VII, ISSUE XXV, JAN 2018 MULTILOGIC IN SCIENCE ISSN 2277-7601
An International Refereed, Peer Reviewed & Indexed Quarterly Journal in Science, Agriculture & Engineering STUDY OF DIFFERENT DRYING METHODS EFFECT ON QUALITY OF LARGE-CARDAMOM (AMOMUM SUBULATUM ROXB.) CAPSULES 1 Prem Ranjan, 2Jitson Achom, 3Manjeet Prem, 4Sajesh Chettri, 5Pema T. Lepcha, 6Thameridus B. Marak Department of Processing and Food Engineering, College of Agricultural Engineering and Post-Harvest Technology (CAU), Ranipool, East Sikkim, India-737135. (Received: 01.10.17; Revised: 08.11.2017; Accepted: 09.11.2017) (RESEARCH PAPER IN PROCESSING AND FOOD ENGINEERING) Abstract The large cardamom is one of the most important spice crops grown in the Himalayan region of Sikkim, India. India is the second largest producer of large-cardamom in the world next to Nepal. The dried fruits of large cardamom (Amomum subulatum Roxb.), a high-value spice crop. It is used in foods, beverages, perfumes, and medicines. Production is currently declining, and the improved postharvest process would be one way to help ensure the sustainability of this position crop. The drying by the traditional system have reduces the quality of cardamom capsules (colour, flavor and oil content etc.) and as well as cost. This article reviews the crop's drying by a different system (traditional, improved, electric and diesel operated, and solar drying). In this article, we see that the good quality of the product is found in improved dryers. Also, the solar dryer system has a good quality product and it was reported that solar dryer system saves about 50% of drying time for the solar dryer in comparison to the open sun drying of large cardamom capsules. Key words: Bhatti’s, capsules, curing, dryer, flavor, Introduction troubles, congestion of lungs, inflammation of eyelids, digestive Large cardamom (Amomum subulatum Roxb.) is one of the popular disorders and in the treatment of lung tuberculosis. spices that comes under the family Zingiberaceae. Eastern Himalayas Materials and Methods region as its origin where wild species are still located (Sharma et al., Varieties of large cardamom 2000). Cardamom is the world's third-most expensive spice, exceeded The local varieties of large cardamom found in Himalayan regions in price per weight only by vanilla and saffron. It is an ancient spice- are Ramsey, Golsey, Chibesey, Dambersey, Sawney and Kantidar. cummedicinal herb. India is the largest producer and exporter of The most important varieties found in Sikkim include Ramsey, large-cardamom (Amomum subulatum Roxb). The other major Golsey, Sawney, Kopringery, Madhusay and Rhangbhang. In this producers of large-cardamom are Nepal and Bhutan. Its cultivation is variety, only Ramsey, Golsey and Sawney are considered for confined in Eastern Himalaya covering Sikkim, West Bengal commercial production as these cultivars are well suited to high (Darjeeling hills) and Arunachal Pradesh. It is one of the most altitudes and can be cultivated even in steep slopes (Harktkamp, important livelihood sources for mountain people in the Himalayan 1993). Some of the varieties of cultivars grown in Sikkim are given region. It is a low volume high-value crop (Avasthe et al. 2011). It in table 1. has been considered important since many centuries in Ayurvedic Beneficial uses of large cardamom preparation and Unani system of medicines (Madhusoodanan and The seeds of large cardamom have been used to flavor food, Rao 2001). It is known by various names such as Bhadr (Sanskrit), confections, beverages and liquids (Singh et al., 2008). Furthermore, Bari elaichi (Hindi), Greater or Nepal cardamom(English), it has been used as an insecticide as well (Satyal et al., 2012). Its Cardamom(French), Ts’ ao-k’ ou (Chinese). usage in Ayurvedic is well known from prehistoric time. It is used as India is the second largest producer and exporter in the world. Total flavoring and preservative to different types of coffee, liquors, area under cultivation of large cardamom in India is 30,000 ha. and confections, beverages and tobacco. Volatile oil (2-4%) is the production is 5,000 MT. At the national level, Sikkim contributes 89 principal aroma-giving compound in large cardamom and 1,8- % large cardamom area and 86 % production. A