Professional Documents
Culture Documents
Service Manual
Contents
1 Product Liability and Warranty ............................................................... 5
1.1 General Information ............................................................................. 5
1.2 Warranty ............................................................................................ 5
1.3 User’s Inspection ................................................................................. 5
1.4 Hotline ............................................................................................... 6
2 Introduction ........................................................................................ 7
2.1 Notice for Service Technicians ............................................................... 7
2.2 Light Models ....................................................................................... 7
2.3 Light Combinations .............................................................................. 8
2.4 Applicable Documents .......................................................................... 8
2.4.1 KLS Martin surgiCam® digital, surgiCam® HD ......................................................... 8
2.5 Symbols Used in this Service Manual ...................................................... 8
2.6 Symbols Used on the Product ................................................................ 9
2.7 Terms and abbreviations ....................................................................... 9
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5 Troubleshooting ................................................................................. 31
5.1 Error Image with Information on possible Causes and Corrective Actions ... 31
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1.2 Warranty
Our Standard Terms and Conditions of Sale effective at the time shall apply. Agreements
diverging from these Standard Terms and Conditions do not restrict the legal rights of the
buyer.
Any warranty exceeding the above provisions shall require a contractual form and shall exclude
component-related vandalism, software updates and consumables.
Important Notices
The product may only be repaired by Gebrüder Martin or a qualified person or firm expressly
authorized by Gebrüder Martin to perform such work.
If the repair is carried out by a person or firm specially authorized by Gebrüder Martin, the
operator of the product is required to obtain from the repairer a certificate with details about
the nature and scope of the repair work done. This certificate must show the date of the repair
and the details of the person or firm carrying out the work and must be signed.
In all cases where a party other than the product manufacturer performed the work, repaired
products must be additionally marked with the repairer’s ID label.
Improper interventions or alterations performed by third parties during the period of limitation
shall void any and all warranty claims. Unauthorized actions performed on the product shall
invalidate any liability claims against Gebrüder Martin.
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1.4 Hotline
• Should you have any technical questions, please do not hesitate to turn to our
Martin Service Center
Tel: +49 7461 706-343
Fax: +49 7461 706-408
E-mail: service@klsmartin.com
• Should you have any questions concerning maintenance contracts or training courses,
please contact our Technical Service Manager:
Tel: +49 7461 706-332
E-mail: service@klsmartin.com
NOTICE
Serial number
To answer your technical questions as efficiently as possible, our service technicians require
the serial number of the product. Therefore, please have this number at hand when
contacting our hotline. It is part of the information provided on the rating plate on the cardan
joint (see section 8 “Serial Number Structure”, page 68).
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2 Introduction
— surgiCam® camera system (this product comes with its own user manual)
— wall operation (wall-mounting control panel)
— RS232 Com interface for integrated OR systems
— backLite on tracking arm provides diffuse, indirect background light at the end of the
respective tracking arm, emitted in an upward direction. The light is automatically
switched on and off through a photoelectric sensor. For switching threshold details, see
marLED® / marLux® Mounting Instructions.
— emergency power (ASPS) changeover module
— Fully cardanic suspension
— LC (Low Ceiling) cardanic suspension for low rooms
— Handle support for sterile disposable covers
— sensoGrip multifunction handle unit for sterilizable handles
— sensoGrip multifunction handle unit for sterile disposable covers
• Available mounting / installation options:
— ceiling-mounting: single lights, light combinations
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The systems surgiCam® digital and surgiCam® HD are imaging systems for documentation, for
initial training and advanced training. Both of these high-performance camera systems can be
installed either in the lamp body or on a separate camera arm. Every camera system of
KLS Martin is delivered with separate instructions for use.
Servicing steps on the camera systems are described in the respective service manuals.
The image is displayed on the optional flat screen system med TFT by KLS Martin.
WARNING
Life hazard or danger of severe injuries!
Non-observance could lead to death or severe bodily injuries!
CAUTION
Danger of minor injuries!
Non-observance involves some risk of bodily injury!
NOTICE
Risk of property damage
Non-observance may lead to property damage (loss of time, loss of data, machinery defects,
etc.)!
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Symbol Explanation
CE-mark
Abbreviation Explanation
- semi-cardanic
Single suspension bracket, rotatable in two axes
suspension
- fully cardanic
Double suspension bracket with cardan joint, rotatable in three axes
suspension
SC Safety check
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3 Safety Notices
Service work
• Any service work must be performed:
— by qualified persons specially authorized by Gebrüder Martin to perform such tasks
• The parts to be mounted must be checked for defects and potential damage in transit
immediately upon receipt of the goods.
• Safety check and test report
• As part of the installation work, all safety-related parts must be checked in accordance
with the specified Safety Check (SC) procedures.
• Document the results of the check in the corresponding Test Report. For the test
instructions (safety check) and the test report form, please refer to the end of this
document.
Maintenance
We recommend checking all functions of the light, the spring / tracking arms, the ceiling tube
and the power supply unit (PSU) for proper working order at regular intervals.
Every 24 months, a Safety Check (SC) must be performed by an authorized person! A detailed
description of the procedure as well as the appropriate Test Report form can be found in
section 10 ”Technical Safety Check and Intensive Maintenance”, page 72.
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WARNING
Life-threatening electric shock!
• During the entire service work the electrical supply lines must not be energized. They
must be properly locked out / tagged out!
