GDP170VX, GDP175VX36, GDP190VX (A909)

SERVICE MANUAL CONTENTS

PART YRM REV
SECTION NUMBER NUMBER DATE
OPERATOR'S CAB........................................................................................................ 524306203 0100 YRM 1290 04/14
FRAME............................................................................................................................ 524288879 0100 YRM 1321 08/12
GM ENGINES 5.7 LITER V-8 LPG................................................................................. 550021072 0600 YRM 1432 07/12
COOLING SYSTEM........................................................................................................ 524223757 0700 YRM 1123 03/13
LPG FUEL SYSTEM GM 5.7L ENGINE......................................................................... 550021077 0900 YRM 1433 07/12
THREE-SPEED POWERSHIFT TRANSMISSION REPAIR........................................... 524288194 1300 YRM 1317 03/13
DRIVE AXLE WET BRAKE (SPICER)............................................................................ 524296605 1400 YRM 1344 12/13
STEERING AXLE............................................................................................................ 524223764 1600 YRM 1133 07/13
BRAKE SYSTEM............................................................................................................ 524262279 1800 YRM 1247 03/13
HYDRAULIC GEAR PUMP............................................................................................. 524223766 1900 YRM 1136 04/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVE................................................................................................ 524223767 2000 YRM 1137 04/14
CYLINDER REPAIR (MAST S/N A513, A514, A613, A614, B513, B514)..................... 524294878 2100 YRM 1328 02/14
HIGH VOLTAGE SWITCH (HVS) IGNITION.................................................................. 524208014 2200 YRM 1097 05/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE......................................................................................................... 524223770 2200 YRM 1130 12/14
USER INTERFACE......................................................................................................... 524223771 2200 YRM 1131 12/14
ELECTRICAL SYSTEM.................................................................................................. 524223772 2200 YRM 1142 04/14
MAST REPAIR (S/N A513, A514, A613, A614, A643, A644, A683, A684)................... 550000873 4000 YRM 1406 02/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
CALIBRATION PROCEDURES...................................................................................... 524223780 8000 YRM 1134 12/14
PERIODIC MAINTENANCE............................................................................................ 550000874 8000 YRM 1407 10/14
CAPACITIES AND SPECIFICATIONS........................................................................... 550000875 8000 YRM 1408 08/12
DIAGRAMS AND SCHEMATICS.................................................................................... 550001092 8000 YRM 1409 04/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524221866 9000 YRM 1112 12/14
Service information for Cummins diesel engines can be ordered through the Hyster Literature Distribution Center.
9000 YRM 1112 ON CD
PART NO. 550000865 (12/14)
0100 YRM 1290 General

General
The overhead guard is an integral part of operator cab is a separate unit and can be removed as a
cab. The operator cab is installed on a platform above complete unit from module and frame of the lift truck.
main frame members. Step plates on both sides of lift See Figure 1.
truck provide access to operator cab. The operator

Figure 1. Operator Cab

1
Cab Replacement 0100 YRM 1290

Cab Replacement
REMOVE, FOR LIFT TRUCK MODELS
GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810); GLP/
GDP20-35VX (GP/GLP/GDP040-070VX)
(B875, C875); AND GLP/GDP40VX5/VX6,
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813, J813)
NOTE: The EZ Tank Bracket used on these trucks to
mount LPG tank onto counterweight come in two
styles. One style of bracket swings out to side of truck
and other swings out to side and drops down.
NOTE: On lift trucks equipped with LPG, make sure
to release EZ Tank Bracket before opening hood.
1. For lift truck models GLP/GDP16VX, GLP/
GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
(C810), tilt steering column to UP position, slide
seat assembly forward, open rear door, and open
hood to disconnect battery. See Figure 2.
WARNING
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator is hot
and the cap is removed, the pressure is released
from the system and the steam and boiling cool-
ant can cause burns. Wait 30 minutes for the en-
gine to cool. Do a touch test by touching the radi-
ator with your hand. If the radiator is still hot to
the touch, wait another 30 minutes before at-
tempting to remove, check, or fix any part of the
cooling system.
NOTE: Removing radiator cap will help depressurize
cooling system.
4. Remove radiator cover to access radiator cap.
Remove radiator cap. See Figure 5.

2. Tilt steering column to UP position, slide seat as-

sembly forward, open rear sliding window, and
open hood to disconnect battery.

See Figure 3 for lift truck models

• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813)

3. Disconnect air filter hose from rear left corner leg

of cab frame. See Figure 4.

