Professional Documents
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Section 6 Summary
Section 7 Some Exercises on Using the IMO Code of Safe Practice for Cargo
Stowage and Securing
Introduction
Examples of Damage Caused by Improper Stowage and
Securing of Cargoes
Example 1
The need to ensure adequate cargo lashing has been highlighted by an almost
disastrous chain of events onboard a Panama-flagged car carrier off the coast of
South Africa.
The problems began when a forklift broke from its lashings and ran across the deck,
hitting a car and puncturing its fuel tank. Petrol was spilled and ignited by sparks,
and other cars caught light. Smoke from the fire entered the engine-room and,
thinking that the engine was on fire, the engine room crew activated the fire-fighting
equipment. This caused the engine to stop.
The powerless ship then turned beam-on to the heavy seas and the rolling motion
caused cars to break loose and also sent the forklift sliding across the deck - this
time puncturing the side of the ship. In total, as many as 30 cars suffered fire
damage, up to 150 were damaged by collisions and the ship had holes in its hull.
One report on the case concluded: "We hope the captain enjoys paperwork....”
Example 2
‘In an incident several years ago on a small Ro-Ro ship where she’d loaded large
caterpillar pieces of approximately 18 tons each, improperly secured, one of them
broke free on a relatively empty deck. This was the unfortunate part. The unit was
moving about 20 metres across a deck from one side to the other and in the end,
punctured the ship’s hull. Luckily this was above the waterline so the vessel was
able to proceed to a safe port.’
Example 3
‘Containers are still lost with alarming regularity at sea. One of the reasons for that
is the failure to lock the twistlocks securing the corners of the containers. It’s very
easy in a loading port for stevedores to be working extremely quickly, so they may
neglect to lock all the twistlocks. (Another problem is that twistlocks don’t always
lock properly if they’re faulty). There are four twistlocks that distribute the forces
between all four corners. If they fail to lock even just one, one corner of the
container may lift and in a heavy seaway the extent of movement may be such that
the remaining container fittings may be ripped out of the deck or the corner fittings.’
Section 1 Correct Stowage
What are the Basic Categories of Cargo Stowage Systems?
There are three categories of cargo stowage systems for different ships:
• standardised
• Cargo and ship are adapted to each other. Securing arrangements are pre-
calculated according to Class rules and documented in the Cargo Securing
Manual. Masters and officers must follow approved plans and make
permissible deviations. This must always include calculating the stack
weights and checking the lashings. Heavier items should be placed at the
bottom of a stack.
• semi-standardised
• Cargo units are similar to some extent. Pre-calculated securing arrangements
are necessary and results are categorised by simple parameters detailed in
the Cargo Securing Manual. This allows fast and appropriate decisions on
securing measures.
• non-standardised
• Cargo units and break bulk arrangements need individual decisions on
securing measures. Therefore, seafarers must refer to the IMO Code of Safe
Practice for Cargo Stowage and Securing, apply the guidance and, equally,
apply common sense and professionalism. Experience is also necessary.
• Annex 13 of the IMO Code provides guidance for calculation of the suitability
of such non-standardised securing arrangements.
6. A heavy generator:
• With an unusual lift think well in advance about exactly how you’re going to lash
and secure it before it’s loaded. A lashing plan and diagram should accompany
the load plan.
• Look for lashing points on the piece of cargo to be lifted.
• Either arrange for special lashing equipment to be placed on board
beforehand.
• Or make extra securing points on the ship if there aren’t enough securing
points on the vessel. NB. Any welding must be carried out in advance of
loading cargo and under a permit to work system.
Ask your fellow seafarers for other examples from their own experience
• Lashings
• Normally, use the IMO Rule of Thumb to decide how many lashings are nec-
essary (see above).
• Position the piece where there is sufficient space for lashings to be led
athwartships, fore and aft and downwards.
• There must be secure pad eyes or other strong anchorage points on the ship
for the lashings to be attached to.
• Lead lashings so that restraint is provided in the athwartships, fore and aft
and downwards directions.
• Keep lashings as short as possible.
• Follow as closely as possible the most direct route between the two points
being connected – avoid ‘spaghetti’.
• Apply lashings which are independent of each other.
• Fasten lashings to secure anchorages on the piece. If these are not available,
use separate lashings, leading to port and to starboard to encircle the piecefas-
ten wire lashings by one of the following two methods:
NB. The maximum securing load of this lashing is 70% of the breaking of the
load wire used.