• In the building installation a separator (such as a circuit breaker) must be provided which
allows all-phase and simultaneous separation of the circuits of the lamp
(mains power 100–240 V) from the grid. The switch or circuit breaker used must comply
with IEC 328 (VDE 0630) requirements regarding creepage distances and clearances or
must be UL-listed.
• Be sure to trip the building-side circuit breaker before performing any servicing work on
the light (or multi-light setup)!
• Never touch any component inside the light head!
The mains connecting wires must be protected against accidental loosening or fracture at the
terminal.
WARNING
Defective lights pose a life hazard!
• Defective lights can pose a life or health hazard for users and patients alike!
• Therefore, never put defective lights into operation!
WARNING
Danger of damage or injury due to high weight!
As the components of the light (or multi-light setup) are heavy, they can cause damage or
injuries in case they crash down.
Therefore, use a lifting device as a support when removing or installing light or suspension
components and work with an assistant, never alone!
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WARNING
Danger of damage or injury due to high spring forces!
The components of a multi-light setup are heavy!
Spring arms from which the load (light head or light-head components) has been removed
may snap upwards with great force and high speed, thereby causing severe injuries!
Therefore, be sure to tie down the spring arm before removing any load!
WARNING
Danger of damage or injury due to defective service aids!
Verify that the mounting and service aids used–such as ladders, mounting scaffolds and lift
frames–comply with valid safety standards!
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4 Circuit Diagrams
Code Color
BK Black
BU Blue
BN Brown
GD Gold
GN Green
GNYE Green-Yellow
GY Grey
OG Orange
PK Pink
RD Red
SR Silver
TQ Turquoise
VT Violet
WH White
YE Yellow
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6 Camera handle
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4.3.1 Circuit Diagram for 3-Pole Tracking Arm with backLite Option
3 Plug
NOTICE
When using a combination of lights, please note the different color marks on the connectors.
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4.3.2 Circuit Diagram for 5-Pole Tracking Arm with Wall-Mounted Control Panel
and backLite Option
3 Plug
Ceiling tube < 400 mm -> DIN socket (7) soldered directly to cable
Ceiling tube > 400 mm -> DIN socket (7) soldered directly to cable, plus 5-pole extension
cable (plug / socket)
In multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered to
DIN socket (7).
NOTICE
When using a combination of lights, please note the different color marks on the connectors.
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4.3.3 Circuit Diagram for 9-Pole Tracking Arm with Wall-Mounted Control Panel
and Camera Option
Ceiling tube < 400 mm -> DIN socket (7) soldered directly to cable
Ceiling tube > 400 mm -> DIN socket (7) soldered directly to cable, plus 5-pole extension
cable (plug / socket)
In multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered to
DIN socket (7).
NOTICE
When using a combination of lights, please note the different color marks on the connectors.
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4.3.4 Wiring Diagram 9-pin Cantilever Arm HD Wall Box with optional Camera
Color coding for plug connections: Cantilever 1:red, 2:yellow, 3:blue, 4:green
Ceiling tube < 400 mm -> DIN socket (6) soldered directly to cable
Ceiling tube > 400 mm -> DIN socket (6) soldered directly to cable, plus 5-pole extension
cable (plug / socket)
In multi-light setups, all CAN connecting cables (CAN+ WH, CAN- BN) are parallel-soldered to
DIN socket (6).
NOTICE
When using a combination of lights, please note the different color marks on the connectors.
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4.4.1 Wiring Diagram for Rectifier for Ceiling Tube max. 27 VAC / 26–36 VDC
with ZSV Switch
Light 1 1 2 43 44 37 38 F4 F6 F8 10 A
Light 2 3 4 45 46 39 40 F5 F7 F9 10 A
Light 3 5 6 47 48 41 42
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without ZSV
Item no. for ceiling installations: Item no. for ceiling installations:
89-420-31-04 89-420-33-04
Item no. for separate Item no. for separate installations:
installations:89-420-61-04 89-420-63-04
with ZSV
Item no. for ceiling installations: Item no. for ceiling installations:
89-420-30-04 89-420-32-04
Item no. for separate installations: Item no. for separate installations:
89-420-60-04 89-420-62-04
SMPS without ZSV A1.1 for standard grid (A1.2 for IT Grid)
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1 Power module
SMPS 36/9 S3 U L (-N)
100–240 VAC 50–60 Hz
Input current 3.5–1 A
Output Power Max. 290 VA (28–36 VDC)
2 Rotary potentiometer (adjustment) F11 only for IT grids (ungrounded power
to set the output voltage 28–36 VDC supply)
For IT grids (Power supply: Insulated, health protection: KLS Martin power module provides
grounding (French Terre) with fuses (F1 and F11) for both cable cores (L1, L2). In case of
standard grids with grounded zero conductor, the power modules (A1.1) must be used with
secured phase (only F1 for L).
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SMPS with ZSV A1.3 for standard grid (A1.4 for IT Grid)
1 Power module
SMPS 36/9 S3 U L (-N)
100–240 VAC 50–60 Hz
Input current 3.5–1 A
Output Power Max. 290 VA (28–36 VDC)
2 Rotary potentiometer (adjustment) F11 only for IT grids (ungrounded power
to set the ouput voltage 28–36 VDC supply)
For IT grids (Power supply: Insulated, health protection: KLS Martin power module (A1.4)
provides grounding (French Terre) with fuses (F1 and F11) for both cable cores (L1, L2). In
case of standard grids with grounded zero conductor, the power modules (A1.3) must be used
with secured phase (only F1 for L).