WARNING 1. LATCH 3. REAR DOOR

DO NOT disconnect the heater hoses from the en- 2. HINGE
gine when the engine is hot or when the cooling
Figure 2. Rear Door and Latch for Lift Truck
system is under pressure, to do so could cause
Models GLP/GDP16VX, GLP/GDP18VX, GLP/
serious injury.
GDP20SVX, GLP/GDP030VX (C810)

2
0100 YRM 1290 Cab Replacement

A. LIFT TRUCKS MODELS GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875) AND GLP/GDP40VX5/

VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) WITHOUT AIR CONDITIONING.
B. LIFT TRUCKS MODELS GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (G813, H813, J813) WITH AIR CONDITIONING.
1. REAR BOTTOM WINDOW 3. AC HOSE
2. RELEASE LATCH

Figure 3. Rear Bottom Window for Lift Trucks Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875,
C875) and GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (F813, G813, H813, J813)

Legend for Figure 4

NOTE: AIR FILTER HOSE FOR GLP/GDP40VX5/
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813) SHOWN. AIR FILTER HOSE FOR
OTHER LIFT TRUCK MODELS ARE SIMILAR.

1. CAPSCREW
2. AIR FILTER HOSE

Figure 4. Air Filter Hose Removal

3
Cab Replacement 0100 YRM 1290

A. GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, GLP/GDP030VX (C810)

B. GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875)
C. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813)
D. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (J813)
1. RADIATOR COVER 2. RADIATOR CAP

Figure 5. Radiator Cover and Cap Location

4
0100 YRM 1290 Cab Replacement

8. Open left side door, remove lock nut, and discon-

CAUTION
DO NOT allow any fluid to drain when disconnect-
ing the heater hose from the engine. The method
will help when purging the system during installa-
tion.
nect gas spring from cab mounting bracket. See
Figure 9.
9. Lift left side door up and over hinge pin and set
aside. See Figure 10.

5. Disconnect and cap heater hoses from engine.

WARNING
See Figure 6.
DO NOT disconnect the heater hoses from the
quick disconnect fittings (inside operator cab) or
WARNING engine when the engine is hot or under pressure,
Replacement, installation and repairs to air condi- to do so could cause serious injury.
tioning units that require discharging and/or refill-
ing of the refrigeration fluid must be performed by 10. Disconnect heater hose quick disconnect fittings.
a certified technician. a. For lift truck models GLP/GDP16VX, GLP/
6. Contact a certified air conditioning specialist to GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
have the refrigerant extracted from the air condi- (C810), open right side door and push buttons
tioning system. on quick disconnect fittings to disconnect
heater hoses from heater assembly hoses (see
NOTE: Step 7 is for lift truck models GLP/ Figure 6). Disconnect heater wire harness con-
GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ nection. See Figure 11.
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (G813, H813, J813) with a b. For lift truck models GLP/GDP20-35VX
Cummins QSB 3.3L or a Kubota diesel engine. (GP/GLP/GDP040-070VX) (B875, C875), open
right side door and remove radiator cover to
7. If lift truck cab is equipped with an air conditioner/ access quick disconnect fittings. Push buttons
heater unit, disconnect AC refrigerant hoses from on quick disconnect fittings to disconnect
refrigerant compressor. heater hoses from heater assembly (see Fig-
ure 6). Disconnect heater wire harness con-
See Figure 7 for lift truck models nection. See Figure 11.
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
c. For lift truck models GLP/GDP40VX5/VX6;
GLP/GDP45VX6; GLP/GDP50-55VX
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
(GP/GLP/GDP080, 090, 100, 110, 120VX)
GDP50-55VX (GP/GLP/GDP080, 090, 100,
(G813)
110, 120VX) (F813, G813, H813, J813), open
See Figure 8 for lift truck models right side door and located on inner rear cover
there are two port holes (see Figure 6). Push
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
buttons on quick disconnect fittings to discon-
GLP/GDP45VX6; GLP/GDP50-55VX
nect heater hoses from heater assembly and
(GP/GLP/GDP080, 090, 100, 110, 120VX)
disconnect heater wire harness connection.
(H813, J813)
See Figure 11.
NOTE: Removing door assemblies requires two peo-
ple.

5
Cab Replacement 0100 YRM 1290

Figure 6. Heater Hose Connection

6
0100 YRM 1290 Cab Replacement

Legend for Figure 6

NOTE: ART SHOWN MAY NOT REFLECT ENGINE IN LIFT TRUCK.

NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.

