Professional Documents
Culture Documents
S. B. Charhate
Civil Engineering Department, Pillai HOC College of Engineering & Technology,
Rasayani, Raigad - 410207, Maharashtra, India
ABSTRACT
The equipment management system and equipment policy always has a huge impact on the
profitability of the contractors with more investment in equipment. In civil engineering construction
projects, the cost of equipment can vary from 25-40% of the total project cost. The objective of this
project was to study that how the planned and proper maintenance is important for construction
equipment for better production. The data analysis here is monthly equipment utilization on site &
various reasons for losses in construction equipment production. It is necessary to evaluate if
additional construction equipment is brought to the construction site then whether a project can be
finished in a given period. The main purpose of this study is to evaluate the overall traffic flow of
construction equipment which influences the efficiency of construction operations.
Key words: Construction Equipment, Building Site, Equipment Maintenance
Cite this Article: D. B. Phadatare and S. B. Charhate, Impact of Construction Equipment’s On
Building Site Productivity. International Journal of Civil Engineering and Technology, 7(4), 2016,
pp.513–520.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=7&IType=4
1. INTRODUCTION
The cost of construction is an important factor in all projects whether the construction project is to be
linear (i.e., concept, design, procurement, construction) or fast-track (i.e., design/build); whether a
construction contract is unit price, lump sum, or cost-plus. The labour, materials, overhead, equipment and
profit are important factors that impact construction costs. Shalomo Selinger (1983) established that to
determine the economic service life of earthmoving and transportation equipment, the mathematical
models are available. Michael C. Vorster (1990) has presents the capability to quantify, the significant
costs of downtime and lack of availability by a model. A little thought and innovation applying in the
model should make it possible to understand the philosophy, as well as the methodology used for
quantification. Zane W. Mitchell (1998) has concentrated on the management of heavy construction
equipment, which is a tough task. It was revealed how a second-order polynomial expression was selected
as the optimum and it can be used to identify best economic decisions of the cumulative cost model
developed by Vorster. Athanase I. Tsimberdonis (1994) examined the importance and magnitude of costs
caused by equipment failure. Rickey A. Cook (1999) has developed a maintenance plan for improving
safety and efficiency of cranes and heavy equipment’s. Harkan Yman (2009) has stated future of
management which likely to be happens. The information output can be used by both managers and no
managers in the firm to make decision and to solve the problem. Accordingly, Cynthia S. Collyard (2012)
mentioned that as the contractor's with large investments in equipment have a great impact on the
profitability of the firm with equipment policy and equipment management system. Govindan Kannan
(2011) studies with professional experts in the equipment management field. The purpose of this article is
twofold: (a) to record observations and knowledge, and (b) to evaluate the performance of the tools. Many
construction firms seek to gain competitive advantages by increasing controlling and service losses by
reducing raw material and labour costs. By effective equipment maintenance, companies have found
effective way to increase profit margins (Craig A. Clutts, 2010). Most construction firms are tends to
concentrate on maintenance efforts of unscheduled breakdowns and emergency repairs; this eventually
tends to concentrate on maintenance department overtime, the production losses and in expediting parts for
repairs. Thus, the equipment’s are largest assets of construction companies (C. William, 1984). The
purpose of this study is to find out how construction equipment affects the effectiveness of construction
operations and to analysis the traffic flow. However, till date, limited work has been published related to
these especially in planning for equipment utilization.
maintenance record book. Analysis the work, check whether it is performing better or not otherwise again
starts from work identification.
Following graph shows the total expenditure cost per month for all equipment’s:
Production data
Shift length (operating time)
Tea breaks
Lunch break
Down time
Idle (design) run rate
The details for the above against important major equipment will be studied in working out the loss
of efficiency of equipment’s in an execution of a project.
The main cause of losses in production is due to construction equipment’s performance.
Equipment failure
Loss due to breakdown of
1 Breakdown Unplanned maintenance
Downtime equipment
Tooling damage
losses
Setup & Setup/changeover Time lost due to adjustment in the
2
Adjustment Operator shortage equipment
Idling & Small stop losses occur when
3 Minor Components jams equipment stops for a short time as
Stoppage a result of interim problem.
Speed losses
Minimized speed refers to the
Reduced Operator inefficiency
4 difference between design speed
Speed under design capacity
and actual operating speed.
Some equipment requires warm up
5 Startup loss Quality loss Equipment warm up time and certain adjustment to
obtain optimum output.
The volume of the work done by equipment’s on every day is planned for the project. On site, the
actual volume of work done by equipment’s is recorded. By summarizing all records, the data analysis can
be performed. In the data analysis, the volume of work done by the each equipment is compared with its
planned and actual woke done.
4. CONCLUSION
The overall equipment efficiency was improved with less idling, low machine breakdown and minimized
accident in plants which maximized the productivity rate, optimized process parameter. To improve the
production rate of equipment is essential for a construction industry. In equipment management, proper
planning, installation, selection, procurement, operation, maintenance and equipment replacement policy
plays vital role for successful completion of project. From collected data, it has seen that equipment
utilization on site has to be studied in details. The overall productivity of construction is affected by
various reasons. The downtime and idle run time of equipment play important role in production. These
downtime & idle time factor also effect on total cost of project.
ACKNOWLEDGEMENTS
We express our sincere thanks to Capacite Infra project Ltd for providing the various useful data regarding
the equipment’s. We express our gratitude to our professors for their unfailing inspiration. We take this
opportunity to thank our colleagues for their company during the course work and for useful discussion we
had with them.
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