Professional Documents
Culture Documents
Issued For
0 13 Mar ’14 SYN NK ADW
Review
REVISION SHEET
TABLE OF CONTENTS
1. INTRODUCTION.......................................................................................................................... 4
2. CODES, STANDARDS, AND REFERENCE DOCUMENTS .................................................................. 4
3. PROJECT OVERVIEW ................................................................................................................... 5
3.1. GENERAL ............................................................................................................................. 5
3.2. SITE INFORMATION ................................................................................................................. 5
3.2.1. LOCATION OF TERMINAL ............................................................................................... 5
3.2.2. METEOROLOGICAL CONDITION ..................................................................................... 5
4. PROJECT SCOPE.......................................................................................................................... 6
4.1 GENERAL ................................................................................................................................. 6
4.2 NEW FACILITIES .......................................................................................................................... 7
4.3 PROCESS DESCRIPTION ................................................................................................................. 8
5. DESIGN DATA ............................................................................................................................. 9
5.1. PRODUCT DATA ..................................................................................................................... 9
6. DESIGN BASIS ........................................................................................................................... 10
6.1. PRODUCT TRANSFER FACILITIES ....................................................................................... 10
6.2. TANKAGE ......................................................................................................................... 11
6.3. OFFSHORE REQUIREMENT ............................................................................................... 12
6.4. UTILITIES.......................................................................................................................... 12
7. DESIGN CRITERIA ..................................................................................................................... 13
7.1. EQUIPMENT DESIGN CRITERIA ................................................................................................. 13
7.1.1. DESIGN MARGIN .............................................................................................................. 13
7.1.2. DESIGN PRESSURE ............................................................................................................ 13
7.1.3. MAXIMUM OPERATING PRESSURE ......................................................................................... 14
7.1.4. MAXIMUM DESIGN TEMPERATURE .......................................................................................... 14
7.1.5. MINIMUM DESIGN TEMPERATURE ........................................................................................... 15
7.2. EQUIPMENT SIZING CRITERIA.................................................................................................. 15
7.2.1. TANK SIZING........................................................................................................................ 15
7.2.2. PUMP SIZING ....................................................................................................................... 15
7.2.3. RELIEF VALVE ...................................................................................................................... 16
7.2.4. CONTROL VALVE .............................................................................................................. 16
7.2.5. IMPOUNDING BASIN ............................................................................................................ 16
7.3. LINE SIZING CRITERIA ............................................................................................................ 16
GENERAL
1. INTRODUCTION
The Work shall be developed based on Indonesia Code and Standards as well as
the International Maritime Standards, Best Practices and Guidelines.
3. PROJECT OVERVIEW
3.1. GENERAL
Existing facilities of Pulau Sambu Fuel Terminal consist of storage tanks,
pumping sytem, metering system, utility system, and supporting facilities ( of-
fice, warehouse, mosque, etc.).
The project site plan: Pulau Sambu Fuel Terminal is located in North-
west of Pulau Batam.
Ambient Temperature
· Max : 35 deg. C.
· Min : 19 deg. C.
Relative Humidity
· Max : 96.8%
· Average : 84.6%
· Min : 64.0%
Rainfall
· Daily rainfall maximum 45,5 mm
· Average of monthly rainfall 195,3 mm / month
GENERAL
4. PROJECT SCOPE
4.1 GENERAL
This section will indicate the part of scope to be covered in this project. The
scope described in this section is required for additional equipment and re-
GENERAL
habilitation of Fuel Terminal system. The scope covers the new installation
and modification of existing facilities. The tentative layout is shown bellow;
1) HSD Tanks complete with ATG and nozzles and pipeline system to Jetty:
· Two HSD Tanks with capacity of 25,000 KL i.e. T-40 and T-41.
· Two HSD Tanks with capacity of 50,000 KL i.e. T-42 and T-43.
2) Pump for products:
· HSD Pumps i.e. P-5001/5002/5003 with capacity of 1500 KL/h each.
· MFO 180/ MFO 180 Comp. Pumps i.e. P-5004/5005/5012 with capacity
of 1000 KL/h each.
5006/5007 with capacity of 500 KL/h each.
· Bunker 380/VR Pumps i.e. P-5006/5007
· LSFO Pumps i.e. P-5008/5009 with capacity of 1000 KL/h each.
· LSWR/LCO/DCO Pumps i.e. P-5010/5011 with capacity of 500 KL/h
each.
3) Fire fighting system.
4) Service water system including 1 unit of 1000 KL Water Tank and the
pumps.
HSD Tank.
5) Heating system for non-HSD
GENERAL
Facility of Pulau Sambu Fuel Terminal consists of receiving facilities from the
ship, storage tanks system, blending at the tank, and delivery to the ship. Fuel
product could be produced are HSD 0.35% sulfur, HSD 0.25% sulfur, MFO 180,
Bunker 380, and LSFO (Low Sulfur Fuel Oil).
