You are on page 1of 164

Hydraulic Training System RE 00843/02.

07
Replaces: 12.05
/164

Components and Teachware

Type DS4
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG /164

Table of contents

Contents Page Contents Page


System presentation 4 Components 69-126
• Valves 70-89
Workstations 6-34
• Energy converters 90-91
• Typical variants 6-8
• Hydraulic accessories 92-103
• Custom configuration 10-31
• Electrics 104-114
• Component carriers 32
• Measuring instruments 115-122
• Workstation accessories 33-34
• Mobile hydraulics 123-126
Component sets 35-67
Section models 127-131
• On/off hydraulics, in accordance with BiBB 36-43
• Pumps 128
• Proportional technology 44-49
• Valves 129-131
• Hydraulic closed-loop control axes 50-51
• Measuring technology 52-61
Teachware 133-148
• Mobile hydraulics 62-63
• Exercise manuals 134-135
• Troubleshooting on hydraulic systems 64-67
• Training manuals 136-140
• Software 141-145
• Sets of foils 146-147
• Working material 148
/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Hydraulic training system – system presentation Features

The hydraulic training system for basic and advanced training – Training system for basic and advanced training in line with
was developed to meet the increasing requirements of fluid practical needs
power technology. – Suitable for holding training courses according to the rec-
ommendations by BiBB (Bundesinstitut for Berufsbildung
The basic training system basically consists of a component car- Berlin/Federal Institute for Vocational Training, Berlin)
rier with stable, steerable castors with integrated hydraulic pow-
– Rugged and stable design
er unit, an electrical switch box, a tool container, a measuring
glass, and a P/T distributor. – Low operating noise
– Movable thanks to stable, steerable castors
The unit can optionally be fitted with up to 2 grid frames for hy- – Modular structure for a wide variety of variants
draulic components, or with up to 2 grooved panels for pneu-
matic components, or with one grid frame and one grooved – Use of size 6 standard components of Rexroth's industrial
panel each. valve product range

The exercises are set up on grid frames or grooved panels – Clearly arranged and carefully thought-out design
and then connected by hoses. Quick-action couplings of the – Great selection of component sets
hydraulic hoses allow the training exercises to be carried out • On/off hydraulics
swiftly and safely. • Troubleshooting
• Electrical components
A load simulator and numerous component sets are optional- • Beginner's sets for hydraulics and electrohydraulics
ly available and turn the basic training system into a complete, • Proportional hydraulics
custom system for basic and advanced training in line with • Mobile hydraulics
practical needs, which guarantees your training success.
• Linear axes
– Concept across technologies, suitable for
• Hydraulics and pneumatics
– With detailed and clearly structured trainee's and instruc-
tor's training manual, with 21 exercises and solutions
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG /164

Table of contents: Workstations

Contents Page Contents Page


Typical variants 6-8 • Racks 22
• DS4 training system with 1 workstation 6 – Single-sided (one row, two rows) 22
• DS4 training system, can be extended to 2 workstations 7 – Double-sided (one row, two rows) 22
• DS4 training system with 2 workstations 8 • Power supply 23-26
– Power supply unit 24
Custom configuration 10-31 – Switch box 25-26
• Configuration of the workstation according to own needs 10 • Measuring glass 27
• Order example 11 – 1 measuring glass 27
• Type code 12-13 • Hose tray 28
• Base frame 14 • Load simulator 29
• Frame 15 • Table grid, writing surface 30
– Central grooved plate 15 • Type of hose coupling 31
– Mounting frame 15
• Grid 16 Component carrier 32
– Grid 16 • With one grid 32
– Grooved panel 16 • With two grids 32
• Base sets 17-20
Accessories 33-34
– Hydraulic power unit with single pump 17
• Wheel-mounted container 33
– Hydraulic power unit with double pump 18
• Anti-skid mat 33
– Integrated container 18
• Assortment of drawer dividers 33
– Hoses 19
• Monitor arm 34
– Oil drip trays 19
• Info panel 34
– Mounting kit for power unit 20
• Rag holder 34
– Mounting kit for integrated container 20
• Hydraulics connection block 21
– P/T distributor 21
/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / typical variants

DS4 training system with 1 workstation

11

10
2

9
3

7 4

6 5

1 Base frame with castors 6 Hydraulic power unit with single pump 230 V/50 Hz, 1.5 kW
2 1x grid frame 7 Switch box 230 V/50 Hz with residual current protective de-
vice (RCD)
3 Oil drip tray, writing surface
8 1x P/T distributor with “circulation circuit“
4 Integrated container
9 1x power supply unit 24 V (on one side)
5 Oil drip tray
10 1x measuring glass
11 1x assembly carrier 210TE, 1x3 HE
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG /164