farmer can earn of cineole is the major active compound after compound, in an extent 60 Rs. 25,000 to 30,000 from one-hectare plantations. The crop grows to 80% of the total volatile oil. Alcohol and aqueous extract of large well in the shade of forest trees at altitudes ranging from 6002000 m. cardamom have been reported to contain allopathic, analgesic, anti- with a rainfall of 20003500 mm per annum at temperature 530 0C. inflammatory, antimicrobial, antioxidant, antiulcer, cardio- Deep and well-drained soils with a loamy texture are best suited for apoptogenic and hypolipidemic activities. Large cardamom and its cardamom. The soil in Sikkim is generally rich in organic matter and powder, oleoresin and essential oils have many culinary and nitrogen, medium in available phosphorus and medium to high in therapeutic uses (Gautam et al. 2016). available potash. The soils have a pH range from 4.5 to 6.0. Even Large cardamom (Amomum subulatum Roxb.) has been used for the though the crop can be grown in undulating and steep terrains, land treatment of various diseases and disorders like gastric, ulcer. Hence, with a more moderate slope is preferred. It is a tall, perennial, the antimicrobial activity of petroleum ether, methanol and aqueous evergreen, herbaceous monocot plant (Gopal et al., 2012). The height extracts from leaves and roots, essential oil and isolated vasicine from of cardamom plant ranges from 1.5-3.0 m and leaves are found at the A. vasica were tested against various microorganisms. Antimicrobial upper portion of the stem (Bisht et al., 2011). activity was done by disc diffusion method. The zone of inhibition Large cardamom has a pleasant aromatic odour, due to which it is observed was compared with that of standard drugs, ciprofloxacin extensively used for flavouring vegetables and many food and fluconazole. Minimum inhibitory concentration was determined preparations in India. It is also used as an essential ingredient in against microorganisms. The methanol extract of fruits of large mixed spices preparation. The large cardamom capsule contains 23 % cardamom shows notable antimicrobial activity against Escherichia of essential oil. Apart from the aroma, large cardamom also has high coli whereas in case of other microorganisms used it was found medicinal value. The decoction of seeds is used as a mouthwash in inferior to the standard drug used. The methanol extract of rind infection of teeth and gums. Large cardamom also possesses curative presented good antimicrobial activity against Staphylococcus aureus. properties and be one of the major spices which are mentioned in It was found that the essential oil isolated was effective against the Ayurveda and Unani medicine (Chempakam and Sindhu, 2008). majority of microorganisms used viz. Bacillus pumilus, Large cardamom seeds are considered as an antidote to either snake Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas venom or scorpion venom. It is also reported that large cardamom aeruginosa, Saccharomyces cerevisiae (Agnihotri and Wakode, seeds are used as preventive as well as a medicinal measure for throat 2010). Results and Discussion VOL. VII, ISSUE XXV, JAN 2018 MULTILOGIC IN SCIENCE ISSN 2277-7601 An International Refereed, Peer Reviewed & Indexed Quarterly Journal in Science, Agriculture & Engineering Drying of large cardamom use it due to poverty as they cannot invest that the huge amount of After harvesting of the cardamom, capsules are dried either in fuel money in the construction of modern dryer. About, 32.9 % of Kiln or electrical drier or in the sun drying. Soaking freshly harvested households used traditional bhattis due to both lacks the idea and green cardamom capsules in 2 % washing soda solution for 10 mins. economic cause. Also, 6.3 % of households did not answer the previous to drying helps to retain original green colour during drying. question as they were not involved in cardamom cultivation and some Under flue pipe dryer, it should be dried at 4550 °C for 14 to 18 didn’t respond, as their cardamom had not come into production stage hours, while over-night drying at 5060°C is required in an electric (Yadav, 2013). dryer. The cardamom capsules are spread thinly and stirred frequently The traditional Bhatti's is