Professional Documents
Culture Documents
Contents
[hide]
1 Flange Descriptions
2 Flange Specification
3 Flange Materials
4 Flange Size
Flange Descriptions
Blind Flange - These flanges do not have a bore. It is used to blind off a flange or even a valve.
When used at the end of a pipe or fitting, it provides an easy to open access for further extension
of the pipe. The blind flange and its bolts are stressed more than any other flange.
Lap Joint Flange - This flange is used with a lap joint stub end fitting. It is similar to a slip-on
flange, but with two differences. The radius and the flat face, both allow the flange to secure
against the stub end fitting. This is useful where alignment of bolt holes is difficult, such as with
spools to be attached to flanged nozzles of vessels. A lap joint is used in low pressure
applications and not suitable where high external of heavy loads are present.
Slip-on Flange - Slip-on flanges are designed to slip over the outside of pipe, long-tangent
elbows, reducers, and swages. The flange has poor resistance to shock and vibration. It is easier
to align than welding neck flange. This flange is ideal for low pressure applications since the
strength when under internal pressure is about one third that of a weld neck flange.
Socket Flange - This is similar to a slip-on flange, except they have a bored and counter bore.
The counter bore allows the pipe to fit into the socket/counter bore. The bore of the flange is the
same diameter as the inside of the pipe. These flanges were first designed for small diameter,
high pressure pipe.
Threaded Flange - It is similar to a slip-on Flange, but has internal threads. It is normally used
for low pressure and not used where temperature or stress is very high.
Weld Neck Flange - This flange comes in two types, regular and long. The hub of the weld neck
is designed to reduce the stress at the base of the flange. Regular weld neck flanges are used
with buttweld fittings and long weld neck flanges are usually used with equipment and vessel
nozzles. A long weld neck flange is rarely used with pipe. Both types of flanges are bored to
match the inside diameter of the pipe or fitting to which it will be welded to. They are suitable
where high pressure, extreme temperatures, shear impact and vibratory stresses apply.
Ring Joint Facing Flange - Also known as RTJ Flanges. These are used for a leak-proof
connection in high pressure applications. The flange has a hexagonal groove sealing surface and
is fitted with a ring that is compressed in a groove.
Flange Specification
ASME B16.5 - Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Metric/Inch Standard
ASME B16.47 - Large Diameter Steel Flanges: NPS 26 Through NPS 60 Metric/Inch Standard
(Covers MSS SP-44 and API 605 flanges)
ASME B16.5 and ASME B16.47 cover pipe flanges up to NPS 60 (B16.5 from 1/2" to 24" and
B16.47 from 26" to 60"). ANSI B16.47 covers two series of flanges, Series A is equal to MSS SP-
44-44, and Series B is equal to API 605 (API 605 has been canclled).
Flange Materials
Standards usually specify the material from which the flange is produced.
Flange Size
There are available flange sizes and grades for all standard pipe wall thicknesses and pressure
ratings.
One end of the flex joint is a flat face to match the pump face and the other end is raised face to match the flange.
Flat Face (FF) - Typically these flanges are used on pump facings or on fiberglass flanges where
the torque of compressing the gasket will damage the flange body. They are found in 150# and
300# ratings. Their principal use is to make connections with 125# and 250# cast iron flanges,
respectively.
Raised Face (RF) - The raised face is the most common used flange face. It is called raised face
because the gasket is raised 1/16" and 1/4" above the bolt circle face: 1/16" for 300 lb. and less,
1/4" for 400 lb. and more. The flange facings are machine finished to ANSI/ASME B16.5
requirements.
Ring Type Joint (RTJ) (Class 300 and larger) - This flange is normally used for high pressure
gas pipe work. Ring type gaskets must be used on this type of flange.
ASME B16.5 requires that for flanges and flanged fittings the surface is to have a specific roughness. A
concentric or spiral serrated finish with 30 to 55 groves per inch and a surface roughness between 125
and 500 microinches. This allows different surface grades to be used with various types of gaskets to
ensure a tight flange surface. These are some of the common finishes used on raised faces and flat
faces.
The flange face finish is determined by the standard used and measured as an Arithmetical Average
Roughness Height (AARH). An example would be ANSI B16.5 which specifies face finishes within a
Cold Water - It has a mirror like finish. This is made with a wide tool at a high speed which
gives a finished surface much like a ground surface. When a surface has this type of finish it is
normally used metal to metal, not with a gasket. It is seldom used in the oil, chemical or related
industries.
Concentric Serrated - A 90 degree inclined angle tool is used to make the grove. It makes a
Smooth - This can be made with several different types of tool shapes. No tool markings will
appear to the naked eye on the surface. The roughness of the finish is from 125-250 microinch.
Spiral Serrated - This is similar to a stock finish but the difference between them is the way the
grove is made. A 90 degree inclined angle tool is used to make the grove. It makes a grove
1/64" deep and the feed is 1/32".
Stock - The surface is created by a continuous spiral groove. The roughness of the finish is from
125 to 500 microinches and is cut with a tool with an approximately 0.06 inches or larger radius.
All flanges should be stamped for identification on the outside diameter of the base for east
identification with:
Flange Stamping
Manufacturer's name.
Material designation
Heat number of code - the batch number used when forged and tested
Normally, a flange should be hard stamped but in some cases the stamping may not be legible or
completely visible for observation. In that case it may have to be visually observed and physically
measured. Check the number of bolts and bolt size, measure the flange and pipe size. Then compare
ANSI ASME
26"-60" 26"-60"
Flanges are normally manufactured in seven basic ratings: 150 Lb, 300 Lb, 400 Lb, 600 Lb, 900 Lb,
1500 Lb and 2500 Lb. The ratings can be expressed in different ways but mean the same thing - 150
Each class of flange can handle more pressure than the previous class because of its construction. The
higher the class is, the thicker the metal is. Thus a higher pressure can be handled. There a numerous
factors that can affect the pressure capability of a flange, such as the type of metal that is used. But
basically when pressure goes down, the temperature goes up and vise versa.
This table is in accordance with ANSI B16.5 maximum allowable non-shock pressure (psig) and
temperature ratings for steel pipe flanges and flanged fittings.
Eccentricity of bolt circle with 2 1/2" and smaller ±1/32" (0.8mm) max.
respect to facing
3" and larger ±1/16" (1.6mm) max.
For bevel wall thickness (t) from 0.19 in. (3/16") to 0.88 in. (7/8") inclusive.
has been calculated by the staff at Piping-Designer.com. It is up to the end user to verify data prior to
use for any project. This page may not be reproduced without the explicit written permission of Piping-
Designer.com.