Professional Documents
Culture Documents
Ranajit Bandyopadhyay
IITA, Ibadan, Nigeria
Food Systems
• Large Scale and Regulated
– Developed countries
– Trade based
– Advanced infrastructure
– Capital intensive
www.iita.org
Aflatoxin Contamination Occurs in
Two Phases
35°N
www.iita.org
Aflatoxin Exposure in Africa,
Europe & USA
100 Gambia (n = 950)
Benin (n = 479)
USA (n = 48)
Europe (n = 74)
Number of individuals (%)
80
60
40
20
0
<5 5-25 26-100 >100
<20 (safe) 38
Aflatoxin
levels in >20 to 100 (up to 5x) 14
feeds in >100 to 500 (up to 25x) 41
Nigeria >500 to 1,000 (up to 100x) 7
~40% reduction in
live weight (8 weeks)
AF-free
diet AF-free diet 500 ppb AF diet
www.iita.org
Trade Losses due to Aflatoxins
Maize
• Nigeria and Senegal major groundnut exporters
in 1960s. Compliance has economic incentives
• Senegal: US$ 4.1 million added capital Cocoa
investment and 15% recurring cost would attract
30% price differential to oil cake.
• Export would increase from 25K tons to 210K
tons. Groundnut
PyramidsPyramids
in Egypt?in
Coffee
• Increased export volume and price differential Nigeria during 1960s
would annually add $281 million value to
groundnut export for the capital investment.
• For confectionary groundnut, adherence to Good
Management Practices would increase export
value by US$ 45 million annually.
• Best quality exported; poorer quality consumed
Peanut
domestically.
World Bank; Mbayewww.iita.org
(2004)
EU Rejections of Imports
According to Risks
Aflatoxin Enterosorption
Awareness e.g. Novasil clay
Intervention
Regulation Pre-harvest
Crop resistance to fungal infection or
aflatoxin biosynthesis
Agriculture Biocontrol e.g. nonaflatoxigenic strains
Reduce crop stress- irrigation,
Insecticides, fungicides
Post-harvest
Improved drying, sorting, insect control
and storage
(Adapted from Wild and Hall, Mutation Res., 2000) Detoxification, e.g., ammoniation
Alternative uses
Agriculture Based Prevention of Aflatoxin-
related Food Security and Health Effects
• Pre-harvest
– Resistant cultivars, if available
– Biological control, e.g., aflasafe
– Irrigation and water conservation practices
– Lime and FYM application
• Post-harvest
– Sorting
– Insect control
– Improved drying and storage
– Detoxification, e.g., ammoniation
– Alternative uses including blending
Less Aflatoxin Susceptible, High-
Yielding Yellow Maize Hybrids
Less toxin – high yield
Aflatoxin (ppb)
8,000 Grain yield (kg/ha) 7115
7,000 6438
6087 6040 5743
5891
Grain yield (kg/ha)
5,000
4,000
3,000
2,000
800 809 816 956
1,000 334 396 400 488
Hybrids
www.iita.org
Aflatoxin (ppb) in Low-Aflatoxin
Maize Lines With and Without
Aflasafe Treatment
www.iita.org
Synergistic Effect of Resistance and
Biocontrol in Reducing Aflatoxins at
Harvest and after poor storage
Aflatoxin reduction (%)
Experimental
varieties Resistance Biocontrol Resistance +
alone alone Biocontrol
RSYN2-Y 66 (60) 91 (90) 97 (96)
RSYN3-W 88 (46) 74 (94) 97 (97)
SYN3-Y 68 (66) 91 (95) 97 (98)
TZB-SR (Susc.) 58 (1152) ppb 92 (86)
% Reduction in experimental varieties compared to susceptible variety (TZB-SR) under natural conditions
% Reduction in varieties with biocontrol compared to susceptible variety (TZB-SR) under natural conditions
www.iita.org
Contaminated Crops have Uses and Can be Valuable
Markets are needed to provide value to crops unsafe for human consumption
28 www.iita.org
Branding for Aflatoxin Testing as a
Case for Self-Regulation
Breeding Tens of Millions of dollars spent for over 40 years… No results
Exceptionally difficult problem due to complex trait
Leading international seed companies given up
Storage Pre-harvest problem, that can be made worse post-harvest
Toxic levels exist at harvest… Garbage in garbage out
Studies Already regulated to the most stringent standards globally; 0.05 ppb in milk
• Health 26 animal studies have proven health effects; Why test on African children
• Economics
• Trade Prevalence and severity can shift 100 fold in one year
Fungus likes warm, humid places… A.K.A, African Tropics
Aflatoxin reduces the revenue potential of poor farmers
Alternative A critical piece of the puzzle, but is NOT a solution
uses Alternative uses would by default create a lower price market
Must first control, or volumes would be too large to be sustainable
Biocontrol Proven, Cost Effective Solution
Solves the problem at it’s root cause
Dedicated team of African and International partners
Builds on over a decade of work to fin real solution for Africa
2010: Maize
160
792 309
140
Aflatoxin (ppb)
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Farmers
www.iita.org
Aflaguard
Aflasafe AF36
Biocontrol
WORKS
In WORKS
IT 100’S of
thousands
In Africa
of TOO!
