2.1.

3 METHOD/ Metode Pelaksanaan

Metode pelaksanaan untuk pekerjaan ini secara umum terdiri
dari beberapa tahapan, yaitu :

SOW & Drawings

(GFC – Good for
Construction)

Test Method Final

Inspection Test
Welding Map NDT Map (if required) as Coating Method Report
Plan (ITP) & JRA
per ITP (Dossier)

• Identify Line • Identify

Number Inspection & Welding Joint
NDT treatment
Test Method Number
• Identify
working • Identify
method Safety &
Health Risks
Method
Sequence process with manpower plan and availability area
Process & Method
NO. PROCESS FABRICATION INSTALLATION DOC. REQUIRED METHOD
UNIT READY TO
1 RECEIVING MATERIAL INSTALL …. ….
2 BLASTING & PAINTING (until 2nd coat) …. ….
3 CUTTING & BEVELING (as per cutting list) …. ….
4 FIT-UP & WELDING PROCESS …. ….
If any
5 NDE (as per ITP) …. ….
If any
5a REPAIR (if required) …. ….
If any
5b NDE (after repair) …. ….
6 PWHT (if required) …. ….
6a NDE (after PWHT) …. ….
7 HYDROTEST (if required) …. ….
8 TOUCH UP PAINTING …. ….
Insulation
8a PAINTING (to Final Coat)
if required
….
9 UNITS READY TO DELIVER ….
RECEIVING MATERIAL

Material Receiving

Use Lifting Equipment By Store man

Verifying

Material Certificates & MTO Performed by Material Inspector

Stored
Pipe or Structure Materials to open area (with
Small & Fitting Materials to closed warehouse
support 300 mm height min.)
BLASTING & PAINTING (2ND COAT)

Transfer identity of material

For structure materials located to edge of the
For Pipe materials located to inside of pipe
material (isolated with color coding tape)

Blasting
Refer to required specification Abrasive material using Steel Grade

Painting
Painting system refer to required specification Until 2nd coat
CUTTING & BEVELING
Specific Equipment (if required) :
- Plasma cutting
- Cold cutting machines

Cutting (Manual or Automatic)

Refer to GFC Detail drawing Transfer of identity material

Beveling
Refer to WPS
FIT-UP & WELDING

FIT-UP
- Refer to welding Map
- For Piping Tagging The Spool Number Fit-up with qualified Fitter
- For Structure Tagging The Section Number

Welding
Refer to WPS & Welding and Welder Welding with Certified & Qualified
Control Procedure Welder

Recording the spool / section number

NDE
Specific Equipment :
- Camera radiography c/w Film
- UT Equipment
- MT PT Consumables

PREPARATION
If X-Ray required move to Radiography
Refer to NDE Map
area

NDE process
Perform with Certified personnel /
Refer to procedure
Vendor
WELDING REPAIR
Note :
- Recorded of the Welder
performance
- Immediately improve to
maintain the Welding
Repair Rate (WRR)
should not through to the
maximum limit

Welding

Refer to WPS & Welding Procedure Welding with Certified & Qualified Welder

Recorded Welder performance, caused of repair, etc.

PWHT
Specific Equipment :
PWHT Equipment c/w Chart

PREPARATION

Proper PPE for Hot work Move to PWHT area

PWHT process
Perform with Certified Equipment,
Refer to procedure
personnel / Vendor
HYDROTEST
Specific Equipment :
- Hydrotest Equipment
- Barton c/w Chart
- Manifold

PREPARATION
All measurements devices shall have
Move to Hydrotest area
proper calibrated

HYDROTESTING process
Perform with Certified Equipment,
Refer to procedure
personnel / Vendor
Touch Painting/ painting to Final coat

PREPARATION

Refer to Procedure Using power tools

Touch up painting/ Final coat

Refer to painting system Performed by qualified personnel