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LECTURE
SHAFTS: STATICALLY
INDETERMINATE SHAFTS
• A. J. Clark School of Engineering •Department of Civil and Environmental Engineering
7 by
Dr. Ibrahim A. Assakkaf
SPRING 2003
Chapter ENES 220 – Mechanics of Materials
3.6 Department of Civil and Environmental Engineering
University of Maryland, College Park
1
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 2
Fig. 15
τ
τ
Axis of shaft
2
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 4
α σn dA (a)
α
τ xy τ xy
α
x x
τyx dA sin α τ yx (b)
3
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 6
4
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 8
5
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 10
τ yx (dx dz ) dy = τ xy (dy dz ) dx
– From which the important result
τ yx = τ xy (27)
6
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 12
α σn dA (a)
α
τ xy τ xy
α
x x
τyx dA sin α τ yx (b)
t y
+ ∑F =0 n
t
τn t dA
τ nt dA − τ xy (dA cos α ) cos α + τ yx (dA sin α )sin α = 0
τx y dA cos α
From which α σn dA
α
τ nt = τ xy (cos 2 α − sin 2 α ) = τ xy cos 2α (29)
τyx dA sin α
Fig. 16c
7
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 14
+ ∑F n =0
σ n dA − τ xy (dA cos α )sin α − τ yx (dA sin α ) cos α = 0 (30)
From which α σn dA
α
σ n = 2τ xy sin α cos α = τ xy sin 2α (31)
τyx dA sin α
Fig. 16c
8
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 16
Example 4
A cylindrical tube is fabricated by butt-welding a 6
mm-thick steel plate along a spiral seam as
shown. If the maximum compressive stress in the
tube must be limited to 80 MPa, determine (a) the
maximum torque T that can be applied and (b) the
factor of safety with respect to the failure by
fracture for the weld, when a torque of 12 kN.m is
applied, if the ultimate strengths of the weld metal
are 205 MPa in shear and 345 MPa in tension.
9
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 18
Example 4 (cont’d)
T
Weld
T 300
60
150 mm
30
Fig. 18
Example 4 (cont’d)
(a) The polar moment of area for the cylindrical
tube can be determined from Eq.14 as
τ 150 150 − 6
4 4
π
J=
2
(r o
4
)
− ri 4 = −
2 2 2
= 14.096 × 10 mm
6 4
10
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 20
Example 4 (cont’d)
(b)The normal stress σn and shear stress τnt on
the weld surface are given by Eqs. 30 and 29
as
Tc 12 ×103 (75 × 10 −3 )
σ n = τ xy sin 2α = sin 2α = sin 2(60 0 ) = 55.29 MPa (T)
J 14.096 × 10 −6
Tc 12 × 103 (75 ×10 −3 )
τ nt = τ xy cos 2α = cos 2α = cos 2(60 0 ) = −31.92 MPa
J 14.096 ×10 −6
Example 4 (cont’d)
The factors of safety with respect to failure
by fracture for the weld are
σ ult 345
FSσ = = = 6.24
σ n 55.29
τ 205
FSτ = ult = = 6.42
τ tn 31.92
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LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 22
12
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 24
Example 5
A steel shaft and aluminum tube are
connected to a fixed support and to a rigid
disk as shown in the figure. Knowing that
the initial stresses are zero, determine the
minimum torque T0 that may be applied to
the disk if the allowable stresses are 120
MPa in the steel shaft and 70 MPa in the
aluminum tube. Use G = 80 GPa for steel
and G = 27 GPa for aluminum.
Example 5 (cont’d)
Aluminum
8 mm
Rigid disk
76 mm 50 mm Steel
500 mm
13
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 26
Example 5 (cont’d)
– Free-body diagram for the rigid disk
Tal
From statics,
T0
st T T0 = Tal + Tst (39)
– Deformation
Example 5 (cont’d)
– Properties of the aluminum tube
Gal = 27 GPa
38 mm ri = 30 mm = 0.030 m
ro = 38 mm = 0.038 m
30 mm
76 mm
J al =
π
2
[(0.038) − (0.030) ] =
4 4
= 2.003 × 10 −6 m 4
14
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 28
Example 5 (cont’d)
– Properties of the steel tube
Gst = 80 GPa
25 mm c = 25 mm = 0.025 m
J st =
π
2
[(0.025) ] =
4
50 mm = 0.6136 × 10 −6 m 4
Example 5 (cont’d)
Substituting these input values in Eq. 40,
gives
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LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 30
Example 5 (cont’d)
Let’s assume that the requirement τst is
less or to equal to 120 MPa, therefore
τ st J st 120 × 106 (0.6136 × 10 −6 )
Tst = = = 2945 N ⋅ m
cst 0.025
From Eq. 39, we have
Tst = 0.908Tal
2945 = 0.908Tal ⇒ Tal = 3244 N ⋅ m
Example 5 (cont’d)
Let’s check the maximum stress τal in
aluminum tube corresponding to Tal = 3244
N·m: T c 3244(0.038)
τ al = al al
= = 61.5 MPa < 70 MPa OK
jal 2.003 × 10 −6
Hence, the max permissible torque T0 is
computed from Eq. 39 as
16
LECTURE 7. SHAFTS: STATICALLY INDETERMINATE SHAFTS (3.6) Slide No. 32
Example 6
A circular shaft AB consists
of a 10-in-long, 7/8 in-
diameter steel cylinder, in
which a 5-in.-long, 5/8-in.-
diameter cavity has been
drilled from end B. The
shaft is attached to fixed
supports at both ends, and a
90 lb – ft torque is applied at
its mid-section. Determine
the torque exerted on the
shaft by each of the
supports.
Example 6
• Given the shaft dimensions and the applied
torque, we would like to find the torque reactions
at A and B.
• From a free-body analysis of the shaft,
TA + TB = 90 lb ⋅ ft
17