Calibration Format

Doc. No.
: QC–F-02/03
Quality Management System Document Issue No.: 01
Page Rev. No. : 00
Page : 01 of 01
Effective Date :- 01.10.09
Title :- Yearly Calibration Schedule
Jan. FEB May SEP. DEC. JAN. FEB JUL. SEP. DEC.
S.NO. Code No. Type of Gauge Size 13-Jul 14-May
13 13 13 13 13 14 14 14 14 14
1 SG-001 Snap Gauge 12.48 ~ 12.66
2 SG-002 -DO- 12.60 ~ 12.90
3 SG-003 -DO- 12.80 ~ 13.10
4 SG-004 -DO- 14.10 ~ 14.28
5 SG-005 -DO- 12.55 ~ 12.93
6 SG-006 -DO- 12.75 ~ 13.13
7 SG-007 -DO- 16.45 ~ 16.65
8 SG-008 -DO- 1.79 ~ 2.20
9 SG-009 -DO- 32.90 ~ 33.00
10 SG-010 -DO- 15.65 ~ 15.80
11 SG-011 -DO- 1.80 ~ 2.25
12 SG-012 -DO- 12.46~12.60
13 SG-013 -DO- 14.08~14.22
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 01 of 01
13 13 13 13 13 14 14 14 14 14
1 Thread Ring Gauge

TRG-02 M24*3.0-6G
2 -DO-
TRG-03 1*14"UNS-2A
3 -DO-
TRG-04 M22-6G
4 -DO-
TRG-05 M-22-6G
5 -DO-
TRG-06 1/2"*20UNF-2A
6 -DO-
TRG-07 3/4"*16UNF-2A
7 -DO-
TRG-08 3/4"*16UNF-2A
8 -DO-
TRG-09 5/16"*24UNF
9 -DO-
TRG-010 3/18"*24-UNF-2A
10 -DO-
TRG-011 3/8"*24UNF-2A
11 -DO-
TRG-012 M12*1.75-6G
12 -DO-
TRG-013 M10*1.50-6G
13 -DO-
TRG-014 M10*1.5-6G
14 -DO-
TRG-015 5/16"24UNF-2A
15 -DO-
TRG-016 M-12*1.75-6G
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Issue No.: 01
Quality Management System Document Page Rev. No. : 00
Page : 01 of 01
Title :- Yearly Calibration Schedule Effective Date :- 01.10.09
13 13 13 13 13 14 14 14 14 14
1 TRG-017 Thread Ring Gauge 5/16"-18UNC-2A
2 TRG-018 -DO- 5/16"-18UNC-2A
3 TRG-019 -DO- M12*1.25-6G
4 TRG-020 -DO- M12*1.25-6G

5 TRG-021 -DO- M16*6G
6 TRG-022 -DO- 9/16"*20WW(LH)
7 TRG-023 -DO- 9/16"*20WW(m)
8 TRG-024 -DO- M24*3*6G
9 TRG-025 -DO- M24*3-6G

10 TRG-026 -DO- M24*3-6G(LH)
11 TRG-027 -DO- M22*1.5-6G
12 TRG-028 -DO- M24*3-6G(LH)
13 TRG-029 -DO- M20*1.5-6G
14 TRG-030 -DO- M20*1.5-6H

15 TRG-031 -DO- M24*3-6G
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 01 of 03
13 13 13 13 13 14 14 14 14 14
1 PG-001 Plain Plug Gauge 2.35 ~ 2.60
2 PG-002 -DO- 5.70 ~ 6.00

`
3 PG-003 -DO- 3.26 ~ 3.40
4 PG-004 -DO- 3.35 ~ 3.55
5 PG-005 -DO- 3.80 ~ 3.95
6 PG-006 -DO- 6.62 ~ 6.91
7 PG-007 -DO- 4.30 ~ 4.85
8 PG-008 -DO- 4.82 ~ 5.25
9 PG-009 -DO- 33.90 ~ 34.30
10 PG-010 -DO- 4.85 ~ 4.88 ~ 4.95
11 PG-011 -DO- 6.90 ~ 7.20
12 PG-012 -DO- 33.70 ~ 34.10
13 PG-013 -DO- 8.50 ~ 8.80
14 PG-014 -DO- 9.00 ~ 9.10
15 PG-015 -DO- 34.40 ~ 34.80
16 PG-016 -DO- 9.53 ~ 9.63
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 02 of 03
13 13 13 13 13 14 14 14 14 14
17.30 ~ 17.70 ~
17 PG-017 -DO-
18.00
2.50/2.95 ~
18 PG-018 -DO-
2.90/3.00
19 PG-019 -DO- 34.90 ~ 35.30
20 PG-020 -DO- 12.65 ~ 12.90
21 PG-021 -DO- 12.70 ~ 13.10
22 PG-022 -DO- 15.80 ~ 15.90
23 PG-023 -DO- 16.02 ~ 16.07
24 PG-024 -DO- 16.00 ~ 16.10
25 PG-025 -DO- 21.10~ 21.35
26 PG-026 -DO- 4.90 ~ 5.15
27 PG-027 -DO- 22.25 ~ 22.40
28 PG-028 -DO- 22.70 ~ 22.85
29 PG-029 -DO- 23.75 ~ 23.85
30 PG-030 -DO- 24.30 ~ 24.61
31 PG-031 -DO- 34.08
32 PG-032 -DO- 5.25 ~ 5.30 ~ 5.40
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 03 of 03
13 13 13 13 13 14 14 14 14 14
33 PG-033 -DO- 26.95 ~ 27.05
34 PG-034 -DO- 4.40 ~ 4.60
35 PG-035 -DO- 33.70 ~ 34.10
36 PG-036 -DO- 7.25 ~ 7.30
37 FF-001 SLIP GAUGE 4.5±0.5
HT CHECKING
38 FF-002 7.5±0.3
GAUGE
39 FF-003 SPECIAL GAUGE 102+0.3-0.5
40 FF-004 PLUG GAUGE 10.55±0.1
41 FF-005 C.D.GAUGE 76.0±0.2
42 SF-001 TEMPLATE GAUGE 5.0±0.5
SQUARE PLUG
43 SF-002 10.60±0.1
GAUGE
44 SF-003 C.D.GAUGE 76.3±0.5
HT CHECKING
45 SF-004 10.65±0.15
GAUGE
46
47
48
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 01 of 01
Jan. FEB SEP. DEC. JAN. FEB JUNE JUL. SEP.

S.NO. Code No. Type of Gauge Size DEC'12 JUN 13 13-Jul
13 13 13 13 14 14 '14 14 14
1 SI-001 Slip Gauge 3.15-3.80-3.20
2 SI-002 -DO- 2.80-3.60-3.40
3 SI-003 -DO- 2.80-3.80-3.20
4 RG-001 PLAIN RING GAUGE 15.80
5 RG-002 -DO- 16.00
6 RG-003 -DO- 34.80-35.0
7 RG-004 -DO- 35.80-35.98
8 RG-005 -DO- 51.399-51.587
9 RG-006 -DO- 51.83
10 RG-007 -DO- 16.03
11 RG-008 -DO- 34.60-34.78
12 RG-009 -DO- 34.55
13 RG-010 -DO- 35.30-35.50
14 RG-011 -DO- 51.395-51.583
15 RG-012 -DO- 20.80
16 RG-013 -DO- 21.18
17 RG-014 -DO- 21.90
18 RG-015 -DO- 22.28
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 01 of 02
Jan. march May Sep. Nov. Jan. FEB May Dec. Jan.
S.NO. Code No. Type of Gauge Size 12-Jul 13-Jul
12 12 12 12 12 13 13 13 13 14
1 Thread Plug Gauge

TPG-001 M6*1P-6H
2 -DO-
TPG-003 3/8*26BSC4
3 -DO-
TPG-006 M14*1.25P-6H(LH)
4 -DO-
TPG-007 M14*1.25P-6H
5 -DO-
TPG-008 9/16*20WW(LH)
6 -DO-
TPG-009 9/16*20WW(RH)
7 -DO-
TPG-015 1"*24BSC4
8 -DO-
TPG-016 1"*24WW
9 -DO-
TPG-017 1.37"*24BSC4
10 -DO-
TPG-021 M8*1.25P-6H
11 -DO-
TPG-025 M20*2.56H-R
12 -DO-
TPG-026 M24*2-6H
13 -DO-
TPG-027 M24*3-6H
14 -DO-
TPG-028 M26*1.0P-6H
15 -DO-
TPG-029 M25*1.5P-6H
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 02 of 02
12 12 12 12 12 13 13 13 13 14
16 Plain Plug Gauge

