and that tc
has a Weibull distribution, i.e.,
Let us assume that after exposure of a
single microorganism to a high-temperature (
dφ dt c = bnt cn –1 exp – bt cn ) (9)

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357
where b and n are constants then Eq. 8 be- Thus, if the Weibull distribution is consid-
comes: ered as an appropriate representative math-
S(t) = exp (–btn) (10) ematical model of the population, its param-
eters b and n can be estimated by fitting Eq.
the cumulative form of the Weibull distribu- 10 to the survival data. Once calculated, these
tions. values of b and n can be used to plot the
Or, if presented as a semilogarithmic sensitivities/resistances frequency curve us-
relationship ing Eq. 9, and to calculate the distribution’s
mode, tcm, mean, -tc, variance, σ2tc and coeffi-
log S(t) = –btn (11) cient of skewness, ν1, from the following
(Patel et al., 1976):
Examples of simulated survival curves
t cm = [(n – 1) nb]
1/ n
using Eq. 10, or Eq. 11, as a model are given (12)
in Figures 1 to 3. They show that if n = 1 the

{ }
survival curve will appear linear in semi-
logarithmic coordinates and hence the ap- t c = Γ[(n – 1) n] b1/ n (13)
pearance of a first-order kinetics. However,
{ )}
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because according to the presented concept


(
σ 2tc = Γ[(n + 2) n] – Γ[(n + 1) n]
2
b 2 / n (14)
the exact nature of the underlying distribu-
tion (Eq. 9) is usually unknown and cannot
be assumed a priori, the existence of cases and
where n ≠ 1 cannot be excluded. Thus, when
n < 1, that is, when the distribution has a ν1 = µ 3 µ 32 / 2 (15)
strong right skew (see below), the semiloga-
rithmic survival curve has a noticeable up-
ward concavity. When n > 1, that is, the where Γ is the gamma function, µ3 = Γ(1+2/
semilogarithmic survival curve has a pro- n)/b3/2 and µ2 = Γ(1+2/n)/b2/n.
nounced downward concavity, the underly- Similar expressions are available for the
ing distribution can have a left skew depend- beta and other common unimodel distribu-
ing on the value of b (Peleg et al., 1997). tion functions (Patel et al., 1976).
These qualitative relationships between the
shapes of the survival curves and those of
their underlying distributions of resistances A. Linear vs. Semilogarithmic
are not limited to the Weibull distribution. Coordinates
They are observed with other skewed
unimodel distributions, such as the asym- If the Weibull distribution is selected as
metric beta distributions (see below). (Un- a model the question that arises is whether
like the Weibull distribution, which always the estimation of its constants b and n should
has a 0–∞ range, the beta distribution has a be done by fitting the “raw” S(t) vs. t data
finite upper limit and it can have a lower using Eq. 10 as a model, or after the data
limit ≠0 as well.) If an experimental survival conversion into a log S(t) vs. t file using
curve is considered as a cumulative form of Eq. 11 as a model. If there is no data scatter
an underlying frequency distribution of sen- and the distribution is indeed of the Weibull
sitivities, or resistances, then the statistical type, the calculated values of b and n will
properties of the frequency distribution can be the same regardless of how it is deter-
be determined directly from the survival data. mined. However, if the Weibull distribu-

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FIGURE 2. Simulated microbial survival curves generated with the cumulative Weibull distribution as a model with n < 1.

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359
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360
without the consent of the publisher is prohibited.
FIGURE 3. Simulated microbial survival curves generated with the cumulative Weibull distribution as a model with n > 1

