OPERATION SHEET FOR SHIRTS

OP. NO DESCRIPTION MACHINE MODEL

(A) FRONT
A01 Sew front placket to left front DFB-1404PSF
A02 Fold right front edge DDL-8700-7-WB/SC300
A03 Sew pocket to left front DDL-8700-7-WB/SC300

(B): POCKET
B01 Fold pocket mouth HI-550P
B02 Top stitch pocket mouth DDL-8700-7-WB/SC300
B03 Crease pocket edge NS-84S

(C): BRAND LABLE

C01 Crease brand lable HI-550P

(D): UNDER YOKE

D01 Sew brand lable to under yoke DDL-8700-7-WB/SC300

(E): BACK
E01 Sew yoke to back DDL-8700-7-WB/SC300
E02 Counterstitch yoke DDL-8700-7-WB/SC300

(F): SLEEVE
F01 Sew under sleeve placket to sleeve DDL-8700-7-WB/SC300
F02 Fasten under sleeve bottom DDL-8700-7-WB/SC300
F03 Sew upper sleeve placket to sleeve DDL-8700-7-WB/SC300
F04 Top stitch sleeve placket DDL-8700-7-WB/SC300

(G): SLEEVE PLACKET

G01 Fold upper and lower sleeve placket HI-550P

(I): UPPER COLLAR

I01 Fuse fusible interlining on upper collar HP-400CS
I02 Runstitch collar DLM-5200ND
I03 Cut collar point,turn & block NS-81P
I04 Top stitch collar DDL-8700-7-WB/SC300
I05 Cut collar bottom NS-92
I06 Sew collar band to collar DDL-8700-7-WB/SC300
I07 Turn & form collar band HI-550P
I08 Top stitch collar band DDL-8700-7-WB/SC300
I09 Cut collar band bottom HAND OPERATION
I10 Mark position(3points) NS-91

(J): UPPER COLLAR BAND

J01 Fuse fusible interlining on upper collar band HP-400CS
J02 Fell collar band bottom DDL-8700-7-WB/SC300

(K): CUFF
K01 Fuse fusible interlining on upper cuf HP-400CS
K02 Fell upper cuf bottom DDL-8700-7-WB/SC300
K03 Runstitch cuf DLM-5200ND
K04 Turn cuf HAND OPERATION
K05 Fold & form cuf NS-85P
K06 Topstitch cuf DDL-8700-7-WB/SC300

(L): ASSEMBLY
L01 Sew shoulder DDL-8700-7-WB/SC300
L02 Counterstitch shoulder DDL-8700-7-WB/SC300
L03 Sew collar DDL-8700-7-WB/SC300
L04 Counterstitch collar DDL-8700-7-WB/SC300
L05 Sew sleeve DDL-8700-7-WB/SC300
L06 Counterstitch sleeve DDL-8700-7-WB/SC300
L07 Sew side & under sleeve with label MS-1190MF/V045R
L08 Sew cuf DDL-8700-7-WB/SC300
L09 Hem bottom DDL-8700-7-WB/SC300
L10 Turn body WORKING TABLE

(M): FINISHING
M01 Sew button hole on front (6pcs) LBH-781
M02 Sew button on front (7pcs) LK-1903SS
M03 Sew button hole on cuf (2pcs) LBH-781
M04 Sew button on cuf (2pcs) LK-1903SS
M05 Sew button hole to top of front & sleeve placket.(4pcs) LBH-781
M06 Sew button to top of front & sleeve placket.(4pcs) LK-1903SS
M07 Inspect Working table
M08 Trim thread T-16

total
DFB-1404PSF 1
DDL-8700-7-WB/SC300 24
HI-550P 4
NS-84S 1
HP-400CS 3
DLM-5200ND 2
NS-81P 1
NS-92 1
HAND OPERATION 2
NS-91 1
NS-85P 1
MS-1190MF/V045R 1
WORKING TABLE 2
LBH-781 3
LK-1903SS 3
T-16 1
OP.TIME. actual no
(Mins) target/ no. of machines of manpower
time required machines required
2.083333
0.60 1.25 2 1 1
0.43 0.90 1 1 1
0.75 1.56 2

0.33 0.69 1
0.20 0.42 1
0.33 0.69 1

0.13 0.27 1

0.53 1.10 2

0.65 1.35 2
0.60 1.25 2

0.43 0.90 1
0.30 0.63 1
0.65 1.35 2
1.00 2.08 3

0.35 0.73 1

0.15 0.31 1
0.83 1.73 2
0.25 0.52 1
0.43 0.90 1
0.19 0.40 1
0.55 1.15 2
0.33 0.69 1
0.38 0.79 1
0.38 0.79 1
 0.13 0.27 1

