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Engineering Design Specifications: Intended Application
Engineering Design Specifications: Intended Application
Intended Application:
This device is intended to be used to mill keyways into steel shafts of known densities. The device also
allows for easy installation of components such as sprockets, bearings, and keys after machining is
completed. It is to be operated indoors, kept away from outdoor elements such as rain, heat, and snow.
This is done to ensure optimum operation of all working components. Electrical components must be
operating at 120V AC.
Requirements Specification:
Constraints
Safety must not only be exercised by equipment designers, but also by operators. Guarding
1. Safety must be installed in place as instructed and all warning labels must strictly be followed.
User’s manual must be referred to for proper device operation.
As the average time to machine is
described to be 25-30 mins, most
Minimize process of the time is lost to calibrating
2. < 2.5 Hours Analysis
time the shaft. This should ideally be
only be done once, in the entire
process
Maximize working Defined area around shaft being
3. < 40 Sq. ft. Examination
area machined (12’ x 3’)
The device should easily support add-ons such as laser guides for locating keyways, dust
7. Customizability collection system for metal chips produced during milling, and overhead camera(s) for
improved overhead sight
Material Yield
Strength of framing Yield strength of steel. 44W plate
8. components > 320 MPa Analysis
has a tensile strength of 45,000 psi
User friendliness in
9. Control panel is color coded with areas which provide system feedback and operation
operation