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tion function is only an approximation, and tions (Peleg et al., 1997; Peleg, 1997), or,
if there is a considerable data scatter as is in terms of the Weibull distribution’s pa-
usually the case, then the discrepancy be- rameters, with n = 1 and/or n ≠ 1. To test
tween the calculated values of b and n can which is the true scenario one must grow
be substantial. In such a case the corre- the survivors after repeated partial heat treat-
sponding distributions calculated by the two ments and to determine if their logarithmic
methods can be very different. The discrep- survival curve becomes linear. (Such a test
ancy stems from the different relative weight may still be inconclusive, as the effects of
that is assigned to the deviations from the natural selection and/or adaptation cannot
fitted values when the data are expressed as be completely ruled out.) If this indeed
absolute values or their logarithm. Conse- happens, then the conventional first-order
quently, the meaning of a distribution cal- model and the proposed distribution model
culated from experimental log S(t) vs. t with n = 1 become equally viable and
data is unclear (see below). Nevertheless, equivalent alternatives. However, if no such
when microbial populations are concerned shift can be observed then the hypothesis of
the difference between, survival ratios of a mixture ought to be dropped and the as-
let’s say 10–3 and 10–5 can be meaningful sumption of a first-order mortality kinetics
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even though both are numerically negligible dismissed. In such a case it is much more
compared with, for example, 0.5 or 0.1. likely that the population has undergone, or
Consequently, the presentation of the sur- that the process induces, a spectrum of le-
vival curve in linear coordinates may not be thal events whose temporal distribution can
sensitive to the detailed shape of the be symmetric or skewed in either direction.
distribution’s tail especially when the distri- In a number of microorganisms where the
bution is strongly skewed to the right. Thus, survivor’s survival curve had been deter-
if the sole purpose of the fit is to accurately mined, no evidence was found of a dra-
describe the survival of the most resistant matic change in the curve’s shape. Thus,
members of the populations, then Eq. 11 or one must conclude that at least these organ-
a similar semilogarithmic relationship can isms have a mortality pattern that is gov-
and should be used as the model. If, how- erned by a distribution of lethal events rather
ever, the b and n values so determined are than by a first-order kinetics. (Obviously, if
used to generate a distribution of resistances, the process is repeated for a sufficient num-
the result may be an exaggerated fraction of ber of times a more heat-resistant popula-
the most resistant survivors. tion may eventually emerge as a result of
“natural selection”. But as has already been
stated this scenario, as well as that where a
B. Mixed Populations slow heating process which allows for physi-
ological adaptation, should not concern us
A concave log S(t) vs. t curve can be here.)
interpreted as indicative of a mixed popula-
tion whose subpopulations all have a first-
order mortality kinetics with different rate C. Effect of the Medium
constants (Stumbo, 1973; Rank and Pflug,
1977). It can equally be interpreted as in- It is well established that the efficacy of
dicative of the existence of a mixture whose microorganism’s destruction by heat (and
subpopulations have a symmetric or asym- other lethal agents) can be affected not only
metric heat sensitivity/resistance distribu- by the temperature but also by the mediums’

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361
pH, water activity, the presence of chemical of curve has been considered linear and
preservatives, etc. In terms of the first-order was actually used to calculate the D values
kinetics model, these affect the magnitude of spores. On closer inspection one can
of the rate constant k. In at least some micro- detect a slight curvature in the curve with a
organisms, however, a change in the tem- noticeable downward concavity. As can be
perature or pH can also change the shape of seen from the figure, the fit of Eq. 11 is
the semilogarithmic survival curve and en- almost perfect and it yields an n value, which
hance (e.g., Ama et al., 1994; Ballestra et al., is substantially different from one. When
1996) or even invert its concavity (e.g., Rank the same data are plotted on linear coordi-
and Pflug, 1977). In such cases it seems nates, Figure 5, the typical sigmoid shape
more plausible to describe the effect in terms of a cumulative distribution clearly appears.
of changes in the distribution of the This survival curve can be described in terms
population’s sensitivities or resistances than of a cumulative form of the Weibull distri-
to contemplate the ad hoc creation of new bution (Eq. 10), from which the frequency
mixtures just in order to save the first-order distribution of the heat resistances can be
kinetics model (see below). generated using Eq. 9. The calculated val-
ues of b and n can also be used to calculate
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the distribution parameters, namely, the