acres in
the US! www.iita.org
From an article in Southwest Farm Press by Ron
Smith published October 24th, 2011 in which Ron
interviews Dr. Jim Swart, Integrated Pest
Management Specialist, Texas A&M based in
Commerce, Texas
www.iita.org
Aflatoxin Mitigation by Native
Beneficials: Principles
In nature, some strains produce a lot
(toxigenic), and others no aflatoxin 100
T
(atoxigenic) O
A
Atoxigenic strains identified from X
T
75 I
nature, introduced in a carrier, and G O
Incidence (%)
applied in fields to exclude toxigenic E X
N I
strains 50 G
I
Shift strain profile from toxigenic to C E
S Strain A. flavus L Strain or “typical”
N A. flavus
atoxigenic I
25
Thus, aflatoxin contamination reduced C
www.iita.org
Atoxigenic Strain Identification
Unknown 2
cnx
nia-D
Lab
competition
assay
www.iita.org
Pre-field selection criteria
selection criteria:
superior capacity
to colonize,
multiply and
survive
superior field
efficacy in
reducing aflatoxin
www.iita.org
NAFDAC officials inspecting maize fields treated with AflaSafe
Product: Aflasafe
Nigeria
3-20
days
Insects
Wind
Broadcast
@ 10 kg/ha 2-3 weeks
before flowering Aflasafe in 5 kg boxes Fungal network
in killed grain
Farmers treating maize and groundnut fields with Aflasafe in Nigeria
MAIZE: Aflatoxin reduction (%)
Stage 2009 2010 2011
Harvest 82 94 83
Storage 92 93 x
80
70
soil before inoculation
atoxigenic strains (%)
recovery of released
60 soil at harvest
grain at harvest
50
40
30
20
10
0
untreated fields treated fields
www.iita.org
Aflatoxin Reduction in 4 zones 4
Months after Poor Storage in Nigeria
Control
600 Treated reduction
90%
400
271
200 171
96
49 9
14 17
0
Birnin Gwari Lere Maigana Pampaida
Moist conditions may lead to moulding of feed
Aflasafe-treated maize: non-toxic strains grow
Non-aflasafe maize: mostly toxic strains grow www.iita.org
Impact of Aflasafe on Trade and Health
Aflasafe
100 untreated
100 94
80 75 73 Productivity increased
farmers' fields (%)
of communities in
60
aflasafe-treated areas
39
40 DALYs saved: 103,000 - 184,000
27
cost-effectiveness ratio: 5.1 - 24.8
20
3 Source: Felicia Wu, Pittsburgh Univ.
0
0
<4 <10 <20 >20
EU WFP US unsafe
maximum allowable aflatoxin level (ppb)
www.iita.org
Aflasafe Development in Kenya
• More than 3,400 isolates recovered
from 263 maize samples obtained
between 2004 and 2006 from the
Eastern, Coast and Rift Valley
• 11 atoxigenic VCGs (13 strains)
repatriated to Kenya and tested in
three experimental stations.
