Methods of Testing

Heavy Duty Dampers

for Rating

AIR MOVEMENT AND CONTROL

ASSOCIATION INTERNATIONAL INC.
The International Authority on Air System Components
AMCA Publications

Authority AMCA International Standard 510 was approved by the membership of the Air Movement and Control
Association International Inc. on July 26, 2008. It was approved as an American National Standard by the
American National Standards Institute (ANSI) and became effective on October 9, 2009.

As of 2015, this document no longer undergoes routine maintenance and has been withdrawn due to
a lack of use. Since the document is no longer regularly reviewed by engineers as part of AMCA's
document review cycle, it is to be used as a historic reference. It is not a current American National
Standard.

Copyright © 2009 by Air Movement and Control Association International Inc.

All rights reserved. Reproduction or translation of any part of this work beyond that permitted by Sections
107 and 108 of the United States Copyright Act without the permission of the copyright owner is unlawful.
Requests for permission or further information should be addressed to the Executive Director, Air
Movement and Control Association International, Inc. at 30 West University Drive, Arlington Heights, IL
60004-1893 U.S.A.

Objections Air Movement and Control Association International, Inc. will consider and decide all written complaints
regarding its standards, certification programs, or interpretations thereof. For information on procedures for
submitting and handling complaints, write to:

Air Movement and Control Association International

30 West University Drive
Arlington Heights, IL 60004-1893 U.S.A.

AMCA International, Incorporated

c/o Federation of Environmental Trade Associations
2 Waltham Court, Milley Lane, Hare Hatch
Reading, Berkshire, United Kingdom
RG10 9TH

Disclaimer AMCA uses its best efforts to produce standards for the benefit of the industry and the public in light of
available information and accepted industry practices. However, AMCA does not guarantee, certify or
assure the safety or performance of any products, components or systems tested, designed, installed or
operated in accordance with AMCA standards or that any tests conducted under its standards will be non-
hazardous or free from risk.
Review Committee

John Hughey, Chair Clarage

Per Olesen Air Clean Damper Co.

Shane Glidewell Barron Industries

Johnny Johnson Barron Industries

Dave Forney Effox, Inc.

Jack Neiser Effox, Inc.

Pete Connor Ron-Noc Industries, Inc.

Scott Hall Wahlco Metroflex

John Powell Wahlco Metroflex

Joseph Brooks AMCA International, Inc.

Tim Orris AMCA International, Inc.

Related AMCA Documents

Related AMCA Publication 502 Damper Application Manual for Heating/ Ventilating, and Air Conditioning
Publications
AMCA Publication 503 Fire, Ceiling (Radiation), Smoke and Fire/Smoke Damper Application
Manual

Related ANSI/AMCA Standard 210 Laboratory Methods of Testing Fans for Certified Aerodynamic
Standards Performance

ANSI/AMCA Standard 500-D Labortory Methods of Testing Dampers for Rating

Contents

1. Purpose and Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3. Definitions / Units of Measure / Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3.2 Units of measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

4. Instruments / Methods of Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5. Observations / Conduct of Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5.1 Leakage test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

5.2 Cycle test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5.3 Obstruction test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