III. ANALYSIS OF PUBLISHED mode, mean, variance, and coefficient of
SURVIVAL CURVES skewness using Eqs. 12–15 (see Table 1). It
ought to be mentioned that the selection of
A survival curve of C. botulinum spores the Weibull distribution was based on con-
plotted on semilogarithmic coordinates is venience only, and that other unimodal dis-
shown in Figure 4. Traditionally, this kind tribution functions can have a comparable

FIGURE 4. Semilogarithmic survival curve of C. botulinum spores fitted with Eq. 11 as a model. Note the
slight but noticeable downward concavity. (Data from Gillespy [1962] as appears in Jay [1996]).

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362
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FIGURE 5. The survival curves of the C. botulinum spores fitted with Eq. 10 as a model and its underlying
distribution of resistances.

fit. This is demonstrated in Figure 6, where function. As expected, the resulting fre-
the same published data are fitted with the quency distribution is almost exactly the
cumulative form of the beta distribution same as that calculated from the Weibull

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without the consent of the publisher is prohibited.

363
TABLE 1
Heat Resistance Distribution Parameters of the Organisms Discussed in This Work

Weibull distribution parameters

Coeff. of
Mode Mean skewness Variance
Organism Treatment (min) (min) (–) (min2) Data source

C. botulinum 240°F 4.9 6.1 1.3 10.3 Jay (1996)


(spores)
B. stearothermophilus 123°C 1.5 1.6 1.2 5.3 Le Jean et al.
(spores) (1994)
S. typhimurium 56°C — 5.1s 5.5 111s2 Ellison et al.
(1994)
L. monocylogenes 55°C — 0.6 6.6 2.0 Augustin et
al. (1998)
L. monocytogenes
grown at 19°C 60°C 2.3 2.2 1.0 0.07 Bhaduri et
al. (1991)
grown at 37°C 60°C 3.1 4.8 1.4 31.1 Bhaduri et
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al. (1991)
E. coli 5 MPa/25°C 20.4 20.6 1.2 51.6 Ballestra et
al. (1996)
5 MPa/35°C 5.6 9.6 1.5 39.3 Ballestra et
al. (1996)
5 MPa/45°C 2.5 5.8 1.6 18.2 Ballestra et
al. (1996)
1.2 MPa/45°C 20.1 26.0 1.3 196 Ballestra et
al. (1996)
2.5 MPa/45°C 5.6 9.6 1.5 39.3 Ballestra et
al. (1996)
5.0 MPa/45°C 2.5 5.8 1.6 18.2 Ballestra et
al. (1996)
V. vulnificus 50°C/pH 6.2 3.7 7.9 1.6 94.7 Ama et al.
(1994)
50°C/pH 4.6 0.6 0.6 1.2 0.06 Ama et al.
(1994)

distribution — compare the bottom part of coordinates the data have the characteristic
Figures 5 and 6. Although not visible on sigmoid shape of a cumulative Weibull dis-
linear coordinates, the major difference tribution function (Figure 8). As before, the
between the two functions, as already men- latter could be used to generate the spores
tioned, is in the detailed shape of the frequency distribution of heat resistances and
distribution’s tail. to calculate its statistical parameters
Another example of a semilogarithmic (Table 1).
survival curve of bacterial spores is shown Examples of clearly concave upward
in Figure 7. Again, although this curve of B. semilogarithmic survival curves, of Salmo-
stearothermophilus previously has been con- nella and Listeria are given in Figures 9 and
sidered linear in order to calculate the spores’ 11. Both could be fitted with Eq. 11 as a
thermal death time, it has a noticeable down- model with n < 1 as shown in these figures.
ward concavity. This curve can also be de- In these cases, however, the frequency
scribed by Eq. 11 as a model with n ≠ 1, as distributions do not appear to have a peak, as
shown in the figure. When plotted on linear seen in Figures 10 and 12. In fact, the great

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364
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FIGURE 6. The survival curve of the C. botulinum spores fitted with a cumulative beta distribution function
and its corresponding frequency distribution. Note that the latter is practically the same as that calculated on
the basis of the Weibull distribution shown in Figure 5.

majority of both organisms were destroyed mental data relate to the comparatively very
within a very short time after being exposed small number of survivors that were still
to heat. Thus, much of the reported experi- viable after a considerably long time.

