Truck Operation Prepared by: Samundeswaran

Aalborg Portland Malaysia

Authorize by: Ayman
Safe Work Procedure (TR-001) Internal Truck Issue date: 10th August 2021

Description of Work: Key Hazards:

Loading and Unloading Clinker to Bays
Struck by Moving
Vehicle

Vehicle rollover

Overhead power
cable
Slip, Trip & Fall

Fall from height

Dust

Personal Protective Equipment Required (PPE)

Safety Helmet Safety Shoe Safety Glass Respirator Ear Plug Glove Coverall
x x x x x x ☐
Work Procedure Checklist

1. Pre-Operation: -
 Must do inspection of the truck prior to start work
 Check the tail gate for locking and unlocking mechanism
 Check the tire in good condition; also check the brake system
 Wear all the mandatory and additional PPE required as above
 Ensure reverse alarm; lamps (especially for night work) in working condition
 Check with APM supervisor the correct tipping area and hazards present at this specific area
 Now the correct and safe route to transport the clinker
 Truck Operation Prepared by: Samundeswaran
Aalborg Portland Malaysia
Authorize by: Ayman
Safe Work Procedure (TR-001) Internal Truck Issue date: 10th August 2021

2. Operation
 Access into the loading areas (export silo \ off-std silo) via the correct access
 Have good visibility, can see the chutes, operators and also the access path
 Look for pedestrian nearby (honk) to alert them
 Position the truck as the operator unload the clinker into truck bed, wait for the operator
instruction.
 Ensure the tail gate locked and no spill of material from the truck bed
 Move out after the telescopic chute have fully retracted from the truck height and move to
loading area toward the tipping area (bays), watch out for other trucks; use the perimeter
road to minimize contact with pedestrian
 Minimize need to enter the bay in reverse; if need flagman to assist inform APM supervisor
 Honk before entering the bay in reverse; park the vehicle on level surface
 Check the tailgate unlocking system, check no obstruction during dumping; then dump the
load
 Move out from the loading bay safely

3. Post-Operation
 Park the vehicle at designated area informs by APM supervisor
 Ensure place wheel choke at truck tire
 Only perform any maintenance work at garage
 Ensure any oil spill \ hydraulic leaks clean

Hazard Control

Struck by other vehicle Obey plant speed limit (15 km/h); provide room for other heavy
machinery or plant; give priority for trailer \ containers; minimize
reverse
Vehicle rollover Only dump on level surface; ensure tail gate in good condition; make
sure all the lifting cylinders in good condition
Overhead cable \ structure Never tip material nearby any overhead power cable, safe distance of
at least 10 m from the overhead power cable; also check for the bay
heights before tip, to avoid bed stuck at the structure
Slip, Trip, Fall Use 3-point contact while climb up or down from the truck cabin
Fall from heigh Avoid to climb up the bed without adequate means of fall protection
(life line or safety harness)

Dust Wear respirator or N95 mask

Hot clinker Beware of hot clinker load into truck, wear long sleeve jacket; never
climb up on the bed with hot clinker