Öhlins Tools Manual Shock

Struts
absorbers

2017 Front forks

Steering dampers
Please read before using this manual
Note that the tools in this manual are presented in as-
cending part number order.
Although, if a tool is a part of a tool assembly it will be
presented together with the assembly, therefore some
tools can not be found in their natural part number order.
See example below;
If you have any questions regarding Öhlins Tools, please
contact Öhlins Racing AB.

00773-01
Bench Vice Assembly
Vertical reservoir
Note!
00773-02 Part numbers not in as-
cending order. Part number
Bench Vice Assembly 01878-01 can only be used
Horizontal reservoir together with part number
00773-02.

01878-01
Damper Holder
Use together with tool 00773-02
TTX40, Ø 49mm

Öhlins products are subject to continuous improvement and development,

therefore, although these instructions include the most up-to-date information
available at the time of printing, minor updates may occur.

© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use
without the written permission of Öhlins Racing AB is prohibited.

2
00704
Tool End Cap
To loosen end cap
00704-01 Twin
00704-02 TTX 36
00704-03 Shaft spacer AT-kit
00704-04 TTX 44 MX with 05129-09 seal head
00704-05 TTX 39
00704-06 ORQ XMXX

00710-01
C-spanner
For 36mm dampers
To adjust spring pre-load

00710-02
C-spanner
For 46mm dampers
To adjust spring pre-load

00710-05
C-spanner
For TTX36 dampers
To adjust spring pre-load
00710-06
For DU 340/925

00714-01
Arm Assy
For 36 dampers
To loosen upper circlip 00128-01

00715-01
Screwdriver, sharp
To remove circlips on all shock absorbers

3
 00716-01
Screwdriver, blunt
To remove circlips on all shock absorbers

00720-01
Measure Pin Assy
3mm
For dividing piston

00720-02
Measure Pin Assy
6mm
For dividing piston 44mm reservoir and FGR-kit

00720-03
Disassembly Tool, End Cap
To remove reservoir end cap

00720-04
Measuring Tool dia 25
For dividing piston
TTX46 McPherson

01821-02
Retainer Floating Piston 49 Assy
6mm
For 49mm reservoir
Use together with tool 00720-01

4
00721
Mandrel Ball Joint
00721-01 25,7mm
00721-02 21,7mm
00721-03 18,8mm
00721-04 31mm
00721-05 16mm MTB

00723
Dism. Mandrel
for mandrel ball joints
00723-01 26mm
00723-02 22mm
00723-03 19mm
00723-04 32mm

00727
Soft Jaws
00727-02 10-12mm, 35mm wide
00727-03 14-16mm, 35mm wide
00727-04 22mm, 35mm wide
00727-05 14-16mm, 25mm wide
00727-06 30-34mm, 55mm wide
00727-07 16-18mm, 35mm wide
00727-08 8-28,8mm 35mm wide
00727-09 28-36mm 55mm wide FGR 15X-16X
00727-11 12,5-14mm 35mm wide Car R&T
00727-12 10-34mm 35mm wide
00727-13 8-25,2mm 35mm wide, FKS 2xx

5
 00730-01
Dial Gauge Assy
For Schrader valve (can be used with needle 00780-01)

00731-01
Valve Connection Schrader

00735-01
Turnbuckle
Use together with level arm 00714-01

6
00737
Gripping Sleeve
To remove damper tubes
Use together with tool 00738-01 or 00738-02

00737-01 Sleeve Ø 56x50 for 00738-01

00737-02 Sleeve Ø 56x51 for 00738-01
00737-03 Sleeve Ø 56x52 for 00738-01
00737-04 Sleeve Ø 56x50.5 for 00738-01
00737-05 Sleeve Ø 56x49 for 00738-01
00737-06 Sleeve Ø 56x42 for 00738-01
00737-07 Sleeve Ø 56x43,1 for 00738-01
00737-08 Sleeve Ø 56x54,6 for 00738-01
00737-09 Sleeve Ø 56x36 for 00738-01
00737-10 Sleeve Ø 56x40 for 00738-01
00737-11 Sleeve Ø 56x48,1 for 00738-01
00737-12 Sleeve Ø 56x39 for 00738-01
00737-13 Sleeve Ø 56x45,8 for 00738-01
00737-20 Sleeve Ø 70x57 for 00738-02
00737-21 Sleeve Ø 70x62 for 00738-02
00737-22 Sleeve Ø 70x65 for 00738-02
00737-23 Sleeve Ø 70x64.1 for 00738-02
00737-24 Sleeve Ø 70x50 for 00738-02

