Harness identification code Harness And Wire Symbols

RENR7947-01 This example indicates

wire 135 in harness "AG". Connector Reference
September 2007 Designator

P174 J174 J274 Part Number For

P274 Connector Assembly
1306795 1306795 1117898 3E5179
325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
2
Socket Wire
Pin Wire Fuse
Color Gauge
Pin or Socket
Single Wire Ground Number
Connector Circuit Connection 200-L32 BK-14
Number
Identification
Right/Top View 105-9344
Component
Part Number

CIRCUIT BREAKER 9X-0141

3E-3382
171-2211(24V)90A
START 171-2213(12V)135A
RELAY
(SMMS)
10 6 5 1
3E-0075(24V) 6 1
3E-7278(12V) 20 16 15 11
E-C6 OR P515 5 2
30 26 25 21
4 3

40 36 35 31

127-5483

C9 Marine Generator Set

9X-1343
(4-6 AWG)

Electrical System
1 5 6 10

11 15 16 20

21 25 26 30
31 35 36 40

127-5484
SJB1-UP
(4-6 AWG)
8T-8736

D
E C
F A B
J
G
H
Right Side View
9W-1951

D
E C
COOLANT
LEVEL F A B
SENSOR
J
A-C22 G
H

ENGINE COOLANT A-C10

CLR-GA WIRE NAME POS TERM/PLUG
TEMPERATURE
BU-18 995-A15 1 180-9340
SENSOR
A-C10
PK-18 G833-A38 2 180-9340 Volume 1 of 2: Marine Generator Set Related Electrical Service Manuals
ACCESSORY TABLE Title Form Number
QTY PART NAME P/N
1 PLUG_AS. 155-2269 © 2007 Caterpillar Troubleshooting RENR5032 Printed in U.S.A.
1 WEDGE 155-2261 All Rights Reserved
1 BOOT 6I-4347 Systems Operation / Testing and Adjusting SENR9663
COOLANT
TEMPERATURE
SENSOR
A-C10

A-C15 160-7689
CLR-GA WIRE NAME POS TERM/PLUG COOLANT
A-C13 A-C11 A-C22
OR-18 997-A47 A 180-9340 LEVEL
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BR-18 993-A52 B 180-9340 FUEL PRESSURE SENSOR
OR-18 997-A45 A 180-9340 OR-18 997-A46 A 180-9340 OR-18 R800-A60 A 180-9340
WH-18 A745-A7 C 180-9340 SENSOR A-C22
A-C15 BR-18 993-A51 B 180-9340 BR-18 993-A54 B 180-9340 BK-18 J842-A65 B 180-9340
ACCESSORY TABLE
PK-18 A746-A29 C 180-9340 GY-18 994-A12 C 180-9340 OR-18 M967-A58 C 180-9340
QTY PART NAME P/N
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
1 PLUG_AS. 169-8670
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 WEDGE 155-2276
1 PLUG_AS. 169-8670 1 PLUG_AS. 169-8670 1 PLUG_AS. 169-8670 A-C12 (NOTE V)
1 BOOT 6I-4347
1 WEDGE 155-2276 1 WEDGE 155-2276 1 WEDGE 155-2276 CLR-GA WIRE NAME POS TERM/PLUG
A-C21 1 BOOT 6I-4347 1 BOOT 6I-4347 1 BOOT 6I-4347 OR-18 997-A8 A 180-9340
CLR-GA WIRE NAME POS TERM/PLUG FUEL BK-18 993-A6 B 180-9340
YL-18 F421-A61 1 180-9340 TEMPERATURE INJECTOR GY-18 A747-A5 C 180-9340
PK-18 G833-A62 2 180-9340 SENSOR HARNESS ACCESSORY TABLE
ACCESSORY TABLE QTY PART NAME P/N
A-C21 CONNECTOR
QTY PART NAME P/N 1 PLUG_AS. 169-8670
A-C2 160-7690
1 PLUG_AS. 155-2269 1 WEDGE 155-2276

RENR7947-01 VOL 1
1 WEDGE 155-2261 1 BOOT 6I-4347
FUEL 1 BOOT 6I-4347 NOTE V: WIRE 993-A6 IS BLACK ON HARNESS

(Dimensions: 34 inches x 24 inches)

246-4954 -00. THE WIRE IS BROWN ON LATER

Top View
TEMPERATURE
A-C4 INJECTION ACTUATION ATMOSPHERIC VERSIONS OF THE HARNESS.
SENSOR
CLR-GA WIRE NAME POS TERM/PLUG PRESSURE CONTROL PRESSURE A-C14
A-C21
PK-18 G854-A34 A 180-9340 VALVE INLET AIR SENSOR CLR-GA WIRE NAME POS TERM/PLUG
PU-18 G855-A35 B 180-9340 A-C4 HEATER RELAY A-C12 1 8T-8737
ACCESSORY TABLE A-C3 2 8T-8737
INTAKE MANIFOLD ACCESSORY TABLE
QTY PART NAME P/N A-C3
1 PLUG_AS. 155-2269 A-S5 AIR TEMPERATURE INLET QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG
1 WEDGE 155-2261 RD-18 C987-A21 1 180-9340 A-C9 SENSOR AIR 1 PLUG_AS. 155-2269
BOOST
1 BOOT 6I-4347 BU-18 G850-A4 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C9 HEATER
INIJECTION ACTUATION PRESSURE ENGINE OIL A-C17
ACCESSORY TABLE BU-18 C967-A16 1 180-9340 BATTERY(+) CLR-GA WIRE NAME POS TERM/PLUG
PRESSURE CONTROL SENSOR PRESSURE
BOOST A-C1 QTY PART NAME P/N PK-18 G833-A37 2 180-9340
VALVE A-C13 SENSOR A-C17/A-C14 RD-18 C987-A21 1 180-9339
PRESSURE INTAKE MANIFOLD INJECTOR CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG_AS. 155-2269 ACCESSORY TABLE
A-C4 ATMOSPHERIC A-C11 2 8T-8737 191-7823
INLET AIR AIR TEMPERATURE HARNESS 1 8T-8737 QTY PART NAME P/N
SENSOR PRESSURE 1 WEDGE 155-2261 ACCESSORY TABLE
HEATER RELAY SENSOR CONNECTOR OR-18 997-A1 2 180-9340 1 PLUG_AS. 155-2269
A-C13 SENSOR 1 BOOT 6I-4347 QTY PART NAME P/N
A-C3 A-C9 A-C2/B-C23 BR-18 993-A2 3 180-9340 1 WEDGE 155-2261
A-C12 A-S7 1 RECEPTACLE_AS. 3E-3364
OR-18 R800-A60 4 180-9340 1 BOOT 6I-4347
FUEL PRESSURE 1 WEDGE 3E-3365
SENSOR BK-18 J842-A65 5 180-9340 1 BOOT 6I-4347 6 5 4 3 2 1
OR-18 M967-A58 6 180-9340 PRIMARY ENGINE
A-C15
7 8T-8737 SPEED/TIMING
12 11 10 9 8 7

BU-18 G850-A4 8 180-9340 INJECTION ACTUATION A-C5

SENSOR 18 17 16 15 14 13
9 8T-8737 PRESSURE SENSOR CLR-GA WIRE NAME POS TERM/PLUG
(TOP)
10 8T-8737 A-C16 PK-18 F723-A10 1 180-9340
A-C8
11 8T-8737 PU-18 F724-A11 2 180-9340
TIMING CALIBRATION
12 8T-8737 A-C8 ACCESSORY TABLE
(TC)PROBE CONNECTOR
13 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
A-C5/A-C6
GY-18 A747-A5 14 180-9340 BK-18 E963-A28 A 111-1567 1 PLUG_AS. 155-2269 172-6062 153-9693 (NOTE W)
INLET AIR 15 8T-8737 GY-18 R817-A27 B 111-1567 1 WEDGE 155-2261
WH-18 A745-A7 16 180-9340 ACCESSORY TABLE 1 BOOT 6I-4347
HEATER
17 8T-8737 QTY PART NAME P/N 1 2 3 4 5 6
BATTERY(+) TIMING CALIBRATION
PK-18 G833-A9 18 180-9340 1 PLUG_AS. 100-3320
A-C17/A-C14 (TC)PROBE CONNECTOR
19 8T-8737 1 BOOT 6I-4347 7 8 9 10 11 12

20 8T-8737 A-C5/A-C6 13 14 15 16 17 18
A B B
21 8T-8737
SECONDARYENGINE A-S6 A-C6
PK-18 F723-A10 22 180-9340 A-S1
CLR-GA WIRE NAME POS TERM/PLUG
PU-18 F724-A11 23 180-9340 SPEED/TIMING SENSOR
1 8T-8737
GY-18 994-A12 24 180-9340 (BOTTOM) A-C7
2 8T-8737
BR-18 G849-A14 25 180-9340 A-S4
A-C7 ACCESSORY TABLE 100-3320 111-2416
26 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
27 8T-8737 ELECTRONIC
BU-18 E965-A33 A 111-1567 1 RECEPTACLE_AS. 3E-3364
28 8T-8737
YL-18 E966-A32 B 111-1567 CONTROL
CUSTOMER 29 8T-8737
ACCESSORY TABLE MODULE A-C1