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If a mains voltage of > 85 VAC is available and the power supply unit has reached its output
voltage (28–36 VDC), bipolar switching (+ and -) is used from the battery to the power supply
output.
If the power supply unit is turned off or if the input or output voltage of the power supply unit
drop below the operating limits, the load is supplied via the battery (X2).
Activation of mains voltage > 85 VAC is also indicated by an internal, green “AC OK” LED on
the top of the power supply unit.
The supplied, 2-coloured LED can be connected as a status indicator to the connection X5
(“LED AC/DC”).
As a factory default, the pre-set voltage is indicated on the label (5). Adjust output voltage
(28–36 VDC) on the potentiometer (6) using a non-conducting screw driver. The most
important factor for the proper functioning of the lights is the correct voltage on the contact
block (see section 9 “Technical Data marLED® E9 / E9i / E15”, page 69).
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The power module is mounted to the ceiling tube with three screws (1) and the
support plate (2), where it is screwed on with countersunk screws M4x 8mm DIN 7991 (3).
Fig. 4-2: Mounting dimensions power module on optional mounting rail adapter (4)
NOTICE
Possible damage to the power module by excessive screwing!
If too long screws are used to screw the support plate or the mounting rail adapter to the
power module, the electronics of the module can be damaged!
Maximum length of engagement into the power module is 6mm!
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For installation of the power supply on a mounting rail, the support plate is replaced by the
mounting rail adapter (4) of the accessory / grounding kit. The mounting rail adapter is
screwed to the bottom of the SMPS with two of the three countersunk screws M4 x 8mm DIN
7991 (5) which were used earlier to screw the support plate to the SMPS (see location (3) in
Fig. 4-1).
The CAN bus signal requires 3 leads: CAN+, CAN- and reference level. It interconnects
processor-controlled circuit boards featuring a CAN bus connector.
Each of the processors connected can, in principle, give commands to one of the others and
execute their commands. The address that is set on the DIP switch SW6 within the lamp body
corresponds to the number by which the light can be controlled on the wall box.
A camera-ready light has the address 0 in a light combination. The remaining lights get
sequential numbers (1, 2, 3).
The CAN bus must be fitted with a terminating resistor at both ends. In KLS Martin lights, each
printed board with CAN bus features a terminating resistor that can be enabled or disabled and
is switched on for all devices whose address is “0” (i.e. remains disabled for all other boards).
NOTICE
Even if one single light is operated individually, its terminating resistor must be set, as any
combined electronics use an internal CAN-Bus and rely on the correct functioning of the
communication. Internal resistance in the CAN-Bus must be 40 Ω–120 Ω
• Measure in current-free state.
CAUTION
Possible malfunctions in case of incorrect setting of the terminating resistor!
If too many or too few terminating resistors are set, unforeseen malfunction can occur.
Every wall box is delivered with a RS232 cable that can be used for serial activation of the
lights.
The wall box can control multiple lights. A connection cable (15 m) is led from each ceiling
tube (1) to the wall box (3).
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Fig. 4-3: Wall box, connected via two ceiling tubes (1)
1 Ceiling tube 4 Connection cable 15 m
2 RS232 cable 5 Receptacle
3 Wall box
The receptacle of the cable shielding (GND) is connected to the flat plug shown on the right of
the illustration which is welded to the mounting plate for the surface-mount version and to the
rear of the casing for all other versions.
If multiple lights are connected, their shieldings (GND) will be combined in parallel in a new
receptacle (5).
If multiple cables from different ceiling tubes are connected, the CAN signal cables (YE, GN)
are each connected in parallel. Exactly one pair of the supply lines (GN, BN) is connected, all
others are insulated using shrink tubing and remain unused.
Thus up to four light systems can be controlled in parallel. In this case, note that the CAN-Bus
addresses of all lights used must be different.
NOTICE
Non-observance may lead to system failure!
The supply lines (GN, BN) of different ceiling tubes must under no circumstances be
connected in parallel, as in this case the power supply units may conflict with each other and
be destroyed!
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NOTICE
All lights must be wired with 5-pin lines.
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Signal / Connect
Illustration X2 Pin Color Pin RS232 Plug
ion
7 GN RS 232 GND 5
6 WH RS 232 RX 2
5 BN RS 232 TX 3
1 YE CAN Hi
The JST connector and the terminal block of X2 are wired on the board in parallel (indicated by
white lines in the illustration above). The pins 4 and 5 of the JST connector are guided in
parallel to pin 4 of the terminal block. If the plug must be cut from the cable, the cables are
connected in the terminal block.
T Tx BN 3
G GND GN 5
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1 Buttons
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1 Raster 1,0 mm
2 Key on / off
3 Bi-color ED green (on top)
red (on bottom)
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5 Troubleshooting
Corrective action:
• Switch off power supply to light (reset).
• Check CAN-Bus to wall box (internal resistance 40 Ω–120 Ω).
• Update of wall box / control electronics software or replacement of wall box and control
electronics.
Cause:
• In case of reinstallation: Polarity of supply voltage is incorrect.
Corrective action:
Cause:
• The operating light is probably supplied with alternating current (AC).
Corrective action:
Problem: The LED on the control panel is off even though the voltage supply is
activated, the display is on and the light cannot be switched on.
Cause:
• The sensoGrip is not plugged in correctly.
• The micro switch is defective or has no contact.
Corrective action:
• Remove sensoGrip and mount correctly again.
• Replace defective micro switch in the sensoGrip.