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FIGURE 7. Semilogarithmic survival curve of B. stearothermophilus spores fitted with Eq. 11 as a model.
Note the slight but noticeable downward concavity. (Data from Le Jean et al. [1994]).

Whether this kind of a distribution, that is, 19°C, it was not only more heat sensitive on
with an extreme skewness to the right, is average but that it has a very narrow distri-
characteristic of all or most heat sensitive bution of heat resistances. When grown at
pathogens is uncertain. 37°C, there was only a relatively small shift
in the distribution’s mode, but a very sub-
stantial increase in its overall spread and its
A. Expressing the Effects of skewness to the right. (This means that a
External Conditions in Terms of substantial fraction of the Listeria popula-
Shifts in the Resistance tion grown at 37°C can survive long after the
Distributions majority has been destroyed.) Although be-
cause of the scatter the values of the
Semilogarithmic survival curves of L. distribution’s statistical parameters that are
monocytogenes grown at 19 and 37°C are reported in Table 1 are only estimates, the
shown in Figure 13. Although the data scat- qualitative effect of the growing tempera-
ter data were considerable the curves could ture is unmistakable. In this form of presen-
still be fitted by Eq. 11 as a model with a tation the effect is also expressed in a man-
reasonable degree of fit. Similarly, the sur- ner and terms that are both intuitively
vival curves plotted on linear coordinates meaningful and visually clear.
could be fitted with Eq. 10, from which the Another example is the combined effect
frequency distributions could be generated, of high carbon dioxide pressure and tem-
as shown in Figure 14. This figure clearly perature on the survival of E. coli. As shown
shows that when the organism was grown at in Figures 15 and 16, an elevated tempera-

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FIGURE 8. The survival curves of the B. stearothermophilus spores fitted with Eq. 10 as a model and its
underlying distribution of resistances.

ture increased the efficacy of the high-pres- onstration of the synergistic effect of high
sure treatment. This was manifested in a temperature and high pressure on microbial
noticeable shift in the distribution’s mode lethality.
toward a lower value. The same thing hap- The effect of pH on the efficacy of a heat
pened when the temperature was held con- treatment can be described in a similar man-
stant and the pressure was increased, as ner (Figures 19 and 20). In this case lower-
shown in Figures 17 and 18 — another dem- ing the pH shifted the mode of the Vibrio’s

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367
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FIGURE 9. Semilogarithmic survival curve of S. typhimurium fitted with Eq. 11 as a model. Note the
noticeable upward concavity. (Data from Ellison et al. [1994]).

distribution of resistances to a lower level in their resistance to a lethal stress factor.


and rendered the distribution considerably Indeed, it is difficult to think of another ex-
narrower. ample from the field of biology where the
The reader will notice that in all the members of a population would be assumed
examples shown here the log S vs. t relation- to have identical resistance to a lethal agent.
ship had a noticeable curvature, with up- However, it is worth remembering that at the
ward or downward concavity. The analysis, time when the original ideas of the “botuli-
however, would be exactly the same had num cook” were derived (Bigelow and Esty,
these relationships been all linear. In terms 1920) not only were microbiology experi-
of the proposed concept, a linear semiloga- ments more rudimentary but also the degree
rithmic survival curve only means that the of process control possible in the emerging
spectrum of the heat resistances of the or- canning industry was very limited (Thorne,
ganism in question happens to have a Weibull 1986). This meant that anything beyond a
distribution with n = 1. simple robust control target would have been
inappropriate. For example, at the time when
Stumbo first proposed the 12 decades reduc-
IV. IMPLICATIONS IN FOOD tion of Clostridium botulinum spores as the
PRESERVATION target for food sterility, the canning industry
was using manually controlled retorts with
Given the large number of papers report- mercury thermometers and stop clocks to
ing deviations from first-order microbial in- monitor the autoclavization process (Thorne,
activation kinetics (see above), it seems in- 1986). By the time Stumbo published
credulous that it was ever assumed that a Thermobacteriology in Food Process-
population of bacteria or spores are identical ing (Stumbo, 1973), the canning indus-