5.4 Deflection test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

5.5 Seal gap test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

5.6 Seal air consumption test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

5.7 Stall test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

5.8 Drive redundancy test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

6. Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Annex A Flow Measurement (Normative) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Annex B Test Report Form (Informative) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Methods of Testing
Heavy Duty Dampers for Rating
1. Purpose and Scope
The purpose of this standard is to establish testing methods
to be used in measuring the performance of dampers used
in the utility and heavy industry. The scope of the products
covered in this standard shall include dampers, which are
used to control flow of a gas (be it a specific gas, a mixture
of gas and air, or air alone) or to isolate one section of a duct
system from another section of the system. The scope
narrows to those dampers generally described as “custom
design,” “heavy duty,” or “severe service,” because such
dampers are normally used in applications where elevated
temperature, erosion and/or corrosion conditions exist.
2. Normative References
ANSI/AMCA 210-07 Laboratory Methods of Testing
Fans for Aerodynamic Performance Rating, Air
Movement and Control Association International, Inc., 30 W.
University Drive, Arlington Heights, IL 60004-1893 U.S.A.,
2007.
3. Definitions / Units of Measure / Symbols
3.1 Definitions
3.1.1 Heavy duty damper
A device used to control, isolate or divert a gas in a process,
industrial or power generation application in accordance
with customer requirements.
3.1.2 Performance variables
3.1.2.1 Shop conditions
Ambient temperature and atmospheric pressure in the
manufacturing test facility at the time of the damper test.
3.1.2.2 System conditions
The design temperature and pressure conditions under
which the damper will operate, as specified by the
purchaser.
3.1.2.3 Pressure drop
Pressure drop is a measure of the resistance to airflow
across a device. It is expressed as the difference in static
pressure across an air control device for a specific rate of
airflow.
3.1.2.4 Closure pressure
Pressure drop across a closed damper.
3.1.2.5 Leakage
Leakage is the amount of gas passing though a device
when it is in the closed position at a specific pressure differ-
ential and density. It is expressed as the volumetric rate or
percentage of specified flow.
3.1.2.6 Gland leakage
A gland is a device, such as the outer sleeve of a stuffing
box, designed to prevent a fluid from leaking past a moving
machine part. In this context, gland leakage refers to leak-
age thru any moving part sealing device intended to prevent
or limit the amount of gas from leaking from inside the
damper to the atmosphere or vice versa.
3.1.3 Miscellaneous
3.1.3.1 Shall and should
The word shall is to be understood as mandatory, the word
should as advisory.
3.2 Units of Measure
3.2.1 System of units
SI units (The International System of Units, Le Systéme
International d'Unités) [1] are the primary units employed in
this standard, with I-P units (Inch-Pound) given as the
secondary reference. SI units are based on the fundamen-
tal values of the International Bureau of Weights and
Measures [1], and I-P values are based on the values of the
National Institute of Standards and Technology, which are in
turn based on the values of the International Bureau.
3.2.2 Basic units
The unit of length is the meter(m), or the millimeter (mm); I-
P units are the foot (ft) or the inch (in). The unit of mass is
the kilogram (kg); the I-P unit is the pound mass (lbm). The
unit of time is either the minute (min), or the second (s). The
unit of temperature is either the degree Celsius (°C), or the
degree Kelvin (°K). I-P units are either the degree
Fahrenheit (°F), or the degree Rankine (°R). The unit of
force is the newton (N); the I-P unit is the pound force(lbf).
3.2.3 Flow rate and velocity
3.2.3.1 Flow rate
The unit of volumetric flow rate is the cubic meter per
second (m3/s); the I-P unit is the cubic foot per minute (cfm).
3.2.3.2 Velocity
The unit of velocity is the meter per second (m/s); the I-P
unit is the foot per minute (fpm).
ANSI/AMCA 510-09 | 1
3.2.4 Pressure
The unit of pressure is the pascal (Pa) or the millimeter of
mercury (mm Hg); the I-P unit is either the inch water gauge
(in. wg), or the inch mercury (in. Hg). Values in mm Hg or in
in. Hg shall be used only for barometric pressure measure-
ments.
3.2.5 Torque
The unit of torque is the newton-meter (N-m); the I-P unit is
the foot-pound (ft-lbf).
3.2.6 Gas properties
The unit of density is the kilogram per cubic meter (kg/m3);
the I-P unit is the pound mass per cubic foot (lbm/ft3). The
unit of viscosity is the Pascal-second, (Pa-s); the I-P unit is
the pound mass per foot-second (lbm/ft-s). The SI unit of
gas constant is the joule per kilogram-Kelvin (J/kg-K); the I-
P unit is the foot-pound force per pound mass-degree
Rankine, (ft-lbf/lbm-°R).
3.2.7 Dimensionless groups
Various dimensionless quantities appear in the text. Any
consistent system of units may be employed to evaluate
these quantities unless a numerical factor is included, in
which case units must be as specified.
4. Instruments / Methods of Measurements
The requirements of ANSI/AMCA 210, Section 5, shall apply
where required.
5. Observations / Conduct of Tests
5.1 Leakage test
5.1.1 Purpose
The purpose of this test is to determine the amount of leak-
age past the closed damper at a specified operating pres-
sure.
5.1.2 Test setup
A test apparatus is to be used that allows pressure to be
applied against the closed damper. The amount of gas that
flows past the damper can be determined using a calibrated
orifice plate or pitot tube (see Annex A).
The customer is to specify if testing is to be done at system
conditions otherwise the testing will be done at shop condi-
tions and adjusting for actual conditions by the ratio of spec-
ified and tested gas density.
Dampers shall be oriented in the installed position for test-
ing when specified.
2 | ANSI/AMCA 510-09
5.1.2.1 Test equipment
• Calibrated orifice plate or pitot tube
• A manometer of the liquid column type using inclined or
vertical legs or other instruments which provide a maxi-
mum uncertainty of 1% of the maximum observed test
reading during the test or 1 Pa (0.005 in. wg) whichever
is larger
• A thermometer capable of temperature accuracies within
5°C (9°F) and with a temperature range that covers the
specified operating temperature during the test
• Method of determining the applied force or torque
required during the test to compare to predicted actuator
requirements. This may consist of a pressure gauge,
catalog actuator output data, a spring scale and torque
arm, or other device
5.1.2.2 Measurements to be taken during the test
• Temperature of air used to pressurize damper
• Pressure applied to damper
• Flow measurements as required for instrument
• Applied torque or force required to maintain the meas-
ured leakage
5.1.3 Test methods
5.1.3.1 Leakage testing – shop condition
With the duct pressurized to the specified condition, and
maintained for a period of ten minutes, record temperature,
pressure at the damper, applied torque (or force), and flow
measurement.
5.1.3.2 Leakage testing – system condition
Partially open damper blade(s) allowing enough flow for
heating. Heat damper until temperature reaches the test
temperature and maintain for ten minutes.
Close the damper blade(s) fully, and adjust upstream pres-
sure to test pressure, record temperature, pressure at the
damper, applied torque (or force), and flow measurement
data.
5.1.4 Test evaluation
The calculations require having the test data adjusted for
temperature, altitude or other operating conditions different
from any test conditions.
Pass/fail criteria: If the damper exceeds the manufacturers
quoted leakage rate or if the applied torque required to
achieve acceptable leakage rates exceeds specifications,
 Duct Pressure Measurement