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Problem: Light in the light combination is not working properly / partial malfunction
of the Light Engines
Cause:
• Two or more lights may have identical CAN-Bus addresses.
Test:
• In this case, every light works properly when it is disconnected from the CAN-Bus.
Corrective action:
• Set correct addresses on the DIP switch SW 6 on the control electronics (see section 6.17
“Configuration of the marLED® E via DIP Switch”, page 53).
Cause:
• The wall box is supplied via the main light. If it is disconnected from the power supply, the
control components are switched off.
Corrective action:
• Install a central main switch for all lights.
6 Replacement of components
WARNING
Danger of electrocution!
The lamp is operated at 100–240 VAC!
For all work on the lamp, turn off the customer-side power supply and secure it against
reactivation.
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1 ON / OFF switch
4/8 Illuminance
5,6,7 Operating the left button (4) reduces the illuminance, operating the right button (8)
increases it. The current illumination level is indicated by LEDs located between the
two buttons: The left LED (5) indicates the “backLite” mode (5%), whereas the right
LED (7) indicates “boost” mode. Values between 30% and 100%–as represented by
the three LEDs (6) in the middle–are intended for normal operation.
To activate the “backLite” mode (5%), the left button (4) must be operated again
after selecting the minimum illumination level, whereas for “boost” mode the right
button (8) must be operated again after selecting the maximum illumination level.
“Boost” operating mode: Large light field with maximum illuminance for large
surgical sites. All light engines are activated with maximum brightness. All LEDs of
the “light field size” and “illuminance” indicators (3–9) are activated as well.
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1 Lamp cover
2 Rubber gasket
3 Handle
4 Bearing block
5 Control
electronics
6 Lower casing
7 Handle
assembly
8 Light Engine
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WARNING
Danger of electrocution!
The lamp is operated at 100–240 VAC!
For all work on the lamp, turn off the customer-side power supply and secure it against
reactivation.
For removal, the assembly-disassembly tool is required (see section 12.1 “List of tools”,
page 98).
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NOTICE
Risk of damage to cables!
• Do not pull on the cables!
• Remove the plug connections only by handling the connector casings!
• Use the unplugging tool (Item no. 08-670-50-04) to remove the plug connections.
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Note
For easy attachment, a silicone-based releasing
agent can be used.
• Slightly dampen a cloth and wipe the
opening of the lamp casing.
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WARNING
Danger of electrocution!
The lamp is operated at 100–240 VAC!
For all work on the lamp, turn off the customer-side power supply and secure it against
reactivation.
NOTICE
Risk of property damage due to falling parts!
The lamp must not be opened as long as it is fixed to the suspension system! The lamp must
be taken down first (see installation manual marLED marLux, chapter 9 “Lamp Installation /
TFT Suspensions”).
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WARNING
Danger of electrocution!
The lamp is operated at 100–240 VAC!
For all work on the lamp, turn off the customer-side power supply and secure it against
reactivation.
• Create access to control electronics (see section 6.6 “”, page 39).
• Remove all plug connections (see section 6.11 “Plug Connections on Control Electronics
and Light Engine”, page 44).
• Replace control electronics (see section 6.6 “”, page 39).
• Re-establish all plug connections (see section 6.11 “Plug Connections on Control
Electronics and Light Engine”, page 44).
WARNING
Danger of electrocution!
In case of damage or incorrect installation of the electrical components (e.g. cables,
connectors, components), the suspension arm system may be energized. In this case there is
danger of electrocution!
• Ensure that no bare wires protrude from the terminals.
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marLED®E9 marLED®E9i
Light Engine Location Assignment of the Light Engines to the colors of the
socket housings according to chapter 6.11, page 44.
BK Black
narrow light field
GN Green
YE Yellow
wide light field
GY Gray
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RD Red
• When connecting the plug connections, pay attention to the location of pin 1 on the plugs
X8, X9, X10, X13, X15 and X16!
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*The input voltage (lamp) 28–36 VDC of Master and Slave can be measured here
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NOTICE
Avoid malfunctions!
The DIP switch positions must be adopted when replacing the control electronics!
DIP switches 3 to 8 must be set to OFF.
The light can be configured via a DIP switch on the circuit board.
DIP switches for CAN addresses (0 = OFF, 1 = ON) and configuration:
The DIP switch positions must be adopted when replacing the control electronics!
SW 6 (control electronics)
0 0 0
1 0 1
0 1 2
1 1 3
Switch 8 = OFF: Controls are configured for lamp type marLED® E9.
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1 Connection
marLED® E9+15
2 Connection marLED® E3
3 Reset key
4 Connection to X11
5 Slave
6 Program
7 RSR232 connection to PC
8 Run
9 Master
10 PWR = Power
(Power supply OK)
11 Rx = Receive
12 Tx = Transmit
(Send)
13 Pro. = Selector switch 6
for program
NOTICE
Improper use of the interface adapter may destroy it and damage the lamp.
The interface adapter (Art. No.: 08-653-05-04) marLED® E is designed exclusively for the
marLED® E Series (E3 / E9 / E9i / E15).
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WARNING
Danger of electrocution!
The marLED® E9 / E9i / E15 is supplied with mains voltage. Avoid contact with mains voltage!
NOTICE
Follow the instructions below to update individual components.
NOTICE
Installation of the C2Prog programming software requires the latest Java software to be
installed on your PC.
Installation steps:
• Run setup.exe. The program will guide you through the necessary installation steps.
• The program directory defaults to C:\Programs\C2Prog. This can be accepted or changed.