developed by farmers and used for curing to ensure uniform drying. The dried cardamom capsules are rubbed fresh large cardamom capsules (Sharma et al. 2000) ; it is a direct with hands or agitated to confirm uniform drying. After drying, they heating system, and drying time is required 25–40 hours (Mande et. are winnowed to remove any foreign matter. Then capsules are sorted al. 1999). The fuel efficiency of this system is very poor (Rao et al. according to size and colour and stored in black polythene lined 2001) ; it requires 2.5 kg of fuelwood to produce 1 kg of dried gunny bags to retain the green colour during storage (Anonymous, capsules (Sharma et al. 2009). The quality of cardamom capsules 2015). cured in traditional Bhatti's is poor. They are dark brown colour and Traditional Bhatti’s have a smoky flavour; the quantity of charred and cracked capsules is high, as is the loss of volatile oil. But, the cost of building and maintenance of a bhatti’s is low. A traditional bhatti’s can easily make using locally available materials and requires no scientific knowledge. Farmers have practised traditional method of processing cardamom. The cardamom capsules are dried in traditional bhattis. The fuel (wood) is consumed in the ratio of 4:1 for cured cardamom; about Figure.1. Traditional Bhatti (Source: Sharma et al. 2000) 800 kg/ha of wood are required to cure 200 kg/ha of the finished Drying of cardamom capsules is mostly achieved by traditional product. Recently, some institutions have developed improved wood-fired dryers, which are built in the orchard. However, this Bhatti's and gasifiers for curing as well as capsule tail cutting and traditional processing method causes blackening of the capsules and polishing machines for added value; but farmers have not been gives smoky flavor (Oli, 2011). Cardamom capsules are spread adopting these technologies (Sharma et al. 2000). uniformly in a thick layer of 25-30cm on a bamboo mat placed over Gasifier based curing system the frames of wood firing pit. Capsules are then dried by the The Tata Research Institute (TERI) developed and introduced a combined effect of heat and smoke generated by the burning of wood. gasifier based curing system constituting of an updraft biomass Drying process takes about 24 to 28 hours and frequent racking is gasifier connected from the gasifier is connected to a traditional made to get uniform drying. After uniform drying, the capsules are Bhatti (TERI, 2012). In this system producer gas obtained from the rubbed against the rough surface in order to remove the tail (Tamang, gasifier was used for heating of the capsules. Since the producer gas 2000; Oli, 2011). The quality of cardamom capsules dried in does not produce smoke, the quality of the cured capsules reported traditional bhattis is poor and they have a dark brown colour with a having been better than that of the traditional Bhatti. Singh and smoky flavor. There is a production of large quantity of burned, Pothula, (2013) have mentioned that the better quality of dried cracked capsules having less volatile oil in traditionally dried capsules was produced by improved dryer than that of capsules dried capsules. However, no scientific knowledge is required to build this in traditional Bhatti. kind of traditional bhattis. In the villages of producing areas, The advantages of the gasifier based curing system over traditional building, operation and management cost of bhattis is cheap and they Bhatti are better in energy conversion efficiency, controlled are mostly constructed from locally available materials (Singh et al., combustion, and production of the flue gases (Rao et al.2001). The 1989). gasifier based curing system has more than 70%heatconversion For the long-duration storage of cardamom capsules and in order to efficiencies. Fuelwood saving was reported up to 60-65% (Rao et bring out its aroma, the fresh cardamom capsules (with 80-85% al.2001). it also produces capsules of attractive colour and greater moisture) has to be dried immediately after harvesting to bring down volatile oil content. However, this curing system is not usually used its moisture content to less than 10% (w. b.) through a curing (drying) by farmers. Chipping of fuel woods and the additional cost of process. Still, a primitive and inefficient (operating efficiency level of installing the gasifier might be the reason for unacceptability by the about 5-15%) smoking method (using traditional Bhatti's) is being large cardamom farmers. The cost of this curing system ₹12,000.00 used for drying of large-cardamom resulting in huge (estimated (Deka et al., 2003). 