PLANE 1
Flow Measurement (Pitot or Orifice)

Flow Control

Pressurizing
Heating Fan
T1 Element

Leakage to Atmosphere

Test Damper Fully Closed

in Position of Installation

Figure 5.1
Leakage Test Setup

ANSI/AMCA 510-09 | 3
the damper fails this test.
Observations shall be recorded on the Test Report Form
(see Annex B).
5.1.5 Gland leakage
The leakage tests measure the total leakage of the damper.
When measurement of the gland leakage is required by the
customer, a blanking plate shall be placed over the down-
stream side of the damper and the test procedure repeated.
5.2 Cycle test
5.2.1 Purpose
The purpose of this test is to demonstrate the successful
operation of a damper through its entire range of move-
ment.
5.2.2 Test setup
The damper is to be placed in the positioning which it is to
be installed, unless otherwise agreed to by the customers.
If the damper is to be tested at conditions other than ambi-
ent conditions, the purchaser must specify the temperature
and/or pressure that is to be applied to the damper during
the cycle test.
5.2.2.1 Test equipment:
• A timer
• An amp meter
• A thermometer
• A manometer or pressure gauge
• A pressure gauge for measuring the fluid pressure
applied to the damper actuator
5.2.2.2 Measurements to be taken during the test:
• Time of operation from energizing of actuator to comple-
tion of stroke in seconds
• Maximum power required during stroke, in amps or fluid
pressure applied to damper actuator
• Temperature of gas used to pressurize damper
5.2.3 Test method
If the damper is to be tested at other than ambient condi-
tions, the specified temperature and pressure shall be
applied to the damper and time allowed for equilibrium to be
reached. Minimum settling time at specified temperature
shall be no less than 10 minutes.
4 | ANSI/AMCA 510-09
The damper shall be cycled from full open to full close three
times.
The following observations shall be recorded on the Test
Report Form (see Annex B):
• Time required for damper to move from actuator ener-
gization to end of stroke in each direction
• Maximum amperage or fluid pressure during stroke in
each direction
• Temperature, and pressure
5.2.4 Test evaluation
No calculations are required for this test.
Pass/fail criteria: If the damper manifests any of the follow-
ing symptoms during the cycle test, it will be considered to
have failed the test:
• Failure to operate
• Requiring any assistance to facilitate movement
• Any evidence of permanent distortion or damage after
the test is complete
• Overload of motor
5.3 Obstruction test
5.3.1 Purpose
The purpose of this test is to demonstrate operation of the
damper in simulated field conditions with the damper
partially obstructed.
5.3.2 Test setup
The damper shall be placed in the position in which it is to
be installed. The purchaser shall specify the type, amount,
and condition of material that is to be placed in the path of
damper operation (Example: twelve inches of dry cement
dust).
5.3.3 Test equipment
No test equipment is required for this test.
5.3.4 Measurements to be taken during the test
No measurements are required for this test.
5.3.5 Test method
The damper shall be cycled through the obstruction as
specified.
The damper can be placed
horizontally,vertically, or in
Damper
the position in which it is to
Drive
be installed.
AMP
When specified, damper will Meter
be tested at operational
temperature and pressure