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368
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FIGURE 10. The survival curves of the S. typhimurium fitted with Eq. 10 as a model and its underlying
distribution of resistances.

try had introduced semiautomatically oper- process set on the coolest part of the product
ated steam valves but was still operating (usually the geometric center) in the coolest
mainly large vertical batch retorts for large can. The consequence of this is that most
cans. In an attempt to assure that all cans in sterilized products receive an average lethal
a retort experience greater than the mini- treatment far in excess of the target of 3 min
mum required heat treatment, retorts are at 121°C. Thus, it is not surprising that the
equipped with many thermocouples and the concept of minimum “botulinum cook” has

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369
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FIGURE 11. Semilogarithmic survival curve of L. monocytogenes at 55°C fitted with Eq. 11 as a model. Note
the noticeable upward concavity. (Data from Augustin et al. [1998]).

never really been challenged. During the that now more than ever before there is a
1980s and 1990s, there have been a number need for a unified approach to the evaluation
of advances in sterilization equipment and of the efficacy of microbial inactivation pro-
process control. They included the applica- cesses. It will have to be suitable not only for
tion of overpressure to small cans and semi- different conditions but also for different
rigid containers, the use of rotary retorts for technologies and their combinations. Some
faster heat transfer and, more recently, the of the possible implications of such an ap-
installation of computerized controls based proach to food preservation are given below.
on advanced algorithms.
Progress in technologies such as ultra
high temperature treatment and microwave A. Over- and Underprocessing
and ohmic heating opens the possibility to
adhere more closely to the target of minimal In the traditional method of thermal pro-
process requirements. These technologies and cess calculation based on first-order mortal-
other nonthermal preservation methods such ity kinetics, and a survival ratio of 10–12
as the exposure to ultra-high hydrostatic pres- serving as the lethality criterion, the thermal
sure or pulsed high-voltage electric field death time is determined by extrapolation of
(Barbosa-Canovas et al., 1998) have arisen the linear log10 S(t) vs. t relationship to –12
because of the demand for shelf-stable foods (Eq. 5). If the relationship is not linear, that
that are less heavily processed. However, is n ≠ 1, a discrepancy will arise between the
while the demand for fresher and more “natu- calculated thermal death time calculated by
ral” food products increased, so did the con- the two methods. As the objective of this
cern for their safety. The above trends mean paper is not to challenge the validity of the

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370
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FIGURE 12. The survival curve of the L. monocylogenes at 55°C fitted with Eq. 10 as a model and its
underlying distribution of resistances.

S(t) = 10–12 criterion, although it too may trapolation over a range of 5 to 7 orders of
need a revision, we will proceed as if the magnitudes of missing data will also be ig-
reduction of a microbial population size by nored, and it will be assumed that any math-
12 orders of magnitude is an acceptable ematical relationship describing the S(t) or
measure of microbial lethality. The question log S(t) vs. t relationship indeed accounts for
of how valid is any value calculated by ex- survival in the whole pertinent time range.

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371
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FIGURE 13. Semilogarithmic survival curves of L. monocytogenes at 60°C grown at 19 and 37°C fitted with
Eq. 11 as a model. (Data from Bhaduri et al. [1991]).

