Doc.

Type: Issued by/Date:

Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12

Table of Contents:

1 Specifications.................................................................................................... 2
1.1 Summary Of Main Scope Of Supply .............................................................2
1.2 Paint Specification.........................................................................................2
1.3 Documentation ..............................................................................................2
1.4 Installation .....................................................................................................3
1.5 Classification .................................................................................................3
1.6 Spare Parts ....................................................................................................3
1.7 Material Specification ....................................................................................3
1.8 Others .............................................................................................................3
1.8.1 Language .......................................................................................................3
1.8.2 Units ...............................................................................................................4
1.8.3 Grease nipples ...............................................................................................4
2. PROJECT DATA ................................................................................................ 5
2.1 General Design Criteria .................................................................................5
2.2 Deck Arrangement .........................................................................................5
2.3 Windlass (W1/W2) ..........................................................................................5
2.3.1 Cable lifter unit ..............................................................................................5
2.3.2 Anchor/Mooring winch ..................................................................................5
2.4 Mooring Winch (M1-M8) ................................................................................6
2.4.1 Electric motor ................................................................................................6
2.5 Control Cabinet..............................................................................................7
2.6 External Brake Resistor ................................................................................7
2.7 Radio Control .................................................................................................7
2.8 Control Pedestal, Electric, Speed/Direction................................................. 8
2.9 Hydraulic Power Unit.....................................................................................8
3. TECHNICAL SPECIFICATION........................................................................... 9
3.1 Windlass.........................................................................................................9
3.1.1 Cable lifter unit ..............................................................................................9
3.1.2 Anchor/Mooring winch ..................................................................................9
3.2 Mooring Winch...............................................................................................9
3.3 Control Cabinet............................................................................................10
3.4 External Brake Resistor .............................................................................. 10
3.5 Control Pedestal ..........................................................................................10

Aker Pusnes AS

Page 1 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12

1 Specifications
1.1 Summary Of Main Scope Of Supply

Weight/uni Total
Qty Item
t weight
2
R(Q)-18CUO + 350EW Windlass W1/W2 27500 kg 55000 kg
2
320EW Mooring winch (2MD) M1/M4 9300 kg 18600 kg
4
320EW Mooring winch M2/M3/M7/M8 7000 kg 28000 kg
(1MD+1WE)
2 320EW Mooring winch (1MD) M5/M6 6300 kg 12600 kg
10 Control cabinet 300 kg 3000 kg
1 HPU w/skid-mounted starter panel & air cooler 260 kg 260 kg
Total weight pr. shipset: 117460 kg

1.2 Paint Specification

Windlass/Mooring winch : Surface preparation:

- Maker’s standard (SIS SA 2.5)
Paint scheme:
- 1st layer: EP 1760, Grey 1135, 100µm
- 2nd layer: ET 5745, Red 7.5R 3/6, 100µm
Control cabinet : Surface preparation & paint scheme:
- Maker’s standard
Final colour:
- RAL7032
Control pedestal Surface preparation & paint scheme:
- Maker’s standard
Final colour:
- RAL7032
Hydraulic power unit Surface preparation & paint scheme:
- Maker’s standard
Final colour:
- RAL7032

1.3 Documentation

Copie
Item
s
15 Approval documents
12 Certified (Working) installation documents
5 Instruction/Operation manuals including final drawings pr. shipset
5 Class certificates including one (1) original copy pr. shipset

All documents shall be submitted by express courier. Arrangement drawings

for approval/certified will also be submitted by e-mail on request.

Aker Pusnes AS

Page 2 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12
1.4 Installation

Installation, including lining up of the equipment, is to be performed by the

Purchaser in accordance with good workmanship and in consistence with
Pusnes installation instructions included with the Certified (Working)
documents.

1.5 Classification

The equipment will be tested and certified according to Det Norske Veritas
(DNV). IACS re-enforcement according to class rules shall be applied for the
windlasses (W1/W2). Relevant certificates will be submitted after they are
received from the class.

1.6 Spare Parts

Spare parts will be included according to Purchase Order specification,

classification society requirements and Maker’s recommendations.

The complete spare part lists will be submitted together with the Certified
(Working) documents and the instruction manuals.

1.7 Material Specification

The Material Specification of the Deck Machinery shall be as following:

Plate details (frames, : NVD plate

drums, etc.)
Gypsy wheel : Cast steel
Gear wheel : Forged steel
Shaft, main/pinion : Forged steel
Coupling : Forged steel (CU/AW)
Cast steel (MW)
Warping head : Cast iron

Brake drum surface : See chapter 3.1 Windlass and 3.2 Mooring
Winch

Note that different Material Specification may be applied depending on project

requirements. Detailed Material Specification will be submitted to the
classification society together with the drawing approval.