16 Page,
CONNECTOR 30 8T-8737
QTY PART NAME P/N B A B
E-C2 31 8T-8737 A
1 PLUG_AS. 111-2416
BU-18 995-A15 32 180-9340 A-C16 A-C2
INJECTION ACTUATION 1 BOOT 6I-4347
YL-18 F421-A61 33 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PRESSURE SENSOR 34 8T-8737 OR-18 997-A44 A 180-9339 GY-16-HV A701-A17 1 180-9340
A-C16 BU-18 C967-A16 35 180-9340 BR-18 993-A50 B 180-9339 PU-16-HV A702-A18 2 180-9340
GY-16-HV A701-A17 36 180-9340 BR-18 G849-A14 C 180-9339 BR-16-HV A703-A19 3 180-9340
PU-16-HV A702-A18 37 180-9340 ACCESSORY TABLE GY-16-HV J763-A20 4 180-9340 3E-3370 169-8670
PRIMARY BR-16-HV A703-A19 38 180-9340 A-C1 (CONTINUED) QTY PART NAME P/N BU-16-HV A705-A30 5 180-9340
GY-16-HV J763-A20 39 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE_AS. 3E-3370 GY-16-HV A706-A31 6 180-9340
Harness 293-5393 OR 246-4954
ENGINE
PK-18 A746-A29 40 180-9340 BU-18 E965-A33 59 180-9340 1 WEDGE 3E-3371 7 8T-8737
SPEED/TIMING SERVICE TOOL B A
41 8T-8737 60 8T-8737 1 BOOT 6I-4347 8 8T-8737
Connector and Splice
SENSOR CONNECTOR
42 8T-8737 PK-18 G854-A34 61 180-9340 9 8T-8737 A B
(TOP) E-C3
43 8T-8737 PU-18 G855-A35 62 180-9340 10 8T-8737

Locations and Tables

A-C8
WH-16-HV A721-A24 44 180-9340 63 8T-8737 11 8T-8737 C
12 8T-8737 C
YL-16-HV A722-A23 45 180-9340 64 8T-8737
OR-16-HV A723-A25 46 180-9340 65 8T-8737 OR-16-HV A726-A57 13 180-9340
WH-16-HV A724-A26 47 180-9340 66 8T-8737 YL-16-HV A725-A36 14 180-9340
SECONDARY GY-18 R817-A27 48 180-9340 YL-16-HV A725-A36 67 180-9340 WH-16-HV A724-A26 15 180-9340 3E-3364 155-2269
ENGINE BK-18 E963-A28 49 180-9340 OR-16-HV A726-A57 68 180-9340 OR-16-HV A723-A25 16 180-9340
A-C1 ELECTRONIC E-C1 50 8T-8737 69 8T-8737 YL-16-HV A722-A23 17 180-9340
SPEED/TIMING ENGINE OIL
OR P2 CONTROL OR P1 TERMINATION 51 8T-8737 70 8T-8737 WH-16-HV A721-A24 18 180-9340
SENSOR PRESSURE
MODULE RESISTOR 52 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
(BOTTOM) SENSOR E-C5/E-C7
A-C7 53 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
A-C11
INLET AIR HEATER BU-16-HV A705-A30 54 180-9340 1 PLUG_AS. 160-7690 1 RECEPTACLE_AS. 172-6062 1 2 2 1
CIRCUIT BREAKER (135 A) GY-16-HV A706-A31 55 180-9340 1 ENDBELL 126-1774 1 WEDGE 172-6065
171-2213 NOTE W: USE KIT 156-7106 WHEN REPLACING
56 8T-8737 2 STRAP 3S-2093 1 BOOT 115-5674
CONNECTOR 153-9693. REFER TO REHS1809
57 8T-8737 1 BOOT 6I-4348
Left Side View (Without Junction Box) YL-18 E966-A32 58 180-9340 1 BOOT 6I-4347
FOR REPAIR AND INSTALLATION DETAILS.
 A-C1 OR P2 A-C4
1607690 F724-A11 PU-18 1552269
E-C1 E-C1 (CONTINUED)
1 G855-A35 PU-18 G854-A34 PK-18 1
ANALOG SENSOR SUPPLY +5V 2
INJECTION ACTUATION PRESSURE CONTROL VALVE CLR-GA WIRE NAME POS TERM/PLUG 44 8T-8737
2 997-A1 OR-18 G855-A35 PU-18
ANALOG SENSOR RETURN 3 993-A2 BR-18 1 8T-8737 45 8T-8737
DIGITAL SENSOR POWER +8V 4 R800-A60 OR-18 F723-A10 PK-18 A-C8 2 8T-8737 PK-16 E722-E15 46 180-9340 E-C2
DIGITAL SENSOR RETURN 5 J842-A65 BK-18 G850-A4 BU-18 1003320
3 8T-8737 PK-16 C968-E21 47 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
COOLANT LEVEL 6 M967-A58 OR-18 A-C5 A-C6 E963-A28 BK-18 A SIGNAL-
1552269 3E3364 R817-A27 GY-18 B SIGNAL+ PRIMARY (TOP) 4 8T-8737 RD-14 101-E22 48 126-1768 RD-14 101-E22 1 126-1767
7 R817-A27 GY-18 E963-A28 BK-18 E-S9
IAH RELAY 8 G850-A4 BU-18 G849-A14 BR-18 F723-A10 PK-18 1 TIMING CALIBRATION BR-16 L464-E2 5 180-9340 49 8T-8737 BK-14 229-E1 2 126-1767
E965-A33 BU-18
9
R800-A60 OR-18 F724-A11 PU-18 2 (TC) PROBE CONNECTOR R817-A27 GY-18 6 8T-8737 YL K900-E23 50 180-9340 BK-14 229-E28 3 126-1767
10
F421-A61 YL-18 G833-A37 PK-18 ENGINE SPEED / TIMING SENSORS 7 8T-8737 51 8T-8737 4 8T-8737
11
995-A15 BU-18 995-A15 BU-18 245-4630 OR-16 944-E3 8 180-9340 RD-14 101-E24 52 126-1768 RD-14 101-E36 5 126-1767
12
E963-A28 BK-18 G833-A38 PK-18
13 A.C7 BR-16 945-E4 9 180-9340 RD-14 101-E25 53 126-1768 BR-16 945-E35 6 180-9339
A745-A7 WH-18 E966-A32 YL-18
TRANSMISSION OIL PRESSURE 14 A747-A5 GY-18 1112416 10 8T-8737 54 8T-8737 OR-16 944-E38 7 180-9339
A746-A29 PK-18 C967-A16 BU-18
15 E965-A33 BU-18 A SIGNAL- 11 8T-8737 55 8T-8737
M967-A58 OR-18 G833-A62 PK-18
SIGNAL+ SECONDARY (BOTTOM) RD-14 101-E25 8 126-1767
FUEL PRESSURE 16 A745-A7 WH-18 E965-A33 BU-18 E966-A32 YL-18 B
F421-A61 YL-18 12 8T-8737 56 8T-8737 BK-14 229-E29 9 126-1767
17
E966-A32 YL-18
ANALOG TEMPERATURE SENSOR RETURN 18 G833-A9 PK-18 PK-16 F427-E5 13 180-9340 57 8T-8737 BR-16 M971-E16 10 180-9339
994-A12 GY-18
19
C967-A16 BU-18 14 8T-8737 58 8T-8737 11 8T-8737
20
A747-A5 GY-18 A-C22 15 8T-8737 59 8T-8737 PK-16 F427-E5 12 180-9339
21 1698670 A-C9
A-S1 G833-A62 PK-18 16 8T-8737 60 8T-8737 BR-16 L464-E2 13 180-9339
TIMING CALIBRATION (TC) PROBE+ 22 F723-A10 PK-18 1552269 ELECTRONIC
G833-A9 PK-18 G833-A37 PK-18 R800-A60 OR-18 A RD-18 +8V
TIMING CALIBRATION (TC) PROBE- 23 F724-A11 PU-18 COOLANT LEVEL SENSOR C967-A16 BU-18 1 SIGNAL INTAKE MANIFOLD AIR TEMPERATURE SENSOR 17 8T-8737 BK-14 229-E27 61 126-1768 14 8T-8737
G833-A38 PK-18 J842-A65 BK-18 B BK-18 GROUND 204-2518(OPTIONAL) GROUND 264-4297 CONTROL
ENGINE OIL PRESSURE 24 994-A12 GY-18 997-A8 OR-18 M967-A58 OR-18 C GN-18 SIGNAL G833-A37 PK-18 2 18 8T-8737 62 8T-8737 15 8T-8737
INJECTION ACTUATION PRESSURE 25 G849-A14 BR-18
MODULE
997-A55 OR-18 997-A47 OR-18 BU-16 F429-E6 19 180-9340 BK-14 229-E28 63 126-1768 BK A234-E41 16 133-0967
26 A-S5
997-A45 OR-18
E-C1
27
YL-16 F473-E7 20 180-9340 64 8T-8737 YL K900-E44 17 180-9339
28 A-S4
A-C11 YL-16 F424-E8 21 180-9340 BK-14 229-E29 65 126-1768 GN K990-E47 18 180-9339
997-A1 OR-18 997-A44 OR-18
29 1698670 A-C10 BU-16 F426-E10 22 180-9340 BR-16 M971-E16 66 180-9340 WH-16 E716-E18 19 180-9339
997-A46 OR-18
30 1552269 67 8T-8737
A-S7 993-A6 BK-18 NOTE V 997-A46 OR-18 A +5V ENGINE OIL PRESSURE SENSOR PU-16 F715-E9 23 180-9340 20 8T-8737
31
993-A56 BR-18 993-A52 BR-18 993-A54 BR-18 B GROUND 995-A15 BU-18 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR
161-1705 264-4297 24 8T-8737 68 8T-8737 21 8T-8737
COOLANT TEMPERATURE 32 995-A15 BU-18 SIGNAL G833-A38 PK-18 2 GROUND
993-A51 BR-18 994-A12 GY-18 C
FUEL TEMPERATURE 33 F421-A61 YL-18 25 8T-8737 69 8T-8737 YL-16 F424-E8 22 180-9339
34
993-A2 BR-18 993-A50 BR-18 26 8T-8737 BR-16 J906-E34 70 180-9340 23 8T-8737
INTAKE MANIFOLD AIR TEMPERATURE 35 C967-A16 BU-18 A-S6
993-A54 BR-18 27 8T-8737 ACCESSORY TABLE BU-16 F429-E6 24 180-9339
INJECTOR 1 36 A701-A17 GY-16-HV J842-A65 BK-18 A-C12
A-C21 28 8T-8737 QTY PART NAME P/N YL-16 F473-E7 25 180-9339
INJECTOR 2 37 A702-A18 PU-16-HV 1698670
INJECTOR 3 38 A703-A19 BR-16-HV A +5V 1552269 29 8T-8737 1 PLUG_AS. 160-7689 26 8T-8737
997-A8 OR-18 ATMOSPHERIC PRESSURE SENSOR
INJECTOR 4 39 J763-A20 GY-16-HV A-C2 B-C23 NOTE V 993-A6 BK-18 B GROUND 161-1703
F421-A61 YL-18 1 SIGNAL FUEL TEMPERATURE SENSOR 30 8T-8737 1 ENDBELL 126-1774 27 8T-8737
BOOST PRESSURE 40 1726062 1917823 G833-A62 PK-18 2 GROUND 130-9811
A746-A29 PK-18 A747-A5 GY-18 C SIGNAL (OPTIONAL) START RELAY 31 8T-8737 50mm TUBE 5P-0702 28 8T-8737
41
A701-A17 GY-16-HV 1 T951-B54 YL-16 (SMMS) 32 8T-8737 2 STRAP 3S-2093 PK-16 391-E54 29 180-9339
42
A702-A18 PU-16-HV 2 T952-B55 BR-16
43 A-C13 E-C6 33 8T-8737 50mm TUBE 125-7876 BR-16 J906-E50 30 180-9339
A703-A19 BR-16-HV 3 T953-B56 BU-16
INJECTOR 2 RETURN 44 A721-A24 WH-16-HV J763-A20 GY-16-HV 4 T954-B57 GY-16 1698670 GN K990-E14 34 180-9340 1 BOOT 6I-4348 31 8T-8737
INJECTOR 1 RETURN 45 A722-A23 YL-16-HV A705-A30 BU-16-HV 5 T955-B58 GN-16 997-A45 OR-18 A +5V E-C6 35 8T-8737 1 BOOT 6I-4348 32 8T-8737
INJECTOR 3 RETURN 46 A723-A25 OR-16-HV BOOST PRESSURE SENSOR
A706-A31 GY-16-HV 6 T956-B63 GY-16 993-A51 BR-18 B GROUND 161-1704 CLR-GA WIRE NAME POS TERM/PLUG 36 8T-8737 33 8T-8737
INJECTOR 4 RETURN 47 A724-A26 WH-16-HV 7 A746-A29 PK-18 C SIGNAL
PRIMARY ENGINE SPEED/TIMING (TOP) + 48 R817-A27 GY-18 PK-16 391-E54 1 180-9340 37 8T-8737 PK-16 E722-E15 34 180-9339
8
PRIMARY ENGINE SPEED/TIMING (TOP) - 49 E963-A28 BK-18 9 BK-14 C214-E53 2 126-1768 38 8T-8737 PK-16 C968-E21 35 180-9339
50 ACCESSORY TABLE 39 8T-8737
10 BU-16 F426-E10 36 180-9339
51 11 A-C15 QTY PART NAME P/N WH-16 E716-E18 40 180-9340
52
BU-16 N715-E19 37 180-9339
12 1698670
53 13
1 PLUG_AS. 155-2269 BU-16 N715-E19 41 180-9340 38 8T-8737
A726-A57 OR-16-HV T962-B64 WH-16 997-A47 OR-18 A +5V
INJECTOR 5 54 A705-A30 BU-16-HV A725-A36 YL-16-HV 14 T961-B65 GN-16 993-A52 BR-18 B GROUND FUEL PRESSURE SENSOR 1 WEDGE 155-2261 BK A234-E20 42 133-0969 PU-16 F715-E9 39 180-9339
INJECTOR 6 55 194-6725
A706-A31 GY-16-HV A724-A26 WH-16-HV 15 T960-B66 BU-16 A745-A7 WH-18 C SIGNAL 1 BOOT 6I-4347 43 8T-8737 40 8T-8737
56 16
Harness 246-4953
A723-A25 OR-16-HV T959-B67 BR-16 ACCESSORY TABLE
57
A722-A23 YL-16-HV 17 T958-B68 YL-16 E-C7 E-C5
SECONDARY ENGINE SPEED/TIMING (BOTTOM) + 58 E966-A32 YL-18 18 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
A721-A24 WH-16-HV T957-B69 PU-16