TR-PPG-01 4.0-4.20
17 -DO-
TR-PPG-02 5.0-5.20
18 -DO-
TR-PPG-03 6.0-6.20
19 -DO-
TR-PPG-04 6.30-6.50
20 -DO-
TR-PPG-05 6.50-6.70
21 -DO-
TR-PPG-06 7.0-7.20
22 -DO-
TR-PPG-07 8.0-8.20
24 -DO-
TR-PPG-08 10.0-10.25
25 -DO-
TR-PPG-09 12.0-12.20
26 -DO-
TR-PPG-10 14.30-14.50
27 -DO-
TR-PPG-11 15.10-15.20
28 -DO-
TR-PPG-12 15.5
29 -DO-
TR-PPG-13 15.8
30 -DO-
TR-PPG-14 16.0-16.10
31 -DO-
TR-PPG-15 19.0-19.035
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Issue No.: 01
Page : 02 of 02
12 12 12 12 12 13 13 13 13 14
16 TR-PPG-16 Plain Plug Gauge 19.05-19.85
17 TR-PPG-17 -DO- 19.20-19.50
18 TR-PPG-18 -DO- 19.30-19.50
19 TR-PPG-19 -DO- 19.8
20 TR-PPG-20 -DO- 20.0-20.20
21 TR-PPG-21 -DO- 20.0-20.10
22 TR-PPG-22 -DO- 22.30-22.50
24 TR-PPG-23 -DO- 22.10-22.30
25 TR-PPG-24 -DO- 22.40-22.60
26 TR-PPG-25 -DO- 25.0-25.10
27 TR-PPG-26 -DO- 25.40-25.50
28 TR-PPG-27 -DO- 25.2
29 TR-PPG-28 -DO- 25.70-25.90
30 TR-PPG-29 -DO- 28.0-28.40
31 TR-PPG-30 -DO- 28.5
TR-PPG-31 28.70-28.90
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Issue No.: 01
Page : 02 of 02
12 12 12 12 12 13 13 13 13 14
17 TR-PPG-33 -DO- 29.60-29.81
18 TR-PPG-34 -DO- 29.96-29.98
19 TR-PPG-35 -DO- 29.99
20 TR-PPG-36 -DO- 30.0-30.10
21 TR-PPG-37 -DO- 30.01
22 TR-PPG-38 -DO- 30.30-30.50
24 TR-PPG-39 -DO- 32.0-32.20
25 TR-PPG-40 -DO- 32.30-32.56
26 TR-PPG-41 -DO- 37.70-37.90
27 TR-PPG-42 -DO- 40.0-40.10
28 TR-PPG-43 -DO- 40.30-40.56
29 TR-PPG-44 -DO- 44.67
30 TR-PPG-45 -DO- 44.80-45.0
31 TR-PPG-46 -DO- 50.0-50.10
TR-PPG-47 5.0-5.30
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Issue No.: 01
Page : 02 of 02
12 12 12 12 12 13 13 13 13 14
17 TR-PPG-49 -DO- 12.00-12.20
18 TR-PPG-50 -DO- 12.0-12.20
19 TR-PPG-51 -DO- 19.40-19.70
20 TR-PPG-52 -DO- 34.90-35.30
21 TR-PPG-53 -DO- 17.30/17.70/18.0
22 TR-PPG-54 -DO- 2.60-3.02
24 TR-PPG-55 -DO- 2.90-3.10
25 TR-PPG-56 -DO- 3.30-3.50
26 TR-PPG-57 -DO- 3.45-3.85
27 TR-PPG-58 -DO- 3.40-3.60
28 TR-PPG-59 -DO- 20.20-20.40
29 TR-PPG-60 -DO- 17.0-17.30
30 TR-PPG-61 -DO- 17.0-17.20
31 TR-PPG-62 -DO- 16.20-16.40
TR-PPG-63 -DO- 20.30-20.50
TR-PPG-64 -DO- 16.30-16.50
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Issue No.: 01
Page : 02 of 02
12 12 12 12 12 13 13 13 13 14
16 TPG-030 Thread Plug Gauge 1/8NPT
17 TPG-031 -DO- M27*2P-6H
18 TPG-033 -DO- M12*1.7569
19 TPG-034 -DO- M14*2.0-6H-R
20 TPG-035 -DO- 3/8*16UNC-2B-R
21 TPG-036 -DO- M18*6H-R
22 TPG-037 -DO- M18*1.5-6H-R
24 TPG-038 -DO- M18*1.5P-6H-L
25 TPG-039 -DO- M18*1.5-6H-R
26 TPG-040 -DO- M16*1.5-6H-R
27 TPG-041 -DO- M16*1.5-6H-R
28 TPG-042 -DO- M12*1.75-6H-R
29 TPG-043 -DO- M12*1.75-6H-R
30 TPG-044 -DO- M8*1.25P-6H
31 TPG-046 -DO- M14*1.0P-6H-R
32 TPG-047 -DO- M10*1.06H-R
33 TPG-048 -DO- M10*1.06H-R
34 TPG-049 -DO- M10*6HR
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 01 of 04
12 12 12 12 12 13 13 13 13 14
1 BG-001 Bore Gauge 11 ~ 18mm
4 BP-001 Bevel Protactor 0 ~ 360°
5 DM-001 Digital Micrometer 0 ~ 25mm
6 DTC-01 Digi. Temp. Controller 0 ~ 199°C
13 DTT-001 Dial Thickness Tester 0 ~ 10mm
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 02 of 04
Jan. feb May Sep. Nov. Jan. FEB May Dec. Jan.
12 12 12 12 12 13 13 13 13 14
15 PD-001 Plunger Dial Indicator 0 ~ 1mm

Plating Thickness
19 PTT-01 0 ~ 12.7µm
Tester
20 ATG-01 Analog Temp. Gauge 0 ~ 200°C
21 PDIAL-01 PAPPI DIAL 0-1MM
22 PSG-01 Pressure Gauge 0 ~ 10.6Kg/cm
23 PSG-02 Pressure Gauge 0 ~ 25Kg/cm
24 PSG-03 Pressure Gauge 0 ~ 10.6Kg/cm
28 PSG-07 Pressure Gauge 0 ~ 40 Bar
30 RAG-001 Radius Gauge 1 ~ 7MM
31 RAG-002 Radius Gauge 7.5 ~ 15mm

Rockwell Hardness
32 RH-001 ---------
Tester
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 03 of 04
Jan. May Sep. Dec. Jan. May Dec. Jan.

S.NO. Code No. Type of Gauge Size feb 12 12-Jul feb 13 13-Jul
12 12 12 12 13 13 13 14
33 SL-001 Slip Gauge Box 0.50 ~ 100mm
34 TPH-001 Thread Pitch Gauge 0.25 ~ 6.0mm
35 TW-001 Torque Wrench 1.2 ~ 7Kgfm
39 VB-001 Magnetic V-Block 0 ~ 50mm
40 VB-002 Magnetic V-Block 0 ~ 50mm
41 HG-01 Vernier Height Gauge 0 ~ 300mm
42 HG-02 Vernier Height Gauge 0 ~ 300mm
43 WS-001 Weighing Scale 0 ~ 15 Kg
47 DC-001 Dial Caliper 0 ~ 200mm
50 DC-004 Dial Caliper(T.P.) 0 ~ 200mm
51 VC-001 Vernier Caliper(T.P.) 0 ~ 150mm
52 DV-001 Digital Calliper 0 ~ 200mm
` Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 04 of 04
Jan. March May Sep. Nov. Jan. March May Dec. Jan.
12 12 12 12 12 13 13 13 13 14
53 DC-005 Dial Caliper(scaff) 0 ~ 150mm
53 MM-001 External Micrometer 0 ~ 25mm

Rubber Hardness
59 RHT-001 0 ~ 100 Shore A
Tester
External Tube
60 TM-001 0 ~ 25mm
Micrometer
61
62
63
64
65
66
67
68
Calibration Done
Calibration Due
Doc. No. : QC–F-02/03
Page Rev. No. : 00
Page : 04 of 04
Title :- Yearly Calibration Schedule of Testing M/C
JAN oct. dec. April oct. dec. oct. dec.

S.NO. Code No. Type of Gauge Size 11-Jul 12-Jul JAN 13 13-Jul
11 11 11 12 12 12 13 13
Bursting Strength
1 BST-001 0 ~ 50 Kg/cm
Tester
Multi Comp. Load

2 MC-03 0 ~ 20 Kgf
Testing
universal testing
3 MC-03(A) 40 TON
m/c
4 MC-03(B) Crack Detector -------------
5 MC-03© Plunger Testing M/c -------------
Calibration Done
Calibration Due
Quality Management System Document (Format)
SWATI INDUSTRIES LIMITED

