Weld Built-Up Procedure for E - 25211

1. Identify all the areas on the channel head cover and pass partition plates (PPP) for weld
build up and repairs.

2. Clean up the surfaces by power brushing (or wire brushing for areas non-accessed by
power tool). All rusts and scales shall be removed.
3. Those cracks areas shall be ground until all the cracks are removed in order to allow a
good & proper welding.

4. Carry out general preheating to drying up moisture (approximately 80°C~100°C).

5. Proceed with welding on area to be repaired.

6. Perform Dye Penetrat Test (DPT) after completion of welding to ensure no defects
present.

7. To carry out grinding to remove excess weld metal on the PPP. Ensure that the finishing
is straight & smooth and thicknesses at PPP edge are within required tolerance (to fit into
groove on tube sheet).
8. Install channels & cover to equipment and perform pressure test. Check for leak
especially on the PPP and gasket areas.