Connector and Splice

SECONDARY ENGINE SPEED/TIMING (BOTTOM) - 59 E965-A33 BU-18 1 - RD-14 101-E40 1 126-1767 1 RECEPTACLE_AS. 9X-1343
60 INJECTOR HARNESS B-C17 B-C18 B-C19 B-C20 B-C21 B-C22 A-C16
3E3370 2 - BK-14 229-E33 2 126-1767 50mm TUBE 5P-0702
INJECTION ACTUATION PRESSURE CONTROL VALVE + 61 G854-A34 PK-18 CONNECTOR 1539693 1539693 1539693 1539693 1539693 1539693
1 BOOT 6I-4348
Locations and Tables
NOTE W NOTE W NOTE W NOTE W NOTE W NOTE W 3 - 3 8T-8737
INJECTION ACTUATION PRESSURE CONTROL VALVE - 62 G855-A35 PU-18 AB AB AB AB AB AB 997-A44 OR-18 A OR-18 +5V
INJECTION ACTUATION PRESSURE SENSOR
63 993-A50 BR-18 B YL-18 GROUND 224-4536 4 - BK A234-E42 4 133-0967 50mm TUBE 125-7876
64 G849-A14 BR-18 C GN-18 SIGNAL
65
G850-A4 BU-18 5 - GN K990-E49 5 180-9339
66 6 - YL K900-E46 6 180-9339
ACCESSORY TABLE ACCESSORY TABLE CUSTOMER
INJECTOR 5 RETURN 67 A725-A36 YL-16-HV INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR TERMINATION
INJECTOR 6 RETURN 68 A726-A57 OR-16-HV QTY PART NAME P/N QTY PART NAME P/N CONNECTOR
69
CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 RESISTOR E-S4
E-C2
70
242-3456 242-3456 242-3456 242-3456 242-3456 242-3456 1 PLUG_AS. 208-0462 1 RECEPTACLE_AS. 3E-3382 E-C5/E-C7
1 WEDGE 3E-3383
REMOTE START 391A PK 50mm TUBE 125-7876 E-S3
1 E-S5 E-S8
2 1 STRAP 3S-2093 E-S7
3 50mm TUBE 5P-0702
4
1 BOOT 6I-4347

SIGNAL+
SIGNAL-
HOUR METER (-) 5 HOUR METER- L464 BR MAGNETIC
6 PICKUP
DC CONTROLS CONNECTOR
7 (MPU) CHASSIS GROUND GN/YL 9X1343
CHASSIS GROUND JUNCTION BOX 2mm2 +BATT(UNSWITCHED) 101 RD 1 RED 1 +BATT (UNSWITCHED) 2mm2
CAT DATA LINK (+) (NOTE M & N) 8 CAT DATA LINK + 944 0R GROUND STUD 15A
ON BASE OR FRAME MPU(+) WH 2 2
CAT DATA LINK (-) (NOTE M & N) 9 CAT DATA LINK - 945 BR
A
B
MPU(-) BK 3 HOURMETER 3
1552269