• Copy the file targets.custom.xml into the \targets\ subdirectory of the program
directory. With the default program directory, this will be C:\Programs\C2Prog\targets.
Thus the program C2Prog is installed in the program directory and can be launched from there.
WARNING
Danger of electrocution!
The lamp is operated at 100–240 VAC! Switch off the lamp and then unplug it, or reliably de-
energize it and secure it against reactivation.
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NOTICE
Without an interface adapter connected, malfunction may result!
Always link the connecting cable (5) with the interface adapter attached (6) to the lamp.
NOTICE
Risk of damage to property
Non-compliance may lead to property damage (loss of time, loss of data, machinery defects,
etc.)!
6.19.3 Programming
Two different DSPs (Digital Signal Processors) are installed on the circuit board of the marLED®
E9 / E9i / E15 which must be programmed with different programs. The DSPs are
discriminated as Master and Slave.
The programming is done via the same connection and the programming software C2Prog.
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4 Slave
5 Program
6 Master
7 Run
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• After successful update of the Master DSP close the window by clicking “OK”.
NOTICE
The program update for the Slave DSP can be performed directly after the program update of
the Master without reset.
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• After successful update of the Master DSP close the window by clicking “OK”.
• Unplug programming adapter and activate Power ON / OFF on the lamp.
WARNING
Danger of injury by spring arm snapping upwards!
If not secured, the spring arm will snap upwards when removing the lamp body!
• Before disassembly of the lamp body parts, secure the spring arm on the bottom.
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1 Brake screw
2 Bearing block
3 Securing segment with screw
4 Cardan joint
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2 Bearing block
4 Cardan joint
5 Connection cable
2 Bearing block
4 Cardan joint
5 Connection cable
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1 Brake screw
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7 Change History
NOTICE
Hardware / software (HW / SW) statuses
You can learn the HW / SW version of the marLED® E9 / E9i / E15 lamp from the serial
number (see section 8 “Serial Number Structure”, page 68).
all all = April 2012 SW 00 Introduction of the new E9, E15 operating light with
(Mob., firmware on the control electronics version 00-00-32
Wall,
Ceiling)
all all April 2012 SW 01 Update of the software on the control electronics
from 000032 to 00-00-33
Reduction of the light intensity in Boost Mode. The ratio of
light distribution between narrow light field and wide light
field was changed from 1:1 to 4:5.
all all May 2012 SW 02 Update of the software on the control electronics
from 000033 to 00-00-35
• LED currents can be calibrated to up to 400 mA
• Increase of the light intensity in Boost Mode. The
ratio of light distribution between narrow light field and
wide light field was reverted from 4:5 to 1:1.
all all May 2012 SW 03 Update of the software on the control electronics
from 000035 to 00-00-36
Via DIP switch 8 on the control electronics, it is possible to
choose between the controls for E9 and E15. The light field
distribution will change accordingly.
DIP switch 8 = on: Controls are configured for E15.
DIP switch 8 = off: Controls are configured for E9.
all all June 2012 SW 04 Update of the software on the control electronics
from 00-00-36 to 00-00-37
The new software prevents unintentional, temporary
switching off of the lamp when adjustments are made
using the multipurpose handle (SensoGrip).
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E9, E15 all Oct. 2012 SW 05 Update of the software on the marLED® RS232 COM
with interface board from 0-2-70 to 0-3-06
SurgiCam Activation of the camera controls when using the wall box.
and
This software version also includes the software for the
interface
communication of the marLED® E9 / E15. This means that
there is now only software version for the marLED® RS232
COM interface board.
all Nov. 2012 SW 06 Update of the software on the marLED® RS232 COM
with wall interface board from 0-3-06 to 0-3-10
box, This software version also includes the software for the
COM communication of the marLED® E9 / E15. This means that
interface there is now only one software version for the marLED®
RS232 COM interface board.
See change notes 43 12 02 18.
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all all = April 2012 HW 00 Introduction of the new marLED® E9 / E15 operating
(Mob., light
Wall,
Ceiling)
all all with S Aug. 2012 HW 01 Change of bearing block and cardan joint (only for
cardan semi cardan joint first)
joint
The lateral bearing shaft in the bearing block of the lamp
body is secured with a plate in addition to the brake screw.
The plate sits on the groove of the lateral bearing shaft
and is screwed together at the bearing block. The bearing
shaft is additionally grounded with a PE line.
E15 Ceiling Sep. 2012 HW 02 Introduction of an additional filter plate for the
additional camera board
The filter board is attached between the connection plug of
the camera rotation motor and the connection plug of the
additional camera board.
It is used to improve current feed to the camera rotation
motor. This ensures that the motor rotates evenly and
powerfully.
See change note: 38 12 04 14.
E15 C all Oct. 2012 HW 03 Changed Engine setup on the marLED® E15
In order to improve the shadiness values, the Light
Engines were adjusted to the positioning of the
marLED® E9.
E9, E15 all Oct. 2012 HW 04 Change of the material for the handle fixation for the
all sterilizable handle on the handle unit.
The plastic molded part has been changed to a turned /
machined part.
See change note: 39 12 02 22.
E9, E15 all Nov. 2012 HW 05 Improvement of the upper and lower lamp casings
all The screw domes for fixing the upper and lower part are
reinforced with a ribbing.
The two outer screw domes that are arranged on the
wings of the lamp body on top of the marLED® E15 are
longer so that the holding clamps must no longer be
shimmed. The manufacturing process was improved in
order to achieve even higher stability. The embossment for
the foil keyboard is deeper.