00738
Gripping Spanner
Use together with 00737-series sleeves
00738-01 Ø 56mm
00738-02 Ø 70mm

00739
Mounting Sleeve
for seal head
00739-01 00101/00102 shaft
00739-02 03062-04062 shaft
00739-03 21000 shaft

00740-01
Assembly Tool Thread Washer
For seal 00827-01 and scraper 00527-02

7
 00742-01
Clamping Tool Seal Head dia 46
To hold the seal block
All single shocks Ø 46mm

00743
Assembly Mandrel
00743-01 For lock nut 00533-01
00743-02 For lock nut 00532-07

00747-01
Spring Assembly Tool

00795-01
Adapter Ring for Ti Springs
Use together with spring tool 00747-01
For 06350-06360 Ti-spring

00798
Adapter Ring
Use together with spring tool 00747-01
00798-01 85x70mm (for twin shocks) Ø id 46mm
00798-02 85x76mm TTX36 springs Ø id 51mm
00798-03 85x90,5mm ORQXMXX Ø id 70mm

8
00757
Gas Piston Holder Assy
To set and hold the gas piston on 46D shocks
00757-01 51mm
00757-03 58mm

00764-01
Plastic Cover CERBO196
For cylinder tube Ø 46mm

00765-01
Clamping Tool 50mm
Ø 50mm

00773-01
Bench Vice Assy
Vertical reservoir

00773-02
Bench Vice Assy
Horizontal reservoir

01878-01
Damper Holder
Use together with tool 00773-02
TTX40, Ø 49mm

9
 01878-20
Damper Holder Sleeve
Ø 45,8mm, for TTX36
Use together with tool 01878-01

01878-21
Cartridge Holder Sleeve
Ø42,1mm, for MX Cartridge. Use with tool 01878-01

00778
Needle
for 00780-01
00778-01 0,7x30mm
00778-02 0,7x40mm

00780-01
Needle Holder Assy
Use together with 00730-01

00784-01
T-handle FG 2Tooth
Öhlins front forks RR125
Superbike fork Ø 42mm
MX-forks 1997 FG704, FG705, FG706 and FG707

00786
Fork Tube Tool
00786-01 For inner tube Ø 42mm
00786-02 For inner tube Ø 38mm
00786-03 For inner tube Ø 46mm
00786-04 For inner tube Ø 58mm
00786-05 For inner tube Ø 43mm
00786-06 For inner tube Ø 48mm
00786-07 For reservoir FG470-570-670
FGR700/800
00786-08 For inner tube Ø 41mm
00786-09 For inner tube Ø 49mm

10
00787
Cylinder Tube Holder
00787-01 For cartridge Ø 24mm
00787-02 For cartridge Ø 23,85mm
RR 125 front fork
00787-03 For cartridge Ø 29,10mm
MX, R&T conv. front fork and FGRT 800
00787-04 For cartridge Ø 28,10mm
RR&SB front fork
00787-05 For cartridge 20mm
00787-06 For cartridge 34,1mm NIX
00787-07 For cartridge 36,1mm
FGR 15x-16x pressurized kit 

00791-01
Clamping Tool dia 40
Ø 40mm

00792-01
Holding Tool, Gas Piston
for retainer 00796

00794-01
Screwdriver Allen Key 3

00796
Stop Ring
00796-02 For 46 DR 01110-cylinder tubes
00796-03 For 36 DR 00300-cylinder tubes
00796-04 For 46 DR 01010-cylinder tubes

11
 00797
Sleeve Pin
00797-01 Top nut older RR&SB, FGK kit NIX and
end piece McPherson
00797-02 Top nut MX front fork conventional type
00797-03 Top nut RR 125 older type front fork
R&T conventional
00797-04 Top nut R&T front fork
00797-06 TTX46 McPherson
00797-07 For valve housing SD 2,0
00797-08 Top nut FG/RT 2008, FGR 700, FGR 710
and FGR 800, FGR900, FGK-kit NIX
00797-09 Top nut RWU Retro 43.