10
2mm2 +BATT(UNSWITCHED) 101 RD -BATT(EXPANDED CUST CONNECTION) 4 - 4
11
12 CIRCUIT BREAKER 2mm2 +BATT(UNSWITCHED) 101 RD -BATT(EMCP III) 5 5
MPU (+) WH +
CAT DATA LINK - NOTES G & H
2mm2 +BATT(UNSWITCHED) 101 RD CAT DATA LINK - 945 BR 6 6
HOUR METER (+) 13 HOUR METER + F427 PK MPU (-) BK 6mm2 RD CAT DATA LINK + NOTES G & H
E-C3
14 20A 2mm2 +BATT(UNSWITCHED) 101 RD CAT DATA LINK + 944 0R 7 7
-BATT(EXPANDED CUST CONNECTION) ALARM SILENCE CLR-GA WIRE NAME POS TERM/PLUG
15 -BATT(EMCP III) - BATTERY STUD 2mm2 BK 2mm2 +BATT(UNSWITCHED) 101 RD 8 8
+ BATTERY STUD 2mm2 BK 2mm2 BK 2mm BK2 9 BLACK (MUTE) SWITCH 9 -BATT 2mm2 BR-16 J906-E51 A 180-9339
16
17 6mm2 RD +BATT(UNSWITCHED) 2mm2 BK PRIMARY THROTTLE POS M971 BR 10 10 PRIMARY THROTTLE POSITION BK-14 229-E31 B 126-1767
2mm2 BK E-STOP SW F415A PU -BATT(EXPANDED CUST CONNECTION) BK 11 11 -BATT (EXPD CUST CONN) 2mm2
18 BK A234-E43 C 133-0967
2mm2 BK LOW IDLE SW C968A PK HOUR METER + F427 PK 12 BROWN/BLACK 12 HOUR METER +
DIAGNOSTIC LAMP
WARNING LAMP
19
20
DIAGNOSTIC LAMP
WARNING LAMP
F429 BU
F473 YL
WIRE AS C987-A21 RD-18
A-C17
1
A-C14
3E3364 1552269
1mm2 BU
CIRCUIT BREAKER
INLET AIR HEATER RELAY 2mm2 RD
2mm2 BK EMCP III E-STOP BATT NEG F415N PU
REMOTE START 391A PK
HOUR METER -
STARTER INTERLOCK
L464 BR
X994 BR
13
14
BLUE C
NO ALARM
- INSTRUMENT PANEL 13
14
HOUR METER -
E-S12
OR-16
BR-16
944-E39
945-E37
D
E
180-9339
180-9339
MAINTENANCE INDICATOR LAMP 21 MAINT IND LAMP F424 YL A-C3 10A NC
(OPTIONAL) 2 STARTER INTERLOCK X994 BR 15 15 GN K990-E48 F 180-9339
MAINTENANCE CLEAR SWITCH 22 MAINT CLEAR SW F426 BU 224-1378 1552269 +
MAINT CLEAR SW F426 BU J1939 SHEILD A234 BK 16 16 J1939 SHEILD YL K900-E45 G 180-9339
EMERGENCY STOP SWITCH (E-STOP SW) 23 E-STOP SW F415A PU
NEG POS 3E3364 2 1 INLET AIR RUN/STOP SW J1939 DATA + K900 YL 17 ALARM SILENCE 17 J1939 DATA +
E-S11
E716 WH
24 CIRCUIT BREAKER HEATER RELAY J1939 DATA - K990 GN 18 18 J1939 DATA - H 8T-8737
25 (OPTIONAL) (OPTIONAL) RESET SW N715 BU RELAY
171-2213 223-4453(24V) DROOP/ISOCH SW E722 PK RUN/STOP SW E716 WH 19 19 RUN/STOP SW J 8T-8737
26 12V OR 24V
27
28
BATTERY
OR-4 135A OR-4
212-7766(12V) PRIMARY THROTTLE POS M971 BR -BATT(EMCP III)
EMCP III REMOTE START 391B
BK
PK
20
21 OR 20
21
-BATT (EMCP III) 2mm2
EMCP III REMOTE START 2mm2
153-2707
CABLE E-S10 QTY
ACCESSORY TABLE
PART NAME P/N
2mm2 RD +BATT(UNSWITCHED) MAINT IND LAMP F424 YL 22 BLUE/YELLOW +
22 MAINTENANCE IND LAMP NOTE J
29 G S MAINT CLEAR IND 1 RECEPTACLE 8T-8736
30 WIRE AS 2mm2 RD +BATT(UNSWITCHED) 23 - 23
CIRCUIT BREAKER (OPTIONAL) 2mm2 RD +BATT(UNSWITCHED) DIAGNOSTIC LAMP F429 BU 24 RED/YELLOW +
R 24 DIAGNOSTIC LAMP 50mm TUBE 125-7876
31 STARTER INTERLOCK X994 BR 171-2211(24V)90A DIAGNOSTIC IND
MTR BAT 224-1374 2mm2 BK -BATT (NOTE A) WARNING LAMP F473 YL WARNING LAMP F473 YL 25 WHITE - 25 WARNING LAMP 1 CAP 8C-6354
32 171-2213(12V)135A KEYSWITCH
053T264-H3 OR-4 2mm2 BK -BATT (NOTE A) MAINT IND LAMP F424 YL MPU(+) WH 26 +
ENGINE 26 MPU + 50mm TUBE 5P-0702
33 WARNING IND
250T265-H4 OR-4 ALT 2mm2 BK -BATT (NOTE A) DIAGNOSTIC LAMP F429 BU MPU(-) BK 27 -
SHUTDOWN 27 MPU -
J1939 (-) 34 J1939 DATA - K990 GN MOTOR C OFF 1 BOOT 115-5674
P67 + R RATED SPEED SW C970 BU 28 (E-STOP) 28
35
A J1939 DATA + GND HOUR METER + F427 PK REMOTE START 391 PK 29 VIOLET ON S SWITCH 29 REMOTE START 2mm2 SERVICE TOOL
36 120 OHMS
B J1939 DATA - 051T251-H5 BK-4 HOUR METER - L464 BR KEYSWITCH J906 BR 30 YELLOW B START 30 KEYSWITCH CONNECTOR
37
H-C1 KEYSWITCH J906 BR LOW IDLE SW C968B PK 31 ORANGE 31 LOW IDLE RETURN SW NOTE F
38
C J1939 SHIELD
EMCP III E-STOP BATT NEG F415N PU E-C3
TERMINATION RESISTOR 134-2540 051T028-H6 BK-4 1 BK-4 OR-4 CAT DATA LINK - 945 BR EMCP III E-STOP BATT NEG F415N PU 32 PINK 32 EMCP III E-STOP RETURN SW
39 BATTERY EMCP III E-STOP BATT NEG F415N PU
1275484 1275483 CAT DATA LINK + 944 0R EMCP III E-STOP SW F415C PU 33 PINK 33 EMCP III E-STOP SW
RUN/STOP SWITCH 40 RUN/STOP SW E716 WH ISOLATOR SW INLET AIR
RESET SWITCH HEATER
A234 BK J1939 SHEILD DROOP/ISOCH SW E722 PK 34 LOW IDLE SPEED SW 34 E-S1 E-S2 E-S6
41 RESET SW N715 BU P515 J1939 DATA - K990 GN
J1939 SHIELD 1552269 052T056-H1 RD-8 (OPTIONAL) LOW IDLE SW C968A PK 35 ORANGE MAINTENANCE 35 LOW IDLE SW
42 A234-E20 BK WIRE AS J1939 DATA + K900 YL
2 (OPTIONAL) MAINT CLEAR SW F426 BU 36 BLACK/WHITE CLEAR SW 36 MAINTENANCE CLEAR SW
43
1 205-3729 WIRE AS EMCP III REMOTE START 391B PK RESET SW N715 BU 37 37 RESET SW
44 REMOTE START 391A PK
START RELAY 059T265-H2 RD-10 (OPTIONAL) EMCP III E-STOP SW F415C PU E-STOP SW CUST F415B PU 38 PINK 38 E-STOP RETURN SW
45 224-1377
(SMMS) LOW IDLE SW C968B PK E-STOP SW F415A PU 39 PINK 39 E-STOP SW
DROOP/ISOCH SWITCH 46 DROOP/ISOCH SW E722 PK STARTER INTERLOCK X994 BR
3E-0075(24V) CHASSIS GROUND GN/YL 40 GREEN / YELLOW 40 CHASSIS GROUND
LOW IDLE SWITCH 47 LOW IDLE SW C968A PK 3E-7278(12V)
(+) BATTERY UNSWITCHED 48
49
2mm2 RD +BATT(UNSWITCHED) 6mm2 BK MAINT CLEAR SW F426 BU
-VE PANEL -VE BOX CUSTOMER WIRING 10 AMP CIRCUIT BREAKER BATTERY - STUD GROUND
DC CONTROLS CONNECTOR
J1939 (+) 50 J1939 DATA + K900 YL RUN/STOP SW E716 WH 20 AMP CIRCUIT BREAKER STUD
BATTERY + STUD
51
(+) BATTERY UNSWITCHED 52 2mm2 RD +BATT(UNSWITCHED) RESET SW N715 BU
(+) BATTERY UNSWITCHED 53 2mm2 RD +BATT(UNSWITCHED)
54 DROOP/ISOCH SW E722 PK
55 CUSTOMER CONNECTOR J61 CUSTOMER CONNECTOR P61
56 PRIMARY THROTTLE POS M971 BR 9X1343 9X0141
57 +BATT(UNSWITCHED) 101 RD 1 +BATT (UNSWITCHED)
58 WARNING LAMP F473 YL 2mm2 BK 2 -BATT 1 SIGNAL ROTARY
2mm2 BK -BATT CIRCUIT BREAKER POSITION SENSOR
59 C970 BU RATED SPEED SWITCH NOTE: WIRES WHICH ARE NOT PART OF THE CUSTOMER WIRING & ARE MAINT IND LAMP F424 YL
LOW IDLE SW C968B PK 3
NOTE D
2 + BATT 134-0670
IDENTIFIED BY FUNCTION OR BY WIRE SIZE (IN mm2) AND COLOR
60 EMCP III E-STOP SW F415C PU 4 3 - BATT NOTE E
(-) BATTERY 61 2mm2 BK -BATTERY EMCP III REMOTE START 391B PK +BATT(UNSWITCHED) 101 RD 5 +BATT (UNSWITCHED)
DIAGNOSTIC LAMP F429 BU
(-) BATTERY
62
2mm2 BK
ARE PART OF THE 262-5764 HARNESS ASSEMBLY WHICH INCLUDES 2mm2 +BATT(UNSWITCHED) 101 RD CAT DATA LINK - 945 BR 6 CAT DATA LINK - NOTES G & H
CAT DATA LINK + NOTES G & H
63 -BATTERY 2mm2 +BATT(UNSWITCHED) 101 RD CAT DATA LINK + 944 0R 7
THE JUNCTION BOX. HOUR METER + F427 PK +BATT (UNSWITCHED) PWM OUTPUT WOODWARD
64 2mm2 +BATT(UNSWITCHED) 101 RD +BATT(UNSWITCHED) 101 RD 8 LOADSHARE
(-) BATTERY 65 2mm2 BK -BATTERY 2mm2 BK 2mm2 BK 9 -BATT SIGNAL (+) MODULE
PRIMARY THROTTLE POSITION 66 PRIMARY THROTTLE POS M971 BR HOUR METER- L464 BR 2mm2 BK PRIMARY THROTTLE POS M971 BR 10 PRIMARY THROTTLE POSITION 161-0797
67 2mm2 BK 11 19 NOTE E
KEYSWITCH J906 BR
CUSTOMER
68 EMCP III E-STOP BATT NEG F415N PU HOUR METER + F427 PK 12 HOUR METER + CONNECTOR J61
69 REMOTE START 391A PK HOUR METER - L464 BR 13 HOUR METER -
(+) BATTERY KEYSWITCH 70 KEYSWITCH J906 BR STARTER INTERLOCK X994 BR STARTER INTERLOCK X994 BR 14 STARTER INTERLOCK
ELECTRONIC CONTROL MODULE (ECM) 1607689 CAT DATA LINK - 945 BR MAINT CLEAR SW F426 BU 15
P1 RUN/STOP SW E716 WH J1939 SHEILD A234 BK 16 J1939 SHEILD NOTE C
RESET SW N715 BU J1939 DATA + K900 YL 17 J1939 DATA + CUSTOMER
CAT DATA LINK + 944 0R CONNECTOR P61
(Dimensions: 34 inches x 24 inches)