0.23 0.48 1
0.18 0.38 1

0.35 0.73 1
0.33 0.69 1
0.85 1.77 2
0.40 0.83 1
0.25 0.52 1
0.35 0.73 1

0.45 0.94 1
0.55 1.15 2
0.78 1.63 2
0.93 1.94 2
1.05 2.19 3
0.98 2.04 3
0.88 1.83 2
1.03 2.15 3
0.58 1.21 2
0.15 0.31 1

0.80 1.67 2
0.70 1.46 2
0.27 0.56 1
0.20 0.42 1
0.53 1.11 2
0.53 1.11 2
0.75 1.56 2
1.00 2.08 3

time alloted to each machine

0.60
14.11
1.14
0.33
0.73
1.68
0.25
0.19
0.78
0.13
0.25
0.88
0.90
1.60
1.43
1.00
 OPERATION SHEET FOR SHIRTS

OP. NO DESCRIPTION

(A) FRONT
A01 Sew front placket to left front
A02 Fold right front edge
A03 Sew pocket to left front

(B): POCKET
B01 Fold pocket mouth
B02 Top stitch pocket mouth
B03 Crease pocket edge

(C): BRAND LABLE

C01 Crease brand lable

(D): UNDER YOKE

D01 Sew brand lable to under yoke

(E): BACK
E01 Sew yoke to back
E02 Counterstitch yoke

(F): SLEEVE
F01 Sew under sleeve placket to sleeve
F02 Fasten under sleeve bottom
F03 Sew upper sleeve placket to sleeve
F04 Top stitch sleeve placket

(G): SLEEVE PLACKET

G01 Fold upper and lower sleeve placket

(I): UPPER COLLAR

I01 Fuse fusible interlining on upper collar
I02 Runstitch collar
I03 Cut collar point,turn & block
I04 Top stitch collar
I05 Cut collar bottom
I06 Sew collar band to collar
I07 Turn & form collar band
I08 Top stitch collar band
I09 Cut collar band bottom
I10 Mark position(3points)

(J): UPPER COLLAR BAND

J01 Fuse fusible interlining on upper collar band
J02 Fell collar band bottom

(K): CUFF
K01 Fuse fusible interlining on upper cuf
K02 Fell upper cuf bottom
K03 Runstitch cuf
K04 Turn cuf
K05 Fold & form cuf
K06 Topstitch cuf

(L): ASSEMBLY
L01 Sew shoulder
L02 Counterstitch shoulder
L03 Sew collar
L04 Counterstitch collar
L05 Sew sleeve
L06 Counterstitch sleeve
L07 Sew side & under sleeve with label
L08 Sew cuf
L09 Hem bottom
L10 Turn body

(M): FINISHING
M01 Sew button hole on front (6pcs)
M02 Sew button on front (7pcs)
M03 Sew button hole on cuf (2pcs)
M04 Sew button on cuf (2pcs)
M05 Sew button hole to top of front & sleeve placket.(4pcs)
M06 Sew button to top of front & sleeve placket.(4pcs)
M07 Inspect
M08 Trim thread
SHIRTS 1.04

OP.TIME.
MACHINE MODEL
(Mins)

DFB-1404PSF 0.60 4
DDL-8700-7-WB/SC300 0.43
DDL-8700-7-WB/SC300 0.75

HI-550P 0.33 1
DDL-8700-7-WB/SC300 0.20 2
NS-84S 0.33 3

HI-550P 0.13

DDL-8700-7-WB/SC300 0.53

DDL-8700-7-WB/SC300 0.65
DDL-8700-7-WB/SC300 0.60

DDL-8700-7-WB/SC300 0.43
DDL-8700-7-WB/SC300 0.30
DDL-8700-7-WB/SC300 0.65
DDL-8700-7-WB/SC300 1.00

HI-550P 0.35

HP-400CS 0.15
DLM-5200ND 0.83
NS-81P 0.25
DDL-8700-7-WB/SC300 0.43
NS-92 0.19
DDL-8700-7-WB/SC300 0.55
HI-550P 0.33
DDL-8700-7-WB/SC300 0.38
HAND OPERATION 0.38
NS-91 0.13

HP-400CS 0.23
DDL-8700-7-WB/SC300 0.18

HP-400CS 0.35
DDL-8700-7-WB/SC300 0.33
DLM-5200ND 0.85
0.40
NS-85P 0.25
DDL-8700-7-WB/SC300 0.35

DDL-8700-7-WB/SC300 0.45
DDL-8700-7-WB/SC300 0.55
DDL-8700-7-WB/SC300 0.78
DDL-8700-7-WB/SC300 0.93
DDL-8700-7-WB/SC300 1.05
DDL-8700-7-WB/SC300 0.98
MS-1190MF/V045R 0.88
DDL-8700-7-WB/SC300 1.03
DDL-8700-7-WB/SC300 0.58
WORKING TABLE 0.15

LBH-781 0.80
LK-1903SS 0.70
LBH-781 0.27
LK-1903SS 0.20
LBH-781 0.53
LK-1903SS 0.53
Working table 0.75
T-16 1.00