20,000 MT/yr.) wastage of fuel wood and poor (charred and ICRI improved Bhatti curing system blackened) quality product (Rao et al., 2001). The various Indian Cardamom Research Institute (ICRI) also developed improved inadequacies of this system make traditional bhatti’s less than Bhatti for curing of large cardamom which is shown in figure no.2. desirable for producing a marketable end product. Drawbacks include This system is an indirect heating dryer. The capacity of this Bhatti uneven heating and drying; loss of volatile oils in the dried capsules varies from 200–400 kg fresh capsules. Heated air is used for curing (Zala, 2002); loss of the characteristic rich, dark red colour; charring; the capsules which are supplied by flue gas pipes. and an infusion of smokiness from the wood fire below (Rao et al., 2001). All, more or less the households of producing area used traditional bhattis for drying cardamom. These traditional techniques consume much more firewood than the modern dryer, and the quality of the cardamom also degrades when the traditional dryer is used. In this system, the cardamom capsules come in direct contact with the smoke and turn the capsule to a dark brown-black colour with a smoky smell. About, 53.2 % of households had not used modern Figure 2: ICRI improved Bhatti for curing of large cardamom dryer due to lack of information. Also, 7.6 % of households did not (Source: Vijayan et al. 2013) VOL. VII, ISSUE XXV, JAN 2018 MULTILOGIC IN SCIENCE ISSN 2277-7601 An International Refereed, Peer Reviewed & Indexed Quarterly Journal in Science, Agriculture & Engineering Deka et al. (2003) reported that curing time of capsules in this system University), Ranipool (27° 20′ N, 88° 40′ E), Gangtok, Sikkim. It was is 17–24 hr. and it gives excellent product quality with volatile oil observed that on an average 55.7% of higher temperature was content in the range of 2%-4% and the colour of the capsules is obtained in the solar dryer over the ambient temperature. A total maroon. The cost of one ICRI improved Bhatti is ₹5,000 (Deka et al., drying time of 24 hr. (3 sunny days) was required for large cardamom 2003). The ICRI improved Bhatti(s) are being used by few farmers in drying in the solar dryer to reduce the moisture content from 75.6% Arunachal Pradesh, India (Singh et al., 2013). It is also introduced in (w.b.) to 10.1% (w.b.) compared to that of 48 h for the open sun the Sikkim, India by Spices Board of India but farmers are reluctant drying to obtain the same level of moisture contents resulting in a net to adopt it due to some specific reasons (Anonymous, 2007). Stoep saving of about 50% of drying time for the solar dryer in comparison (2010) reported that use of similar kind of curing system is also found to the open sun drying (Seveda & Jhajharia 2012). in Nepal. Solar-biomass hybrid dryer Improved Bhatti’s Traditional bhatti’s are improved for more efficient and effective drying of large cardamom capsules, where heating is performed indirectly through hot air and smoke is released outwards. Hence, use of heat in the absence of smoke in improved dryers, they give more natural colour and better-quality product than traditional method (Oli, 2011). Department of food technology and quality control (DFTQC), Nepal has developed six drum dryers containing two sections- firing and drying sections for more efficient and effective drying of cardamom capsules. These sections are enclosed in a wall made of stone and mud and the whole assembly is kept under the enclosed covered structure. The capacity of this dryer varies from 360 kg to 400 kg of fresh cardamom and the drying time is reported to have 24 hr (Oli, 2011). Gurudutt and Naik, (2000) reported that in the improved method, cured capsules are dried into two stages, at 60ºC Figure 4. Solar-biomass hybrid dryer (Source: Sankar, V. A., and 55ºC respectively to get the desired moisture content (approx. 