DROOP/ISOCH SW E722 PK J1939 DATA - K990 GN 18 J1939 DATA -

PRIMARY THROTTLE POS M971 BR RUN/STOP SW E716 WH 19 RUN/STOP SW NOTE B
A234 BK J1939 SHEILD 20
EMCP III REMOTE START 391B PK 21 EMCP III REMOTE START
J1939 DATA - K990 GN 153-2707 CABLE CUSTOMER PROVIDED
WARNING LAMP F473 YL MAINT IND LAMP F424 YL 22 MAINTENANCE IND LAMP NOTE J KEYSWITCH
MAINT IND LAMP F424 YL 23 NOTE G
DIAGNOSTIC LAMP F429 BU DIAGNOSTIC LAMP F429 BU 24 DIAGNOSTIC LAMP R
RENR7947-01 VOL 1

J1939 DATA + K900 YL WARNING LAMP

WARNING LAMP F473 YL 25
HOUR METER + F427 PK 26
E-STOP SW F415A PU HOUR METER - L464 BR 27
LOW IDLE SW C968A PK C OFF
KEYSWITCH J906 BR 28
CAT DATA LINK - 945 BR ON S TERMINAL STRIP
REMOTE START 391A PK 29 REMOTE START
B START
CAT DATA LINK + 944 0R
(SPLICE CONNECTIONS)
KEYSWITCH J906 BR 30 KEYSWITCH
A234 BK J1939 SHEILD 31
J1939 DATA - K990 GN EMCP III E-STOP SW F415C PU 32 EMCP III E-STOP RETURN SW
J1939 DATA + K900 YL EMCP III E-STOP BATT NEG F415N PU 33 EMCP III E-STOP SW
DROOP/ISOCH SW E722 PK 34 DROOP/ISOCH SW
LOW IDLE SW C968B PK 35 LOW IDLE SW NOTE A
MAINT CLEAR SW F426 BU 36 MAINTENANCE CLEAR SW
RESET SW N715 BU 37
38
RESET SW JUNCTION BOX
E-STOP SW CUST F415B PU 39 E-STOP SW

CUSTOMER WIRING
40
SERVICE TOOL
CONNECTOR
1 SERVICE TOOL CONNECTOR
2 J63
9W1951 (+) BATTERY
3
4 2mm2 BK KEYSWITCH J906 BR A

JUNCTION BOX KEYSWITCH J906 BR 2 B

HOUR METER (-) 2mm BK (+) BATTERY SWITCHED
5 L464-E2 BR-16 101-E22 RD-14 INSTRUMENT PANEL
CAT DATA LINK - 945 BR J1939 SHEILD A234 BK C DC CONTROLS CONNECTOR
6 101-E40 RD-14
E-S8 CAT DATA LINK + 944 0R CAT DATA LINK + 944 0R D STARTING CIRCUIT
7 101-E24 RD-14 101-E36 RD-14
A234 BK J1939 SHEILD CAT DATA LINK - 945 BR E
CAT DATA LINK (+) (NOTE M & N) 8 944-E3 0R-16 101-E25 RD-14
J1939 DATA - K990 GN J1939 DATA - K990 GN F
CAT DATA LINK (-) (NOTE M & N) 9 945-E4 BR-16 E-S9
(-) BATTERY / SENSOR RETURN
J1939 DATA + K900 YL J1939 DATA + K900 YL G
10 229-E27 BK-14 C214-E53 BK-14
H
11 229-E31 BK-14 SENSOR / ACTUATOR SUPPLY
E-C5 E-C7 J
12 229-E17 BK-14 229-E33 BK-14
E-S7 3E3382 2080432
HOUR METER (+) 13 F427-E5 PK-16 229-E1 BK-14 SIGNAL PLUS TO ECM
101-E40 RD-14 1
14 A234-E58 BK-14
229-E33 BK-14 2 SIGNAL MINUS TO ECM
15 E-S3 3 TERMINATION
16 A234-E60 BK A234-E41 BK 4
A234-E42 BK RESISTOR CONTROL PLUS FROM ECM
17 A234-E42 BK
E-S12 K990-E49 GN 5 WIRE2918 PK-16 CONTROL MINUS FROM ECM
18 A234-E43 BK-14 K900-E46 YL 6 WIRE2919 BR-16
DIAGNOSTIC LAMP 19 F429-E6 BU-16 A234-E20 BK +BUSBAR CIRCUIT BREAKER
101-E40 RD-14 E-C6 WIRE2925 RD-14
WARNING LAMP 20 F473-E7 YL-16 229-E31 BK-14 1552269 3E3364 WIRE2926 RD-14 WIRE2895 RD-14 WIRE2897 RD-14 CAT DATA LINK
E-S6 10A CUSTOMER PROVIDED
MAINTENANCE INDICATOR LAMP 21 F424-E8 YL-16 J906-E34 BR-16 J906-E51 BR-16 229-E33 BK-14 391-E54 PK-16 1 WIRE2912 PK-16 WIRE2927 RD-14
MAINTENANCE CLEAR SWITCH 22 F426-E10 BU-16 CIRCUIT BREAKER START SWITCH J1939 DATA LINK
J906-E50 BR-16 944-E39 0R-16 C214-E53 BK-14 2 WIRE2894 BK-14
EMERGENCY STOP SWITCH (E-STOP SW) 23 F715-E9 PU-16 -BUSBAR
E-S11 945-E37 BR-16 E-C3 WIRE2896 RD-14 10A WIRE2826 RD-14 R
24 K900-E23 YL K900-E45 YL A234-E42 BK 8T8736 E-C2 WIRE2919 BR-16
25 K900-E61 YL 9X1343 CIRCUIT BREAKER CUSTOMER SUPPLIED WIRING
A234-E43 BK J906-E51 BR-16 A WIRE2924 BK-14 ON
26 E-S4
K900-E44 YL C214-E53 BK-14 229-E31 BK-14 B 101-E22 RD-14 1 WIRE2925 RD-14 WIRE2923 BK-14 WIRE2897 RD-14 WIRE2925 RD-14
27 10A C OFF
28
K900-E46 YL J906-E51 BR-16 A234-E43 BK C
SERVICE TOOL 229-E1 BK-14 2 WIRE2924 BK-14 WIRE2922 BK-14
ON THIS SCHEMATIC IS FOR THE C9 MARINE GENSET (SJB)
16 Page, Color 2,

K900-E45 YL 944-E39 0R-16 D

CONNECTOR 229-E28 BK-14 3 WIRE2923 BK-14 CIRCUIT BREAKER WIRE2918 PK-16
CUSTOMER PROVIDED
29
K990-E14 GN
E-S10
K990-E48 GN K900-E46 YL 945-E37 BR-16 E 4
SHUTDOWN SW B START IDENT. HARNESS CHG
30 K990-E48 GN WIRE2898 RD-14 NOTE D
K990-E62 GN K990-E48 GN F 101-E36 RD-14 5 WIRE2926 RD-14
31 E-S5 K990-E49 GN K900-E45 YL 945-E35 BR-16 6 WIRE2921 BK-14 WIRE2920 BK-14
A 293-5393 00 (J2 / ENGINE)
K990-E47 GN
G CIRCUIT BREAKER
32 391-E54 PK-16 H 944-E38 0R-16 7 A-C3 A-C17 A-C14 A 246-4954 01 (J2 / ENGINE) WIRED THE SAME AS THE 293-5393 HARNESS
3E3364 1552269 3E3364 1552269
WIRE2903 BK-4

K990-E49 GN
WIRE2902 RD-4

33 WIRE2800 RD-14 WIRE2801 RD-14

J 101-E25 RD-14 8 WIRE2927 RD-14 10A 1 C987-A21 RD-18 1 B 215-3249 03 (INJECTOR HARNESS)
J1939 (-) 34 K990-E14 GN E-S2 229-E29 BK-14 9 WIRE2922 BK-14
35 944-E3 OR-16 944-E39 OR-16 2 2 E 246-4953 00 (CUSTOMER HARNESS)
M971-E16 BR-16 10
944-E38 OR-16 H 201-7180 02 (ALTERNATOR/STARTER)
WIRE2904 OR-18