See change note: 46 12 02 04.
E9, E15 all Dec. 2012 HW 06 Change of the material of the handle fixation for the
all, sterilizable handle on the handle unit.
without The plastic molded part or the turned aluminum part,
camera, respectively, is changed to a turned / machined part made
camera- of “POM” plastic.
ready See change note: 47 12 02 37.
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The serial number can be found on the type plate that is attached to the cardan joint (in case
of a full cardan joint, left in the illustration) or on the lamp body (in case of an LC cardan joint,
centrally in the illustration). It looks as follows:
| | | | Software version
| | | Hardware version
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marLED® E15
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marLED® E15
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NOTICE
We recommend intensive maintenance every 24 months instead of the obligatory technical
safety inspection.
• Technical safety checks or maintenance work may be performed only by persons who, by
virtue of their training, knowledge and experience gained from practical activities are able
to properly perform such safety checks and who are not obliged to adhere to instructions
by superiors with regard to such control activities.
• Only employees of the Gebrüder Martin Service Center or specially trained and therefore
authorized persons have such knowledge, abilities and meet the respective requirements!
• The basis for the inspection protocol is the standard EN 60601-2-41 “Particular
requirements for basic safety and essential performance of surgical luminaires and
luminaires for diagnosis” and DIN VDE 0751-1 “Recurrent test and test after repair of
medical electrical equipment”.
• A protocol sheet must be filled in for each lamp or lamp body.
— The room or theatre no. as well as the serial no. must always be indicated.
• Prepare three copies of each inspection protocol, where
— the original remains with the customer / operator,
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WARNING
Touching live parts can lead to life-threatening electric shock!
• Therefore, fully disconnect the operating light (combination) in the building and secure
against unintentional startup for all work on the operating light that do not necessarily
require the lamp to be in operation.
• Also deactivate the emergency power supply for the light (combination)!
WARNING
Danger of death or serious bodily injury!
If there are safety-related defects on the operating light, it must be put out of operation and
be secured against unauthorized use by appropriate measures (e. g. removing the input
fuses, marking with warning signs)!
• Immediately inform customer and the Martin Service Center!
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Customer: Company:
1. Checking the wall / ceiling assembly for stability OK. Not OK N/A
a) Checking the wall / ceiling assembly
–Heavy-duty anchor torque ( Nm)
–Intermediate ceiling assembly torque ( Nm)
b) Checking ceiling tube alignment
c) Checking the insulating rings, washers and spring lock washers
d) Bolted connections of ceiling tube ( Nm)
e) Electric lines, connections and circuit boards
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e) Checking the lamp voltage at nominal load on the contact block Specified: Actual:
28–36 VDC
Comment:
Date / signaturet:
Operator / customer Inspector / technician
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NOTICE
If a test instruction is followed by the symbol (ticked box) shown below, you must document
the test results in the appropriate section of the Test Report:
• √ (plus torque)
• Heavy-duty anchor 10 / 20
Tightening torque (MP) = 50 Nm (used for round ceiling anchor plates)
• Heavy-duty anchor 12 / 25:
Tightening torque (MP) = 80 Nm (used for square ceiling anchor plates)
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WARNING
Life hazard or danger of severe injuries!
If the torques indicated above cannot be reached for one or more heavy-duty anchors,
reinstall the ceiling anchor plate by taking suitable measures (e.g. enlarge mounting holes or
move plate, drilling new holes for plate installation)!
• √ (plus torque)
• Check all M16 fixing nuts of the ceiling anchor plate and the intermediate plate (if
applicable) for proper tightening, using a torque of 65 Nm.
• √
NOTICE
Torque checks on intermediate ceiling assembly!
If the torques of the heavy-duty anchors and the intermediate ceiling assembly have been
documented in the Handover Report, the technician may check them again if considered
necessary.
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• √
1 Insulating rings
2 Washers
3 Spring lock washer
4 M12 nuts
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Fig. 10-4 Checking the torques of the bolted connections of the ceiling tube
• √
NOTICE
To check the torques with which the nuts are tightened, the bolted connections must first be
relieved from the lever action of the suspension arms and light head(s).
• Rotate the tracking arm(s) (4) to the position shown in figure a), then check the torques of
the two nuts (1) and tighten the nuts with a torque of 45 Nm if necessary!
• Rotate the tracking arm(s) (4) to the position shown in figure b), then check the torques of
the two nuts (2) and tighten the nuts with a torque of 45 Nm if necessary!
• Rotate the tracking arm(s) (4) to the position shown in figure c), then check the torques of
the two nuts (3) and tighten the nuts with a torque of 45 Nm if necessary!
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NOTICE
Limits!
• The measured value must be at least 0.2 A!
• The no-load voltage shall not exceed 24 V but may not be less than 4 V, either!
• Use an appropriate testing device when performing the measurement:
— open circuit voltage 24 V max
— Testing current at least 200 mA at 500 mOhm
• If the testing current is direct current, the measurement has to be performed twice with
both polarities.
a) Mobile light
Rimax = 0.3 Ω
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Measurement of leakage current: Only for mobile lights with power supply cable
connection
As the mobile lights are protection class 1, the leakage current must only be measured after a
protective ground test has been passed.
The manufacturer recommends differential / direct measurement or the alternative
measurement according to DIN EN 62353:2008-8.
The mains switch (2) of the light is connected to the leakage current testing device. This
automatically supplies the light with mains voltage during the measurement. The light may
therefore light up automatically during the test.