01460-68
Preload Tube 31/32
To set dividing piston on FGR-kit

01702
Disatool FF MX98
01702-03 MX/Enduro Ø 46mm inner tube
01702-04 MX/Enduro Ø 48mm inner tube
01702-11 MX front fork Ø 38mm inner tube

01705-01
C-spanner 30/32
30/32

12
01707-01
Assembly Tool Balls Assy
For installing the steel balls in the adjusting
knob on SD R&T

01708-01
Guide Diam 8
Mountin sleeve shaft-seal SD R&T

01709-01
Tool Knob
SD R&T

01709-02
Sleeve Pin
for check valve SD 0XX R&T

01713-01
Mandrel 14.5
Removal tool for seals and bushings
Steering damper R&T

01724-01
T-handle FG 6 Pins
For cartridge tube MX-front forks 1995.
FG504, FG505, FG506 and FG507

13
 01725-01
Flex-Hone Dia 20
Ø 20mm

01726/27
Flex-Hone
01726-01 Ø 29mm for polished alu. tubes
01727-01 Ø 38mm for polished alu. tubes
01727-02 Ø 38mm for polished steel tubes
600 SC grid
01727-03 Ø 38mm for polished steel tubes
800 SC grid
01727-04 Ø 41mm for polished steel tubes
800 SC grid

01728/41
Flex-Hone
01728-01 Ø 47mm to polish alu. tubes
01728-02 Ø 47mm to polish steel tubes
600 SC grid
01728-03 Ø 47mm to polish steel tubes
800 SC grid
01741-01 Ø 32mm to polish alu. tubes
01831-01 Ø 60mm to polish alu. tubes

01744
Flex-Hone
01744-01 Ø 51mm to polish Alu.tubes
01744-02 Ø 51mm 600 SC
01744-03 Ø 51mm 800 SC

04901/04902
Flex-Hone
04901-01 Ø 45mm to polish Alu.tubes
04902-01 Ø 48mm to polish Alu.tubes

01743-01
Adjustment Tool
For rebound adjustment on car shocks
(Honda S2000 and Porsche)

01746
Oil Retaining Cup
01746-01 Ø 54,5mm cylinder tube
01746-02 Ø 57,5mm cylinder tube
01746-03 Ø 55,5mm TTX46 cylinder tube

14
01748-01
Rod Aluminum 4.5
To insert rebound adjustment needle in
the shaft end

01752-01
Oil Retaining Cup 40 Assy
40mm cylinder tube

01753-01
Oil Retaining Cup 50/51 Assy
50/51mm cylinder tube

01754-01
T-handle
For the hydraulic preload adjuster
46mm shock absorbers
01755-01
T-handle
For the compression valve
36mm shock absorbers

