Dr.

Mikó Balázs
miko.balazs@bgk.bmf.hu Mould inserts
BAGIM1ENNB

Design and manufacturing of Mould insert

plastic injection mould State half, Cavity side,
Injection side, DS, A side

Part
04 – Mould bases
Mould insert

Moving half, Core side,

Ejection side, AS, B side

1 2

Standard mould elements Suppliers

Standard parts

Finished, but it can be manufactured

Cost effective
SANKIO

Make or buy

Different geometry (dep. on supplier)

3 4

5 6

1
Build up of mould base 2 plates mould base
Thermal insulation board

2 plates mould base
Clamp plate

3 plates mould base Cavity plate (A-plate)
 Support plate
 Stripper plate
Core plate (B plate)
 Split state half
Riser plate

Hot runner mould base
Ejector retaining plate

Split mould kit
Ejector base plate

Replaceable insert mould base Clamp plate

7 Thermal insulation board 8

Combined riser and clamp plate Mould plates

Hole for craning (lifting)
10 kg

Asymmetric position

Hole for guide pillar

Less part Hole for screw

Simple assembly

Longer manufacturing time Shoulder for disassembly
15-25x45°, 4-10 mm depth
9 10

Mould plates Round mould plates

Size:
96x96 – 996x996

Requirements:
Hardness, Tensile stress
Accuracy
Surface roughness (grind)

11 12

2
Core and cavity Insert holder plate

Inserted

One piece (solid)

13 14

Positioning Positioning

Cavity holder
plate (frame)
Cavity holder plate
Insert

Insert
Support plate

Straight pin Screw

15 16

Support plate Support pillar

Part

-----------------

Anchor to the clamp plate by screw

Support plate

Decrease the deformation

17 18

3
3 plate mould base Stripper plate

Runner and sprue waste Part

Part Stripper plate

19 20

Hot runner mould base Manifold plate

Manifold plate 3)
1)
Part

2)

21 22

Split mould kit Split mould kit

23 24

4
Split mould kit Split mould kit

25 26

Split mould kit Split mould kit

27 28

Replaceable insert mould base

Low amount of part

Similar parts

Same ejection point

Or no ejection system
29 30

Or replaceable ejection system

5
Replaceable insert mould base Replaceable insert mould base

31 32

Replaceable insert mould base Aluminium proto mould

33 34