PAINTING PROCEDURES

PROJECT NEW BUILDING

PERTAMINA TANKERS 6500 DWT.

BUILD IN DOK PERKAPALAN SURABAYA.

Painting procedures of Pertamina Surabaya 1

 TABLE OF CONTENT

1. General.
2. Standards test and rules.
3. Steel preparation.
4. Surface preparation.
5. Paint application.
6. Ballast tank coating.
7. Double bottom.
8. Treatment on welding seams.

Painting procedures of Pertamina Surabaya 2

1.General :
General painting job on the vessel in new building is effort in preventing
premature failure due to corrosion on steel surfaces during fabrication, erection,
completed coating and conduct tests accordance to ISO and ASTM procedures
refer to specification of Jotun.

2,Standard and rules:

ASTM E-337 : Standard test for measuring Humidity with Psychrometer.

ISO-8501-1 : Preparation of steel substrates before application of paints and re-

lated product.
Visual assessment of surface cleanliness, part 1:
Rust grade and preparation Grades of un-coated steel surface
and steel substrates after overall removal of Previous coatings.

SSPC-SP1 : Solvent cleaning.

SSPC-SP2/3 : Hand tools cleaning/Power tools cleaning.

ASTM D 4285 : Standard test method for indicating oil or water in air
Compressed,

ASTM D 4940 : Standard test method for conductimetric analysis of water

Soluble ionic contaminating of blasting abrasives.

ISO 8504-2 : Preparation of steel substrate before application of paints and

Related product; Part-1: Surface preparation methods.
Part-2: Abrasives blast cleaning.

ISO 8503-5 : Preparation of steel substrate before application before

application of paint and related product;
Surface roughness characteristic of blast cleaned steel substrate.

Painting procedures of Pertamina Surabaya 3

 Part-5: Replica test method for determination of surface profile.

ISO 8502-3 Preparation of steel substrates before application of paints and

Related product. Test the assessment of surface cleanliness
Part-3 Dust on steel surfaces prepared for painting (Pressure
sensitive tape method).

ISO 8502-4 Preparation of steel substrates before application of paint and

Related product; Test for the assessment of surface cleanliness
Part-4 Guidance on the estimation of the probability of condensation
prior to paint application.

ISO 8502-6 Preparation of steel substrates before application of paint and

Related product; Test for assessment surfaces cleanliness,
Part-6 Extraction of water soluble contaminants for analysis –
Bresler method
.
ISO 8502-9 Preparation of steel substrates before application of paint and
Related product; Test for assessment of surface cleanliness, part-9
Field method for the conductymetric determination of water soluble
Salts.

Test panel:
A test panel with size of (200 x 200 x 6) mm. This panel to be execution of PQT
for qualifying all painting procedure. This test panel has been approved by owner
representative prior to its selection as well as witnessed during execution of PQT.

Ambient condition:
No blast cleaning shall be done if relative humidity is over than 85% and when
steel temperature is less than 30 C above the dew point.

Painting procedures of Pertamina Surabaya 4

Pre blast preparation:
The surface shall be free from any foreign matter such as weld flux, residue, oils,
greases, and salt Etc. prior to blast cleaning. All surfaces should be washed with
clean fresh water prior to blast cleaning.
Any oil and grease contamination shall be removed in accordance with SSPC vol-
2 grade SP-1 prior blast operations.

Blast cleaning:
Blasting abrasives shall be dry and free form contaminants. Size of abrasives
particles for blast cleaning shall be capable to produce surface profile height
(anchor pattern profile) of (30-75) µ
This surface profile shall be measured in accordance with ISO 8503. The
maximum impurities on the blasted steel surface as using ISO 8502-6 and
distilled + soluble water shall not exceed 50 mg/m2. Surface cleanliness to be
achieved grade Sa-2 ½ Very Thorough Blast Cleaning where dust, oils, greases
and all other contaminants should be removed up to pure white metal.

Procedure inspection and testing.