It is obvious that if the semilogarithmic kinetic calculations may indeed be deliver-


survival curve has n > 1, that is, the log S(t) ing less at a reduction in C. bolutinum spores
vs. t has a downward concavity, then the than expected. Obviously, if the value S(t) =
extrapolated time to reach lethality can be 10–12 is itself an unrealistically low value,
considerably shorter than that based on first- then organisms having n < 1 can still be
order kinetics. The difference will depend effectively destroyed, although not by the
on the actual curvature of the log S(t) vs. t assumed kinetics. Mathematically, the dis-
relationship. In such cases the conventional crepancy between the thermal death time, τ,
calculation of a process efficacy, based on calculated on the basis of the two interpreta-
the assumption of a first-order kinetics, will tion methods is given by:
result in a theoretical overkill and therefore
τ( b, n ) = ( kτ1st order b)
1/ n
it has no safety implications. (It may affect (16)
other quality attributes, but these should not
concern us here.) The situation is very dif- where τ(b,n) is the thermal death times cal-
ferent, however, if n < 1, that is, when the culated from the nonlinear log S(t) vs. t re-
log S(t) vs. t has an upward concavity. In lationship, and τ1storder the time calculated on
such a case the calculated thermal death time the assumption of a first-order kinetics with
based on first-order kinetics, at least theo- a rate constant k. A similar kind of discrep-
retically, will be shorter than that truly ancy will also arise if any other unimodal
needed. For example, in the work of Ander- distribution is used to characterize the sur-
son et al. (1996), the log-logistic model used vival curve. (It can be shown that different
suggested that processes below 111°C that distributions can be used interchangeably if
are currently deemed to be equivalent to a the data have sufficient scatter. However,
process of 121°C by traditional log-linear and as has already been mentioned, the shape

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372
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FIGURE 14. The survival curves at 60°C of L. monocytogenes grown at 19 and 37°C fitted with Eq. 10 as
a model and their underlying distributions of resistances. Note that growing the organism at a higher
temperature not only shifted its distribution but also made it broader.

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373
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FIGURE 15. Semilogarithmic survival curves of E. coli exposed to high hydrostatic pressure at different
temperatures fitted with Eq. 11. (Data from Ballestra et al. [1996].)

of the distribution’s “tail” can be highly sen- One important aspect of quantitative
sitive to the mathematical formulation of the microbial risk assessment is the ability to
selected distribution function). reliably estimate the effect of different pro-
cessing parameters on the numbers of de-
stroyed, or surviving, microorganisms and
B. Establishing Equivalent to compare the equivalency of different re-
Preservation Regimes gimes.
The comparison of the efficacy of differ-
One of the components of the GATT ent inactivation regimes has undoubtedly
“Sanitary and Phytosanitary” agreement that been hampered by a prior assumption that
will have far-reaching effects on interna- the underlying kinetics must be of first or-
tional trade in food and food products is the der. The decimal reduction time is usually
requirement for countries to provide risk used for comparison between organisms and
assessments as part of the process of resolv- to calculate the time needed for the required
ing disputes that involve food sanitary issues destruction of the microbial population. Dis-
(ICMSF, 1997). putes may arise because of the different ways
Despite the extensive use of quantitative D values are calculated by different labora-
risk assessment for the evaluation of risks tories if the latter follow a different number
associated with chemicals, pharmaceuticals, of log cycle reductions. If the underlying
environmental impact of technologies and kinetic is first order, then the death rate is
economic investment strategies, the use of assumed to be constant and hence the esti-
quantitative risk assessment for evaluation of mation of D value would be little affected
microbiological concerns related to food safety whether a 2 to 3 or 5 to 6 decades reduction
is still only an emerging field (ICMSF, 1997). is followed. If, however, the underlying dis-

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374
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FIGURE 16. The survival curves of E. coli exposed to high hydrostatic pressure at different temperatures
and the underlying distributions of resistances to the treatment. Note the shift in the distributions mode and
the changes in their span.

tribution of sensitivities has n ≠ 1, then the ing distribution of resistances as closely as


“D value” will progressively change. In such possible and this would require following a
a case if an “average” or “overall” D is large reduction in the population numbers,
calculated its magnitude will depend on the that is, of as many decades as necessary to
number of log reductions that are followed. accomplish stability. This would eliminate
For quantitative risk assessment it would the need to extrapolate and to assume that the
clearly be preferable to estimate the underly- model is valid beyond the experimental data.