Title: Calibration Record
Major Equipment Used :- Type of Gauge / Instrument :-

Code No. :- Code No. :-
Calibration Due on :- Size :- Make :-
Least Count :- Deviation :-
Go Size:- No Go Size :-
Date of Go Size/ Specified No Go Size / Calibration Due
Result Sign. Remarks
Calibration Size Observed Size On
emarks
Doc. No. : QC–F-02/01
Quality Management System Document Issue No. : 01
Page Rev. No. : 00
Page : 01 of 03
Effective Date : 01.10.09
Title: List of Instruments
Reference
Deviation Calibration Calibration Frequency of
S.NO. Name of the Instrument Code No. Make Range Least Count Method of
Permissible Done on Due on Calibration
Calibration
1 Bore Gauge BG-001 Mitutoyo 11 ~ 18mm --------- ±0.005 03.01.13 02.01.14 1 Year Out Side
2 Bore Gauge BG-002 Mitutoyo 18 ~ 34mm --------- ±0.005 03.01.13 02.01.14 1 Year -DO-
3 Bore Gauge BG-003 Mitutoyo 35 ~ 60mm --------- ±0.007 03.01.13 02.01.14 1 Year -DO-
4 Bevel Protractor BP-001 Mitutoyo 0 ~ 360° 5 Min ±10 Min 18.02.13 17.02.14 1 Year -DO-
5 Digital Micrometer DM-001 Mitutoyo 0 ~ 25mm 0.001mm ±0.004mm 08.01.13 07.01.14 1 Year -DO-
6 Dial Thickness Tester DTT-001 Mitutoyo 0 ~ 10mm 0.01mm ±0.025mm 03.01.13 02.01.14 1 Year -DO-
7 Pappi Dial PDIAL-01 Mitutoyo 0-1MM 0.001mm ±0.002mm 03.01.13 02.01.14 1 Year -DO-
8 Plunger Dial Indicator PD-001 Mitutoyo 0 ~ 1mm 0.001mm ±0.02mm 03.01.13 02.01.14 1 Year -DO-
9 Plunger Dial Indicator PD-004 Mitutoyo 0 ~ 10mm 0.01mm ±0.025mm 03.01.13 02.01.14 1 Year -DO-
Para
10 Plating Thickness Tester PTT-01 0 ~ 12.7µm 0.1µm ±0.4µm 11.02.13 11.02.14 1 Year -DO-
Electronics
11 Rockwell Hardness Tester RH-001 FIE --------- 1 HRA / HRC ±1 HRA/HRC 18.02.13 17.02.14 1 Year -DO-
12 Slip Gauge Box SL-001 USSR 0.50 ~ 100mm 0.01 ±0.002mm 18.02.13 17.02.14 1 Year -DO-
0.05 & 0.50
13 Thread Pitch Gauge TPH-001 Spion 0.25 ~ 6.0mm ±0.02mm 18.02.13 17.02.14 1 Year -DO-
mm
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 02 of 03
Reference
Calibration
14 Torque Wrench TW-001 Triptork 1.4 ~ 7Kgfm 0.2Kgfm ±0.5Kgfm 03.01.13 02.01.14 1 Year Out Side
15 Torque Wrench TW-002 Britool 1.2 ~ 7Kgfm 0.2Kgfm ±0.5Kgfm 03.01.13 02.01.14 1 Year -DO-
16 Torque Wrench TW-011 Britool 5 ~ 23Kgfm 1Kgfm ±1.5Kgfm 03.01.13 02.01.14 1 Year -DO-
17 Torque Wrench TW-012 Mac Master 5 ~ 23Kgfm 1Kgfm ±1.5Kgfm 03.01.13 02.01.14 1 Year -DO-
18 Magnetic V-Block VB-001 Mitutoyo 0 ~ 50mm 95x70x95 ±0.040 03.01.13 02.01.14 1 Year -DO-
19 Magnetic V-Block VB-002 Mitutoyo 0 ~ 50mm 95x70x95 ±0.040 03.01.13 02.01.14 1 Year -DO-
20 Vernier Height Gauge HG-01 Mitutoyo 0 ~ 300mm 0.02mm ±0.035mm 03.01.13 02.01.14 1 Year -DO-
21 Vernier Height Gauge HG-02 Mitutoyo 0 ~ 300mm 0.02mm ±0.035mm 03.01.13 02.01.14 1 Year -DO-
22 Weighing Scale WS-001 Gold Tech 0 ~ 15 Kg 0.001 Kg ±0.002Kg 13.12.12 12.12.13 1 Year -DO-
23 Weighing Scale WS-004 Gold Tech 0 ~ 5 Kg 0.001 Kg ±0.002Kg 13.12.12 12.12.13 1 Year -DO-
24 Weighing Scale WS-011 Gold Tech 0 ~ 150 Kg 0.01 Kg ±0.015 Kg 13.12.12 12.12.13 1 Year -DO-
25 Weighing Scale WS-021 Gold Tech 0 ~ 500 Kg 0.01 Kg ±0.015 Kg 13.12.12 12.12.13 1 Year -DO-
26 Dial Caliper DC-001 Mitutoyo 0 ~ 200mm 0.05mm ±0.10mm 28.06.13 27.12.13 6 Month Inside
27 Dial Caliper DC-002 Mitutoyo 0 ~ 300mm 0.05mm ±0.10mm 28.0613 27.12.13 6 Month -DO-
28 Dial Caliper DC-003 Mitutoyo 0 ~ 150mm 0.02mm ±0.05mm 28.06.13 27.12.13 6 Month -DO-
29 Dial Caliper(T.P.) DC-004 Mitutoyo 0~200mm 0.05mm ±0.10mm 28.06.13 27.12.13 6 Month -DO-
30 Dial Caliper(SCAFF) DC-005 Mitutoyo 0 ~ 150mm 0.02mm ±0.05mm 28.0613 27.12.13 6 Month -DO-
31 Dial Caliper DC-006 BAKER 0 ~ 150mm 0.02mm ±0.05mm 28.06.13 27.12.13 6 Month -DO-
32 Vernier Caliper VC-001 Mitutoyo 0~150mm 0.02mm ±0.05mm 28.06.13 27.12.13 6 Month -DO-
33 Digital Caliper DV-001 Mitutoyo 0 ~ 200mm 0.01mm ±0.015mm 28.06.13 27.12.13 6 Month -DO-
34 External Micrometer MM-001 Mitutoyo 0 ~ 25mm 0.001mm ±0.004mm 28.06.13 27.12.13 6 Month -DO-
35 External Micrometer MM-002 Mitutoyo 0 ~ 25mm 0.001mm ±0.004mm 28.06.13 27.1213 6 Month -DO-
36 External Micrometer MM-003 Mitutoyo 0 ~ 25mm 0.01mm ±0.02mm 28.06.13 27.12.13 6 Month -DO-
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 03 of 03
Reference
Calibration
41 External Micrometer MM-011 Mitutoyo 25 ~ 50mm 0.001mm ±0.005mm 28.06.13 27.12.13 6 Month Inside
42 External Micrometer MM-021 ME 0 ~ 100mm 0.01mm ±0.04mm 28.06.13 27.12.13 6 Month -DO-
43 External Tube Micrometer TM-001 Mitutoyo 0 ~ 25mm 0.01mm ±0.02mm 28.06.13 27.12.13 6 Month -DO-
44 Rubber Hardness Tester RHT-001 Lab Tech 0 ~ 100 Shore A 1 Sore A ±1 Shore A 28.06.13 27.12.13 6 Month -DO-
45
46
47
48
49
50
51
52
53
54
55
56
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 01 of 02
Title: List of Gauges
Reference
S.NO. Gauge Code No. Make Range Least Count Method of
Calibration
1 Thread Plug Gauge TPG-001 HIP M6*1P-6H ------------- ------------- 03.01.13 02.0114 1 Year Out Side
2 -DO- ------------- ------------- 03.01.13 02.0114 1 Year -DO-

TPG-003 NTI 3/8*26BSC4
3 -DO- ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
TPG-006 TRU THREAD M14*1.25P-6H(LH)
4 -DO- TPG-007 TRU THREAD M14*1.25P-6H ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
5 -DO- TPG-008 NTI 9/16*20WW(LH) ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
6 -DO- TPG-009 HIP 9/16*20WW(RH) ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
7 -DO- ------------- ------------- 03.01.13 02.01.14 1 Year -DO-

TPG-015 SIZE CONTROL 1"*24BSC4
8 -DO- TPG-016 NTI 1"*24WW ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
9 -DO- ------------- ------------- 03.01.13 02.01.14 1 Year -DO-

TPG-017 SIZE CONTROL 1.37"*24BSC4
10 -DO- ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
TPG-021 SIZE CONTROL M8*1.25P-6H
11 -DO- TPG-025 ----------- M20*2.56H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
12 -DO- TPG-026 ----------- M24*2-6H ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
13 -DO- ------------- ------------- 03.01.13 02.01.14 1 Year -DO-

TPG-027 ----------- M24*3-6H
14 -DO- ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
TPG-028 ----------- M26*1.0P-6H
15 -DO- TPG-029 M25*1.5P-6H ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
16
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 02 of 02
Reference
Calibration
16 Thread Plug Gauge TPG-030 GS 1/8NPT ------------- ------------- 03.01.13 02.01.14 1 Year Out Side
17 -DO- TPG-031 ----------- M27*2P-6H ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
18 -DO- TPG-033 ----------- M12*1.7569 ------------- 03.01.13 02.01.14 1 Year -DO-
19 -DO- TPG-034 ----------- M14*2.0-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
20 -DO- TPG-035 ----------- 3/8*16UNC-2B-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
21 -DO- TPG-036 ----------- M18*6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
22 -DO- TPG-037 ----------- M18*1.5-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
23 -DO- TPG-038 ----------- M18*1.5P-6H-L ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
24 -DO- TPG-039 ----------- M18*1.5-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
25 -DO- TPG-040 ----------- M16*1.5-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
26 -DO- TPG-041 ----------- M16*1.5-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
27 -DO- TPG-042 ----------- M12*1.75-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
28 -DO- TPG-043 ----------- M12*1.75-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
29 -DO- TPG-044 ----------- M8*1.25P-6H ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
30 -DO- TPG-046 ----------- M14*1.0P-6H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
31 -DO- TPG-047 ----------- M10*1.06H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
32 -DO- TPG-048 BAKER M10*1.06H-R ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
33 -DO- TPG-049 ----------- M10*6HR ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
Doc. No. : QC–F-02/01
Issue No. : 01
Page : 02 of 02
Title: List of Gauges Effective Date : 01.10.09
Reference
Calibration
16 Thread Ring Gauge TRG-019 GS M12*1.25-6G ------------- ------------- 03.01.13 02.01.14 1 Year Out Side
17 -DO- TRG-020 ----------- M12*1.25-6G ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
18 -DO- TRG-021 ----------- M16*6G ------------- 03.01.13 02.01.14 1 Year -DO-
19 -DO- TRG-022 ----------- 9/16"*20WW(LH) ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
20 -DO- TRG-023 ----------- 9/16"*20WW(m) ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
21 -DO- TRG-024 ----------- M24*3*6G ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
22 -DO- TRG-025 ----------- M24*3-6G ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
23 -DO- TRG-026 ----------- M24*3-6G(LH) ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
24 -DO- TRG-027 ----------- M22*1.5-6G ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
25 -DO- TRG-028 ----------- M24*3-6G(LH) ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
26 -DO- TRG-029 ----------- M20*1.5-6G ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
27 -DO- TRG-030 ----------- M20*1.5-6H ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
28 -DO- TRG-031 ----------- M24*3-6G ------------- ------------- 03.01.13 02.01.14 1 Year -DO-
Doc. No. : QC–F-02/01
Issue No. : 01
Page : 02 of 02
Title: List of Gauges Effective Date : 01.10.09
Reference
Calibration
1 Thread Ring Gauge TRG-02 ----------- M24*3.0-6G ------------- ------------- 03.01.13 02.0114 1 Year -DO-
2 -DO- TRG-03 ----------- 1*14"UNS-2A ------------- ------------- 03.01.13 02.0114 1 Year -DO-
3 -DO- TRG-04 ----------- M22-6G ------------- ------------- 03.01.13 02.0114 1 Year -DO-
4 -DO- TRG-05 ----------- M-22-6G ------------- ------------- 03.01.13 02.0114 1 Year -DO-
5 -DO- TRG-06 ----------- 1/2"*20UNF-2A ------------- ------------- 03.01.13 02.0114 1 Year -DO-
6 -DO- TRG-07 SIZE CONTROL3/4"*16UNF-2A ------------- ------------- 03.01.13 02.0114 1 Year -DO-
7 -DO- TRG-08 ----------- 3/4"*16UNF-2A ------------- 03.01.13 02.0114 1 Year -DO-
8 -DO- TRG-09 ----------- 5/16"*24UNF ------------- ------------- 03.01.13 02.0114 1 Year -DO-
9 -DO- TRG-010 ----------- 3/18"*24-UNF-2A ------------- ------------- 03.01.13 02.0114 1 Year -DO-
10 -DO- TRG-011 ----------- 3/8"*24UNF-2A ------------- ------------- 03.01.13 02.0114 1 Year -DO-
11 -DO- TRG-012 ----------- M12*1.75-6G ------------- ------------- 03.01.13 02.0114 1 Year -DO-
12 -DO- TRG-013 ----------- M10*1.50-6G ------------- ------------- 03.01.13 02.0114 1 Year -DO-
13 -DO- TRG-014 ----------- M10*1.5-6G ------------- ------------- 03.01.13 02.0114 1 Year -DO-
14 -DO- TRG-015 ----------- 5/16"24UNF-2A ------------- ------------- 03.01.13 02.0114 1 Year -DO-
15 -DO- TRG-016 ----------- M-12*1.75-6G ------------- ------------- 03.01.13 02.0114 1 Year -DO-
16 -DO- TRG-017 ----------- 5/16"-18UNC-2A ------------- ------------- 03.01.13 02.0114 1 Year -DO-
17 -DO- ------------- ------------- 03.01.13 02.0114 1 Year -DO-

TRG-018 ----------- 5/16"-18UNC-2A
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 01 of 02
Title: List of Gauges & Machines (DTC, PSG )
Reference
Calibration
Digi. Temp. Controller