Procedure
Standard Acceptance
inspection and Method Results of test Remarks
references criteria
testing
Ambient condition
(10 – 50)0C; steel
Ambient
temperature
condition, steel
Environment should be 3 0C
temperature, ASTM E-337
condition above dew point.
relative humidity
Relative humidity
and dew point.
shall be less than
85%.
Visual
Rust grade ISO 8501-1 Rust grade – B
examination
Degreasing Solvent cleaning SSPC-SP 1 No oil and grease.
Equipment
Blotter test ASTM D-4285 No oil and grease
condition
No dirt, oil and
Visual test SSPC-AB2 other
Abrasive
contamination.
condition
Conductivity
(Steel/shoot Conductivity test
ISO 8502-9 should be less
abrasives) and bresler test
than 150 µS and
Dust assessment ISO 8503-2 Level-2
Sa-2½, Very
Thorough Blast
Dry abrasive
Cleanliness ISO 8501-1 Cleaning. No oil,
blasting
grease, dust and
other contaminant

Painting procedures of Pertamina Surabaya 5

 Chloride content
Water soluble
Bresle test ISO 8502-6 should be less
contaminant
than 50 mg/m2

O-testex replica
Anchor profile ISO 8502-5 (50-100) µ
tape

Steel preparation:
Steel preparation means is condition of steel prior to do blasting should be fulfill
criteria as follow:
 All edges shall be rounded at minimum 2 mm
plates as row materials
are exceptional.
 Free from oil and mud and other contaminants,
 All welding seams should be free from:
o Spatters
if any spatters found then should be removed by
grinding machines or other tools can be employed,
o Welding smokes
all welding smokes should be removed by
fresh water and detergent then again flush with fresh water.
Preparation standard of steel:
No. Item Process standard Judgment.
Remove sharp edge or plate burr
caused by gas cutting with
1 Free edge Visual
grinder or disc sander or
equivalent.
 Remove spatters observed
before blasting by using
grinding, chipping, hammers
Etc.
 For spatters observed after
2 Spatters blasting. visual
 Removable by chipping,
hammer, scrappers, disc
sander and equivalent till
angle of spatters become
obtuse.

Painting procedures of Pertamina Surabaya 6

 Undercut to a depth exceeding
0.8 mm, and width smaller then
3 Undercut Visual
the depth to be treated by
grinding or welding.
Surface damage, pitting break off
Surface damage marks, to depth exceeding 0.8
4 Visual
and lamination. mm to be repaired by grinding or
welding.
observed before blasting by using
Welding arc grinding, chipping, hammers Etc.
5 Visual
strike observed before blasting by using
grinding, chipping, hammers Etc.
Gas cut surface Gas cut surface to be treated by
grinding as follow:
 Except for areas which
must be finished smoothly
from the stand point of hull
strength, the grinder is
applied to reduce
6 irregularity of a notch to Visual
below 1 mm.
 Gas slag produce during
cutting, to be treated by
remove sharp edge or
plate burr caused by gas
cutting with grinder or disc
sander or equivalent.
Sharp To be grinded smooth.
7 Visual
extrusions
Porosity / To be repaired by grinding or
8 visual
pinholes. welding deeper < 1 mm.

Painting procedures of Pertamina Surabaya 7

Surface preparation:
Surface preparation means is condition of substrate after blasting, power tooling
or other surface preparation methods recommended by Jotun prior to do any
application of primer coat on the steel substrate. The surface preparation is to be
applied on all steel surfaces of vessel internal and external parts
Cargo tank,
slop tank, spill tray tank, hull, super structures, Etc.

Blasting:
o Pre blasting job should be done by visual check or test on steel
surface prior to do blast cleaning such as no oil, grease, and other
contaminant.
o Preparation on steel prior to do blasting as mention on steel
preparation fulfilled
steel preparation completed done.
o Blast cleaning on Pertamina tankers build in Dock Perkapalan
Surabaya is standard Sa-2½ where ISO-8501-1 is reference to be
applied.
o Sa-2½ means is: Very thorough blast cleaning, when viewed
without magnification the surface must be free visible oil, grease
and dirt and from mill scale, rust, paint coatings and foreign matter.
Any remaining traces of contamination shall show only as slight
stains in form of spots or stripes.

Power tooling:
 Power tooling means is surface preparation by using power tool such as
grinding machines, non woven disc machine, disc sander machine, Etc.
 Standard cleanness by using power tool shall be achieved to St-3.
 Employed of power tools cleaning shall be approval of three parties
(Owner, Shipyard and Jotun coating advisor).