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375
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FIGURE 17. Semilogarithmic survival curves of E. coli exposed to different levels of hydrostatic pressure
at 45°C fitted with Eq. 11 as a model. (Data from Ballestra et al. [1996]).

If the semilogarithmic survival curve Canovas et al., 1997). This is an area where
clearly shows a deviation from linearity, the it will be important to use a consistent ex-
experimenter attempting to determine D val- perimental protocol to derive data for the
ues has the problem of which is the most purpose of establishing process safety crite-
appropriate portion of the data to use in the ria (ICMSF, 1997).
calculation. The experimenter usually takes
one of three options: (1) the D value is cal-
culated from the steepest (usually the C. Mechanistic Aspects
straightest) part of the curve in which case,
the resulting extrapolation could be frail- In addition to the practical implications
dangerous, or (2) the D value is calculated of the above approach, an appreciation of
from the shallowest part of the curve in which the underlying population resistance distri-
case the resulting process may be excessive, bution and how its properties change under
or (3) all of the data points are used and the different conditions can also be helpful in
calculated D value will be influenced by understanding the mechanism of microbial
both the shape of the curve and the experi- resistance. A good example here is the cor-
mental time scale as already mentioned. relation of the denaturation of the 30’s ribo-
Another area where the a priori assump- some with the inactivation of L. mono-
tion of first-order inactivation kinetics ought cytogenes (Anderson et al., 1991). The
to be reassessed is in the evaluation of novel thermogram of the 30’s ribosome indicated
preservation methods such as ultra-high-pres- that its degree of deactivation with heat also
sure and pulsed-field treatments (Barbosa- had a similar corresponding distribution.

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376
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FIGURE 18. The survival curves of E. coli exposed to different levels of hydrostatic pressure at 45°C fitted
with Eq. 10 as a model and their underlying distribution of resistances to the treatment. Note the shifts on
the distributions mode and the changes on their span.

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377
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FIGURE 19. Semilogarithmic survival curves of


V. vulnificus exposed at 50°C at two pH levels fitted
with Eq. 11 as a model. (Data from Ama et al.
[1994]).

The counterargument to an underlying


population biovirability is the notion that
there is a distribution around the chance of a
quanta of heat striking a particular target or
targets within the cell (McKee and Gould,
1988). While it is true that the approach
described in this article does not distinguish
between these two possibilities, it is sug-
gested that the existence of a distribution FIGURE 20. Survival curves of V. vulnificus at 50°C
must be at least partly be due to the natural at two pH levels and their underlying distributions of
resistances. Note that lowering the pH had little
biovariability. One fact that is quite often effect on the distribution’s mode but a considerable
overlooked is that inactivation kinetics de- influence on its spread.
rived from observations of the ability of or
inability of spores, or cells, to germinate,
and/or grow, following the lethal treatment. produces the observed distributions. They
Therefore, it is interesting to note that spore may also assist in the development of mecha-
germination time itself shows a characteris- nistic inactivation models that will explain
tic skewed distribution (Coote et al., 1995). these distributions in terms of properties and
The recent development of single cell events at the cellular and molecular levels.
techniques such as flow cytometry (Nebe-
von-Cavon and Balley, 1996) and image
analysis (Coote et al., 1995) now allow direct ACKNOWLEDGMENT
measurement of microbial population distri-
butions. Therefore, they may offer a way for This is a contribution of the Massachu-
direct confirmation of the biovariability that setts Agricultural Experiment Station at

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378
Amherst. The opinions expressed in this Biglow, W. D. and Esty, J. R. Thermal death point
paper are those of the authors only and need in relation to time of typical thermophilic or-
not represent their respective institutions. ganisms. J. Infect. Dis., 17, 602, 1920.
Bunning, V. K., Crawford, R. G., Temey, J. T., and
Peeler, J. T. Thermoresistance of L. monocyto-
genes and S. typhimurium after sub lethal heat
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380

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