HSD 0.35% sulfur is produced from blending HSD 0.2% sulfur and HSD 0.5%
sulfur. HSD 0.25% sulfur is produced from blending HSD 0.2% sulfur and HSD
0.05% sulfur or HSD 0.01% sulfur. MFO 180 is produced from blending MFO
180 Component, LSWR (Low Sulfur Waxy Residue), and DCO (Decant Oil).
Bunker 380 is produced from blending MFO 380 Component, VR (Vacuum
Residue) and HD (High density Oil). LSFO is resulted from blending VR, DCO,
and LCO (Light Cycle Oil).
Receiving of HSD 0.2% sulfur, HSD 0.5% sulfur, HSD 0.05% sulfur and HSD
0.01% sulfur are from Jetty 6 by LR ship and MR ship, including in Jetty 1 by
MR ship and GP ship. HSD 0.2% then filled to New tank T-40/41/42/43 and
existing tank T-8. Furthermore, HSD 0.5% delivered to New tank T-
40/41/42/43 to blend with HSD 0.2% sulfur producing HSD 0.35% sulfur. If
topping up is needed the majority of product to be delivered into existing
tank T-8. Product HSD 0.35% sulfur is delivered to vessel LR, vessel MR and
vessel GP. Later, HSD 0.25% sulfur product
HSD 0.05% sulfur received from the vessel MP, while HSD 0.01% sulfur is re-
ceived from the vessel GP. Each component could be filled into New Tank T-
T then blended with HSD 0.2% sulfur to
40/41/42/43 or to the Existing tank T-8,
obtain HSD 0.25% sulfur delivered to the vessel MR.
MFO 180 Component received from the vessel and is delivered to the tank T-
33/34/22/23, whereas LSWR received from the vessel MR and GP. LCO re- r
GENERAL
ceived from the small vessel and to be delivered to the tank T-33/34/17. MFO
180 Component, LSWR, and LCO blended in the tank T33/34 to produce MFO
180. Afterward MFO 180 product delivered into the vessel MR, GP, and Small
vessel.
MFO 380 Component received from the vessel MR and GP delivered to the
9, and T-32. HD
tank T-32. VR received from the GP then delivered to T-32, T-9,
received from the Small vessel then delivered to the tank T-32. Furthermore
MFO 380 Component, VR, and HD blended in the tank T-32 producing Bunker
380. Product Bunker 380 sent into the Barge.
VR received from the vessel GP and Small vessel then delivered into T-
37/38/9/18. DCO received from the vessel GP and to be delivered into tank T-
37/38/21. LCO received from Small vessel and to be delivered into tank T-
37/38/17. Furthermore VR,DCO, and LCO blended in the tank T-37/38 to pro-
duce LSFO. Then the LSFO product delivered to the MR.
5. DESIGN DATA
6. DESIGN BASIS
The following normal flow rates apply for the different products:
6.2. TANKAGE
The dimensions and storage capacities are listed as follows:
The scope of Work shall include all statutory clearances, design, supply, of
material, fabrication, erection, inspection, testing, painting, coating,
calibration of Four (4) new product storage tanks, T- 40, T-41, T-42 and T-
43 as listed above and in accordance with the respective data sheets,
specifications and drawings, with a total of 150, 000 m additional storage
capacity. Refurbishment works for the rest of the 17 units of existing tanks
as in the above list, shall include but not limited to using FRP lining/repair
as per the Technical Proposal for Existing C.S Tanks FRP Lining. The Tank
inspection report provided shall act as a reference and does not relieve
the responsibility of the Contractor to carry out further inspection as
necessary to carry out modifications and to refurbish the existing tanks to
its operational requirements. The Contractor shall also carry out all
necessary checks and precaution measures prior to the execution of the
refurbishment works. For this Phase, 21 tanks with a total capacity of
320,000 m3 including 2 numbers of slop tanks will be made available.
6.4. UTILITIES
Utilities system will be described in Utility Design Basis document.
GENERAL
7. DESIGN CRITERIA
Care shall be taken not to define the pressure higher than required, if
it affects the selection of material and pressure class rating.
Equipment sizing criteria will be used as sizing basis of the new equipment
and be applied into design for new and modification of equipment for Pulau
Sambu Fuel Terminal
Inline with Section 5 and 7.1.1, further No design margin shall be ap-
plied for design flow rate of a pump.
The velocity on pump discharge should in between range 2.1 - 3.7 m/s (7 - 12
fps) at maximum flow rates, and velocity on pump suction should in between
range 0.91 – 1.5 m/s (3 - 5 fps) to minimize pressure drop and to meet NPSH
requirement.
Gravity lines includes drains (closed and open drains), and other lines where
the liquid flows due to gravity instead of pressure difference. Generally, a
minimum downward slope 1:500 or maximum liquid velocity of 0.76 m/s (2.5
fps) for straight flow.
Pipes that are running full, and do not require a minimum downward slope to
avoid particle deposition, shall be sized according to the total available static
pressure head, and the maximum allowable velocities for liquid lines.