01756-01
T-handle
For the hydraulic preload adjuster
36mm shock absorbers

15
 Front Fork Bushing Tools
01757-01 Tool, Attachment Bar FF
Front Fork bushing

01758-01 Tool, Bar Guide 46 FF

For attachment bar 01757-01

01758-02 Tool, Bar Guide 42 FF

For attachment bar 01757-01

01758-04 Tool, Bar Guide 43 FF

For attachment bar 01757-01

01758-05 Tool, Bar Guide 48 FF

For attachment bar 01757-01

01759-01 Tool, Bushing Mounting 46 FF

For attachment bar 01757-01
01759-02 Tool, Bushing Mounting 42 FF
For attachment bar 01757-01
01759-03 Tool, Bushing Mounting 38 FF
For attachment bar 01757-01
01759-04 Tool, Bushing Removal 46 FF
For attachment bar 01757-01
01759-05 Tool, Bushing Removal 42 FF
For attachment bar 01757-01
01759-06 Tool, Bushing Removal 38 FF
For attachment bar 01757-01
01759-07 Tool, Bushing Removal 43 FF
For attachment bar 01757-01
01759-08 Tool, Bushing Mounting 43 FF
For attachment bar 01757-01
01759-09 Tool, Bushing Removal 48 FF
For attachment bar 01757-01
01759-10 Tool, Bushing Mounting 48 FF
For attachment bar 01757-01

16
01761-01
Peg Spanner Dia 6 at Dia 32
For seal head TT40/44 and TTX40,
Top cap MX 1998-2001

01761-02
Tool, Cylinder Cap
Top cap MX-front forks USD 2002 -

01761-03
Peg Spanner dia 5 Pegs at Dia 41
For TTX40 reservoir end cap

01761-04
Pin Spanner, EC-Top Cap
For 43 and 48 EC Front forks.

17
 01764
Tool, Needle Housing
01764-01 For needle housing 05421-01
on TT44 shocks 42mm length
01764-02 For needle housing 05421-01
on TT44 shocks 100mm length

01765
Tool, Pull Up Top-Out Spring
01765-02 M12x1,25 outside shaft
Top out spring Superbike front forks ø 43
Use together with tool 01766-01

Replaced by 01765-03

01765-03 M16x1/M12x1,25 outside shaft

FGR800, FGK kit
FGR 15X-16X pressurized kit
Use together with tool 02810-01

01765-04 M12x1,25/M10x1 outside shaft

for various OEM forks

01765-05 M12x1/M12x1,25 outside shaft

for FG/RT 2008

18
 01765-06
M6 for R&T Front fork
6mm inside shaft

01765-07
Adaptor for 01765-05
M12x0,75mm outside shaft

01765-08
Tool, Pull Up
FKC kit
M8 outside shaft

01765-09
Tool, Pull Up
FL/RT
M7x0,75 inside shaft

02810-01
Clip for 01765-03 FG Racing
FG470-570-670, FGR700/800
Use together with tool 01765-03

19
 02810-02
Shaft Retainer 10/12mm shaft
Use when mounting top cap on front forks.
Universal

02810-03
Shaft Retainer 8/10/12mm shaft
Use when mounting top cap on front forks.
Universal

01766-01
Tool, Pre-load Tube Pusher FF
Preload tube pusher Superbike front forks
Use together with tool 01765-02

01766-02
Tool, Pre-load Tube Pusher FF
Universal

01768
Push Tool
01768-01 To press down seal head on
WCJ / MCJ shocks when setting
gas piston position, 120mm
01768-02 To press down seal head on
WCJ / MCJ shocks when setting
gas piston position, 85mm

20
01769
Push Tool Spacer
Use with tool 01768-02 when setting
the gas piston position
01769-01 6mm
01769-02 26mm
01769-03 21mm
01769-04 41mm

01771-01
Wrench
63mm
Use on lock nut 05847-01 on TT44 shocks

01772-04
Wrench
21mm
For end eye lock nut on TTX40 shocks

01776-01
Oil Retaining Cup Assy
01776-01 For TT44, cylinder tube Ø 52mm
MX aluminium tube

01776-03 For TTX40 shocks, Ø49mm

01776-04 For TTX36 shocks, Ø46mm
01776-05 For CCJ damper, Ø52mm

21
 01781-01
Gas Fill Device Assy
One set contains:
00338-01 O-ring
00587-02 Valve housing
00728-03 Bracket
00729-02 Pressure gauge
00778-01 Needle 0,7x30mm
00778-02 Needle 0,7x40mm
01777-01 Hose
01778-01 Quick coupling female
01779-01 Needle housing
01780-01 Needle cap
01783-01 Box