Duct Pressure

Flow
Control
Duct Pressure
Control

Pressurizing
Heating Element Fan
T1

Figure 5.2
Damper Cycle Test Setup

ANSI/AMCA 510-09 | 5
Figure 5.3
Obstruction Test Setup

6 | ANSI/AMCA 510-09
5.3.6 Test evaluation
No calculations are required for this test.
Pass/fail criteria: Any permanent distortion or damage, stop-
ping without completing the stroke, or requiring any assis-
tance to continue operating will indicate that the damper has
failed the test.
Observations shall be recorded on Test Report Form (see
Annex B).
5.4 Deflection test
5.4.1 Purpose
The purpose of this test is to determine blade deflection.
5.4.2 Test setup
The damper shall be tested in the installed position and
temperature, and pressurized on the side of the blade(s)
corresponding with the customer’s system once the damper
is fully closed.
A bar or other support will be placed across the downstream
damper flanges at the point of maximum blade deflection. If
this point is not readily apparent, a series of measurements
across the blade will be made to determine this. If the
damper consists of multiple blades having varying cross
sections, measurements of each blade type will be made.
5.4.3 Test equipment
A dial indicator is required.
5.4.4 Measurements to be taken during the test
The blade deflection shall be measured.
5.4.5 Test method
With the damper pressurized to the specified conditions, the
dial indicator will read directly. If a seal air system is
required, the seal air blower should be operating. The
damper shall be maintained at a near constant temperature
throughout the test.
5.4.6 Test evaluation
No calculations are required for this test.
Pass/fail criteria: Deflection at the blade(s) point of maxi-
mum deflection will be measured and recorded on the Test
Report Form (see Annex B). Data will be compared to the
specification to demonstrate conformance. The test temper-
ature and pressure shall also be recorded.
5.5 Seal gap test
5.5.1 Purpose
The purpose of this test is to determine the total amount of
gap present between sealing surfaces of a damper. This
test is intended to compare the conformance of the manu-
factured part to specifications. It is not normally performed
under conditions of pressure and temperature unless other-
wise specified.
5.5.2 Test setup
The damper should be placed in the position in which it is to
be installed with the specified closing force applied..
5.5.3 Test equipment
Standard sets of “feeler” gauges are required.
5.5.4 Measurements to be taken during the test
Gap dimensions shall be measured.
5.5.5 Test method
The damper shall be placed in the fully closed position.
Measurements shall be taken at the gap between the
blade(s) and the mating seal at 12" intervals, but no fewer
than three measurements per side. The gap will be meas-
ured by the largest feeler gauge that can be inserted
between the two mating surfaces without forcing them
apart. The gap measurements shall be recorded for each
location.
5.5.6 Test evaluation
Calculations to be made:
• Average gap = sum of all gap measurements/number of
measurement points
• Total gap area = average gap × sealed perimeter
Pass/fail criteria: If the average gap or the total gap area is
more than specified, the damper has failed the test.
Observations shall be recorded on the Test Report Form
(see Annex B).
5.6 Seal air consumption test
5.6.1 Purpose
The purpose of this test is to determine the seal air fan
consumption.
5.6.2 Test setup
The damper should be tested in the installed orientation and
pressurized on the side of the blade(s) corresponding with
the customer’s system.
5.6.3 Test equipment
The seal airflow will be measured using either a pitot
traverse or a calibrated orifice.
ANSI/AMCA 510-09 | 7
Figure 5.4
Seal Air Consumption Test Setup