Direct / differential
Alternative measurement
measurement
• If the measured leakage current exceeds the max. leakage current, the light must not be
put into operation.
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b) Fixed lights
Rimax = 0.3 Ω
1 Mains connection
2 Main protective conductor
terminal
3 Measuring instrument
4 Measuring leads
5 Externally accessible connector
NOTICE
The external protective conductor may only be used for measurement if the ceiling terminal is
no longer accessible after installation (e.g. in the case of ventilated ceilings). However, this
requires that both the point 5 and the resistance between points 2 and 5 were documented in
the initial test report (Handover Report) at the time of installation. This information (“first-
measured values”) can then be used as a reference basis for all subsequent measurements.
• If applicable, measure the resistance between the main protective conductor terminal (2)
and the nearest protective conductor terminal (5).
• Document the location of the external protective conductor (5) and enter the value
measured between this point and the main protective conductor terminal (2) in the Test
Report form.
• Following installation of the light(s), measure the resistance between point 2 and point 5
and all metallic parts of the light and enter the highest value obtained in the Test Report
form.
• √
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• Check all fixing screws for correct insertion and fixation (i.e. the six screws with which the
tracking arm is mounted on the ceiling tube and the two screws with which the spring arm
is fitted to the tracking arm).
WARNING
Danger of damage or injury by crashing-down arm system!
As the tracking and spring arms are very heavy, they could easily fall down once the fixing
screws have been loosened or removed!
• Therefore, work with an assistant when removing or installing light or suspension
components and / or use a lifting device!
• Replace missing screws and secure all screws with Loctite screw-locking varnish one after
the other.
• √
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1 Safety sleeve
2 Nose segment
3 Locking screw,
M4x5 oval head screw without
washer (acc. to DIN 7985)
3 Brake setscrew
4 Mounting hole
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Fig. 10-10 AC2000 nose segment (until June 2006) AC1400 / AC2000 (from June 2006)
• Verify that the engaging part of the securing nose segment has a minimum thickness of
1.5 mm in the case of AC1400 / AC2000 spring arms. Replace nose segment if necessary.
CAUTION
Danger of injury or material damage!
The AC3000 and Onda Space (OSP) spring arms usually have through-cabling and lack a
redundant locking screw. In this case, it is only possible to check the securing nose segment
when working with an assistant capable of holding the suspended load or the spring arm neck
in the given position!
• Verify that the engaging part of the nose segment has a minimum thickness of 1.5 mm
(AC3000) or 3.5 mm (Onda Space). Replace nose segment if necessary.
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1, 2 PE (GNYE)
3 +VDC (RD)
4 -VDC (BU)
5 CAN+ (WH)
6 CAN– (BN)
7 Video Y, shield
8 Video Y, signal (WH)
9 Video C, shield
10 Video C, signal (BN)
Fig. 10-13 Contact block, 9-pole, for operating light with wall control panel and camera or TFT
• Apply some contact spray to the contact springs inside the slip-ring contact block while
rotating the tracking arm 360 degrees.
• Check the cables at the plug-in contacts.
• √
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• Observe section 6.19 “”, page 55. The new software version must now be noted on the
protocol and the control board.
• √
• Check the lamp casing and the rear plate for soiling, damage and damage to paintwork.
Aggressive cleaning agents must not be used for cleaning purposes.
• √
a) Checking the emergency power switch of KLS Martin from mains to battery
• Check the correct function of the emergency power switch (if applicable), for example by
tripping the circuit breaker of the respective light (combination) in the building or by
removing the fuse holder on the series terminal of the ceiling tube.
• √
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• √
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Customer: Company:
1. Checking the wall / ceiling assembly and the suspension system OK Not OK N / A
a) Checking the wall / ceiling assembly for stability
b) Checking the suspension system for potential damage
c) Checking the suspension system for proper functioning
e) Checking the lamp voltage at nominal load on the contact block Specified: Actual:
26–36 VDC
Comment:
Date / signature:
Operator / customer Inspector / technician
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1.) Checking the Wall / Ceiling Assembly and the Suspension System
NOTICE
• The measured value must be at least 0.2 A!
• The no-load voltage shall not exceed 24 V but may not be less than 4 V, either!
a) Mobile light
Rimax = 0.3 Ω
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b) Fixed lights
Rimax = 0.3 Ω
1 Mains connection
2 Main protective conductor
terminal
3 Measuring instrument
4 Measuring leads
5 Externally accessible connector
NOTICE
The external protective conductor may only be used for measurement if the ceiling terminal is
no longer accessible after installation (e.g. in the case of ventilated ceilings). However, this
requires that both the point 5 and the resistance between points 2 and 5 were documented in
the initial test report (Handover Report) at the time of installation. This information (“first-
measured values”) can then be used as a reference basis for all subsequent measurements.
• If applicable, measure the resistance between the main protective conductor terminal (2)
and the nearest protective conductor terminal (5).
• Document the location of the external protective conductor (5) and enter the value
measured between this point and the main protective conductor terminal (2) in the Test
Report form.
• Following installation of the light(s), measure the resistance between point 2 and point 5
and all metallic parts of the light and enter the highest value obtained in the Test Report
form.
• √
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CAUTION
Risk of injury due to use of unapproved devices and equipment!
• Ensure that all devices present in the operating environment and / or other equipment
have medical approval.
• Check that the devices have the CE label and that a valid declaration of conformity is
available.