01779-02
Gas Needle Housing M10/M4 45.5
Additional adapter for TTX40

01784-01
Assembly Tool
FG7040
FG7050
FG7060
FG7070
FG7080

01785
Mounting Sleeve
For mounting seal head assy
01785-01 40mm, for 05000 shaft
01785-02 38mm, for 05500 shaft
01785-03 65mm, for 01287 shaft

01788-01
Mandrel, Shaft Jet 1288-03
For 01288-03 PDS shock

22
01794-01
Tool End Piece Complete for 5662-01
For end piece outer tube 05662-01
Peugeot 206 WRC, 5/6 D00-02

01795-01
Damper Holder NV57 Assy
WCJ/MCJ (Winston Cup) shock absorbers

01796-01
C-spanner McPherson
To adjust spring preload on McPherson struts

01797 and 04702

Tool Cylinder Cap FF and Cartridge Tool
01797-02 FG Ø 43 Superbike, FG070, 170,
270, 370 and older FGK-kit
01797-03 Superbike, 25mm cartridge, and
MX/Enduro 1998 and on all models
46 and 48mm
01797-04 FG470-570-670, FGR700-800
01797-05 FGR 15X-16X press. kit and MX 38mm
01797-06 MX 48mm
01797-07 FGK kit, FGRT 800
01797-08 FGR710
01797-09 FGR 15X-16X press. kit
04702-03 R&T conventional
04702-04 R&T USD

01798
Plug, Cylinder Tube
01798-01 46 mm
01798-02 36 mm
01798-04 46 mm TTX44 One way valve
01798-05 50,6 mm

23
 01799
Tool Bush and Seal MX
01799-02 USD46 For installing bushing and seals
on MX front forks with 46mm
inner tube from 1999 -
01799-04 USD48 For installing bushing and seals
on MX/Enduro front forks with
48 mm inner tube
01799-05 USD For installing bushing and seals
on MX forks with 38 mm inner
tube

01799-06
Bush Tool 43mm Conventional FF
To mount bushing and seals on
R&T conventional front forks

01801-01
Mounting Tool
For circlip on 05508 shafts, used with tool 01802-01
01801-02
Mounting Tool
For TTX30, used with 01802-02

01802-02
Mounting Sleeve
For TTX30, use with 01801-02 and 01801-03.

01801-03
Shaft tool for ORQ 50 dampers
To mount circlip 01035-12 and stop washer
01020-10 on ORQ 50 dampers, to be used
together with tool 01802-02 and 24508-01.

24
01803-01
Dolly, Lower McPherson Outer Tube
To mount lower bushing into 50mm McPherson strut

01804
Bushing/ Seal Mounting/Removal Tool
01804-01 Bushing mounting 50/39 mm
McPherson strut
01804-02 Bushing mounting 50/126 mm
McPherson strut
01804-20 Seal mount tool TPX 44
01804-21 Bushing removal TPX 44
01804-22 Bushing removal TPX 44
01804-23 Mounting sleeve main seal TPX 44
01804-24 Seal removal TPX 44

01805-01
Scraper Mounting Tool McPherson
To mount scraper into 50mm McPherson strut

01806-01
Dolly, Upper McPherson Outer Tube
To mount upper bushing into 50mm McPherson strut

01807-01
Tool Cylinder Head McPherson
To tighten cylinder head 05188 and 05594

25
 01807-10
Tool Cylinder Head MNR
For cylinder head 06813-01 Mini.

01807-20
Tool Bottom Nut RERXL52
For Renault Megane R4
Note! Can not be ordered from Öhlins,
please order from Renault part no 77 111 672 61

01808
Clamping Tool
01808-01 50mm, for McPherson outer tube
01808-02 54mm, for McPherson outer tube
01808-03 63,1mm, for front fork R&T conventional

01810-01
Support Sleeve
For tool 01807 when tightening cylinder head 05188

01813-01
Allen Key 7/10/72
For mounting and dismantling shaft unit on
stage 3 rally shocks

01814-01
Piston Holder Tool M12x1.25/150
For mounting shaft units on stage 3 rally shocks