36 11
WIRE2906 BU-18

TO G850-A4 BU-18 LOCATED

WIRE 2899 OR-4

37 E-S1 F427-E5 PK-16 12 - 262-5764 00 JUNCTION BOX AND ASSOCIATED ENGINE HARNESS
38 945-E4 BR-16 945-E37 BR-16 IN THE A HARNESS
L464-E2 BR-16 13
39 945-E35 BR-16
14 NOTE A: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER E-STOP SWITCH. SWITCH TO BE
RUN/STOP SWITCH 40 E716-E18 WH-16 15 WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 39 AND PIN 2.
WIRE2901 RD-4

RESET SWITCH 41 N715-E19 BU-16 391-E54 PK-16 A234-E41 BK 16 NEG POS

J1939 SHIELD 42 A234-E20 BK 229-E28 BK-14 101-E22 RD-14 K900-E44 YL 17 INLET AIR
CUSTOMER CIRCUIT BREAKER HEATER RELAY NOTE B: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER LOW IDLE SWITCH. SWITCH TO BE
43 229-E29 BK-14 101-E36 RD-14 K990-E47 GN 18 (OPTIONAL)
CONNECTOR 12V OR 24V (OPTIONAL) WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 35 AND PIN 9.
44 A234-E20 BK 101-E25 RD-14 E716-E18 WH-16 19
WIRE2893 BK-4

BATTERY
45 C968-E21 PK-16 229-E1 BK-14 20 135A WIRE2905 OR-4
DROOP/ISOCH SWITCH 46 E722-E15 PK-16 229-E28 BK-14
NOTE C: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER RUN/STOP SWITCH. SWITCH TO BE
E716-E18 WH-16 21
LOW IDLE SWITCH 47 C968-E21 PK-16 E722-E15 PK-16 229-E29 BK-14 G S WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 19 AND PIN 9.
F424-E8 YL-16 22
(+) BATTERY UNSWITCHED 48 101-E22 RD-14 F424-E8 YL-16 944-E38 0R-16 23
49 F426-E10 BU-16 945-E35 BR-16 F429-E6 BU-16 24 MTR BAT NOTE D: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION WILL VARY BASED ON THE
CIRCUIT BREAKER NUMBER AND TYPE OF DISPLAYS. SEE INSTALLATION GUIDE.
J1939 (+) 50 K900-E23 YL F427-E5 PK-16 A234-E41 BK F473-E7 YL-16 25 053T264-H3 OR-4
51 F429-E6 BU-16 C968-E21 PK-16 26 250T265-H4 OR-4 ALT
(+) BATTERY UNSWITCHED 52 101-E24 RD-14 F473-E7 YL-16 E716-E18 WH-16 27 MOTOR 135A
+ R NOTE E: MAY USE EITHER WOODWARD LOAD SHARE MODULE OR ROTARY POSITION SENSOR.
(+) BATTERY UNSWITCHED 53 101-E25 RD-14 F715-E9 PU-16 E722-E15 PK-16 28
GND NOTE F: REQUIRED IF CUSTOMER PROVIDED CONTROLS ARE FITTED, AND START/STOP BOX
54 F424-E8 YL-16 391-E54 PK-16 29 WIRE2918 PK-16 051T251-H5 BK-4
55 F427-E5 PK-16 J906-E50 BR-16 30 WIRE2919 BR-16 OR EMCPIII IS NOT USED.
56 F429-E6 BU-16 31 H-C1
1275484
57 L464-E2 BR-16 F426-E10 BU-16 32 051T028-H6 BK-4 1 WIRE2907 BU-4 NOTE G: CAT DATA LINK MUST BE UNSIELDED TWISTED PAIR OF 18 AWG OR LARGER WIRE.
58 M971-E16 BR-16 F473-E7 YL-16 33 ONE TWIST PER 25 MM MINIMUM.
59 N715-E19 BU-16 F715-E9 PU-16 E722-E15 PK-16 34 INLET AIR
HEATER
60 J906-E50 BR-16 C968-E21 PK-16 35
(OPTIONAL) NOTE H: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL OTHER CAT DATALINK CONNECTIONS.
K900-E44 YL 052T056-H1 RD-8
(-) BATTERY 61 229-E27 BK-14 F426-E10 BU-16 36 WIRE2921 BK-14
K990-E47 GN WIRE2894 BK-14
62 N715-E19 BU-16 37 NOTE J: USE RECCOMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL
WIRE2912 PK-16
(-) BATTERY 63 229-E28 BK-14 L464-E2 BR-16 38 J1939 DATALINK CONNECTIONS.
059T265-H2 RD-10
64 M971-E16 BR-16 F715-E9 PU-16 39 START RELAY
(-) BATTERY 65 229-E29 BK-14 N715-E19 BU-16 40 (SMMS) NOTE K: -BATT ON CUSTOMER CONNECTOR AND ECM GROUND STRAP MUST BE CONNECTED DIRECTLY
PRIMARY THROTTLE POSITION 66
67
M971-E16 BR-16 TO THE -BATT STUD AND NOT CONNECTED TO -BATT THROUGH ANY OTHER INDIRECT PATH. LEFT SIDE VIEW
68
NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN INLET AIR TO MAGNETIC
CUSTOMER WIRING GROUP - HARNESS 246-4953
69 TERMINATION
(+) BATTERY KEYSWITCH
ON LATER VERSIONS OF THE HARNESS. HEATER PICKUP JUNCTION BOX
70 J906-E34 BR-16 RESISTOR
CIRCUIT
(USED WHEN JUNCTION BOX IS NOT PROVIDED)
ELECTRONIC CONTROL MODULE (ECM) 1607689 HARNESS 262-5764 TO INLET AIR SERVICE TOOL CUSTOMER
NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809 BREAKER CONNECTOR P61
E-C1 OR P1 FOR REPAIR AND INSTALLATION DETAILS. (IN BLACK CONDUIT) HEATER RELAY CONNECTOR
 INJECTION ACTUATION BOOST
PRESSURE CONTROL PRESSURE SENSOR (E9)
DIFFERENTIAL PRESSURE VALVE (R) (BEHIND AFTERCOOLER)
SWITCH (FUEL FILTER ALARM) (W) COOLANT TEMPERATURE RENR7947-01
TRANSMITTER ATMOSPHERIC
(HIGH TEMP ALARM) (Z) INLET MANIFOLD PRESSURE ENGINE OIL PRESSUR
September 2007
AIR TEMPERATURE SENSOR (B) SENSOR (N)
SENSOR (U)
ECM P2 CONNECTOR
ECM P1 CONNECTOR
PRESSURE TRANSMITTER
(LUBE OIL PRESSURE ALARM) (G)
LOW LUBE OIL
PRESSURE SWITCH (H)

CONTROL BOX 23 WAY

CONNECTOR A
CONTROL BOX 31 WAY
CONNECTOR B
FUEL PRESSURE
SENSOR (S) AC CONNECTOR

INJECTION
ACTUATION
PRESSURE AC HARNESS
SENSOR (L) 315-1122

ENGINE SPEED/TIMING
SENSOR (TOP) (K)

ENGINE SPEED/TIMING
SENSOR (BOTTOM) (J)
K5 Relay
F1 10A ‘S’ PWM
Breaker converter
Additional
F2 10 A magnetic
Breaker speed pickup
B- PWM
F3 10 A converter 17
Breaker

C9 Marine Generator Set

K2 Relay B+ PWM
converter
K3 Relay Main control power
failure alarm
MAGNETIC PICKUP K4 Relay

Electrical System
Engine running
(OVERSPEED SHUTDOWN) (F)
Backup Start +ve supply (backup)
Stop Switch -ve supply
+ve supply (main)
Reset Switch Remote stop switch
(Remove link if fitted)
Shutdown Ground
Overide
SJB1-UP Switch
K1 Relay

LEFT SIDE VIEW

FRONT VIEW Internal Component layout

HIGH LUBE OIL HUEI SYSTEM OIL LEAK HIGH COOLANT TIMING CALIBRATION (TC)
TEMPERATURE ALARM LEVEL SWITCH (O) TEMPERATURE SWITCH (I) PROBE CONNECTOR (DD) Key to External Features
ALARM SWITCH (M)
1. Service Tool (Diagnostic) Connector
2. Connector A (23 way)
3. Connector B (31 way)
PRESSURE TRANSMITTER 4. Battery Isolator Switch (-VE)
(FUEL PRESSURE HIGH-LOW ALARM) (X) 5. Acess hole for Battery Supply Lead (-VE)
6. Battery Isolator to Starter -VE
COOLANT LEVEL SWITCH ALARM (V) 7. Audiable Alarm Connector
8. Gland Plate for Customer Connections
9. AC Connector
10. Emergency Shutdown Switch
11. Control Module Display (when fitted)
12. ECM Warning Lamp
13. Diagnostic Lamp
14. Maintenance Warning Lamp
DIFFERENTIAL PRESSURE 15. Maintenance Clear Switch
SWITCH (FUEL FILTER ALARM) (W) 16. Shutdown Overide Lamp
17. Customer Connect Terminal Block

COOLANT TEMPERATURE Component Identification Chart - MCS Engine Control Box

TRANSMITTER
(HIGH TEMP ALARM) (Z)

STARTER
RELAY STARTER
CIRCUIT BREAKER

Volume 2 of 2: Marine Class Society (MCS) Generator Set

© 2007 Caterpillar Printed in U.S.A.
PRESSURE TRANSMITTER
(COOLANT PRESSURE ALARM) (BB) All Rights Reserved