1 DTC-01 Selectron 0 ~ 199°C 0.1°C ±2°C -DO-
(Salt Spray Tester )
2
DTC-02 Selectron 0 ~ 199°C 0.1°C ±2°C
Discard -DO-
(AUG. 2013)
3 DTC-03 Selectron 0 ~ 199°C 0.1°C ±2°C -DO-
4 Digi. Temp. Controller DTC-04 Selectron 0 ~ 400°C 0.1°C ±2°C 03.01.13 02.01.14 1 Year -DO-

5 DTC-05 Selectron 0 ~ 200°C 0.1°C ±2°C 03.01.13 02.01.14 1 Year -DO-
(MOULDING SECTION )

6 DTC-06 Multispan 0 ~ 400°C 1°C ±5°C 03.01.13 02.01.14 1 Year -DO-
(Mould Temp. Controller)

(Moulding M/C No. 2 )



Pressure Gauge
11 PSG-01 JJ 0 ~ 10.6Kg/cm 0.2Kg/cm ±1.5Kg/cm 03.01.13 02.01.14 1 Year -DO-
(MOULDING SECTION )
12 Dial Indicator DI -01 Mitutoyo 0 ~ 1mm ±0.001mm 03.02.13 02.02.14 1 Year -DO-
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 02 of 02
Title: List of Gauges & Machines (DTC, PSG )
Reference
Calibration
Pressure Gauge (QC

13 PSG-02(A) Pricol 0 ~ 25Kg/cm 0.5Kg/cm ±1.5Kg/cm 03.01.13 02.01.14 1 Year Out Side
Compressor)
Pressure Gauge
14 PSG-02 MCC 0 ~ 250Kg/cm 5Kg/cm ±4Kg/cm 03.01.13 02.01.14 1 Year -DO-
(Moulding M/C No. 1)
Pressure Gauge (QC

15 PSG-02(B) Pricol 0 ~ 250 Kg/cm 0.5Kg/cm ±1.5Kg/cm 03.01.13 02.01.14 1 Year Out Side
Compressor)
16 Pressure Gauge (Pump) PSG-03 MC 0 ~ 10.6Kg/cm 0.2Kg/cm ±1.5Kg/cm

Discard (AUG. 1 Year -DO-
2013)
Pressure Gauge
17 PSG-05 MCC 0 ~ 250Kg/cm 5Kg/cm ±4Kg/cm 03.01.13 02.01.14 1 Year -DO-
Pressure Gauge
18 PSG-07 DU 0 ~ 40 Bar 1 Bar 1.5 Bar 03.01.13 02.01.14 1 Year -DO-
Pressure Gauge
19 PSG-08 Waaree 0 ~ 200Kg/cm 5Kg/cm ±4Kg/cm 03.01.13 02.01.14 1 Year -DO-
Pressure Gauge
20 PSG-09 FgB 0 ~ 8Kg/cm 0.1Kg/cm ±1.5Kg/cm 03.01.13 02.01.14 1 Year -DO-
Pressure Gauge
21 PSG-10 FESTO 0 ~ 16 Bar 1 Bar 1.5 Bar 03.01.13 02.01.14 1 Year -DO-
22 Techometer TM-01 MULTI SPAN 0-1000 RPM 1 RPM ±1 % 03.01.13 02.01.14 1 Year -DO-
23 SURFACE PLATE SP-01 PMT 630x630 ------------- ------------- 08.01.13 07.01.14 1 Year -DO-
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 01 of 04
Reference
Calibration
1 Plain Plug Gauge PG-001 ------------- 2.35 ~ 2.60 ------------- ------------- 02-01-13 01-07-13 6 Months Inside
2 -DO- PG-002 P.S. 5.70 ~ 6.00 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
3 -DO- PG-003 P.S. 3.26 ~ 3.40 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
4 -DO- PG-004 SIZE ENGG. 3.35 ~ 3.55 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
5 -DO- PG-006 ARORA 6.62 ~ 6.91 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
6 -DO- PG-007 P.S. 4.30 ~ 4.85 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
7 -DO- PG-008 ------------- 4.82 ~ 5.25 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
9 -DO- PG-010 P.S. 4.85 ~ 4.88 ~ 4.95 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
10 -DO- PG-011 P.S. 6.90 ~ 7.20 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
12 -DO- PG-013 ------------- 8.50 ~ 8.80 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
15 -DO- PG-016 ------------- 9.53 ~ 9.63 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 02 of 04
Reference
Calibration
17.30 ~ 17.70 ~
16 Plain Plug Gauge PG-017 P.S. ------------- ------------- 02-01-13 01-07-13 6 Months Inside
18.00
2.50/2.90 ~
17 -DO- PG-018 P.S. ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
2.95/3.00
22 -DO- PG-023 P.S. 16.02 ~ 16.07 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
23 -DO- PG-024 P.S. 16.00 ~ 16.10 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
24 -DO- PG-025 P.S. 21.10~ 21.35 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
25 -DO- PG-026 P.S. 4.90 ~ 5.15 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
28 -DO- PG-029 P.S. 23.75 ~ 23.85 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
30 -DO- PG-031 P.S. 34.08 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
31 -DO- PG-032 ------------- 5.25 ~ 5.30 ~ 5.40 ------------- ------------- 03-07-2012 02-01-2013 6 Months -DO-
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 03 of 04
Reference
Calibration
32 Plain Plug Gauge PG-033 P.S. 26.95 ~ 27.05 ------------- ------------- 02-01-13 01-07-13 6 Months Inside
34 -DO- PG-035 P.S. 33.70 ~ 34.10 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
35 -DO- PG-036 P.S. 7.25 ~ 7.30 ------------- ------------- 02-01-13 01-07-13 6 Months -DO-
36 Snap Gauge SG-001 ------------- 12.48 ~ 12.66 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
37 -DO- SG-002 P.S. 12.60 ~ 12.90 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
38 -DO- SG-003 P.S. 12.80 ~ 13.10 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
39 -DO- SG-004 P.S. 14.10 ~ 14.28 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
40 -DO- SG-005 P.S. 12.55 ~ 12.93 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
41 -DO- SG-006 SIZE ENGG. 12.75 ~ 13.13 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
42 -DO- SG-007 P.S. 16.45 ~ 16.65 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
43 -DO- SG-008 P.S. 1.79 ~ 2.20 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
44 -DO- SG-009 SIZE ENGG. 32.90 ~ 33.00 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
45 -DO- SG-010 UNITY 15.65 ~ 15.80 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
46 -DO- SG-011 P.S. 1.80 ~ 2.25 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 04 of 04
Reference
Calibration
47 Plain Ring Gauge RG-001 P.S. 15.80 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
48 -DO- RG-002 P.S. 16.00 ------------- ------------- 01.01.13 31.06.13 6 Months Inside
49 -DO- RG-003 P.S. 34.80 ~ 35.00 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
50 -DO- RG-004 SIZE ENGG. 35.80 ~ 35.98 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
51 -DO- RG-005 ------------- 51.399 ~ 51.587 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
52 -DO- RG-006 SIZE ENGG. 15.83 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
54 -DO- RG-008 SIZE ENGG. 34.60 ~ 34.78 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
56 -DO- RG-010 P.S. 35.30 ~ 35.50 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
57 -DO- RG-011 ------------- 51.395 ~ 51.583 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
59 -DO- RG-013 P.S. 21.18 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
61 -DO- RG-015 P.S. 22.28 ------------- ------------- 01.01.13 31.06.13 6 Months -DO-
62 Slip Gauge SI-001 SIZE ENGG. 3.15-3.80-3.20 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
63 -DO- SI-002 SIZE ENGG. 2.80-3.60-3.40 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
64 -DO- SI-003 P.S. 2.80-3.80-3.20 ------------- ------------- 31.12.12 30.06.13 6 Months -DO-
Doc. No. : QC–F-02/01
Page Rev. No. : 00
Page : 01 of 01
Title: Testing Machines
Reference
Calibration
1 Bursting Strength Tester BST-001 Ubique 0 ~ 50 Kg/cm 0.5Kg/cm ±0.8 Kg/cm 13.12.11 12.12.13 1 Year Out Side
Fine Testing
2 Multi Comp. Load Testing MC-03 0 ~ 20 Kgf 0.08 Kgf 1% of Load 03.01.13 02.01.15 2 Year -DO-
Machine
3 universal testing m/c MC-03(A) FIE 40 TON ------------- ------------- 16.10.12 15.10.13 1 Year -DO-
4 Crack Detector MC-03(B) COMPAC ------------- ------------- ------------- 19.07.11 18.07.13 2 Year -DO-
BANSAL
5 Plunger Testing M/c MC-03©
ENTER.
------------- ------------- ------------- 29.10.12 28.10.13 1 Year -DO-
Doc. No. : QC–F-02/02
Page Rev. No. : 00
Page : 01 of 04
Title: Outside Calibration Format Effective Date : 01.10.09
Frequency of Calibration Done Calibration Due

S.NO. Identification No. Name of Instrument Name of the Calibration Lab.
Calibration On On
Lab Equipments Calibration

1 BG-001 Bore Gauge 1 Year 03.01.13 02.01.14
Centre, Ldh.
2 BG-002 Bore Gauge 1 Year 03.01.13 02.01.14 -DO-
3 BG-003 Bore Gauge 1 Year 03.01.13 02.01.14 -DO-
4 BP-001 Bevel Protactor 1 Year 18.02.13 17.02.14 -DO-
5 DM-001 Digital Micrometer 1 Year 08.01.13 07.01.14 -DO-
6 DTC-01 Digi. Temp. Controller 1 Year 03.01.13 02.01.14 -DO-
13 DTT-001 Dial Thickness Tester 1 Year 18.02.13 17.02.14 -DO-
15 PD-001 Plunger Dial Indicator 1 Year 03.01.13 02.01.14 -DO-

Doc. No. : QC–F-02/02
Page Rev. No. : 00
Page : 02 of 04

Calibration On On
18 PD-004 Plunger Dial Indicator 1 Year 03.01.13 02.01.14 -DO-
19 PTT-01 Plating Thickness Tester 1 Year 11.02.13 11.02.14 Electronic Enterprises
21 PDIAL-01 PUPPI DIAL 0-1MM 03.01.13 02.01.14 -DO-
22 PSG-01 Pressure Gauge 1 Year 03.01.13 02.01.14 -DO-
32 RH-001 Rockwell Hardness Tester 1 Year 18.02.13 17.02.14 -DO-

33 SL-001 Slip Gauge Box 1 Year 18.02.13 17.02.14
Centre, Ldh.
34 TPH-001 Thread Pitch Gauge 1 Year 18.02.13 17.02.14 -DO-
Doc. No. : QC–F-02/02
Page Rev. No. : 00
Page : 03 of 04