Painting procedures of Pertamina Surabaya 8

Sequence of coating on Panel / Sub Block of Water Ballast Tank:
1. Inspection of steel preparation
Owner, Jotun advisor and an be
Shipyard
marked on un-satisfied areas.
2. Correction on marked areas.
3. Check and acceptance of repair by three parties.
4. Fresh water washing to removed dust, dirt, salt content, oil, grease and all
other contaminant.
5. Masking on areas not to be blasted with suitable materials.
6. Blast cleaning achieved to Sa-2½ on to entire surface.
7. Clean up the surface to be painted
vacuum cleaner can be employed.
8. Inspection for blast cleaning
three parties (Shipyard, Owner and Jotun’s
advisor).
9. Check condition of weather and environment condition.
10. Paint application 1st full Coat (Balloxy HB Light Beige), started from
topside to bottom side or depend on situation.
11. Let primer coat thorough dry.
12. Paint application 1st stripe coat (Balloxy HB Light Green) with brush and
touch up on holiday areas (if any).
13. Inspection on 1st stripe coat areas by three parties. Touch up on un-
satisfied areas can be done if necessary.
14. Paint application 2nd stripe coat (Balloxy HB Light Beige) with brush and
touch up on holiday areas (if any).
15. Inspection on 2nd stripe coat areas and check the surface area cleanliness
(without dust, black mark & others contaminant) prior paint application 2nd
full coat by three parties.
16. Check condition of weather and environment condition.
17. Paint application final coat (Balloxy HB Light Green), started from topside
to bottom side or depend on situation.
18. Let primer coat thorough dry.
19. Touch up on holiday areas (if any).

Painting procedures of Pertamina Surabaya 9

 20. DFT check by three parties
Build up paint shall be done in case DFT
still less than minimum DFT requirement.
21. Rule NDFT 90/10 (Nominal Dry Film Thickness) shall be applied in
painting application.
22. Check the job from sagging, cracking, dry spray etc, shall be repaired.

Activities related to ballast tank coating after erection.

1. Fresh water washing to remove welding smokes on welding areas.
2. Let surface dry.
3. Power tools St-3 on erection joint and burnt mark areas.
4. Inspect the cleanliness surface by three parties.
5. Check condition of weather and environment condition.
6. Paint application 1st touch-up coat Balloxy HB Light Beige by spray on
erection joint and burnt mark areas.
7. Let 1st touch up coat thorough dry.
8. Paint application 1st stripe coat Balloxy HB Light Green by brush on
welding seam’s of joint block.
9. Let 1st stripe coat thorough dry
10. Paint application 2nd stripe coat Balloxy HB Light Beige by brush on
welding seam’s of joint block.
11. Let 2nd stripe coat thorough dry
12. Inspection on stripe coat and cleanliness on welding seam’s of joint block
areas by three parties. Touch up on un-satisfied areas can be done if
necessary.
13. Check condition of weather and environment condition.
14. Paint application final touch-up coat Balloxy HB Green by spray on
erection joint and burnt mark areas.
15. Final NDFT 90/10 check by three parties
Build up paint shall be done in
case DFT still less than minimum DFT requirement.
16. Check the job from sagging, cracking, dry spray etc, shall be repaired.

Painting procedures of Pertamina Surabaya 10

Painting application:
 Painting application means is apply products of Jotun accordance to
specification and Jotun’s manufacture procedure.

Painting system:
 Painting system means is application of product accordance to
specified system propose by Jotun Sales.

Item No. Painting system Remarks

 Surface preparation: blast cleaning
achieved to Sa-2½.
 Jotamastic Aluminium at DFT 1 x
150 µ .
 Jotamastic alumunium red tone at
I DFT 1 x 150µ. Flat Bottom, Vertical Bottom
 Safeguard universal ES at DFT 1 x and Boot top .
75µ
 Anti fouling Sea Quantum Ultra Light
Red at DFT 1x 90µ
 Anti fouling Sea Quantum Ultra Dark
Red at DFT 1 x 90µ
 Surface preparation: blast cleaning
Achieved to sa-2½.
 Jotamastic Aluminium at DFT 1 x
II 150 µ .
Topside
 Jotamastic alumunium red tone at
DFT 1 x 150µ.
 Future AS grey 38 at DFT 1 x 50µ
 Future AS black at DFT 1 x 50µ
 Surface preparation: blast cleaning
Achieved to sa-2½.
 Jotamastic Aluminium at DFT 1 x
150 µ .
III  Jotamastic alumunium red tone at Weather deck
DFT 1 x 150µ.
 Future AS grey 38 at DFT 1 x 50µ.
 Future AS green 137 at DFT 1 x 50µ.