• Never use bulldog grips to fasten two parts of wire which are both under di-
rect load.
• Protect the wire along its entire length. Leading a wire around a bar of its own
diameter or smaller can reduce its breaking load by up to 50%.
• Keep things simple. That allows the rule of thumb to be used. A simple
lashing is easier to check and less likely to fail than a complicated
arrangement. Avoid connecting one lashing to another
• Lash cargo to the ship. Avoid lashing cargo to cargo
• Ensure that lashings are balanced:
• The lashing leading forwards must equal those leading aft
• The lashings leading to port must equal those leading to starboard.
fore
top
view
aft
Figure 1: Ideal lashings against transverse and longitudinal sliding
Figure 2: Do not lash with friction loops!
port starboard
60°
fore
aft
horizontal half loops
Figure 4: Wooden box in single stowage secured with horizontal half loops
and lashings to head loops; corners are strengthened to avoid damage to the
box
Figure 5: Never use ineffective loop lashings like these "silly loops"
• Remember: How many turns would you take on a capstan to get a good pull?
Four at least. Look how many turns this loop provides? Just a bit more than one.
One such loop pretends to be two independent lashings. But it isn't true. It's no
lashing at all, it's a silly loop!
How Can Heavy and Awkward Cargoes Be More Effectively Secured?
• Heavy wooden crates should have their weight and centre of gravity clearly
marked. On board they can be wedged in with other similar cargo or lashed to
bulkheads with steel rope and clamps
• Large cylindrical coils are most effectively secured with two half loops, attached
to the deck on either side at 45 degrees.
• Lashing cargo on MAFI trailers depends on weight. Lashings should be even
and used according to MSL (maximum securing load) guidelines
• The size and weight of cargo on trailers also govern the number of lashings.
However, the angles used are as indicated in the IMO guidelines (see
information given below on angles to be used when securing large items)
• With loading awkward shapes - for example, a set of pipes - make sure you
block stow it in as few spaces as possible.
• put wooden battening around the side of the hold for the pipes to lie up
against
• load in layers, putting some dunnage on top to protect the pipes and to in-
crease the friction to prevent slipping
• to stop any longitudinal movement, block stow it in and then once the stow-
age is completed, fill in any gaps with some timbers to prevent any move-
ment
• if possible, keep the same diameters in the same block stowage. Mixing dif-
ferent diameters will lead to bigger gaps between the pipework which will al-
low shifting to occur
• a good block stow within the hold, filling as many of the gaps with timbers as
possible, will mean the final lashing will probably only be some lashing across
the top of the pipework with wires.
For heavy cargo units in larger ships and in more favourable stowage positions the
use of the ‘Rule of Thumb’ may cause overlashing. For economical reasons the An-
nex 13 offers a so-called "advanced calculation method" which enables to check
whether a securing arrangement is adequate or not. The method is to be applied in
three steps:
3. Check balance of
forces and moments
The following examples are given and explained on the premises that the
reader of this Reference has the IMO CSS-Code and the amended Annex 13 at
hand.
Example 1:
To start with a simple case, the securing of a bundle of steel beams as shown in the
video.
Ship data: Length Lpp = 120 m; breadth B = 22.6 m; metacentric height GM = 1.2
m; speed v = 15 knots.
Basic acceleration data are taken from Table 2 of the Annex 13 at the given stow-
age position: ax = 1.5 m/s2; ay = 5.0 m/s2; az = 4.3 m/s2. The correction factor from
Table 3 is 0.89 taken for the length Lpp of 120 m. The relation B/GM is 18.8 which is
greater than 13. Thus no additional factor from Table 4 is required for the transverse
acceleration. The external forces Fx, Fy and Fz are obtained by multiplying the cor-
rected accelerations with the mass m of the cargo:
Fx = 1.5 0.89 60 = 80 kN
Fy = 5.0 0.89 60 = 267 kN
Fz = 4.3 0.89 60 = 230 kN
Step 2: The steel beams are stowed on timber dunnage. There is also dunnage be-
tween the layers of beams. Thus the friction coefficient P = 0.3 is applicable.
There are two half loop lashings which are graded to have a maximum securing
load MSL of 63 kN each. The calculation strength CS is therefore 63/1.5 = 42 kN.
The upper part of each loop has a vertical angle of minus 20° because is pulls up-
wards. The applicable f-value of this part is 0.84 taken from Table 5. The lower
part of each loop has an angle of 0°, resulting in an f-value of 1.00. There are two
upper parts and two lower parts. Protection at corners to avoid chafing are applied.
