REPAIR PROCEDURE FOR SUPER HEATER COIL TUBES

PROJECT NAME : CONTROL NO :

CUSTOMER : BOILER NO :

 SCOPE
The scope of this procedure is to establish the steps / guidelines to length correction for the Super
Heater Coil Tubes.

 EXTENT OF REPAIR
During the weld setup 6 nos of coil stubs found up to 25.mm short length on PSH-2 coil tubes. Details
enclosed with Annexure-1 dated

REFERENCE DOCUMETS:

Reference Drawing No

Approved WPS No –

 REPAIR PROCEDURE

Description:
Item description –

Specification of material – SA 213 Gr.T12 (Dia 50.8 x 4.06mm x 500.mm long)

Procedure:

a) During the weld setup 6 nos of coil stubs found up to 25.mm short length on PSH-2 coil tubes.

 To add spool tubes on this length correction & the tube Spool length is minimum 500.mm and, the
same done by using adequate tools.

 Carry out edge preparation on panel tube ends and new spool piece as per WPS.

 Do the weld set-up of tube to new tube joints as per the WPS (Ensure the joint ID shall be matched)
and it shall be inspected by engineer.

 Carry out full welding with GTAW process as per WPS No: dated

 AWS ER80S-B2 filler metal shall be used for welding process.

 Carry out visual inspection of welded joints and the joints shall be radiographed 100%.

 Joint set-up, welding & NDE shall be properly documented.

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 RESPONSIBILITY

It shall be the responsibility of Company to make all necessary arrangements for repairing of the
tubes, visual and NDT clearance as per our approved QAP.

Reports Enclosed:

1. LPT Report Format No –

2. Fit-up & Weld Visual Report Format No –
3. Radiography Report Format No –

Prepared By : Reviewed & Approved By : Accepted By :

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