A. LIFT TRUCK MODELS GLP/GDP16VX, GLP/ D. LIFT TRUCK MODELS GLP/GDP40VX5/VX6;

GDP18VX, GLP/GDP20SVX, GLP/GDP030VX
(C810)
B. LIFT TRUCK MODELS GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875, C875)
C. LIFT TRUCK MODELS GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875, C875)
1. QUICK DISCONNECT FITTING
2. INNER REAR COVER
3. RADIATOR COVER
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813)
E. LIFT TRUCK MODELS GLP/GDP40VX5/VX6;
GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (H813, J813)
4. RIGHT SIDE DOOR ASSEMBLY
5. HEATER HOSES

7
Cab Replacement 0100 YRM 1290

NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.

1. HOSE FITTING 3. AC/HEATER UNIT

2. REFRIGERANT COMPRESSOR 4. ENGINE

Figure 7. AC Refrigerant Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,

GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) with Cummins QSB
3.3L Engine

8
0100 YRM 1290 Cab Replacement

NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY. KUBOTA 3.8L DIESEL EN-
GINE SHOWN, 3.6L DIESEL ENGINE SIMILAR.

A. LIFT TRUCK MODELS GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX

(GP/GLP/GDP080, 090, 100, 110, 120VX) (H813)
B. LIFT TRUCK MODELS GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (J813)
1. HOSE FITTING 3. AC/HEATER UNIT
2. REFRIGERANT COMPRESSOR 4. ENGINE
Figure 8. AC Refrigerant Hose Connection, Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813, J813) with Kubota
Diesel Engine

9
Cab Replacement 0100 YRM 1290

Legend for Figure 10

NOTE: RIGHT SIDE DOOR HINGE SHOWN.

1. HINGE PIN
2. DOOR HINGE

NOTE: RIGHT SIDE DOOR SHOWN.

1. GAS SPRING
2. CAB MOUNTING BRACKET
3. LOCK NUT
Figure 9. Gas Spring Mounting Removal

NOTE: MAJOR COMPONENTS OF CAB HAVE

BEEN REMOVED FOR CLARITY.

1. HEATER WIRE HARNESS CONNECTOR

2. REAR GRAB HANDLE HORN BUTTON CON-
NECTOR (TO RIGHT-HAND CHASSIS HAR-
NESS)

Figure 11. Heater Wire Harness and Rear Grab

Handle Horn Button Connectors

Figure 10. Door Removal

10
0100 YRM 1290
11. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (G813, H813, J813) with a Cummins QSB
3.3L or Kubota diesel engine, if lift truck cab is
equipped with an air conditioner/heater unit, dis-
connect AC hoses.
a. Remove six fasteners and remove rear cover.
See Figure 12 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (G813)
See Figure 13 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (H813)
See Figure 14 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (J813)
b. Disconnect air conditioner hoses at bulkhead
bracket and at receiver/drier.
See Figure 12 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (G813)
See Figure 13 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (H813)
Cab Replacement
See Figure 14 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (J813)
c. Disconnect air conditioner wire harness.
See Figure 12 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (G813)
See Figure 13 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (H813)
See Figure 14 for lift truck models
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110,
120VX) (J813)
12. Remove lock nut and disconnect gas spring from
cab mounting bracket. See Figure 9.
13. Lift door up and over hinge pin and set aside. See
Figure 10.
NOTE: Wiper motor cover must be removed before
dash assembly can be removed.
14. Unclip and remove front wiper motor cover. See
Figure 15 for lift truck models
• GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810)
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875)
11
Cab Replacement 0100 YRM 1290

NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.

A. FRONT VIEW B. TOP VIEW

1. HOSE WRAP 5. BULKHEAD BRACKET
2. FASTENERS 6. RECEIVER/DRIER
3. REAR COVER 7. FITTINGS
4. AIR CONDITIONER HOSES 8. AIR CONDITIONER WIRE HARNESS

Figure 12. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (G813) With a
Cummins QSB 3.3L Diesel Engine

12
0100 YRM 1290 Cab Replacement

NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.

A. FRONT VIEW B. TOP VIEW
1. HOSE WRAP 5. BULKHEAD BRACKET
2. FASTENERS 6. RECEIVER/DRIER
3. REAR COVER 7. FITTINGS
4. AIR CONDITIONER HOSES 8. AIR CONDITIONER WIRE HARNESS

Figure 13. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (H813) With a
Kubota Diesel Engine

13
Cab Replacement 0100 YRM 1290

NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.

A. FRONT VIEW B. TOP VIEW

1. HOSE WRAP 5. BULKHEAD BRACKET
2. FASTENERS 6. RECEIVER/DRIER
3. REAR COVER 7. FITTINGS
4. AIR CONDITIONER HOSES 8. AIR CONDITIONER WIRE HARNESS

Figure 14. AC System Arrangement and Hose Connections, Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (J813) With a
Kubota Diesel Engine

14
0100 YRM 1290 Cab Replacement

Figure 15. Dash Installation

15
Cab Replacement 0100 YRM 1290

Legend for Figure 15

NOTE: MAJOR COMPONENTS OF CAB HAVE BEEN REMOVED FOR CLARITY.

A. GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/

GDP040SVX) (C810) AND GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875, C875)
B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813, J813)
1. CAPSCREWS 5. COWL PANEL
2. FRONT WIPER MOTOR COVER 6. FRONT OPERATOR CAB LEGS
3. DASH ASSEMBLY 7. LOCK NUT
4. KICK PANEL 8. FLANGE BOLT

15. For lift truck models GLP/GDP40VX5/VX6; GLP/ 17. Remove five capscrews from top of dash assem-
GDP45SVX5, GLP/GDP45VX6; GLP/ bly and cowl panel.
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813), remove two lock nuts from 18. Remove two flange bolts securing cowl panel to
front wiper motor cover. Remove front wiper mo- front operator cab legs.
tor cover. See Figure 15.
19. Unclip dash assembly from kick panel. Remove
16. For lift truck models GLP/GDP40VX5/VX6; GLP/ dash assembly.
GDP45SVX5, GLP/GDP45VX6; GLP/
20. Remove kick panel from seal plate assembly. See
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
Figure 16.
120VX) (H813, J813), remove three lock nuts
from front wiper motor cover. Remove front wiper
motor cover.

16
0100 YRM 1290 Cab Replacement

Figure 16. Seal Plate Assembly, Kick Panel, and Floor Plate Removal

17
Cab Replacement 0100 YRM 1290

Legend for Figure 16

NOTE: CAB REMOVED FOR CLARITY.

A. GLP/GDP16VX, GLP/GDP18VX, GLP/ B. GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/

GDP20SVX, GLP/GDP030VX (C810) AND GLP/ GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP20-35VX (GP/GLP/GDP040-070VX) (B875, GDP080, 090, 100, 110, 120VX) (F813, G813,
C875) H813, J813)
1. CAPSCREWS 5. FLOOR PLATE (LEFT SIDE)
2. KICK PANEL 6. FLOOR PLATE (RIGHT SIDE)
3. SEAL PLATE ASSEMBLY 7. FLOOR PLATE
4. SEAL

21. Remove capscrews and seal plate assembly from

lift truck frame.

22. Disconnect rear grab handle horn button connec-

tor from right-hand chassis harness, located in
right rear corner leg of cab frame. See Figure 11.

23. Disconnect light harness connector from Vehicle

Systems Manager (VSM) and right-hand chassis
harness connector. See Figure 17.

NOTE: Perform Step 24 and Step 25 for lift truck

models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (J813) equipped with
Diesel Particulate Filter (DPF).

24. Disconnect light harness connector from Vehicle

Systems Manager (VSM) and right-hand chassis
harness connector. See Figure 18.

25. Disconnect Diesel Particulate Filter (DPF) display

harness connector from cowl harness. See Fig-
ure 18.
26. Remove rear panels, front panels, and fender
covers to access cab mounting capscrews and
flange nuts. See Figure 19.
27. Remove front and rear cab capscrews and flange
nuts from lift truck frame. See Figure 20.
NOTE: KICK PANEL REMOVED FOR CLARITY.
1. VSM
2. LIGHT HARNESS CONNECTOR (TO VSM)
3. HARNESS CONNECTOR (TO RIGHT-HAND
CHASSIS HARNESS)
Figure 17. Light Harness Connection to Vehicle
System Manager (VSM) for Lift Truck Models GLP/
GDP16VX, GLP/GDP18VX, GLP/GDP20SVX, GLP/
GDP030VX (C810), GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875) and GLP/GDP40VX5/
VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813, H813)

18
0100 YRM 1290 Cab Replacement

NOTE: KICK PANEL REMOVED FOR CLARITY.

1. VSM
2. DPF DISPLAY HARNESS CONNECTOR (TO
COWL HARNESS) NOTE: LEFT SIDE DOOR REMOVED FOR
3. LIGHT HARNESS CONNECTOR (TO VSM) CLARITY.
4. HARNESS CONNECTOR (TO RIGHT-HAND
CHASSIS HARNESS) 1. REAR PANEL (LPG)
2. REAR PANEL (GAS AND DIESEL)
Figure 18. Electrical Harness Connection to 3. FRONT PANEL
Vehicle System Manager (VSM) for Lift Truck 4. FENDER COVER
Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, 5. SCREWS
6. CAPSCREWS
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (J813) Figure 19. Front and Rear Panels and Fender
Cover Removal

19
Cab Replacement 0100 YRM 1290

WARNING
Make sure that the lifting device has a minimum
capacity to lift 500 kg (1100 lb).

