BSP-1200 Ultrasonic Processor

Assembly and Installation Guide

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Parts identification
Ultrasonic stack assembly

1. Place the Top O-ring above the flange of the Barbell Horn.

2. Place the Reactor Chamber lid with six bolts (or wing
screws) and split-lock washers above the Top O-ring.

3. Place the Mylar acoustic washer over the connecting stud.

4. Place the Bottom O-ring below the flange of the Barbell

Horn.

5. Thread the Barbell Horn all the way into the Transducer by
hand.

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Ultrasonic stack assembly
6. Tighten the assembly using the provided Spanner Wrenches:

a). Insert the pin of the first Spanner Wrench into a hole in the Transducer’s front mass and
set it up to provide counterclockwise torque.
b). Insert the pin of the second Spanner Wrench into a hole in the Barbell Horn’s input end
and set it up to provide clockwise torque.

c). Tighten by firmly pressing down with your palms on the wrenches, using the weight of
your body. Please note, that a power overload error during system operation may indicate an
insufficiently tightened Transducer-Horn assembly.
Ultrasonic stack assembly
7. Lower the Reactor Chamber lid until it is in contact with the top O-ring.

8. Insert the Barbell Horn into the Reactor Chamber until the Bottom O-ring is in contact with the
receiving ring of the Reactor Chamber.

9. Align the Transducer's and Reactor Chamber's Support Arm holes.

10. Align the lid such that the wing screws match up to the threaded holes in the receiving ring.

11. Thread the screws into the receiving ring of the Reactor Chamber. Tighten by hand using a
crossing pattern in order to maintain the same tension on all sides.

12. Thread the Support Arms into the Transducer and Reactor Chamber and tighten the
counter-nuts. Make sure that the Support Arms are parallel to each other.
Placing the ultrasonic stack in the support stand

13. Secure the top clamp holder on the support

stand rod.

14. Adjust the position and secure the bottom

clamp holder such that both Support Arms can be
accommodated.

15. Slide both Support Arms into the

corresponding clamp holders.

16. Secure the Reactor Chamber's Support Arm in

the bottom clamp holder.

17. Secure the Transducer's support arm in the

top clamp holder.

18. Loosen and re-tighten the top clamp holder,

removing any strain in the assembly.

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Hose/piping and peripheral equipment assembly

19. Assemble all hose/piping connections for the peripheral equipment.

20. Hang the Generator on a wall or place it in a rack.

21. Assemble the Reactor Chamber's inlet and outlet hose/piping connections.

22. During continuous operation, it is important to cool the Transducer with flowing cold water (5
- 10 L/min, 5 - 10 oC ). Attach the Transducer's cooling jacket to a cold water source.

23. Attach Reactor Chamber's cooling jacket to a cold water source (optional).
Hose/piping and peripheral equipment assembly

24. Connect one end of the Ultrasound Cable to the Generator and the other end to the
Transducer.

25. Connect the Remote Button Switch to the Generator.

26. Plug the Generator's power cable into a power outlet.

27. Make sure you use adequate ear protection while operating the system. For more information,
see this blog post.
Industrial Sonomechanics, LLC
560 W 144 Street, Suite 6
New York, NY 10031

(646) 580-4676
contact@sonomechanics.com
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