• Devices and equipment that do not meet the limits for electromagnetic emissions must
have a special label.
The device is intended for operation in a electromagnetic environment as indicated below. The user
must ensure that it is operated in such an environment.
Compliance
Emission test Electromagnetic environment–Guidance
level
RF emissions according to The limits of this class are kept only in standby
Class B
EN 55011 mode (without RF current activation)!
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The device is intended for use in an electromagnetic environment as specified below. The user should
assure that it is used in such an environment.
Electromagnetic
Immunity test IEC 60601 test level Compliance level
environment–Guidance
±1 kV differential- ±1 kV differential-
mode voltage mode voltage Mains power quality should be
Surge according to
that of a typical commercial or
IEC 61000-4-5 ±2 kV common-mode ±2 kV common-mode hospital environment.
voltage voltage
<5% UT 5% UT
(>95% dip in UT) for (>95% dip in UT) for
½ period ½ period Mains power quality should be
Voltage dips, short 40% UT 40% UT that of a typical commercial or
power (60% dip in UT) for (60% dip in UT) for hospital environment. If the
interruptions and 5 periods 5 periods user requires continued
supply voltage operation during mains power
fluctuations 70% UT 70% UT interruptions, it is
according to (30% dip in UT) for (30% dip in UT) for recommended to power the
IEC 61000-4-11 25 periods 25 periods device from an uninterruptible
<5% UT <5% UT power supply.
(>95% dip in UT) for (>95% dip in UT) for
5 seconds 5 seconds
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The device is intended for use in an electromagnetic environment as specified below. The user should
assure that it is used in such an environment.
d = 0.35 P
Note 1: At 80 MHz and 800 MHz, the higher frequency range applies.
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The device is intended for use in an electromagnetic environment in which radiated RF disturbances are
controlled. The user can help prevent electromagnetic interference by maintaining a minimum distance
between portable and mobile RF telecommunications equipment (transmitters) and the device as
recommended below, depending on the maximum output power of the communications equipment.
Rated maximum
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2,5 GHz
output P of
transmitter d = 0.35 P d = 0.35 P d = 0.70 P
in watts
For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in meters (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to
the transmitter manufacturer.
At 80 MHz and 800 MHz, the separation distance for the higher frequency range
Note 1:
applies.
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12 Spare Parts
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Control electronics
08-653-30-04
marLED® E9 / E9i / E15
08-653-34-04 Handle
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LC cardan for
08-653-47-04
marLED® E9 / E9i 3-pin
LC cardan for
08-653-48-04
marLED® E9 / E9i 5-pin
LC cardan
08-653-49-04 marLED® E9 / E9i 9-pin
SD / HD
LC cardan for
08-653-50-04
marLED® E15 3-pin
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LC cardan for
08-653-51-04
marLED® E15 5-pin
LC cardan for
08-653-52-04
marLED® E15 9-pin SD / HD
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Castor set
08-653-66-04 without illustration
4 pcs.
Spring arm
08-661-50-04 marLED® E9 / E9i 3-pin
ceiling
Spring arm
08-661-49-04 marLED® E9 / E9i
5-pin ceiling
Spring arm
08-661-48-04 marLED® E9 / E9i
SD / HD ceiling
Spring arm
08-661-47-04
marLED® E9 / E9i 3-pin LC
Spring arm
08-661-46-04
marLED® E9 / E9i 5-pin LC
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Spring arm
08-661-45-04 marLED® E9 / E9i
SD / HD 9-pin LC
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KLS Martin Group
Karl Leibinger GmbH & Co. KG KLS Martin France SARL Nippon Martin K.K. Gebrüder Martin GmbH & Co. KG
78570 Mühlheim · Germany 68000 Colmar · France Osaka 541-0046 · Japan Representative Office · Russia
Tel. +49 74 63 838-0 Tel. +33 3 89 21 66 01 Tel. +81 6 62 28 90 75 121471 Moscow
info@klsmartin.com france@klsmartin.com nippon@klsmartin.com Tel. +7 (499) 792-76-19
russia@klsmartin.com
KLS Martin GmbH + Co. KG Martin Italia S.r.l. KLS Martin L.P. Gebrüder Martin GmbH & Co. KG
79224 Umkirch · Germany 20059 Vimercate (MB) · Italy Jacksonville, Fl 32246 · USA Representative Office · China
Tel. +49 76 65 98 02-0 Tel. +39 039 605 67 31 Office phone +1 904 641 77 46 201203 Shanghai
info@klsmartin.com italia@klsmartin.com usa@klsmartin.com Tel. +86 21 2898 6611
china@klsmartin.com
Stuckenbrock Medizintechnik GmbH Martin Nederland/Marned B.V. Gebrüder Martin GmbH & Co. KG
78532 Tuttlingen · Germany 1270 AG Huizen · The Netherlands Representative Office
Tel. +49 74 61 16 58 80 Tel. +31 35 523 45 38 Dubai · United Arab Emirates
verwaltung@stuckenbrock.de nederland@klsmartin.com Tel. +971 4 454 1655
middleeast@klsmartin.com
Date of Release: 03.13 · 90-610-62-10 · Printed in Germany · Copyright by Gebrüder Martin GmbH & Co. KG · Alle Rechte vorbehalten ·
Technische Änderungen vorbehalten · We reserve the right to make alterations · Cambios técnicos reservados · Sous réserve de modifications techniques ·
Ci riserviamo il diritto di modifiche tecniche · Revision Number: V. 1.0