28. Connect a lifting device to a spreader bar or lift

strap, that is through door openings at top of op-
erator's cab (under overhead guard structure).
Place material that will be a cushion at top of door
opening to prevent damage. Operate lifting device
just enough to correctly position spreader bar or
lifting strap on operator's cab. See Figure 21.

CAUTION
Lift the operator cab carefully. Check that all elec-
trical wires and attachments are disconnected
and are not damaged.

29. Carefully lift operator cab away from lift truck. Set
operator cab in a storage area and place blocks
under operator cab to make it stable and prevent
damage to parts still attached.

NOTE: ILLUSTRATION FOR REFERENCE PURPO-

SES ONLY. ACTUAL LIFT TRUCK MAY BE
SLIGHTLY DIFFERENT.

A. FRONT VIEW
B. REAR VIEW
1. CAPSCREWS
2. FLANGE NUTS

Figure 20. Front and Rear Cab Mounting

Figure 21. Lift Strap Connection

20
0100 YRM 1290
INSTALL, FOR LIFT TRUCK MODELS
GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810); GLP/
GDP20-35VX (GP/GLP/GDP040-070VX)
(B875, C875); AND GLP/GDP40VX5/VX6,
GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (F813, G813, H813, J813)
1. Connect a lifting device to a spreader bar or lift
strap, that is through door openings at top of op-
erator's cab (under overhead guard structure).
Place material that will be a cushion at top of door
opening to prevent damage. Operate lifting device
just enough to correctly position spreader bar or
lifting strap on operator's cab. See Figure 21.
2. Carefully lift operator cab onto lift truck frame
making sure that front and rear leg mounting
holes are aligned with frame mounting holes.
3. Install capscrews and flange nuts to rear operator
cab legs. Tighten capscrews to 66 N•m (49 lbf ft).
See Figure 20.
4. Install capscrews and lock nuts to front operator's
cab legs. Tighten capscrews to 66 N•m (49 lbf ft).
5. Install fender covers, front panel, and rear panels
to frame. See Figure 19. Tighten capscrews to
10.8 N•m (7.96 lbf ft).
6. Connect light harness connector to Vehicle Sys-
tems Manager (VSM) and right-hand chassis har-
ness. See Figure 17.
NOTE: Perform Step 7 and Step 8 for lift truck mod-
els GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/
GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080,
090, 100, 110, 120VX) (J813) equipped with Diesel
Particulate Filter (DPF).
7. Connect light harness connector to Vehicle Sys-
tems Manager (VSM) and right-hand chassis har-
ness. See Figure 18.
8. Connect Diesel Particulate Filter (DPF) harness
connector to cowl harness. See Figure 18.
9. Connect right-hand chassis harness to rear grab
handle horn button connector. See Figure 11.
10. Install seal plate assembly to lift truck frame and
tighten capscrews. See Figure 16.
Cab Replacement
11. Install floor plate and floor mat. Tighten cap-
screws to 10.8 N•m (7.96 lbf ft).
12. Install kick panel onto seal plate assembly.
13. Install two flange bolts securing cowl to front oper-
ator cab legs. See Figure 15.
14. Install dash assembly onto kick panel and install
five capscrews to secure dash assembly to cowl
panel.
15. Install and clip front wiper motor cover for lift truck
models
• GLP/GDP16VX, GLP/GDP18VX, GLP/
GDP20SVX, GLP/GDP030VX (C810)
• GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875, C875)
16. Install front wiper motor cover and tighten two
lock nuts for lift truck models GLP/GDP40VX5/
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (F813, G813).
17. Install front wiper motor cover and tighten three
lock nuts for lift truck models GLP/GDP40VX5/
VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (H813, J813).
18. Install right side door onto cab by lifting door up
and over top and bottom hinge pins. See Fig-
ure 10.
19. Connect gas spring and lock nut to cab mounting
bracket. See Figure 9.
20. Connect heater hoses to heater assembly and
connect heater wire harness connection. See Fig-
ure 6 and Figure 11.
21. For lift truck models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) (G813) with a Cummins QSB 3.3L engine
and equipped with an air conditioner/heater unit,
connect AC hoses. Tighten AC hose at bulkhead
bracket to 29 to 37 N•m (21 to 27 lbf ft) and AC
hose to receiver/drier to 15 to 18 N•m (133 to
159 lbf in). See Figure 12.
21
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