26
01822
Adjustment Tool
01822-02 For adjusting rebound damping on Rally
shock absorbers (3mm hex)
01822-03 For adjusting rebound damping on Rally
shock absorbers (3x1,5mm pins)

01823-01
Wrench for Lock Nut
bottom plug and cylinder cap
For stage 3 Rally shocks

01824
Retainer Floating Piston
To set the gas piston on Toyota Rally shocks
01824-01 95mm
01824-02 110mm

01833
Filling hose
01833-01 for 01840-01
01833-02 for 01840-02 and -03

27
 01840-01 - No longer available
Additional tools for 01840-01:
00792-01 To set piston position in DR shocks
together with 00796-series
00796-02 Retainer for 46DR shocks with 01110
cylinder tubes
00796-03 Retainer for 36DR shocks with 00300
cylinder tubes
00796-04 Retainer for 46DR shocks with 01010
cylinder tubes
01820-21 Adapter M5
01820-23 Adapter M11x1 for SD RT 1XX
01820-24 Adapter M4, MX/Enduro Steering
damper SD 415-425
01820-25 Adapter M6
01820-28 Adapter M8, MX/Enduro Steering
damper SD5XX
01820-29 Adapter M10x1 for SD RT 0XX
01820-31 Adapter M3x4 for FGMX 85/150 cart. kit
01821-01 Retainer floating piston 44 assy
01821-02 Retainer floating piston 49 assy
01821-03 Retainer floating piston 58 assy

01840-04, -05
Filling Machine SP4 Assy
Automatic and computerized vacuum machine with twin
oil tanks. Delivered with hose adapters for various ap-
plications.
01840-04 220V version
01840-05 110V version

01820-10
Adapter to use 01820-21 to 01820-31 on 01840-02/-03
Filling machine.

01834-01
Gasket Set
for 01840-01
One set contains:
2x Gasket for oil reservoir
2x O-ring for waste oil tank
1x O-ring for filling bolt
1x O-ring for ventilation bolt
1x Mounting Instruction

28
Additional tools for TTR
24602-01 Positioning pin.

01877-51 Spacer for 01876-01, 13,5mm

Use together with 6626-01
01877-52 Spacer for 01876-01, 18,5mm
Use together with 06626-02
01877-53 Spacer for 01876-01, 21,5 mm
Use together with 06626-03
01877-54 Spacer for 01876-02, 24,5mm
Use together with 06626-04
01877-56 Spacer for 01876-02, 54,5mm
Use together with 06626-16
01877-58 Spacer for 01876-02, 84,5mm
Use together with 06626-18
01877-59 Spacer for 01876-02, 102,5mm
Use together with 06626-10

Additional tools for 2WD

01820-26 Adapter M10x1 2WD Assy
01882-01 Holder Endcap Assy

01837-01
Gas Piston Set Tool TTX MX Fork
FGMX cartridge kit

01825
Cord Filling Machine
for 01840-01
01825-01 Cord 230V Filling Machine EUR

01832-01
Tube and Connection Kit
for 01840-01

29
 Additional tools for TTX40
01876-01 Separating piston pos. tool. For 06104-01
and 06121-01. Goes with 01877-01, -02, -03
01876-02 Separating piston pos. tool. For 06121-02
Goes with 01877-04, -06, -08
01877-01 Spacer for 01876-01, 5,4mm
Use together with 6126-01
01877-02 Spacer for 01876-01, 10,4mm
Use together with 06126-02
01877-03 Spacer for 01876-01, 22,4 mm
Use together with 06126-03
01877-04 Spacer for 01876-02, 25,4mm
Use together with 06126-04
01877-06 Spacer for 01876-02, 55,4mm
Use together with 06126-06
01877-08 Spacer for 01876-02, 85,4mm
Use together with 06126-08
01877-14 Spacer for 01876-02, 34,4mm
01877-26 Spacer for 01876-02, 55,4mm
Use together with 06126-06/ 06226-06
01877-28 Spacer for 01876-02, 85,4mm
Use together with 06126-08/ 06226-08
01877-31 Spacer for 01876-02, 103,4mm
Use together with 06226-10 and-20
01877-32 Spacer for 01876-02, 55,4mm
Use together with 06226-26
01877-33 Spacer for 01876-02, 85,4mm
Use together with 06226-28

