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Notation example
t
Tolerance zone
Tolerance zone
Tolerance zone
Inspection example Tolerance zone
Inspection example Inspection example
Inspection example
Datum A
Datum
center
t
Datum axis
Datum axis Tolerance zone
Tolerance zone Inspection example Inspection example Tolerance zone
Inspection example Tolerance zone
Inspection example
t t
ø10mm
100
ø20mm ø20mm
Workpiece
Dimeter D 1 ø10mm
Dimeter
ø50mm
Roundness error (µm)
ø100mm ø5mm
10
ø200mm ø2mm
0.1 ø1mm
1
0.01
0.1
Eccentricity 0.001
0.01 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
1 10 100 1000 D e
Eccentricity (µm) Inclination (degrees)
Figure: Eccentricity versus roundness error Figure: Inclination versus elliptic error
No filter ΔZq=22.14µm
Amplitude
180 0 0
0 90 180 270 360
270 Angle
90
Amplitude
180 0 0
0 90 180 270 360
15 upr 50 upr 150 upr 500 upr
Band-pass ΔZq=17.61µm ΔZq=18.76µm ΔZq=14.50µm
270 Angle
filter
A 2 UPR condition may indicate: (1) insufficient leveling adjustment on the
measuring instrument; (2) circular runout due to incorrect mounting of the
workpiece on the machine tool that created its shape; (3) the form of the workpiece
is elliptical by design as in, for example, an IC-engine piston.
90
Amplitude
180 0 0
Roundness testers use the measurement data to generate reference circles whose dimensions define the roundness
value. There are four methods of generating these circles, as shown below, and each method has individual 270
Angle
characteristics so the method that best matches the function of the workpiece should be chosen.
A 3 to 5 UPR condition may indicate: (1) Deformation due to over-tightening of the
Least Square Circle Minimum Zone Circles Minimum Circumscribed Maximum inscribed holding chuck on the measuring instrument; (2) Relaxation deformation due to
(LSC) Method (MZC) Method Circle (MCC) Method Circle (MIC) Method stress release after unloading from the holding chuck on the machine tool that
A circle is fitted to the measured Two concentric circles are The smallest circle that can enclose The largest circle that can be created its shape.
profile such that the sum of the positioned to enclose the the measured profile is created. enclosed by the profile data is
squares of the departure of the measured profile such that their The roundness figure is then created. The roundness figure is
profile data from this circle is a radial difference is a minimum. defined as the maximum then defined as the maximum 90
minimum. The roundness figure is The roundness figure is then departure of the profile from this departure of the profile from this
then defined as the difference defined as the radial separation of circle. This circle is sometimes circle. This circle is sometimes
between the maximum departures these two circles. referred to as the ‘ring gage’ referred to as the `plug gage'
Amplitude
270
Angle
ΔZ ΔZ ΔZ ΔZ 90
q z c i
180 0
0
0 90 180 270 360
ΔZq = Rmax-Rmin ΔZz = Rmax-Rmin ΔZc = Rmax-Rmin ΔZi = Rmax-Rmin 270 Angle
180 0 0
0 90 180 270 360
PTB Calibration
Straightness PTB Calibration PTB Calibration PTB Calibration NMI
Master (600mm) Optical Flat Reference Hemisphere Cylindrical Square PTB mutual Accreditation
270 Angle
Mitutoyo Corporation 90
180 0 0
Reference Calibration 0 90 180 270 360
Sphere Gauge Block
Measuring
Instrument
Calibration Tester 270 Angle
A 15 (or more) UPR condition is usually caused by tool chatter, machine vibration,
coolant delivery effects, material non-homogeneity, etc., and is generally more
<Z-axis/R-axis straightness> <Column parallelism> important to the function than to the fit of a workpiece.
90
<Rotational accuracy>
<Detector>
Axial direction Radial direction
Amplitude
Roundness/Cylindrical Geometry Measuring Instrument Reference Hemisphere Magnification Calibration Kit 180 0 0
0 90 180 270 360
*PTB: Physikalisch-Technische Bundesanstalt (Germany)
270 Angle
■ Stylus Tip 90
Ball type Cylinder type Axe type Egg type Tip shape: Ball, axe, cylinder,
Amplitude
R and egg
Tip radius : 0.25mm, 0.8mm, 180 0 0
R
R
r
r (tolerance: 30%
r