DIFFERENTIAL PRESSURE
SWITCH (LUBE OIL FILTER) (CC)

HARNESS 315-1125
CONNECTOR DESCRIPTION
B - Atmospheric Pressure Sensor
RIGHT SIDE VIEW C - Boost Pressure Sensor
N - Engine Oil Pressure Sensor
S - Fuel Pressure Sensor

L - Injection Actuation Pressure Sensor

F - Magnetic Pickup,
O - Level Switch HEUI System Oil Leak Alarm
Q - Engine Coolant Temperature Sensor

(Dimensions: 39 inches x 24 inches)

R - Injection Actuation Pressure Control Valve
T - Inlet Air Heater Relay

RENR7947-01 VOL 2
U - Inlet Manifold Air Temperature Sensor
V - Coolant Level Switch Alarm
AA - Start Relay
DD - Timing Calibration Probe Connector

J & K - Engine Speed/Timing Sensors

G - Pressure Transmitter Lube Oil Pressure

Alarm
H - Low Lube Oil Pressure Switch
Starter Relay I - High Coolant Temperature Switch
M - High Lube Oil Temperature Alarm
W - Differential Pressure Switch Fuel Filter
Alarm
X - Pressure Transmitter Fuel Pressure
High-Low Alarm
Z - Temperature Transmitter Coolant High
Temperature Alarm
BB - Pressure Transmitter Coolant Pressure
Alarm
CC - Differential Pressure Switch Lube Oil
Filter Alarm

P - Injector Harness Connector

A1 - Engine Connector A

A2 - Engine Connector B

20 Page, B&W
G

ENGINE HARNESS 315-1125

CONNECTOR & SPLICE
LOCATION & TABLES F FA
 INPUT ASSIGNMENTS
N N
OPTIONAL INPUT / OUTPUTS ON GPU OPTIONAL INPUTS ON M13 CARD TERMINAL CHANNEL FUNCTION TERMINAL CHANNEL FUNCTION
No. No. No. No. PD6 ADDED AND LAMP COLOURS SHOWN W3 L3
TERMINAL FUNCTION TERMINAL FUNCTION 91 3520 COOLANT PRESSURE 127 3370 ENGINE ECM ALARM P1 P2
GROUND NOW ON PIN 16 CT COILS S1 S2
FUEL TANK LOW LEVEL 93 3540 OIL PRESSURE 128 3380 OIL LEAKAGE (HUEI) ALARM V2 L2
3&4 CONTROL FAILURE 131 95 3560 129 ALTERNATOR P1 P2
ALARM (20% 20secs) HIGH FUEL PRESSURE 3390 OIL DIFFERENTIAL ALARM ISSUE 10 WIRE Nos ADDED TO CT/BREAKER LOOM 16/05/07 GW
97 3580 130 S1 S2
COOLANT TEMPERATURE 3400 FUEL DIFFERENTIAL ALARM U1 L1
8&9 ENGINE READY AIR STARTER LOW AIR 108 131 3410 FUEL LEVEL LOW P1 P2 179 181 183
132 PRESSURE ALARM S1 S2 76
109 3800 HIGH OIL TEMPERATURE 132 3420 START AIR PRESSURE LOW
15 & 16 COMMON SHUTDOWN

2.5mm2

2.5mm2

2.5mm2

2.5mm2
(5 bar 30secs) 110 3810 LOW 133 3430 SPARE (AC WINDING TEMPERATURE) BREAKERS
102 3740 114 3320 SHUTDOWN OVERIDE
24 ALARM ACKNOWLEDGE 133 AC WINDING TEMPERATURE HIGH COOLANT TEMPERATURE
105 3770 LOW OIL PRESSURE 115 3330 COOLANT LEVEL LOW
25 REMOTE START STOP 116 3340 DC ALTERNATOR CHARGE WARNING 73 75 76 77 79 81 83 84 16
AC HARNESS 315-1122
8 10 12 14 1 2 3 4 16
AC CONNECTOR
PANEL HARNESS 317-4943 AC HARNESS 317-4944
F3
10A BREAKER
DC SWITCHED -VE

HARNESS
PANEL HARNESS

CONNECTOR - G

COMMON PANEL HARNESS

PANEL HARNESS
DC +VE

FOR 23-27 CONNECTOR - H

RELAY 1 CONNECTOR - F
CONNECTOR - E

DEIF GPU (SLOT 1) DEIF M15 CARD (SLOT 6) DEIF M13 CARD (SLOT 8) PANEL HARNESS DEIF M4 (SLOT 7)
2.5mm2

CONNECTOR - U

73

74

75

77

78

79

81

83

84

85

87

88

89
76
PANEL HARNESS PANEL HARNESS

START PREPARE
DEIF CONNECTOR DEIF CONNECTOR
CONNECTOR - S CONNECTOR - T
RELAY 3 PANEL

PANEL HARNESS

L1 GEN VOLT

L2 GEN VOLT

L3 GEN VOLT

L1 BUS VOLT

L2 BUS VOLT

L3 BUS VOLT
CAN BUS 1

CAN BUS 2

N GEN VOLT
L1 GEN AMP

L2 GEN AMP

L3 GEN AMP

L2 GEN AMP

L3 GEN AMP

L3 GEN AMP
F3(-)

8-32 +VE DC
F3(+)

N BUS VOLT
CONNECTOR - NN

FOR 112-117

STOP COIL
PANEL HARNESS

RPM INPUT
AI CH1

AI CH2

AI CH3

AI CH4

RUN COIL
BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN
2.5mm2

COMMON
CONNECTOR - MM

FOR 127-133
8-32 +VE DC

CRANK
kWh PULSE

kvar PULSE
RELAY 2

RELAY 4

0V DC
BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

127 BINARY IN

128 BINARY IN

129 BINARY IN

130 BINARY IN

131 BINARY IN

132 BINARY IN

133 BINARY IN
STATUS

PT100
4-20mA IN

4-20mA IN

95 4-20mA IN

97 4-20mA IN
COMMON

COMMON

COMMON

COMMON

COMMON
SYNC
0V DC

0 VDC

AI CH5

AI CH6

AI CH7

AI CH8
F2

104 (C)

107 (C)
102 (A)
103 (B)

105 (A)
106 (B)

108 (A)
109 (B)
110 (C)
100 (+)
101 (-)
10A BREAKER

120

121
122

123
124
112

113

114

115

116

117

118
119
111
126

A1

A2

A3

B1

B2

B3
10

12
13

14
15
16

17
18
19

20

21

22

23

24

25

26

27

28

90

91

92

93

94

96

98
99
11
1

3
4

5
6
7

8
9

DEIF GENERATOR PROTECTION UNIT (SLOT 5)

F2(-)
F3(-)

F3(-)

F3(-)

F3(-)
F3(+)

F3(+)

F2(+)
F2(+)

F2(+)
107

108
109

122

124
129

110

114

115

116

118
128

104
97

127

130

102
93

95

105
100
101
F3(+)

F1(+)

F3(+)

91
F3(-)

KEY TO ENGINE COMPONENTS (CONNECTOR REF CONNECTOR PART No)

V
12
05
F2(+)

F2(-)

DD - TIMING CALIBRATION (TC) PROBE CONNECTOR (P400 155-2269)

K - ENGINE SPEED/TIMING SENSOR (TOP) (P401 100-3320)
F1(-)-413 J - ENGINE SPEED/TIMING SENSOR (BOTTOM) (P402 111-2416) NOTE: THE FOLLOWING

124
START STOP CABLES ARE TO BE
+ R - INJECTION ACTUATION PRESSURE CONTROL VALVE (P500 155-2269) ASSEMBLED AS TWISTED
BACKUP PAIRS
7 4 2 3 1 B - ATMOSPHERIC PRESSURE SENSOR (P203 169-8670)
2.5mm2

232 & 238

2.5mm2

2 3 START
S - FUEL PRESSURE SENSOR (P209 169-8670) 233 & 239
22,000uF 1 STOP 234 & 240

F2(+)
CAPACITOR (EMERGENCY K2 N - ENGINE OIL PRESSURE SENSOR (P201 169-8670) 235 & 241
8 6 5 236 & 242
USE ONLY) L - INJECTION ACTUATION PRESSURE SENSOR (J204 3E3370) 237 & 243
DC SWITCHED -VE

F2(-)

211
C - BOOST PRESSURE SENSOR (169-8670)
6A DIODE PANEL DISPLAY COMPONENTS: Q - ENGINE COOLANT TEMPERATURE SENSOR (P100 130-9611)
DC SWITCHED +VE

PD1 ECM WARNING LAMP (RED) U - INLET MANIFOLD AIR TEMPERATURE SENSOR (P103 155-2269)
PD2 DIAGNOSTIC LAMP (BLUE)
207-214 PD3 MAINTENANCE INDICATOR LAMP
INJECTOR HARNESS 215-3249
DC MAIN +VE

F1 PD1
(YELLOW)
122

116

10A BREAKER
247

202

F2(+)
127
12

PD4 MAINTENANCE CLEAR SWITCH

114
254 SP1 E13 - INJECTOR CYLINDER 1 (J301 153-9693)
7 4 2 3 1 7 4 2 3 1 7 4 2 3 1 7 4 2 3 1 PD5 EMERGENCY STOP SWITCH
DC BACKUP +VE

E14 - INJECTOR CYLINDER 2 (J302 153-9693)