01835-01
Tool Seal Holder TPX McPherson

01857
Tool Cylinder Head McPherson
McPherson Ø 40mm
01857-01 For cylinder head 05911-01
and 05911-02
01857-02 With sleeve 05991-01 for cylinder head
05911-03, 05911-04, 05664-03 and
05664-04

01857-03 For cylinder head Rally TPX

30
01857-04
Tool Cylinder head
05681-04, POR Historic

01858-01
Tool Seal Head McPherson
Seal head McPherson shocks

01859
Positioning Tool
01859-01 Divider piston 57,6x41mm WCJ/SCJ 46
01859-02 Divider piston 57,6x28 TTX 36 IL
01859-03 Divider piston 57,6x35 TTX 36 IL
01859-04 Divider piston 57,6x36 TTX 36 IL
01859-05 Divider piston 57,6x23 TTX 36 IL
01859-06 Divider piston 57,6x30 TTX 36 IL

01860-01
Tool Comp Adjuster Bob
Top cap EMX front fork
TTX46 comp/reb adjuster

01860-02
Tool EC unit SA
21704-81

01860-04
Tool End Cap
FGR-kit

31
 01861
Mounting Sleeve
for piston band
01861-01 TT40
01861-02 TT44
01861-03 TTX46 McPherson
01861-06 TTX40 w Ø36mm inner tube
01861-07 TPX44 Rally
01861-08 TTX30

01861
Mounting Tool
for piston band
01861-11, TTX 46 shock absorber.
01861-14, TTX 22 Cartridge kit.

01863-01
Tool, Comp Adj MX Front Fork
For 02415-01 MX front fork

01863-02
Tool Dual Comp Adj
For 21049-34/-37/-38 and
15006-07/-08 adjuster

01866-01
Tool for HD 203/204
HD Softail
Use together with tool 00747-01

32
01867-01
Spring Tool for HD 203/204
HD Softail
Use together with tool 00747-01

01868-01
Mandrel for 3217-01
Ø 82mm HD Softail

01869-01
Clamping Tool
For 03217-01 Ø 82mm HD Softail

01870-01
Tool
for 03217-01 HD Softail

01873-01
Tool for End Cap FF 48
MX/Enduro front fork

01874-01
Puller 2WD
2WD chain sprocket

33
 01875
Tool for 1499-04
01875-01 For 2-way comp adjuster,
circlip 01499-04
01875-02 For 2-way comp adjuster,
TTX40 circlip 01499-04

01879-01
Syringe 5ml Luer
For 01881-01

01881-01
Syringe Kit
For oil level TTX40

01884-01
Mounting Tool Piston TTX46MT
TTX46 McPherson

01884-02
Mounting Tool Piston TTX46MT
TTX46 McPherson

01884-03
Mounting Tool Seal Head TTX46MT MkII
For upper seal head
01884-03 for TTX46 McPherson MkII and TTX46CS
01884-04 for Seal head TPX damper
01884-05 for Seal head TTX30 damper

34
01884-04
Mounting Tool TPX44
Seal head TPX 44
and sealhead 21025-02 / 21026-02