 Surface preparation: blast cleaning

Achieved to sa-2½.
 Jotamastic Aluminium at Weather wall, Master post,
DFT 1 x 150 µ . ventilator, funnel, upper deck
 Jotamastic alumunium red tone at fitting and under surface of
IV DFT 1 x 150µ. dodger,
outside and inside.
 Future AS white at DFT 1 x 50µ

Painting procedures of Pertamina Surabaya 11

  Surface preparation: blast cleaning
Achieved to sa-2½. Steel surface cover with
VI  Jotamastic Aluminium at linning, battery room and cold
DFT 1 x 150 µ . storage.

 Surface preparation: blast cleaning

Achieved to sa-2½.
VII  Pilot QD primer grey 38 (1 x 75µ) Bare steel overhead wall and
 Pilot QD primer red (1 x 75µ) floor.
 Pilot II grey 38 (1 x 40µ)

 Surface preparation: Fresh water and

strong detergent than sandpaper on
VIII entire surface.
Galvanize parts.
 Future AS grey 38 at DFT 1 x 50µ
 Future AS white at DFT 1 x 50µ

 Surface preparation: blast cleaning

Achieved to sa-2½. Engine room, Overhead wall,
IX  Pilot QD primer grey 38 (1 x 75µ) deck plate, inside of structural
 Pilot QD primer red (1 x 75µ) vent trunk, stern tube cooling
 Pilot II grey 38 (1 x 40µ) water and bilge tank.

 Surface preparation: blast cleaning

Achieved to sa-2½. Below lowest floor engine
X  Jotamastic 87 Aluminium at room and inside of oil spill
DFT 1 x 150 µ. coaming.

 Surface preparation: blast cleaning

Achieved to sa-2½.
XI  Pilot QD primer grey 38 (1 x 75µ) Pump room overhead wall and
 Pilot QD primer red (1 x 75µ) floor.
 Pilot II grey 38 (1 x 40µ)

 Surface preparation: blast cleaning

Achieved to sa-2½.
XII  Balastic black DFT 1 x 150 µ Anchor and chain cable.

 Surface preparation: blast cleaning

achieved to sa-2½.
 Tankguard HB light grey 1 x 150µ
DFT ,
XIII Cargo oil tank and slop tank
 Tankguard HB light green 1 x 150µ
including tank side
DFT.
 Tankguard HB light grey 1 x 150µ
DFT.

 Surface preparation: Blast cleaning

achieved to Sa-2½.
 Jotamastic Alumunium 1 x 150µ DFT.
XIV  Jotamastic alumunium red tone at 1 x Cargo Hatch Coaming Weater
150µ DFT. Side.
 Future AS grey 38 at1 x 50µ DFT.
 Future AS green 137 at 1 x 50µ DFT.

Painting procedures of Pertamina Surabaya 12

  Surface preparation: Blast cleaning
achieved to Sa-2½.
XV  Penguard HB grey 1 x 125µ DFT. Fresh water tank
 Penguard HB white 1 x 125µ DFT.

 Surface preparation: Blast cleaning

XVI achieved to Sa-2½.
Water ballast tank
 Baloxy HB light Beige 1 x 160µ.
 Baloxy HB light green 1 x 160µ.
 Surface preparation: Blast cleaning
XVII achieved to Sa-2½. Fuels tank, waste tank, lube oil
 Tankguard HB light grey 1 x 90µ. tank.

 Surface preparation: Blast cleaning

XIII achieved to Sa-2½.
General new plates.
 Muki Z 2001 grey 1 x 15µ

 Painting specification as shown attached.

Painting procedures of Pertamina Surabaya 13