1.8 Others

1.8.1 Language
All drawings, documentation and signs to be written in English language.

Aker Pusnes AS

Page 3 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12
1.8.2 Units
All units to be according to SI/Metric system. Hydraulic pressure to be
indicated in BAR.

1.8.3 Grease nipples

All grease nipple connections shall be of JIS B 1575, APT 1/8” or DIN71412
1/8”, Ball type with rubber cap. The material shall be Stainless steel.

Aker Pusnes AS

Page 4 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12
2. PROJECT DATA

2.1 General Design Criteria

Power supply : 440 V AC / 60 Hz / 3 ph (Main)

Ambient temperature
Relative humidity
Vibration and shock
Color of terminals
220 V AC / 60 Hz / 1 ph (Heating)
: -20°C to +45°C (Outside)
0°C to +45°C (Inside)
: < 95%
: According to Class
: AC: R-Red, S-White, T-Black
: DC: P-White, N-Black

2.2 Deck Arrangement

Drawing number(s) : 1058440, 1059034

2.3 Windlass (W1/W2)

Type : (W1) – 350EW 46M.15 + R(Q)-18CUO 15.10

(W2) – R(Q)-18CUO 10.15 + 350EW 15.M46
Drawing number(s) : 1058528, 1058529, 1058530
Quantity pr. shipset : Two (2)

2.3.1 Cable lifter unit

Anchor chain : ø127 mm Grade 3
Anchor weight : TBI
Nominal pull : 78,1 tons
Speed at nominal pull : 0-9 m/min
Maximum pull : 117,1 tons
Brake holding capacity : Design (45%): 491,3 tons

2.3.2 Anchor/Mooring winch

Nominal pull : 30 tons
Speed (nominal pull) : 0-15 m/min
Speed (slack rope) : 0-30 m/min (0-37 m/min on warping end)
Brake holding capacity : Design (80%) 96 tons
(B.H.C.) Operation: To be adjusted to 60% of working rope
(MBL = 120 tons) MBL

Aker Pusnes AS

Page 5 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12

Stowing capacity on the : 200 m of ø78 mm Atlas rope

mooring drum (100% on
storage part)

2.4 Mooring Winch (M1-M8)

Type : (M1) – 320EW 53M.10 / (M4) – 320EW 10.M53

Drawing number(s)
Quantity pr. shipset
(M2, M7) – 320EW 47M.10 / (M3, M8) – 320EW
10.M47
(M5) – 320EW 10.M46 / (M6) – 320EW 46M.10
: 1058525, 1058527, 1058613
: Two (2) + Four (4) + Two (2)

Nominal pull : 30 tons

Speed (nominal pull)
Speed (slack rope)
Brake holding capacity
(B.H.C.)
(MBL = 120 tons)
Stowing capacity on the
mooring drum (100% on
storage part)
: 0-15 m/min
: 0-30 m/min (0-37 m/min on warping end)
: Design (80%) 96 tons
Operation: To be adjusted to 60% of working rope
MBL
: 200 m of ø78 mm Atlas rope

2.4.1 Electric motor

Type : One (1) speed squirrel cage induction motor (6-pole)
with electro-mechanical spring-applied brake
Drawing number(s) : -
Quantity pr. shipset : Two (2) + Six (6)

Windlass Mooring
winch
Rated power @ nominal : ~152 kW ~82 kW
speed
Nominal current, In : ~0-250 A ~0-135 A
Starting current (% of In) : max. 150% max. 110%
Power factor (cos phi) : 0,87 0,86
Efficiency : 94,2 94,1
Weight : 680 kg 510 kg

Design temperature : See chapter 2.1

Duty (low/nominal/high) : S2-30 min, Mooring S6-40%
Protection : IP 56
Insulation : “F” class
Integrated space heater : Included
Thermistors : Included
Cable gland : Included

Aker Pusnes AS

Page 6 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12
2.5 Control Cabinet

Type : Standard cabinet prepared for floor mounting

Drawing number(s) : 330907(AW) – 330905 (MW)
Quantity pr. shipset : Two (2) + Eight (8)

Power supply : See chapter 2.1

Steady Line voltage : ±5% of Un
variation
Steady Line frequency : ±2%
variation

Protection : IP 54
Integrated space heater : Included
Cable gland : Not included
(See chapter 3.3)

2.6 External Brake Resistor

Type : Air-cooled resistor

Drawing number(s) : -
Quantity pr. shipset : Two (2)

Rated power : 75 kW
Protection : IP 22
Cable gland : Included

2.7 Radio Control

Type : Portable
Drawing number(s) : 1059120
Quantity pr. shipset : Two (2)

Rated power : 75 kW
Protection : Cabinet IP 54, Portable Control IP65

Aker Pusnes AS

Page 7 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12

2.8 Control Pedestal, Electric, Speed/Direction

For Anchor Winces: Additional Control For Hydraulic Band Brake
Operation

Type : Single lever / Electric + Hydraulic control box w/steel

cover
Drawing number(s) : -
Quantity pr. shipset : Ten (10)

