WOOAM MACHINERY CO.

INSTRUCTION MANUAL
FOR
TURNING GEAR WITH MOTOR

MODEL TYPE : WTB-14000

( 10~12K90MC-C / 98MC(E)-C )

WOOAM MACHINERY CO.

#634 Songhuyn-ri Jillye-myun Kimhae- city
Kyung Nam Korea
TEL : +82-55-346-6900
FAX : +82-55-346-6789
http:// www.woo-am.com
e-mail : jsg2580@unitel.co.kr
WOOAM MACHINERY CO.

CONTENTS

1. SPECIFICATION

2. DESCRIPTION

3. LUBRICATING OIL

4. OPERATING PROCEDURE
BY MANUAL HANDLE

5. MAGNETIC BRAKE

6. CHAIN TENSION ADJUSTMENT

 WOOAM MACHINERY CO.

1. SPECIFICATION

OIL INLET

AIR
VENT

OIL
GAUGE

DRAIN
PLUG

- Input speed : 1,200 rpm

- Input power (with DC90V brake) : 15 kw X 440V X 6P (HIZEN MOTORS)
- Gear ratio : 1 : 1,069
- Output speed : 1.1 rpm
- Output torque (Normal) : 14,000 kg-m
- Output torque (max.) : 21,000 kg-m

2. DESCRIPTION

Fig. 1
WOOAM MACHINERY CO.

Fig. 2

Fig. 3
 WOOAM MACHINERY CO.

■ PARTS LIST (TURNING GEAR WITH MOTOR)

MODEL TYPE : WTB-14000 ( 10~12K90MC-C / 98MC(E)-C )

NO. DESCRIPTION MATERIAL Q'TY SIZE DWG NO. REMARK

1 MOTOR 1 WTB-142101
2 HOUSING FCD500 1 WTB-143101-1
3 GEAR HOUSING FCD500 1 WTB-143102
4 BEARING HOUSING FCD500 1 WTB-143103
5 BEARING COVER SS400 1 WTB-143104
6 CARRIER SC460 1 WTB-143105-1
7 1st SUN GEAR SCM415 1 WTB-143201
8 2nd SUN GEAR SCM415 1 WTB-143202
9 2nd SPIDER S45C(H) 1 WTB-143203
10 3rd SUN GEAR SCM415 1 WTB-143204
11 3rd SPIDER S45C(H) 1 WTB-143213
12 1st IDLE GEAR SCM415 3 WTB-143205
13 2nd IDLE GEAR SCM415 4 WTB-143206
14 3rd IDLE GEAR SCM415 4 WTB-143207
15 1st RING GEAR S45C(H) 1 WTB-103208
16 2nd RING GEAR S45C(H) 1 WTB-103209
17 3rd RING GEAR S45C(H) 1 WTB-103210
18 CHAIN SPROCKET S45C(H) 1 WTB-143211
19 CHAIN SPROCKET S45C(H) 1 WTB-143212
20 OUTPUT SHAFT SF45C(H) 1 WTB-143301-1
21 1st PIN SHAFT S45C(H) 3 WTB-143302-1
22 2nd PIN SHAFT S45C(H) 4 WTB-143302-1
23 3rd PIN SHAFT S45C(H) 4 WTB-143302-1
24 1st WASHER SACM645 6 WTB-143304
25 2nd WASHER SACM645 8 WTB-143304
26 3rd WASHER SACM646 8 WTB-143304
27 BASE SS400 1 WTB-143401-1
28 HANDLE FC25 1 WTB-143403
29 SPACER SS400 1 WTB-143402
30 KEY S45C(H) 1
31 CHAIN COVER SS400 1 WTB-143404
32 KEY S45C(H) 1 14X9X50L
33 KEY S45C(H) 1 14X9X52L
34 PLATE KEY SS400 1 WTB-143303-34
35 PLATE KEY SS400 1 WTB-143303-35
36 BALL BEARING 1 6244
37 BALL BEARING 2 6009
38 BALL BEARING 1 6303
39 BALL BEARING 1 6306
40 BALL BEARING 1 6307
41 ROLLER BEARING 1 23048
42 ROLLER BEARING 3 NA5907
43 ROLLER BEARING 8 NA4910
44 ROLLER BEARING 16 NA4913
45 OIL SEAL 1 D24027015
46 OIL SEAL 1 D456812
47 SNAP RING 1 S-48
48 SNAP RING 1 S-40
49 HEX BOLT 8.8 12 M12×45L
50 WRENCH BOLT 8.8 12 M16×85L
51 DISTANCE RING SS400 1 WTB-143407
52 HEX BOLT 8.8 8 M12×30L
53 HEX BOLT 8.8 8 M6×15L
54 PIN S45C(H) 4 ￠20×60L
55 EYE BOLT 8.8 1 M30
56 KEY S45C(H) 1 50X20X170L
57 WRENCH BOLT 8.8 4 M24X60L
 WOOAM MACHINERY CO.