01884-05
Mounting Tool Seal Head TTX30
For seal head

01885-01
Tool Seal Head TTX36
TTX36 / TTX39

01887-01
Tool Seal head TTX44
TTX44 MX

01886-01
Bleed Tube TTX BIGBOB
TTX36

01889-01
Tool, Damping Cup TTX44
For PDS cupTTX44 MX shock

01890-01
Tool, End Plug TTX FG
for TTX MX front fork cartridge kit

35
 01892-01
Wrench 44
44mm
FGMX 85/150cc cartridge kit

01893-01
Mounting Tool, TPX for Piston Assy
TPX Rally

01893-10
Tool, Mounting Sleeve TPX
TPX for piston holder 06752-02

01893-20
Mounting Socket for TPX Piston Holder
TPX for piston holder 06752-02

01894-01
Tool End Cap
10013-01 TTX36 IL

01896-01
Tool, Mandrel 30mm Sleeve
For seal head 06207-XX on TTX46NT

36
01897-01
C-spanner AMF
For scraper holder 06762-11 TPX 44 Rally

01898-01
Adjuster House Tool
TTR-40

01899-01
Adjusting Tool
TTR-40

03179
Clamp Tool
03179-01 Ø33mm
03179-02 Ø40mm
03179-03 Ø52mm
03179-04 Ø58mm

03199-01
Tool Preload Adjuster
For shocks S36

03199-03
Tool Preload Adjustment
For shocks S36

37
 03704-01
Mounting Socket CES Valve
CES valve EC damper

04106-03
Mount Tool
To remove or install the compression check valve
on high/low compression adjuster

04702-XX
Cartridge Tool
See page 23

04705-01
Spanner
17mm for FG RT
04705-02
Spanner
19mm Replaced by 04705-03.
04705-03
Spanner
19mm 5mm thick for FG RT

04951-01
Mandrel X-ring
For Off Road steering damper. To protect the X-ring
when mounting the wing in damper housing

04952-01
Bracket Tool SD4200
For testing damping function
after service SD415-425
Use together with 04953-02

38
04953-01
Handle SD4200
Test device
Use together with tool 04952-01

04955-01
Mandrel 21.5/25
For Off Road steering damper
Use together with tool 04956-01

04956-01
Mandrel 14.7/ 25
For Off Road steering damper.
Use together with tool 04955-01

04957-01
Holder
for linkarm
For Off Road steering damper to dismount the lock nut

04960-01
Tool High Speed Valve SD Wing
For Off Road steering damper

39
 04970-01
Tool NV19
For steering stem nut SD 2.0

04970-02
Tool NV30
For nut 15521-01 SD 2.0

04971-01
Tool SD 2.0Clamp
Clamp tool SD 2.0

04971-02
Tool SD 2.1 Clamp
Clamp tool SD 2.1

40
24505-01
Tool for SD 6XX
2 pins x 3mm
24506-01
Tool for SD 6XX
2 pins x 2,5mm

24507-01
Piston tool SD 3,0
For Off Road steering damper

24508-01
Shaft tool ORQ 50 dampers
To mount stop washer 01020-10 on 18mm shaft, to be
used together with 01801-03.

24509-01
Torsion Bar Press Mandrel Set
SD 6XX Off Road steering damper

41
 24603-01
T-handle tool
Car R&T

24604-01
Mounting tool hex. 17mm
Car R&T

24605-01
Sliding hammer 14,5/50/90
Car R&T

24606
Bushing tool
24606-01 Ø 40
24606-02 Ø 44,5
Car R&T

24609-01
Bushing removal tool Ø 40-44,5
Car R&T

24611
Washer for bushing removal tool
24611-01 Ø 40
24611-02 Ø 44,5
Car R&T

42
24612
Scraper fitting tool Car R&T
24612-01 Ø 40
24612-02 Ø 44,5

24613-01
Fitting sleeve 12,5/12/120
Car R&T

24660-01
Shaft fixation tool adjustable from 120 to 200mm.

24661-01
PDS cup tool Peugeot/Citroen R5 shock absorbers.

24662-01
Bushing holder tool, to open and close bushing holder on
Peugeot and Citroen R5 shock absorbers.

24663-01
Mounting socket for TPX/PSA piston holder on Peugeot
and Citroen R5 shock absorbers.

43
 24664-01
Seal head bushing removal tool, TTX/TPX 16mm seal
head.

24665-01
Cylinder head tool, TPX McPherson shock absorbers.

24666-01
Sleeve cylinder head, TPX McPherson shock absorbers.
To be used together with 24665-01

35004-01
EC diagnostic tool kit

44
45
Tools Manual Part No. 07630-10_30_ Issued 2017-01-04 © Öhlins Racing AB