Calibration On On

35 TW-001 Torque Wrench 1 Year 03.01.13 02.01.14
Centre, Ldh.
36 TW-002 Torque Wrench 1 Year 03.01.13 02.01.14 -DO-
39 VB-001 Magnetic V-Block 1 Year 03.01.13 02.01.14 -DO-
40 VB-002 Magnetic V-Block 1 Year 03.01.13 02.01.14 -DO-
41 HG-01 Vernier Height Gauge 1 Year 03.01.13 02.01.14 -DO-
42 HG-02 Vernier Height Gauge 1 Year 03.01.13 02.01.14 -DO-
43 WS-001 Weighing Scale 1 Year 13.12.12 12.12.13 Pioneer Enterprises
44 WS-011 Weighing Scale 1 Year 13.12.12 12.12.13 -DO-
45 WS-012 Weighing Scale 1 Year 13.12.12 12.12.13 -DO-

47 TPG-001 Thread Plug Gauge 1 Year 03.01.13 02.0114
Centre, Ldh.
48 TPG-003 -DO- 1 Year 03.01.13 02.0114 -DO-
49 TPG-006 -DO- 1 Year 03.01.13 02.0114 -DO-
50 TPG-007 -DO- 1 Year 03.01.13 02.0114 -DO-
51 TPG-008 -DO- 1 Year 03.01.13 02.0114 -DO-
52 TPG-009 -DO- 1 Year 03.01.13 02.0114 -DO-
53 TPG-015 -DO- 1 Year 03.01.13 02.0114 -DO-

Doc. No. : QC–F-02/02
Page Rev. No. : 00
Page : 04 of 04

Calibration On On
54 TPG-016 -DO- 1 Year 03.01.13 02.0114 -DO-
55 TPG-017 -DO- 1 Year 03.01.13 02.0114 -DO-

56 TPG-021 Thread Plug Gauge 1 Year 03.01.13 02.0114
Centre, Ldh.
57 TPG-025 -DO- 1 Year 03.01.13 02.0114 -DO-
58 TPG-026 -DO- 1 Year 03.01.13 02.0114 -DO-
59 TPG-027 -DO- 1 Year 03.01.13 02.0114 -DO-
60 TPG-028 -DO- 1 Year 03.01.13 02.0114 -DO-
61 TPG-029 -DO- 1 Year 03.01.13 02.0114 -DO-
62 TPG-030 -DO- 1 Year 03.01.13 02.0114 -DO-
63 TPG-031 -DO- 1 Year 03.01.13 02.0114 -DO-
64 TPG-033 -DO- 1 Year 03.01.13 02.0114 -DO-
65 TPG-034 -DO- 1 Year 03.01.13 02.0114 -DO-
66 TPG-035 -DO- 1 Year 03.01.13 02.0114 -DO-
67 TPG-036 -DO- 1 Year 03.01.13 02.0114 -DO-
68 TPG-037 Thread Ring Gauge 1 Year 03.01.13 02.0114 -DO-
70
71
72
Doc. No. : QC–F-02/02
Page Rev. No. : 00
Page : 01 of 01
Title: Outside Calibration Format

Calibration On On
1 BST-001
Bursting strength 2 Year 13.12.2011 13.12.2013 Navtech Instrument
tester
2 MC-03
Multi Comp. Load 2 year 03.01.13 02.01.15 Blue Star
Testing
3 MC-03(A) universal testing m/c 1 Year 16.10.12 15.10.13 FIE
4 MC-03(B) Crack Detector 2 year 19.07.11 18.07.13 COMPAC
5 MC-03© 1 Year 29.10.12 28.10.13 BANSAL ENTER.

Plunger Testing M/c
Doc. No. : QC–F-02/02
Page Rev. No. : 00
Page : 01 of 01

Calibration On On
1 TRG-02 Thread Ring Gauge 1 Year 03.01.13 02.01.14 GS
2 TRG-03 -DO- 1 Year 03.01.13 02.01.14 -----------
3 TRG-04 -DO- 1 Year 03.01.13 02.01.14 -----------
4 TRG-05 -DO- 1 Year 03.01.13 02.01.14 -----------
5 TRG-06 -DO- 1 Year 03.01.13 02.01.14 -----------

6 TRG-07 -DO- 1 Year 03.01.13 02.01.14 -----------
7 TRG-08 -DO- 1 Year 03.01.13 02.01.14 -----------
8 TRG-09 -DO- 1 Year 03.01.13 02.01.14 -----------
9 TRG-010 -DO- 1 Year 03.01.13 02.01.14 -----------
10 TRG-011 -DO- 1 Year 03.01.13 02.01.14 -----------
11 TRG-012 -DO- 1 Year 03.01.13 02.01.14 -----------
12 TRG-013 -DO- 1 Year 03.01.13 02.01.14 -----------
13 TRG-014 -DO- 1 Year 03.01.13 02.01.14 -----------
14 TRG-015 -DO- 1 Year 03.01.13 02.01.14 -----------
15 TRG-016 -DO- 1 Year 03.01.13 02.01.14 -----------

16 TRG-017 -DO- 1 Year 03.01.13 02.01.14 -----------
17 TRG-018 -DO- 1 Year 03.01.13 02.01.14 BAKER

Quality Management System Document Doc. No. : QC–F-02/02
Issue No. : 01
Page Rev. No. : 00
Page : 01 of 01

Calibration On On
18 TRG-019 Thread Ring Gauge 1 Year 03.01.13 02.01.14 GS
19 TRG-020 -DO- 1 Year 03.01.13 02.01.14 -----------
20 TRG-021 -DO- 1 Year 03.01.13 02.01.14 -----------
21 TRG-022 -DO- 1 Year 03.01.13 02.01.14 -----------
22 TRG-023 -DO- 1 Year 03.01.13 02.01.14 -----------

23 TRG-024 -DO- 1 Year 03.01.13 02.01.14 -----------
24 TRG-025 -DO- 1 Year 03.01.13 02.01.14 -----------
25 TRG-026 -DO- 1 Year 03.01.13 02.01.14 -----------
26 TRG-027 -DO- 1 Year 03.01.13 02.01.14 -----------
27 TRG-028 -DO- 1 Year 03.01.13 02.01.14 -----------
28 TRG-029 -DO- 1 Year 03.01.13 02.01.14 -----------
29 TRG-030 -DO- 1 Year 03.01.13 02.01.14 -----------
30 TRG-031 -DO- 1 Year 03.01.13 02.01.14 -----------

Doc. No. : QC–F-02/01
Quality Management System Document
Issue No. : 01
Page Rev. No. : 00
Page : 01 of 01
Title: List of Master IMT’s Equipments
Range Reference
Identification Deviation Frequency of
S.NO. Name of Intrument Make Least Count Method of
Number Premissible Calib.
Calibration
GO NO GO
OUTSIDE
1 PSG-01 PRESSURE GAUGE JJ 0-10.6Kg/cm2 0.2Kg/cm2 ----------- 1 Yr TYRE CHECK
AGENCY
OUTSIDE
2 PSG-03 PRESSURE GAUGE PRICOL 0-25Kg/cm2 0.5Kg/cm2 ----------- 1Yr COMPRESSOR
AGENCY
OUTSIDE
3 PSG-04 PRESSURE GAUGE MC 0-10.6Kg/cm2 0.2Kg/cm2 ----------- 1Yr PUMP TEST
AGENCY
DIGITAL TEMP. OUTSIDE

4 DTC-08 SELECTRON 0-199.9° C 0.1°C ----------- 1Yr SALTSPRAY
CONTROL AGENCY

CONTROL AGENCY

CONTROL AGENCY

7 DTC-06 LABIN 0-400° C 0.1°C ----------- 1Yr OVAN
CONTROL AGENCY
MASTER LIST OF I.M.T'S
EASTMAN INDUSTRIES LIMITED
S.NO. IDENTIFICATION Make RANGE LEAST COUNT
NUMBER Name of Instrument
1 M/C-001 TYRE /TUBE TENSILE F.T.M. 0-20 KG --
TESTING M/C
2 M/C-002 SPOKE / CHAIN F.T.M. 0-2500 KG --
TENSILE TEST M/C
3 M/C-004 ROCKWELL HARDNESS F.I.E. HRA,HRB,HRC --
TESTING M/C
4 M/C-005 MULTI COMPONENTS R & D CENTER --- --
LOAD TEST M/C
5 SP-001 SURFACE PLATE P.M.T. ---- ---
6 G-602 SQUARE TAPER GAUGE SELF ---- ---
7 8067967 OUTSIDE MICROMETER MITUTOYO 25-50 mm 0.001MM
8 7094466 OUTSIDE MICROMETER MITUTOYO 0-25MM 0.01 MM

9 BALL POINT
MICROMETER
10 ADJ 782 OUTSIDE MICROMETER M.E. 0-100 MM 0.001 MM
11 6257685 OUTSIDE MICROMETER MITUTOYO 0-25 MM 0.001 MM
9353616 OUTSIDE MICROMETER MITUTOYO 0-25 MM 0.001 MM
12 EVT600A TORQUE WRENCH BRITOOL 12-68 NM --
13 TW 160 TORQUE WRENCH MAC-MASTER 50-225 NM 50 NM
14 EVT2000A TORQUE WRENCH BRITOOL 50-225 NM ---
15 G-401 THREAD RING GAUGE - 34.80 * 24 TPI ---
16 G-701 GAP GAUGE S.E. 3.15-3.80-3.20 --
17 G-703 GAP GAUGE S.E. 2.80-3.80-3.20 ---
18 G-704 GAP GAUGE S.E. 2.80-3.60-3.40 --
Approved by Issue no.