10- 2017) 12%). The content is then cooled, cleaned, tails are removed and The developed solar-biomass hybrid dryer was fabricated and tested capsules are graded according to their size. Those capsules are at College of Agricultural Engineering and Post Harvest Technology, packed in jute bags (waterproof lined with polythene) and stored in Central Agricultural University, Ranipool, Gangtok, Sikkim. The dry places (Oli, 2011). developed solar-biomass hybrid dryer was used for drying of large Singh and Pothula, (2013) stated that another dryer containing cardamom to use solar energy as the main heat source and biomass mechanical trolley system operated by diesel or electricity. This gasifier was used only when solar energy was not available during curing system consisting of a blower, a heating unit, and a multi-tray early morning, late evening, cloudy weather conditions and at night. curing chamber, similar to a mechanical cabinet tray dryer. This The average gasifier efficiency and combustion efficiency of the system works effectively and produces high-quality dried capsules. solar-biomass hybrid dryer for drying of large cardamom were Its capacity is 600 kg and curing time is 12 hrs. Another dryer having 71.57% and 55.36% respectively. The study also revealed that about indirect heat curing system. They also stated and is called the rocket 6 kg of biomass was sufficient for operating of gasifier and drying of stove dryer, which has been introduced as part of a Netherlands 20 kg of large cardamom in the solar-biomass hybrid dryer. The Development Organization initiative in Nepal. This flue-gas-based temperature attained in the drying chamber of solar biomass hybrid system produces less smoke and is reported to produce high-quality dryer system was up to 70°C in the gasifier mode and 66.6°C in the capsules (Stoep, 2010). There are several reports of curing systems solar mode of operation. developed in India by the research institute, G.B. Pant Institute of 6. Miscellaneous curing systems Himalayan Environment and the Development and Central Food G.B. Pant Institute of Himalayan Environment and Development Technological Research Institute in Mysore (Singh and Pothula, (GBPIHED) and Central Food Technological Research Institute, 2013) , but none are in use by farmers so far. These dryers are not Mysore (CFTRI) have also developed curing systems for large cost effective as compared to traditional cured capsules dryers. cardamom but none is in use by the farmers so far (Madhusoodanan Hence, use of modified dryer by farmers are very rare. et al., 2001; Deka et al., 2003). An indirect heating system, called ‘rocket stove dryer’ has recently Solar dryer been introduced in Nepal by the Netherlands Development Organization (Stoep, 2010). It is a flue gas heating type of curing system with less amount of smoke. This system is reported to have produced quality large cardamom capsules. The Spices Board of India has also developed a modified bhatti with a 200 kg or 400 kg capacity. This modified bhatti uses heat that is more evenly distributed to cure the cardamom and generate a higher quality product and is accessible at a subsidized rate by the Spices Board under the scheme of ‘Export Oriented Production and Post- Harvest Improvement of Spices (Spices Board 2011). Conclusion Large cardamom capsules have great demand in the international Figure 3. Solar dryer for large cardamom (Source : Seveda & market due to his pleasant aromatic odour, and flavor. It is a Jhajharia 2012)). medicinal measure for throat troubles, congestion of lungs, A solar dryer was designed, fabricated, and evaluated for drying of inflammation of eyelids, digestive disorders and in the treatment of large cardamom (Amomum Subulatum) at College of Agricultural lung tuberculosis. Drying of capsules is generally done by the Engineering and Post-Harvest Technology, (Central Agricultural traditional bhattis. Which greatly affect the quality (colour and oil VOL. VII, ISSUE XXV, JAN 2018 MULTILOGIC IN SCIENCE ISSN 2277-7601 An International Refereed, Peer Reviewed & Indexed Quarterly Journal in Science, Agriculture & Engineering content etc.) of capsules. These traditional Bhatti's are made of Oli, P. (2011). 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