• Reduced aflatoxin contamination in
on-station trials by 88%
• Four selected and formulated as
aflasafe KE01
• 4.5 tons inoculum shipped from
Nigeria to Kenya
• 240 efficacy trials completed in
farmers’ field in 2012; 200 more in
2012/2013
Apparent Versus Actual Reductions in Maize Aflatoxin
Content, Bura Irrigation Scheme, 2011
Applied Aflatoxin if
Observed Apparent VCGs Applied VCGs Actual
Plots aflatoxin reduction in Control not Present Reduction
Treated 17 ppb
64% 88%
La
53
Ownership and Advocacy by the Nigerian Government
70%
60%
60%
50%
40%
34%
30% 31%
25%
20% 18% 19%
10% 12%
5% 4%
0%
$0 $3 - $6 $6 -$9 $9 - $12 $12 - $15 $15 - $19 $20
Farmers who have used Aflasafe (n=246) Farmers who have not used Aflasafe (n=119)
• 365 farmers in Kano and Kaduna interviewed in Nigeria
• All prior-users willing to pay; almost 50% non-users willing to pay
• Prior-users willing to pay more than non-users
AF36 manufacturing facility
Arizona Cotton Research & Protection Council, USA
Innovative Product,
Excellent Efficacy…….
SCALING!
Manufacturing
facility in
Africa is the
missing piece
for SCALING
Aflasafe plant in Nigeria (under construction)
Capacity:
5 tons/hour OR
4,000 ha per shift
• G20: Aflasafe incentivization selected for implementation in Nigeria
• Aflasafe will be used by smallholder farmers in 200,000 ha
Strategic Plan to Drive Sustainability
Leverage Strong Regulatory Enforcement to Sustain Premium Market for Aflasafe maize
1
PACA and Pull Mechanism
Generate Supply of
Cost Effective Low
Aflatoxin Maize
2
Policy: Policy:
Enforce Regulatory Build Develop
Policy: Phased in regulatory enforcement mechanism
Policy Regulators regulatory
Capacity framework
3
Enable Market Market Forces
Forces to Drive
Sustainability
4
Health Awareness: Farmer Focus
Promote Health
Awareness to Value
Chain Actors Health Awareness: Industry
Health Awareness: End Consumer
Focus
1 2 3 4 5
Year
64
Partnerships are Key:
Nigeria
• USDA-ARS, IITA, Universities of Ibadan • Millennium Village Program:
and Bonn: Technology development Testing/awareness
• GTZ/AATF/EU/BMGF: Funds
• Nestle: Market
• Doreo Partners: Commercialization
• Babban Gona: Commercialization
• AATF: Intellectual propriety
• USDA-FAS: Registration • Obasanjo Farms: Poultry Study
• NAFDAC: Regulation, monitoring • Poultry Association of Nigeria: Market
• Ag Dev Program (extension): • UNIDO: Promotion/investor forum
Testing/promotion/awareness
• Nigerian Export Promotion Council:
• Maize Association of Nigeria:
Promotion/investor forum
Promotion/awareness
• Ministry of Health: Promotion/awareness • NEPAD Business Group: Promotion/investor
• Ministry of Agric: Promotion/awareness forum
• Nigerian Mycotoxin Society: Awareness • Nigerian Economic Summit Group:
• Commercial Ag Development Program: Promotion/investor forum
Testing/awareness • Bill and Melinda Gates Foundation:
Promotion/commercialization
National Products Regional Products
Mali
Senegal Nigeria
Kenya
Burkina
Ghana Tanzania
Zambia
Aflasafe-NigeriaTM
Mozambique Aflasafe-SenegalTM
Aflasafe-KenyaTM etc…
Products ready for registration
Aflasafe-WestTM
Products under testing in farmers’ fields Aflasafe-EastTM
Strain development to start or in progress
www.iita.org Aflasafe-SouthTM
Aflatoxin Biocontrol Facts