Effective date Page rev. no.
FIXTURES
1 CDF-01 CHAINWHEEL DEFLECTION FIXTURE
2 SFF-02 SINGLE F/W DEFLECTION FIXTURE
3 BBF-03 BB AXLE DEFLECTION FIXTURE
4 HTF-04 HUB TORQUE FIXTURE
5 HSF-05 HUB STAGERING FIXTURE
6 BDF-06 BALL DROP TEST FIXTURE
7 TAF-07 TWISTING ANGLE TEST FIXTURE
8 RLF-08 RIM LOAD TEST FIXTURE
9 SPF-09 SPOKE BEND TEST FIXTURE
10 FAF-10 FRAME ALIGNMENT TEST FIXTURE
11 FEF-11 FORK EXPANSION FIXTURE
12 FTF-12 FRAME TRUING FIXTURE
13 FFF-13 FORK ALIGNMENT FIXTURE
14 PBF-14 PEDAL BRAEKING LOAD FIXTURE
15 ODF-15 OPC DEFLECTION FIXTURE
16 DCF-16 DUMBLE CUTTING FIXTURE
17 BFF-17 BICYCLE FITMENT FIXTURE
18 MFF-18 MULTI - F/W DEFLECTION FIXTURE
19 RSF-19 RIM STRAIGHTING FIXTURE
20 SFF-20 SINGLE F/W DEFLECTION FIXTURE
(M35X1)
21 HDF-21 HUB DEFLECTION FIXTURE
22 HCF-22 HUB CUP OPENING FIXTURE
MACHINES
1 MC-03 VICKER HARDNESS M/C
2 MC-06 TYRE LIFE TESTING M/C
3 MC-07 ELECTRIC OVAN
4 MC-08 CHAIN SHIFTING TEST M/C
5 MC-09 CLIMATE CONTROL M/C
6 MC-10 GRINDER
7 MC-11 TYRE COMPRESSION M/C
8 MC-12 SALT SPRAY M/C
9 MC-13 PLATING THICKNESS TEST M/C
10 MC-14 COMPRESSOR
DOC. NO- :QC-F-02/01
DEVIATION Calib. Method of

PREMISSIBLE Freq. Calibration
--- 1 Yr OUTSIDE AGENCY
-- 1 Yr -DO-
-- 1 Yr -DO-
-- 1 Yr -DO-
-- 3 Yr -DO-
-- 1 Yr INSIDE
-- 6 months INSIDE
-- 6 months INSIDE
--
1 Yr INSIDE
6 months INSIDE
6 months INSIDE
6 months INSIDE
6 months INSIDE
-- 1 Yr OUTSIDE AGENCY
1 YR OUTSIDE AGENCY
-- 6 Months INSIDE
-- 6 Months INSIDE
-- 6 Months INSIDE
Date Page 5 of 6
List of Testing M/C
Which Part to be Qty. of Calibrated

Sr. No. Name of Testing M/C M/C Code Last Time Cali Remarks
Calibrate Parts
1 Rockwell Hardness RH-001 Complete M/C 01 Pc Not Done
2 Tyre Tube Tensile Testing MC-01 Complete M/C 01 Pc. Blue Star
Tensile Testing M/C for

3 MC-02 Complete M/C 01 Pc "
Spoke & Chain
4 Vicker Hardness Tester MC-03 Complete M/C 01 Pc Not Done
5 Multi Comp. Load Testing MC-05 Complete M/C 01 Pc R & D Centre
Rpm Meter & Speedo

6 Type Life Testing MC-06 01 + 01 Pc. Not Done
Meter
7 Electric Oven MC-07 Digital Temp. Control 01 Pc Lab Equipment
Digital Temp. Control &

8 Salt Spray Testing M/c MC-12 03 + 01 Pcs. Lab Equipment
Pressure Gauge
9 Plating Thickness Testing MC-13 Complete M/C 01 Pc
10 Compresser MC-14 Prsssure Gauge 01 Pc Lab Equipment
11
12
Procurement Plan
S. No. Type of Gauge Size In Use In Stock Total Qty. Remarks
1 Plain Plug Gauge 15.80 ~ 15.92 0 2 2
2 -DO- 9.50 ~ 9.63 0 2 2
3 -DO- 4.76 ~ 5.10 0 2 2
4 -DO- 3.30 ~ 3.50 0 2 2
5 -DO- 2.35 ~ 2.55 0 2 2
6 -DO- 29.90 ~ 30.10 0 2 2
7 -DO- 33.67 ~ 34.07 0 2 2
8 -DO- 6.70 ~ 6.80 0 1 1
9 -DO- 2.35 ~ 2.60 1 0 1
10 -DO- 5.70 ~ 6.00 1 0 1
11 -DO- 3.26 ~ 3.40 1 1 2
12 -DO- 3.35 ~ 3.55 1 1 2
13 -DO- 3.80 ~ 3.95 1 1 2
14 -DO- 6.62 ~ 6.91 1 0 1
15 -DO- 4.30 ~ 4.85 1 1 2
16 -DO- 4.82 ~ 5.25 1 0 1
17 -DO- 33.90 ~ 34.30 1 0 1
18 -DO- 4.85 ~ 4.88 ~ 4.95 1 0 1
19 -DO- 6.90 ~ 7.20 1 0 1
20 -DO- 33.70 ~ 34.10 1 0 1
21 -DO- 8.50 ~ 8.80 1 2 3
22 -DO- 9.00 ~ 9.10 1 1 2
23 -DO- 34.40 ~ 34.80 1 0 1
24 -DO- 9.53 ~ 9.63 1 0 1
25 -DO- 17.30 ~ 17.70 ~ 18.00 1 0 1
26 -DO- 2.50/2.90 ~ 2.95/3.00 1 0 1
27 -DO- 34.90 ~ 35.30 1 0 1
28 -DO- 12.65 ~ 12.90 1 0 1
29 -DO- 12.70 ~ 13.10 1 0 1
30 -DO- 15.80 ~ 15.90 1 1 2
31 -DO- 16.02 ~ 16.07 1 0 1
32 -DO- 16.00 ~ 16.10 1 0 1
33 -DO- 21.10~ 21.35 1 0 1

34 -DO- 4.90 ~ 5.15 1 1 2
Procurement Plan
35 Plain Plug Gauge 22.25 ~ 22.40 1 1 2
36 -DO- 22.70 ~ 22.85 1 0 1
37 -DO- 23.75 ~ 23.85 1 0 1
38 -DO- 24.30 ~ 24.61 1 0 1
39 -DO- 34.08 1 0 1 Only No Go
40 -DO- 5.25 ~ 5.30 ~ 5.40 1 0 1
41 -DO- 26.95 ~ 27.05 1 1 2
42 -DO- 4.40 ~ 4.60 1 1 2
43 -DO- 33.70 ~ 34.10 1 0 1
44 -DO- 7.25 ~ 7.30 1 0 1
45 -DO- 5.00 ~ 5.10 0 2 2
46 -DO- 28.01 ~ 28.07 0 1 1
47 -DO- 25.40 ~ 25.60 0 1 1
48 -DO- 9.00 ~ 9.15 0 1 1
49 -DO- 14.64 ~ 14.91 0 1 1
50 -DO- 5.40 ~ 5.65 0 1 1
51 -DO- 12.90 ~ 13.10 0 1 1
52 -DO- 35.50 0 1 1 Only Go
53 -DO- 34.01 0 1 1 Only No Go
54 -DO- 22.25 0 1 1 Only GO
55 -DO- 11.35 ~ 11.60 0 2 2
56

1 Snap Gauge 12.48 ~ 12.66 1 0 1
2 -DO- 12.60 ~ 12.90 1 0 1
3 -DO- 12.80 ~ 13.10 1 1 2
4 -DO- 14.10 ~ 14.28 1 1 2
5 -DO- 12.55 ~ 12.93 1 0 1
6 -DO- 12.75 ~ 13.13 1 1 2
7 -DO- 16.45 ~ 16.65 1 1 2
8 -DO- 1.79 ~ 2.20 1 0 1
9 -DO- 32.90 ~ 33.00 1 0 1
10 -DO- 15.65 ~ 15.80 1 2 3

11 -DO- 1.80 ~ 2.25 1 0 1
Procurement Plan
12 Snap Gauge 12.40 ~ 12.93 0 1 1
13 -DO- 12.60 ~ 13.00 0 2 2
14 Snap Gauge U-Cut 33.20 ~ 33.50 0 2 2
15

1 Plain Ring Gauge 15.82 0 2 2 GO
2 -DO- 34.78 0 2 2 -DO-
3 -DO- 34.76 ~ 34.60 0 4 4 GO & NO GO
4 -DO- 30.15 ~ 29.98 0 4 4 GO & NO GO
5 -DO- 30.20 0 1 1 GO
6 -DO- 16.00 1 0 1 -DO-
7 -DO- 34.80 ~ 35.00 1 0 1 GO & NO GO
8 -DO- 35.80 ~ 35.98 1 0 1 -DO-
9 -DO- 51.399 ~ 51.587 1 0 1 -DO-
10 -DO- 15.83 1 0 1 GO
11 -DO- 16.03 1 0 1 -DO-
12 -DO- 34.60 ~ 34.78 1 0 1 GO & NO GO
13 -DO- 34.55 1 0 1 GO
14 -DO- 35.30 ~ 35.50 1 0 1 GO & NO GO
15 -DO- 51.395 ~ 51.583 1 0 1 GO & NO GO
16 -DO- 20.80 1 0 1 GO
17 -DO- 21.18 1 0 1 -DO-
18 -DO- 21.90 1 0 1 -DO-
19 -DO- 22.28 1 0 1 -DO-
20
21

1 Thread Ring Gauge 1.37X24 TPI (RH) 1 1 2 GO
2 Thread Ring Gauge 1.37X24 TPI (LH) 1 1 GO

1 Thread Plug Gauge M6 X 1P -6H 1 1 2 GO & NOGO
2 -DO- 5/16 X 26BSCY (M) 1 2 3 GO
Procurement Plan
3 Thread Plug Gauge 3/8 X 26BSCY 1 1 2 GO
4 -DO- 1/2 X 20UNF MED(LH) 1 0 1 GO & NOGO
5 -DO- 1/2 X 20UNF-2B 1 0 1 -DO-
6 -DO- M-14 X 1.25P -6H (LH) 1 0 1 -DO-
7 -DO- M14 X 1.25P -6H 1 1 2 GO & NOGO
8 -DO- 9/16 X 20WW (LH) 1 1 2 GO
9 -DO- 9/16 X 20WW (RH) 1 2 3 -DO-
10 -DO- M22 X 1P 1 2 3 -DO-
11 -DO- 7/8" X 24UNS-2B (LH) 1 0 1 GO & NOGO
12 -DO- 15/16 X 24UNS -2B 1 0 1 -DO-
13 -DO- M22 X 24UNS (LH) 1 1 2 -DO-
14 -DO- M23.2 X 32UNS 1 1 2 -DO-
15 -DO- 1" X 24BSCY (M) 1 3 4 GO
16 -DO- 1" X 24WW 1 2 3 GO & NOGO
17 -DO- 1.37" X 24BSCY 1 2 3 GO
18 -DO- M35 X 24 BSCY 1 1 2 GO & NOGO
19 -DO- M16 X 1.25P-6H 1 0 1 -DO-
20 -DO- M35 X 1P-6H 1 1 2 -DO-
21 -DO- M8 X 1.25-6H 1 0 1 -DO-
22 -DO- M30.50 X 1.5P-6H 0 1 1 -DO-
23 -DO- 34.80 X 24BSCY 0 1 1 -DO-
24 -DO- 25.4 X 24BSCY 0 1 1 -DO-
25 -DO- M16 X 2P-6H 0 1 1 -DO-
26 -DO- M12 X 1.75P-6H 0 1 1 -DO-
27
28
29
30
31
32
33
34
35
Deviation Premissible Chart
Sr. No. Instrument Name Range Least Count Deviation Remarks
1 Bevel Protactor 0 ~ 360° 5 min ±10min
2 Bore Gauge 11 ~ 18mm ----------- ±0.005mm
3 -DO- 18 ~ 34mm ----------- ±0.005mm
4 -DO- 35 ~ 60mm ----------- ±0.007mm
5 Depth Gauge 0 ~ 50 0.1mm ±0.15mm
6 Digital Micrometer 0 ~ 25mm 0.001mm ±0.004mm
7 Dial Thickness Tester 0 ~ 10mm 0.01mm ±0.025mm
8 Measuring Tape 0 ~ 3000mm 1mm ±3mm
9 Plunger Dial 0 ~ 1mm 0.001mm ±0.020mm
10 Plunger Dial 0 ~ 10mm 0.01mm ±0.025mm