Protection : IP 56
Integrated space heater : Included

Control positions:

Qty Type & position

10 Control pedestal, single lever, located locally at the machinery side
(W1/W2, M1-M8)

NOTE! In addition to the above all winches can by controlled locally for
clutching operation from a push-button box located close to each winch
coupling. (Creep Speed Button)

2.9 Hydraulic Power Unit

Type : HPU w/skid-mounted starter/control panel & air cooler

Drawing number(s) : 330266
Quantity pr. shipset : One (1)

Aker Pusnes AS

Page 8 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12
3. TECHNICAL SPECIFICATION

3.1 Windlass

Each windlass is of a combination of a cable lifter unit and an anchor winch

that consists of the following:

3.1.1 Cable lifter unit

− Cable lifter gear of open type with protection cover
− Band brake of hydraulically operated spring applied fail-to-safe type
− Brake drum surface of cable lifter to be of stainless steel cladding (SUS316)

− Chain length measuring device (absolute encoder) for speed/chain length

measuring
− Push-button box, double type, mounted close to each windlass coupling for easy
coupling operation
− Junction box

− Separate chain pipe head

NOTE! Manual operation of hydraulic band brake is available in case of

hydraulic failure or loss of power

3.1.2 Anchor/Mooring winch

− Auto-tension anchor/Mooring winch gear of enclosed type
− Slipping clutch
− Band brake of manually operated type
− Brake drum of mooring drum to be of stainless steel rim (SUS304)
− Mooring drum to be of split type

− Push-button box, triple type, mounted close to each drum coupling for easy
coupling operation
− Electric motor w/electro-mechanical spring-applied brake

3.2 Mooring Winch

Each mooring winch consists of the following:

− Auto-tension mooring winch gear of enclosed type

− Band brake(s) of manually operated type
− Brake drum of mooring drum to be of stainless steel rim (SUS304)
− Mooring drum to be of split type

− Push-button box, triple type, mounted close to each drum coupling for easy
coupling operation
− Electric motor w/electro-mechanical spring-applied brake

Aker Pusnes AS

Page 9 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12

3.3 Control Cabinet

Each control cabinet consists of the following:

− Frequency converter unit incl. all electrical switchgear for controlling the winch
motors
− Brake resistor mounted on top of the cabinet (MW cabinets only)
− Disconnecting switch
− Converter for 24 V DC
− Space heater
− Cable entry in the bottom of the cabinet (Cable coaming to be done by yard)
− Eye lifting bolts
− Common alarm (Potential free contact)
− Door, functions − Key-pad, Operator input (Indication of Amps.,
running hour, etc)
− Indication light, Power ON Main supply (White
lamp)
− Indication light, Power ON Heating supply
(Orange lamp)
− Switch for heating
− Lockable door handle

The cabinets are provided with eye lifting bolts and anti-vibration support.

3.4 External Brake Resistor

Each windlass control cabinet shall be connected to a separate brake resistor

in order to be able to lower the anchor to the sea bed by using the electric
motor for braking. The maximum lowering speed will be the same as windlass
nominal hauling speed. Ref. chapter 2.3.1.

Pusnes recommends the shipyard to install guard-rail around the brake

resistors in order to prevent accidental touching of the brake resistor.

Each brake resistor consists of the following:

− Housing (Galvanised steel)

− Brake resistor, air-cooled
− Terminal for connection of yard cables
− Warning sign for high temperature and voltage

3.5 Control Pedestal

Each control pedestal consists of the following:

Aker Pusnes AS

Page 10 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT
Doc. Type: Issued by/Date:
Doc. No.: Rev by/Date:
Rev. No.: 00
Title: Specifications
Rev. Date: 20 Nov. 12
− Control panel, functions − Control lever, Hydraulic Band Brake (*)
(Indicated for single lever − Control lever, potentiometer (stepless)
control pedestal.) − Push button ENABLE / DISABLE
− Push-button, EMERGENCY STOP
− Switch Automooring
− Indicator Chain Length (*)
− Indicator, PULL (0-150%)
− Indication light, READY (ready for operation)
(White lamp)
− Indication light, ANCHOR (anchor mode enabled)
(White lamp) (*)
− Indication light, FAILURE (Red lamp)
− Indication Light, AUTO ON

− Control box housing in steel with hinged cover, built-in space heater
− Pedestal

(*) NOTE!
Only installed in the control panels operating the windlasses

Aker Pusnes AS

Page 11 of 11
CONFIDENTIAL
SHOULD NOT BE DISTRIBUTED AND / OR BE MADE AVAILABLE TO THIRD PARTIES WITHOUT OUR WRITTEN CONSENT