There are no extra longitudinal lashings.
CS
- 20°
Fy
CS
Step 3: The balance calculations are carried out only for transverse sliding and lon-
gitudinal sliding. Tipping does not appear critical in this case.
Example 2:
A transformer is stowed in the lower hold as shown in Figure 3 on Page 14 and se-
cured by lashings and timber shores. Transverse tipping may be also critical be-
cause the height of the centre of gravity is greater than the transverse base.
Step 2: The transformer is stowed on steel bars for load spreading with timber
planks between tank top and steel bars and between steel bars and transformer.
Thus P = 0.3.
Transverse sliding will be prevented by four timber shores of 400 cm2 cross-section
on each side of the transformer with suitable battens for load spreading. These
shores provide an MSL of 4-times 400 0.3 = 480 kN according to paragraph 4.2 of
the Annex 13, which rates 0.3 kN per cm2. The calculation strength CS is 480/1.5 =
320 kN.
Transverse tipping will be prevented by four lashings on each side, graded with 90
kN MSL and 60 kN CS each. The vertical lashing angles are 80°. These lashings
will be excluded from the transverse sliding balance due to their steepness. The
levers a, b and c for the tipping balance (see sketch) are: a = 3.3 m; b = 1.3 m; c =
3.7 m.
Longitudinal sliding shall be prevented by bottom friction and by longitudinal compo-
nents of the steep lashings to forward and aft. These components have a vertical
angle of 60° and therefore obtain an f-value of 0.76.
CS Fy
c
tipping
axis
b
Step 3: The balance calculations are carried out for transverse sliding, transverse
tipping and longitudinal sliding. Due to a symmetrical arrangement only one of each
balances needs to be calculated.
Example 3:
A heavy wooden box containing machinery is stowed in the tween deck as shown in
figure 4 on Page 15 and secured by half loops and lashings attached to head loops.
Fx = 2.0 0.76 58 = 88 kN
Fy = 5.4 0.76 1.10 58 = 262 kN
Fz = 4.3 0.76 58 = 190 kN
Step 2: The box is stowed on timber dunnage. Thus P = 0.3. There are in total two
horizontal half loops and four lashings attached to head loops. All lashings are
graded to have an MSL of only 48 kN and a CS of 32 kN, reflecting the weakness of
the wooden box. The vertical lashing angle of the half loops is 20°, providing an f-
value of 1.04 and that of the other lashings is 45° with an f-value of 0.91. The cor-
ners of the box are strengthened by nailed on timber planks. There are no extra lon-
gitudinal lashings or shores.
Step 3: The balance calculations are carried out only for transverse sliding and lon-
gitudinal sliding. Tipping does not appear critical for this box.
Example 4:
A heavy piece of industrial plant, as shown in Figure 1 on Page 13 is stowed on No.
2 hatch top.
Step 2: The unit is stowed on timber dunnage. Thus P = 0.3. There are in total six-
teen lashings attached to the unit, eight to port and eight to starboard. All lashings
are graded to have an MSL of 80 kN and a CS of 53 kN. The D-rings on the unit
have an MSL of 180 kN. So two lashings may be applied to each ring. The vertical
lashing angle is by average 40°, providing an f-value of 0.96. Four lashings to each
side have longitudinal components by showing a horizontal lashing angle of about
30° (see Figure 1). These longitudinal components shall be used for the longitudinal
sliding balance with only 0.5 CS according to the remark in 7.2.3 of the Annex 13.
Step 3: The balance calculations are carried out only for transverse sliding and lon-
gitudinal sliding. Tipping does not appear critical for this unit.
This securing arrangement needs some upgrading by attaching at least two longitu-
dinal lashings to fore and another two to aft.
There are no examples given for Figure 2 on Page 14 (friction loops) and Figure 5
on Page 15 (silly loops). These figures show lashing arrangements which do not rely
on the strength of the lashings. Their securing effect only depends on the uncertain
pre-tension, obtained by the arm strength of the lasher and largely lost during ship
motions at sea. Therefore the advanced calculation method is not applicable for
such arrangements, neither is the ‘Rule of Thumb’.
IMO documents:
CSS-Code: ISBN 92-801-1290-2; IMO publication sales No. IMO-292 E
Annex 13: ISBN 92-801-1328-3; IMO publication sales No. IMO-295 E