11 Plating Thickness Tester 0 ~ 12.7µm 1µm ±2µm
12 Radius Gauge 1 ~ 7mm 0.5mm ±0.05mm
13 Radius Gauge 7.5 ~ 15mm 0.5mm ±0.05mm
14 Rockwell Hardness Tester 0 ~ 100 HRA/HRC 1 HRA/HRC ±1 HRA/HRC
15 Slip Gauge Set 0.5 ~ 100 0.01mm ±0.002mm
16 Thread Pitch Gauge 0.25 ~ 6mm 0.05mm ±0.02mm
17 Torque Wrench 1.2 ~ 7Kgfm 0.2Kgfm ±0.5Kgfm
18 Torque Wrench 5 ~ 23Kgfm 1Kgfm ±1.5Kgfm
19 V-Block 95x70x95 ------------ ±0.04mm
20 V-Block 150x85x100 ------------ ±0.05mm
21 Vernier Height Gauge 0 ~ 300mm 0.02mm ±0.035mm
22 Weighing Scale 0 ~ 15Kg 0.001Kg ±0.015Kg
25 Dial Caliper 0 ~ 150mm 0.05mm ±0.1mm
26 -DO- 0 ~ 200mm 0.05mm ±0.1mm
27 -DO- 0 ~ 300mm 0.05mm ±0.15mm
28 Digital Caliper 0 ~ 150mm 0.01mm ±0.035mm
29 -DO- 0 ~ 200mm 0.01mm ±0.035mm
30 -DO- 0 ~ 300mm 0.01mm ±0.045mm
31 Digital Temp. Controller 0 ~ 199°C 0.1°C ±2°C
32 Digital Temp. Controller 0 ~ 400°C 0.1°C ±5°C
33 External Micrometer 0 ~ 25mm 0.01mm ±0.004mm
34 -DO- 25 ~ 50mm 0.01mm ±0.005mm
35 -DO- 1 ~ 100mm 0.01mm ±0.007mm
36 Pressure Gauge 0 ~ 150Kg/Cm² ---------- ±1.5Kg/Cm
37 Pressure Gauge 0 ~ 300Kg/Cm² ----------- ±4Kg/Cm

38 Vernier Calliper 0 ~ 300mm 0.02mm ±0.045mm
Sample Inspection Report
Supplier Name :-
Component Name Date :-
Drg. No.
Sr. Observed
Parameters Specified Remarks
No 1 2 3 4 5
Inspected By :- Approved By :-
Documents Records
Sr. No, Date to Date From Documents Name Document No. Responsible Person Sign Remarks
Doc. No. : QC–F-06/02
Quality Management System Document (Format) Issue No. : 01
Page Rev. No. : 00
Page : 01 of 01
Practical Performance Report Effective Date : 01.10.09
USER NAME :-
ISSUE ITEM NAME OF

COMPONENT LOT NO. INSPECTION DATE
DD.MM.YY SUPPLIER
REMARKS :-
Doc. No. :- QC-F-01/02
Quality Mangement System Document Issue No. :- 01 01
Page Rev. No :- 00
Tittle :- Inspection Report Page :- 01 of 01
Effective Date :- 01-10-2009
Date :-
Vendor Name :- Lot. No. Ref. Drg. No. S-5-294
Inspection Criteria as per Sampling
Plan QC-D-01/01
Gr. No. Parameter AC RE
Product Name :- Fork Fitting S/6-R/Tyre
Visual
Brand
Physical
Lot Size :- Sample Size :- Tests
S. Mode of
Check Parameter Requirment Observation Remarks
No. Inspection
Top Cup
1 Weight Weighing Scale
2 Visual Insp.
Free From Visual
(a) Visual Appearance
Defects
(b) Surface Finish
3 Phyisical Parameter
Sheet Thickness 14g (2.00 mm)
Overall Height 14.50
Calibration Due Machines
Sr. No. Machine Name M/C Code Calibration Due Calibration Agency Remarks
Blue Star / Alisha
1 Rockwell Hardness Tester RH-01 09-01-2010
Instrument
2 Tensile Testing M/C M/C-01 01-04-2009 Blue Star
3 Tensile Testing M/C M/C-02 01-04-2009 Blue Star
4 Multi Componet Load Testing M/C-03 06-01-2010 R & D Centre

Bicycle Tube Testing Format
Party Name :- Date :- Lot Size :-
Size :- Lot. No. :- Sample Size :-
Brand :- Gr. No. :- Net Weight :-

Tensile
Joint Load
Sr. Thickness Thickness Area Final Length Elongation Breaking Load Strengh
(3.05 Kgf/cm Remarks
No. (cm) (cm) (cm²) (mm) (475% Min) (Kgf) (107 Kg/Cm²
Min)
Min)
Inspected By :- Lot Decision Checked By :-

2.35 ~ 2.60 5.70 ~ 6.00 3.26 ~ 3.40 3.35 ~ 3.55
Code No. PG-001 Code No. PG-002 Code No. PG-003 Code No. PG-004
Cali. Date. 29/01/2015 Cali. Date. 29/01/2015 Cali. Date. 29/01/2015 Cali. Date. 29/01/2015
Due Date 28/01/2016 Due Date 28/01/2016 Due Date 28/01/2016 Due Date 28/01/2016
Sign. Sign. Sign. Sign.
3.80 ~ 3.95 6.62 ~ 6.91 4.30 ~ 4.85 4.82 ~ 5.25

Cali. Date. 29/01/2015 Cali. Date. 29/01/2015 29/01/2015
Cali. Date. 29/01/2015 Cali. Date. 29/01/2015
Due Date 28/01/2016 Due Date 28/01/2016 28/01/2016Due Date 28/01/2016 Due Date 28/01/2016
33.90 ~ 34.30 4.85/4.88/4.95 6.90 ~ 7.20 33.70 ~ 34.10

8.50 ~ 8.80 9.00 ~ 9.10 34.40 ~ 34.80 9.53 ~ 9.63

Cali. Date. 29/01/2015 Cali. Date. 29/01/2015 29/01/2015 29/01/2015 Cali. Date. 29/01/2015
Due Date 28/01/2016 Due Date 28/01/2016 28/01/2016 28/01/2016 Due Date 28/01/2016
17.30 ~17.70 ~18.00 2.50/2.90 ~2.95/3.00 34.90 ~35.30 12.65 ~12.90

12.70 ~13.10 15.80 ~15.90 16.02 ~16.07 16.00 ~16.10

21.10 ~21.35 4.90 ~5.15 22.25 ~22.40 22.70 ~22.85

23.75 ~23.85 24.30 ~24.61 34.08 5.25 ~5.30 ~5.40

26.95 ~27.05 4.40 ~4.60 33.70 ~34.01 7.25 ~7.30

Code No. Code No. Code No. Code No.
Cali. Date. Cali. Date. Cali. Date. Cali. Date.
Due Date Due Date Due Date Due Date

12.48 ~12.66 12.60~12.90 12.80~13.10 14.10~14.28

Code No. SG-001 Code No. SG-002 Code No. SG-003 Code No. SG-004
12.55~12.93 12.75~13.13 16.45~16.65 1.79~2.20

32.90~33.00 15.65~15.80 1.80~2.25

3.15~3.80~3.20 2.80~3.60~3.40 2.80~3.80~3.20

Code No. SI-001 Code No. SI-002 Code No. SI-003 Code No. SI-004
M6 X 1P -6H 5/16 X 26BSCY (M) 3/8 X 26BSCY 1/2X20UNF MED(LH)
Code No. TPG-001 Code No. TPG-002 Code No. TPG-003 Code No. TPG-004
1/2 X 20UNF-2B M-14X1.25P -6H (LH) M14 X 1.25P -6H 9/16 X 20WW (LH)
9/16 X 20WW M22 X 1P 7/8"X24UNS-2B (LH) 15/16 X 24UNS

M22 X 24UNS (LH) M23.2 X 32UNS 1" X 24BSCY (M) 3/8”X24TPI

1.37" X 24BSCY M35 X 24 BSCY M16 X 1.25P-6H M35 X 1P-6H

M8 X 1.25-6H 1.370 X 24 BSCY

Code No. TPG-021 Code No. TRG-001
Cali. Date. 05/01/11 Cali. Date. 05/01/11
Due Date 04/01/12 Due Date 04/01/12
Sign. Sign.
15.80 16.00 34.80 ~ 35.00 35.80 ~ 35.98

Code No. RG-001 Code No. RG-002 Code No. RG-003 Code No. RG-004
51.399 ~ 51.587 15.83 16.03 34.60 ~ 34.78

34.55 35.30 ~ 35.50 51.395 ~ 51.583 20.80

21.18 21.90 22.28

Code No. DC-001 Code No. DC-002 Code No. DC-005 Code No. VC-001
Code No. DV-001 Code No. MM-001 Code No. MM-002 Code No. MM-04
Code No. MM-011 Code No. MM-021 Code No. TM-001 Code No. RHT-001
Code No. DV-003 Code No. TM-OO2 Code No. Code No.
Cali. Date. 26/06/2014 Cali. Date. 01/01/12 Cali. Date. Cali. Date.
Due Date 25/12/2014 Due Date 01/01/12 Due Date Due Date
15.10-15.20 20-20.10 19.20-19.50 19.30-19.50

Code No. TPPG-01 Code No. TPPG-02 Code No. TPPG-03 Code No. TPPG-04
28.70-28.90 25.70-25.90 22.40-22.60 22.30-22.50