■ PARTS LIST (TURNING GEAR WITH MOTOR)

MODEL TYPE : WTB-14000 ( 10~12K90MC-C / 98MC(E)-C )

NO. DESCRIPTION MATERIAL Q'TY SIZE DWG NO. REMARK

58 HEX BOLT 8.8 4 M14X55L
59 WRENCH BOLT 8.8 12 M6×25L
60 HEADLESS BOLT 8.8 12 M8×25L
61 CHAIN 1 RS50X2
62 OIL INLET 1
63 OIL GAUGE SS400 1 PF3/4"
64 DRAIN PLUG S45C(H) 2 PT1/2"
65 PINION GEAR FCD500 1 WT-143601
66 GEAR COVER SS400 1 WT-143602
67 COVER SS400 1 WT-143603
68 COVER PLATE SS400 1 WT-143604-1
69 SCREW SHAFT S45C(H) 1 WT-143605
70 SCREW COVER SS400 1 WT-143606
71 HANDLE FC25 1 WT-143607
72 BRACKET SS400 1 WTB-143608
73 KEY S45C(H) 1 10X8X40L
74 BALL BEARING 2 6208
75 WRENCH BOLT 8.8 8 M16X50L
76 WRENCH BOLT 8.8 2 M12X35L
77 HEX BOLT 8.8 6 M8X35L
78 WRENCH BOLT 8.8 8 M12X35L
79 HEX BOLT 8.8 4 M12X55L
80 WRENCH BOLT 8.8 1 M10X25L
81 DISTANCE RING SS400 4 41X80X5T
82 LINK SS400 1
83 나비 BOLT SS400 1 M10X15L
84 RUBBER NBR 1 5T
85 3/2 WAY VALVE 1
86 LIMIT SWITCH 1
87 STOPPER SS400 1 WTB-143609
88 LINK 2 100MM
 WOOAM MACHINERY CO.

3. LUBRICATING OIL
- Applied oil 1. MAKER : GS - CALTEX
2. LUBRICATING OIL : Meropa 220 ( ISO VG 220 )
2
Kinematic viscosity : 40℃ ( 206.9 mm /s )
2
100℃ ( 19.6 mm /s )

3. GREASE : Multifak EP2 ( NLGI grade No.2 )

Consistency : 25℃ ( 277 )
Dropping point : 223℃

- Substitution oil LUBRICATING OIL : Use the similar oil as Meropa 220. ( ISO VG 220 )
GREASE : Use the similar oil as Multifak EP2. ( NLGI grade No.2 )

- Lubricating oil interval : Recommend as replace the oil once a year.

4. OPERATION PROCEDURE BY MANUAL HANDLE

 WOOAM MACHINERY CO.

5. MAGNETIC BRAKE

(emergency
and manual
turning)

(normal position)

GAP : 0.3 ~ 0.5mm

5.1 DISMOUNTING
a. Dismount the handle (12)
b. Dismount the motor cover (14)
c. Dismount the motor fan (13)
d. Dismount the bush (11)
e. Dismount the nut (8)
f. Dismount the magnet (1)
g. Dismount other parts in due sequence

5.2 GAP ADJUST ( When slip on the brake )

a. Dismount the handle (12)
b. Dismount the motor cover (14)
c. Check the gap between magnet (1) and magnet flange (2) by gap gauge.
possibility adjust the gap by nut (8)

6. CHAIN TENSION ADJUSTMENT

TYPE. 1

In case that chain comes loose, put a piece of shim plate thickness 1~5mm,
between motor and motor base.
WOOAM MACHINERY CO.

TYPE. 2

ADJUSTMENT NUT
FOR CHAIN TENSION

In case that chain comes loose, possible to adjust by adjustment bolt & nuts.