8 | ANSI/AMCA 510-09
A static pressure tap shall be installed in the damper seal air
chamber to record the chamber pressure.
5.6.4 Measurements to be taken during the test:
• Chamber pressure
• Seal air fan flow
5.6.5 Test method
With the damper pressurized to the specified conditions, the
seal air valve shall be opened and the seal air fan started.
Measure and record damper seal airflow, duct static pres-
sure, seal air chamber pressure and temperature on the
Test Report Form (see Annex B).
5.6.6 Test evaluation
No calculations are required for this test.
Pass/fail criteria: If the measured seal air fan flow exceeds
the specified flow, the damper has failed.
If the chamber pressure is below the specified value, the
damper has failed.
5.7 Stall test
5.7.1 Purpose
The purpose of this test is to demonstrate the structural
integrity of the damper under the maximum actuator output.
5.7.2 Test setup
The damper should be placed horizontally, vertically or in
the position in which it is to be installed. A solid blockage
capable of stopping the operation of the damper shall be
inserted into the path of damper movement. The blockage
shall be installed in such a way as to prevent movement on
either opening or closing. The purchaser may specify that
the location of the blockage be selected to produce the
maximum amount of loading eccentricity. For electrically
actuated dampers, the circuit protection should reasonably
approximate the type of protection that will be used in final
installation. The purchaser and manufacturer shall agree
upon type and size of circuit protection that will be used
during the test. For dampers that are actuated pneumati-
cally or hydraulically, the pressure of the motive fluid shall
be regulated as specified.
5.7.3 Test equipment
No test equipment is required for this test.
5.7.4 Measurements to be taken during the test
No measurements are required to be taken during this test.
5.7.5 Test method
The damper will be either opened or closed until it contacts
the blockage and stalls.
The obstruction shall be removed and the damper shall be
subjected to a Damper Cycle Test as described in Section
5.2.
5.7.6 Test evaluation
No calculations are required for this test.
Pass/fail criteria: Any visible sign of damage or permanent
distortion or failure to pass the Damper Cycle Test will be an
indication that the damper has failed the test.
Observations shall be recorded on the Test Report Form
(see Annex B).
5.8 Drive redundancy test
5.8.1 Purpose
The purpose of this test is to demonstrate the successful
operation of a guillotine damper with only one half of a dual-
connected drive system operating. Due to the complexities
of maintaining operating conditions of temperature and flow,
this test is normally performed under shop conditions unless
otherwise specified.
5.8.2 Test setup
The damper shall be placed in the position in which it is to
be installed. One side of the drive system will be discon-
nected from the blade assembly. Any parts that might jam or
interfere with damper operation are permitted to be
removed prior to damper operation. It is allowable for the
damper manufacturer to completely remove one side of the
drive system prior to positioning the damper.
5.8.3 Test equipment
No test equipment is required for this test.
5.8.4 Measurements to be taken during the test
No measurements are required for this test.
5.8.5 Test method
The damper shall be operated through one complete cycle
(from full open to closed and back to full open or from full
closed to open and back to full closed).
5.8.6 Test evaluation
No calculations are required for this test.
Pass/fail criteria: The damper will be considered to have
failed the test if it stops at any point during the cycle or
requires any form of assistance to continue its movement.
Observations shall be recorded on the Test Report Form
(see Annex B).
6. Calculations
If the tests are conducted at other than operating conditions,
they shall be corrected to operating conditions.
ANSI/AMCA 510-09 | 9
Annex A
Flow Measurement (Normative)

Flow measurement and test setups shall conform to

ANSI/AMCA 210, Figures 1, 2A, 2B, 3, 4A, 7 and 12.

10 | ANSI/AMCA 510-09
Annex B
Test Report Form (Informative)

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5.1 Leakage Test

Purpose: The purpose of this test is to determine the amount of leakage past the closed Damper
at a specified operating pressure.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper Installed Orientation:

Tested Orientation:

Operating Conditions: Test Conditions: Adjusted Conditions:

Gas Temperature: Gas Temperature: Gas Temperature:
Gas Pressure: Gas Pressure: Gas Pressure:
Gas Density: Gas Density: Gas Density:
Allowable Leakage: Measured Leakage: Adjusted Leakage:
Damper has Passed/Failed Test:

Comments: Approved By:

Date:

ANSI/AMCA 510-09 | 11
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5.2 Damper Cycle Test

Purpose: The purpose of this test is to demonstrate the successful operation of a damper
through its entire range of movement.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper: Installed Orientation:

Tested Orientation:

First Cycle
Operating Conditions:
Gas Temperature:
Gas Pressure:
Allowable Time:
Allowable Amps/Pressure:
Test Conditions Open Cycle Test Conditions Closed Cycle
Gas Temperature: Gas Temperature:
Gas Pressure: Gas Pressure:
Measured Time: Measured Time:
Measured Amps/Pressure: Measured Amps/Pressure

Second Cycle:
Gas Temperature:
Gas Pressure:
Allowable Time:
Allowable Amps/Pressure:
Gas Temperature: Gas Temperature:
Gas Pressure: Gas Pressure:
Measured Time: Measured Time:
Measured Amps/Pressure: Measured Amps/Pressure:

Third Cycle:
Gas Temperature: Gas Temperature: Gas Temperature:
Gas Pressure: Gas Pressure: Gas Pressure:
Allowable Time: Measured Time: Measured Time:
Allowable Amps/Pressure: Measured Amps/Pressure: Measured Amps/Pressure
Damper has Passed/Failed Test:
Comments: Approved By:

Date:

12 | ANSI/AMCA 510-09
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5.3 Obstruction Test

Purpose: The purpose of this test is to demonstrate operation of the damper in simulated field
conditions with the damper partially obstructed.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper: Installed Orientation:

Description of Obstruction: Tested Orientation:

Pass/Fail Criteria: Any permanent distortion or damage, stopping without completing

the stroke, or requiring any assistance to continue operating will indicate the damper
has failed the test.
Observations: Approved by:

Date:

ANSI/AMCA 510-09 | 13
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5.4 Deflection Test

Purpose: The purpose of this test is to determine blade deflection.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper: Installed Orientation:

Tested Orientation:

Pass/Fail Criteria: If the deflection of the center of the blade exceeds the specified
amount, the damper has failed the test.
Specified Conditions Measured Conditions
Temperature: Temperature:
Pressure: Pressure:
Maximum Deflection: Maximum Deflection:
Based on comparison of specified to measured blade deflection, the damper has
Passed/Failed this test:

Comments: Approved By:

Date:

14 | ANSI/AMCA 510-09
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5.5 Seal Gap Test

Purpose: The purpose of this test is to determine the total amount of gap present between seal-
ing surfaces of a damper.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper: Specified Total Gap Area:

Specified Average Gap:

Pass/Fail Criteria: If the average or total gap is greater than the specified gap, or if the
total gap area is more than specified, then the damper has failed the test.
Side 1 Side 2 Side 3 Side 4
Gap Measurement Gap Measurement Gap Measurement Gap Measurement

Average Gap = Sum of Gaps/No. Gaps = Total Gap Area =

Average Gap/Sealed Perimeter =

Based on comparison of specified to measured blade deflection, the damper has

Passed/Failed this test:
Comments: Approved by:

Date:

ANSI/AMCA 510-09 | 15
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5.6 Seal Air Consumption Test

Purpose: The purpose of this test is to determine the seal air consumption.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper: Installed Orientation:

Tested Orientation:

Pass/Fail Criteria: If the measured seal airflow exceeds the specified flow, the damper
has failed the test.
Specified Conditions Measured Conditions
Seal air pressure: Seal air pressure:
Duct static pressure: Duct static pressure:
Specified flow: Specified flow:
Based on comparison of specified to measured seal airflow the damper has
Passed/Failed this test:

Comments: Approved By:

Date:

16 | ANSI/AMCA 510-09
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5.7 Stall Test

Purpose: The purpose of this test is to demonstrate the structural integrity of the damper under
the maximum actuator output.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper: Installed Orientation:

Description and Location of Obstruction: Tested Orientation:

Observations:

Pass/Fail Criteria: Any visible sign of damage or permanent distortion, or failure to

pass the damper cycle test will cause the damper to fail the test.
Based on observations and passing the Approved:
Damper Cycle Test 5.2 (see attached Test
Report) the damper has Passed/Failed Date:
this Test:

ANSI/AMCA 510-09 | 17
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5.8 Drive Redundancy Test

Purpose: The purpose of this test is to demonstrate the successful operation of a guillotine
damper with only one half of a dual-connected drive system operating.

Date: Test Personnel: Witnesses:

Reference No: Customer/User Information:

Description of Damper: Installed Orientation:

Description of drive type and how disconnected: Tested Orientation:

Observations:

Pass/Fail Criteria: The damper will be considered to have failed the test if it stops at
any point during the cycle or requires any form of assistance to continue movement.
Based on observations and successfully Approved:
completing a complete cycle, the damper
Passed/Failed this test: Date:

18 | ANSI/AMCA 510-09
 AIR MOVEMENT AND CONTROL
ASSOCIATION INTERNATIONAL INC.
30 West University Drive
Arlington Heights, IL 60004-1893 U.S.A.
Tel: (847) 394-0150 Fax: (847) 253-0088
Email : info@amca.org Web: www.amca.org

The Air Movement and Control Association International Inc. is a not-for-profit international association of
the world’s manufacturers of related air system equipment, primarily but limited to fans, louvers, dampers,
air curtains, airflow measurement stations, acoustic attenuators and other air system components for the
industrial, commercial and residential markets.