20-20.20 15.5 19.8 15.8

25.2 29.96-29.98 30.01

Code No. TPPG-13 Code No. TPPG-14 Code No. TPPG-15 Code No.
Cali. Date. 10/01/11 Cali. Date. 10/01/11 Cali. Date. 10/01/11 Cali. Date.
Due Date 09/07/11 Due Date 09/07/11 Due Date 09/07/11 Due Date

25.00 - 32.00 5.92 / 6.00 MM 14.992 / 15.006 15.972 / 16.000

4.00~4.20 5.00~5.20 6.00~6.20 6.30~6.50
Code No. TR-PPG-001 Code No. TR-PPG-002 Code No. TR-PPG-003 Code No. TR-PPG-004
6.50~6.70 7.00~7.20 8.00~8.20 10.00~10.20

12.00~12.20 14.30~14.50 15.10~15.20 15.50

15.80 16.00~16.10 19.000~19.035 19.05~19.85

19.20~19.50 19.30~19.50 19.80 20.00~20.20

20.00~20.10 22.10~22.50 22.30~22.50 22.40~22.60

25.00~25.10 25.20 25.40~25.50 25.70~25.90

28.00~28.40 28.50 28.70~28.90 29.00~29.20

29.60~29.81 29.96~29.98 29.99 30.00~30.10

30.01 30.30~30.50 32.00~32.20 32.30~32.56

37.70~37.90 40.00~40.10 40.30~40.56 44.67

44.80~45.00 50.00~50.10 5.00~5.30 13.5 - 14.0

9.00~9.30 12.00~12.20 19.40~19.70 34.90~35.30
17.30/17.70/18.00 8.5 - 8.7 2.90~3.10 3.30~3.50

Cali. Date. 29/01/2015 Cali. Date. 11/11//2012 Cali. Date. 11/11//2012 Cali. Date. 11/11//2012
3.45~3.85 3.40~3.60 20.20~20.40 17.00~17.30

17.00~17.20 16.20~16.40 20.30~20.50 16.30~16.50

37.70~37.90 40.00~40.10 40.30~40.56 44.67

44.80~45.00 50.00~50.10 5.00~5.30 13.5 - 14.0

9.00~9.30 12.00~12.20 19.40~19.70 34.90~35.30

17.30/17.70/18.00 8.5 - 8.7 2.90~3.10 3.30~3.50

Cali. Date. 29/01/2015 Cali. Date. 11/11//2012 Cali. Date. 11/11//2012 Cali. Date. 11/11//2012
3.45~3.85 3.40~3.60 20.20~20.40 17.00~17.30

17.00~17.20 16.20~16.40 20.30~20.50 16.30~16.50

2.35~2.60 5.70~6.00 3.26~3.40 3.35~3.55

Cali. Date. 02.01.13 Cali. Date. 02.01.13 Cali. Date. 02.01.13 Cali. Date. 02.01.13
Due Date 01.07.13 Due Date 01.07.13 Due Date 01.07.13 Due Date 01.07.13
3.80~3.95 6.62~6.91 4.30~4.85 4.82~5.25

33.90~34.30 4.85/4.88/4.95 6.90~7.20 33.70~34.10

8.50~8.80 9.00~9.10 34.40~34.80 9.53~9.63

17.30/17.70/18.00 2.50/2.90/2.95/3.00 34.90~35.30 12.65~12.90

12.70~13.10 15.80~15.90 16.02~16.07 16.00~16.10

21.10~21.35 4.90~5.15 22.25~22.40 22.70~22.85

23.75~223.85 24.30~24.61 34.08 5.25/5.30/5.40

26.95~27.05 4.40~4.60 33.70~34.01 15.8

Code No. PG-033 Code No. PG-034 Code No. PG-035 Code No. RG-001
16 34.80-35.00 35.80-35.98 51.399-51.587

15.83 16.03 34.60-34.78 34.55

35.30-35.50 51.395-51.583 20.8 21.18

21.9 22.28 12.48-12.66 12.60-12.90

Code No. RG-014 Code No. RG-015 Code No. SG-001 Code No. SG-002
12.80-13.10 14.10-14.28 12.55-12.93 12.75-13.13

16.45-16.65 1.79-2.20 32.90-33.00 15.65-15.80

1.80-2.25 3.15/3.20/3.80 2.80/3.40/3.60 2.80/3.20/3.80

Code No. SG-011 Code No. SI-001 Code No. SI-002 Code No. SI-003
Code No. DC-001 Code No. DC-002 Code No. DC-003 Code No. DC-004
Cali. Date. 29-12-12 Cali. Date. 29-12-12 Cali. Date. 29-12-12 Cali. Date. 29-12-12
Due Date 28-06-13 Due Date 28-06-13 Due Date 28-06-13 Due Date 28-06-13
Code No. VC-001 Code No. DV-001 Code No. MM-001 Code No. MM-002
Code No. MM-003 Code No. MM-004 Code No. MM-021 Code No. MM-011
Code No. TM-001 Code No. RHT-001

Cali. Date. 29-12-12 Cali. Date. 29-12-12
Due Date 28-06-13 Due Date 28-06-13
Sign. Sign.
27.00~27.10 12.60~13.00 16.45~16.65 15.65~15.80
15.80~15.90 9.53~9.63 34.76~34.60 10.00~10.20

Code No. PG-038 Code No. PG-039 Code No. RG-016 Code No. TR-PPG-008
12.00~12.20 14.30~14.50 15.10~15.20 15.50



12.70 ~13.10 15.80 ~15.90 16.02 ~16.07 16.00 ~16.10

1"x20bscy 16.65~16.45 12.70~13.10 22.25~22.40
Code No. TRG-053 Code No. SG-018 Code No. PG-040 Code No. PG-042
33.70~34.10 4.82~5.25 16.0-16.10 19.8

Code No. PG-043 Code No. PG-041 Code No. TR-PPG-007 Code No. TR-PPG-008
Weighing Scale (TP) Weighing Scale (TP) Weighing Scale (TP) Weighing Scale (TP)
Code No. WS-006 Code No. WS-008 Code No. WS-009 Code No. WS-017

Cali. Date. Cali. Date. 29/01/2015 Cali. Date.
Due Date Due Date 28/01/2016 Due Date

37.70-37.90 17.0-17.30 20.30-20.50 16.30-16.50

16 - 15/16 - 17 18 - 15 / 18 - 17 16.09 - 16.11 7.80 - 8.00

38.30 - 38.50 31.90 - 32.20 28.70-28.90 19.30 - 19.43

19.15 - 19.50 19.22-19.50 13.10 - 13.30 19.22-19.50

Code No. Code No. Code No.
Cali. Date. Cali. Date. Cali. Date.
Due Date Due Date Due Date
Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

Sign. Sign. Sign.

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Doc. No.

1 SG-001 Snap Gauge 12.48 ~ 12.66

2 SG-002 -DO- 12.60 ~ 12.90

3 SG-003 -DO- 12.80 ~ 13.10

4 SG-004 -DO- 14.10 ~ 14.28

5 SG-005 -DO- 12.55 ~ 12.93

6 SG-006 -DO- 12.75 ~ 13.13

7 SG-007 -DO- 16.45 ~ 16.65

8 SG-008 -DO- 1.79 ~ 2.20

9 SG-009 -DO- 32.90 ~ 33.00

10 SG-010 -DO- 15.65 ~ 15.80

11 SG-011 -DO- 1.80 ~ 2.25

12 SG-012 -DO- 12.46~12.60

13 SG-013 -DO- 14.08~14.22

1 Thread Ring Gauge

3 TRG-019 -DO- M12*1.25-6G

4 TRG-020 -DO- M12*1.25-6G

8 TRG-024 -DO- M24*3*6G

9 TRG-025 -DO- M24*3-6G

13 TRG-029 -DO- M20*1.5-6G

14 TRG-030 -DO- M20*1.5-6H

1 PG-001 Plain Plug Gauge 2.35 ~ 2.60

2 PG-002 -DO- 5.70 ~ 6.00

4 PG-004 -DO- 3.35 ~ 3.55

5 PG-005 -DO- 3.80 ~ 3.95

6 PG-006 -DO- 6.62 ~ 6.91

7 PG-007 -DO- 4.30 ~ 4.85

8 PG-008 -DO- 4.82 ~ 5.25

9 PG-009 -DO- 33.90 ~ 34.30

10 PG-010 -DO- 4.85 ~ 4.88 ~ 4.95

11 PG-011 -DO- 6.90 ~ 7.20

12 PG-012 -DO- 33.70 ~ 34.10

13 PG-013 -DO- 8.50 ~ 8.80

14 PG-014 -DO- 9.00 ~ 9.10

15 PG-015 -DO- 34.40 ~ 34.80

16 PG-016 -DO- 9.53 ~ 9.63

19 PG-019 -DO- 34.90 ~ 35.30

20 PG-020 -DO- 12.65 ~ 12.90

21 PG-021 -DO- 12.70 ~ 13.10

22 PG-022 -DO- 15.80 ~ 15.90

23 PG-023 -DO- 16.02 ~ 16.07

24 PG-024 -DO- 16.00 ~ 16.10

25 PG-025 -DO- 21.10~ 21.35

26 PG-026 -DO- 4.90 ~ 5.15

27 PG-027 -DO- 22.25 ~ 22.40

28 PG-028 -DO- 22.70 ~ 22.85

29 PG-029 -DO- 23.75 ~ 23.85

30 PG-030 -DO- 24.30 ~ 24.61

31 PG-031 -DO- 34.08

32 PG-032 -DO- 5.25 ~ 5.30 ~ 5.40

33 PG-033 -DO- 26.95 ~ 27.05

34 PG-034 -DO- 4.40 ~ 4.60

35 PG-035 -DO- 33.70 ~ 34.10

36 PG-036 -DO- 7.25 ~ 7.30

37 FF-001 SLIP GAUGE 4.5±0.5

39 FF-003 SPECIAL GAUGE 102+0.3-0.5

40 FF-004 PLUG GAUGE 10.55±0.1

41 FF-005 C.D.GAUGE 76.0±0.2

42 SF-001 TEMPLATE GAUGE 5.0±0.5

44 SF-003 C.D.GAUGE 76.3±0.5

Jan. FEB SEP. DEC. JAN. FEB JUNE JUL. SEP.

1 SI-001 Slip Gauge 3.15-3.80-3.20

2 SI-002 -DO- 2.80-3.60-3.40

3 SI-003 -DO- 2.80-3.80-3.20

8 TRG-024 -DO- M2436G