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Roll Crushers
Roll Crushers
Roller mills are used for small and medium crushing of coal, ore, limestone and other materials.
Roller crusher (Figure 1) consists of two rolls 3 and 5 of the same diameter, which rotate in
opposite directions with equal speed.
Number of revolutions of the rolls is determined by the formula n = 308 √ f / (γrR), r / min,
where f - coefficient of friction of the material on the surface of the rollers (f = 0,3-0,4);
r - the radius (or shown Radix) downloadable pieces of material, m;
R - radius of rolls, m
Example of calculation. Determine the performance of roller mills and the necessary power for
its operation.
The diameter of the rollers Dv = 610 mm,
length L = 400 rolls mm,
the distance between the rollers 2e = 10 mm,
the strength of the divisibility of material (limestone) σ = 1300 kg/cm2,
modulus of elasticity E = 600 000 kg/cm2;
specific gravity (density) γ = 2700 kg/m3.
The diameter of downloadable pieces of material (smooth rollers)
Dc = 0.05 • DB = 0.05 • 610 = 30 mm.
Number of revolutions of the rolls
n = 308 √ f / (γrR) = 308 • √ 0,4 / (2700 • 0,015 • 0,3 = 55 rev / min,
where f = 0,4; r = dc / 2 = 30 / 2 = 15 mm or 0.015 m;
R = DB / 2 = 305 mm, or 0.3 m.
The peripheral speed at the rim roll
v = πDvn / 60 = (3,14 • 0,61 • 55) / 60 = 1.8 m / sec.
Performance crusher
Q = 3600 (2e + s) Lvμγ = 3600 • (0,01 + 0,003) • 0,4 • 1,8 • 0,3 • 2,7 = 27 t / h
where μ = 0,34; s = 3 mm or 0.003 m
Necessary to grind the material power
N =(LRn)/142800{[σ2(r2 - e2)/Er] + R2/740} = (40 · 30,5 · 55 )/142800· {[13002 ·(1,52 -0,52
)/600000·1,5] + 30,52/740}= 2,4 kW.