F2(-)
SHUTDOWN PD2 PD6 SHUTDOWN OVERIDE INDICATOR E15 - INJECTOR CYLINDER 3 (J303 153-9693)
OVERIDE LAMP (GREEN)
2.5mm2

K1 K5 K3 K4 E16 - INJECTOR CYLINDER 4 (J304 153-9693)

8 8 8 SWITCH
F3(-)

8 6 5 6 5 6 5 6 5 255 E17 - INJECTOR CYLINDER 5 (J305 153-9693)

251
MOMENTARY
F1(-)

201
F1(+)

253
252

203
248

CONTACT E18 - INJECTOR CYLINDER 6 (J306 153-9693) E13

F2(-)
F3(-) PD3 SWITCH A
PD6 PD4 A
SP2 256

232
227
228
118
207-215 B B B
F1(+)-312 C
QQ F1(-)-415

222
HH

238
F1(-)-418 F1(-)-416 F1(-)-413
F1(-)-428
E14

F2(+)
ADDITIONAL A

F1(+)
A

F1(-)
253

252
247
248

MAGNETIC B S

233
PICKUP PD5 C B

239
223

227
228
30
CUSTOMER CONNECT 3
28 27 29 TERMINAL BLOCK 4 5 40 41 10 19
E15
MAIN CONTROL ENGINE RUNNING
250
249

213
REMOVE LINK A
POWER FAILURE IF REMOTE A

234
ALARM B N
EMERGENCY
C B

240
STOP IS FITTED

F1(-)-414

224
RESET B- B+
DC SWITCHED -VE TERMINATION RESISTOR D 1 E16
2.5mm2 R1 120 OHM O.5W A
2 A
ISOLATOR

235
S 3 B L

241
STARTER SWITCH C B
BATTERY

227
228
225
PWM CONVERTER
-VE (CUSTOMER FIT)

210-502
SCREENED CABLE

E17
DC SUPPLY -VE

DC BACKUP +VE

A
DC SUPPLY -VE

206-206
205-205
DC MAIN +VE

B C A

236
C
2.5mm2
2.5mm2

2.5mm2

2.5mm2

226
F1(-)-401

227
228
B

242
PANEL HARNESS
CONNECTOR - VV

210-210
209-209
207-207
CONNECTOR - D

ENGINE HARNESS PANEL HARNESS

PANEL HARNESS

ENGINE HARNESS PANEL HARNESS

CONNECTOR - A1 CONNECTOR - I1
ENGINE HARNESS PANEL HARNESS
CONNECTOR - A1 CONNECTOR - I1

CONNECTOR - A2 CONNECTOR - I2
F1(-)-417

F1(+)-303
F1(-)-404
E18

206-206
209-501
205-205
405- ?
42 35 34 33 34
05

237
(Dimensions: 39 inches x 24 inches)

A B C W U T 1 2 3 4 5 6 7 8 9 10 11 23 12 13 14 15 16 17 18 19 20 21 22 H J K Q V X L M N F A C P R S Q U B
DC MAIN DC BACKUP

243
23 WAY CONNECTOR (A) 31 WAY CONNECTOR (B) A B C D E F G H I 23 WAY CONNECTOR (A)
CONTROL CONTROL 1 2 1 2
RENR7947-01 VOL 2

POWER SUPPLY POWER SUPPLY SERVICE TOOL

CONNECTOR
A - VDC+

B
B - VDC- (J300 191-7823)
C - J1939 SHIELD 1 2 3 4 5 6 18 17 16 15 14 13
70mm 2

D - DATA LINK (+) DD K J R

E - DATA LINK (-)
F - J1939 (-) 1 2 2 1 2 1 1 2 (P300 172-6062)

TERMINALS 7-12 NOT USED

G - J1939 (+)
AUDIBLE ENGINE HARNESS
CONNECTOR - P

214
215

216
217

218
219

220
221
ALARM
201

F2(-)
ENGINE HARNESS
1 2 CONNECTOR - AA

25mm2
250

100
101
249

F1(+)

F1(+)
F1(+)

F1(+)
F1(-)

F1(-)
F1(-)
F1(-)
F1(-)
209

212
256

211
207

208

213
254

255
206
205

214
215

216
217

218
219

220
221

222

223

224

225

226
227
228

229

230

231

232
233
234
235
236
237

238
239
240
241
242
243
204
210
90A (12V)
F2(-)

135A (24V) 135A

CIRCUIT FA
105

107

108
109

CIRCUIT
104

110
102
128

129

130
91

93

95

97

BREAKER BREAKER F

SECONDARY ENGINE SPEED/ + 58

RESET SWITCH 41

- 23

INJECTION ACTUATION (+) 51

+ 22

FUEL PRESSURE 16
TIMING (BOTTOM) - 59

PRESSURE CONTROL - 52
HOUR METER 13

WARNING LAMP 20

ATMOSPHERIC PRESSURE 14

36

38
39
54
55
DIAGNOSTIC LAMP 19

44
45
46
47
67
68
COOLANT TEMPERATURE 32

37
COOLANT LEVEL 6

INTAKE MANIFOLD AIR TEMPERATURE 35

DATA LINK (+) 8

DIGITAL SENSOR POWER +8V 4

FUEL TEMPERATURE 33
DIGITAL SENSOR RETURN 5

ANALOG TEMPERATURE SENSOR RETURN 18

BOOST PRESSURE 40
- 49

ANALOG SENSOR RETURN 3

PRIMARY ENGINE SPEED/ + 48

ANALOG SENSOR SUPPLY +5V 2

J1939 SHIELD 42
DATA LINK (-) 9

REMOTE SHUTDOWN SWITCH 23

MAINTENANCE CLEAR SWITCH 22

LOW IDLE SPEED 47

ENGINE OIL PRESSURE 24

RATED SPEED SWITCH 59
MAINTENANCE INDICATOR LAMP 21

DROOP/ISOCH SWITCH 46
RUN/STOP SWITCH 40

INJECTION ACTUATION PRESSURE 25

PRIMARY THROTTLE POSITION 66
1 1 1 1 1 1 1 1 1 1

BATTERY (-) 61
BATTERY (-) 63
BATTERY (-) 65

INLET AIR HEATER 8

BATTERY KEYSWITCH (+) 70
BATTERY UNSWITCHED (+) 48

BATTERY UNSWITCHED (+) 52

BATTERY UNSWITCHED (+) 53
J1939 (+) 50
J1939 (-) 34

INJECTOR 1

INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6

INJECTOR 1 RETURN
INJECTOR 2 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
INJECTOR 5 RETURN
INJECTOR 6 RETURN
INJECTOR 2
TIMING CALIBRATION (TC) PROBE
BB G X Z O CC W I H M V

3 2 1

TIMING (TOP)
2 2 2 2 2 2 2 2 2 2
25mm2

F3(+)
F3(+)

F3(+)

F3(+)

115
F3(-)

F3(-)

F3(-)
202

6mm2
STARTER INLET AIR
F1(+)

MOTOR HEATER WIRE BREAK

202

244

STARTER
RELAY
202

BATTERY RESISTOR 270R

POS KEY TO TRANSMITTERS AND SWITCHES
+VE
1 1 1 BB - PRESSURE TRANSMITTER COOLANT PRESSURE ALARM 0.4Bar 5Sec (0-4Bar)
203

5 5
G - PRESSURE TRANSMITTER LUBE OIL PRESSURE ALARM 2.5Bar 5Sec (0-10Bar)
204

R X - OPTION - PRESSURE TRANSMITTER FUEL PRESSURE HIGH-LOW ALARM 4-7Bar 5Sec (0-10Bar)
246

3 2 3 2 2 Z - TEMPERATURE TRANSMITTER COOLANT HIGH TEMP ALARM 102°C 5 Sec (-50 to 150°C)
NEG O - LEVEL SWITCH HUEI SYSTEM OIL LEAK ALARM 20% 5Sec
ENGINE HARNESS

PANEL HARNESS 317-4943

25mm2
245

CONNECTOR - T CC - OPTION - DIFFERENTIAL PRESSURE SWITCH LUBE OIL FILTER ALARM 1Bar 5Sec
STARTER RELAY ALTERNATOR W - DIFFERENTIAL PRESSURE SWITCH FUEL FILTER ALARM 1Bar 5Sec
I - HIGH COOLANT TEMPERATURE SWITCH CLOSES AT CLOSES 108°C RISING TEMPERATURE 2Sec

CONNECTOR & SPLICE

H - LOW LUBE OIL PRESSURE SWITCH CLOSES AT 2Bar FALLING PRESSURE 2Sec
INLET AIR

LOCATIONS & TABLES

M - HIGH LUBE OIL TEMPERATURE ALARM 110° 5Sec (PT100) ECM P1 CONNECTOR (ENGINE HARNESS ECM P2 CONNECTOR (ENGINE HARNESS CONNECTOR E)
HEATER FA - PROVISION FOR ADDITIONAL MAGNETIC PICKUP CONNECTOR D)
(OPTIONAL) F - MAGNETIC PICKUP, OVERSPEED SHUTDOWN
V - COOLANT LEVEL SWITCH ALARM 80% 20Sec
20 Page, B&W,

25mm2 NEXT CABLE IDENT

257
258
259
260
261
262
263
264
265
STARTER & ALTERNATOR HARNESS 315-1137 ENGINE HARNESS 315-1125

CIRCUIT DIAGRAM, C9 MARINE CLASS SOCIETY ENGINE ELECTRICAL SYSTEM PART NUMBER
N39072
DRAWING No.
07-1007-0
SYMBOL DESCRIPTION
CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

2
1
CONNECTOR

CIRCUIT CONNECTED

BLADE, SPADE, RING OR SCREW

TERMINAL

SPLICE