Workstations / typical variants

DS4 training system, can be extended to 2 workstations

13

12
2

3
11
4
10

9
5
8

7
6

1 Base frame with castors 8 Switch box 230 V/50 Hz


2 1x grid frame 9 1x P/T distributor with “circulation circuit“
3 1x load simulator mounted; swivelling 10 1x hose tray, small
4 1x oil drip tray, writing surface 11 2x power supply unit 24 V (both sides)
5 Integrated container 12 1x measuring glass
6 Oil pan 13 1x assembly carrier 210TE, 1x3 HE
7 Hydraulic power unit with double pump 230 V/50 Hz, 1.5 kW
/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / typical variants

DS4 training system with 2 workstations

13

12
2

3
11

4
10

8 5

7
6

1 Base frame with castors 8 Switch box 400 V/50 Hz with residual current protective de-
vice
2 2x grid frame
9 2x P/T distributor
3 Hose tray, large
10 1x load simulator mounted; swivelling
4 2x oil drip tray, writing surface (both sides)
11 2x power supply unit 24 V (both sides)
5 Integrated container
12 2x measuring glass
6 Oil pan
13 2x assembly carriers 210TE, 2x3 HE
7 Hydraulic power unit with double pump 400 V/50 Hz, 2.2 kW
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG /164

Notes
10/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Configure the workstation according to your needs

14

7 9

1+ 2

9 3

8a 10

12 a
6 12 b

8b 5a

5b
11
5c

= Fields in the type code

1 + 2 Training system – base frame 8 a Energy supply / power supply unit


3 Frame 8 b Energy supply / switch box
4 Grid 9 Measuring glass
5 a Base kit / container 10 Hose tray
5 b Base kit / power unit 11 Load simulator
5 c Base kit / oil pan 12 a Writing surface
6 Hydraulic connection block 12 b Table grid
7 Rack 14 Equipment of electrical assembly
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 11/164

Workstations / custom configuration

Order example:

Fields: 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Details in
TS–DS4 1X R G2 U07 V1 A0 E02 M1 S0 L… T1 W
the fields:

Equipment of
electrical assembly
Coupling, leak-free
Table grid / writing surface
Load simulator
Hose tray
Measuring glass
Energy supply
Racks
Hydraulic connection block
Base kit
Grid
Frame
Series identification
Product division / product group
12/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Type code

Component carrier for hydraulic training workstation:


Fields: 1 2 3 4 5 6 7
Details in the fields: TS–DS4 1X

Product division - product range


Training system base frame DS4 = TS-DS4
Series
Series code = 1X
Frame
Central grooved panel =N
Mounting frame =R
Grid
Without grid, without grooved panel = G0
Grid on one side = G1
Grooved panel on one side = N1
Grid on two sides = G2
Grooved panel on two sides = N2
1 side grid, 1 side grooved panel = GN
Base kit
Without base kit = U00
Oil pan = U01
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 1 pump, oil pan, hose kit 1000, complete = U02
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 2 pumps, oil pan, hose kit 630/1000, complete = U03
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 1 pump, oil pan, hose kit 1000, complete = U04
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, hose kit 630/1000, complete = U05
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 1 pump, oil pan, container, hose kit 1000, complete = U06
Hydraulic power unit 230 V/50 Hz, 1.5 kW, 2 pumps, oil pan, container, hose kit 630/1000, complete = U07
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 1 pump, oil pan, container, hose kit 1000, complete = U08
Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, container, hose kit 630/1000, complete = U09
1 oil pan 737 x 725 mm, 1 container = U10
1 oil pan 326 x 725 mm, 2 containers = U11
Hydraulic connection block
Without connection block = V0
1 P/T distributor with circulation function = V3
2 P/T distributor with circulation function = V4
Rack
Without assembly carrier = A0
Rack 210TE, 1x3HE, on one side = A1
Rack 210TE, 2x3HE, on one side = A2
Rack 210TE, 1x3HE, on two sides (2x R961000167) = A3
Rack 210TE, 2x3HE, on two sides (2x R961000166) = A4
Rack 210TE, 1x3HE (R961000167) + 2x3HE (2x R961000166) = A5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 13/164

Workstations / custom configuration

8 9 10 11 12 13 14 15

Further details in clear text


Equipment of electrical assembly
Yxx = Specification of electrical assemblies in the assembly carriers
Type of coupling
No code = Techno-Chemie couplings
W= Walther coupling, leak-free
Table grid / writing surface
T0 = Without table grid / without writing surface
T1 = Table grid for one side
T2 = Table grid for two sides
T3 = Writing surfaces for one side
T4 = Writing surfaces for two sides
T5 = Table grid for one side / writing surfaces for one side
Load simulator
L0 = Without load simulator
L3 = 1 load simulator, mounted, swivelling
L4 = 2 load simulators, mounted, swivelling
Hose tray
S0 = Without hose tray
S1 = 1 hose tray, can be mounted to the side (cannot be combined with load simulator on one side)
S2 = 2 hose trays, can be mounted to the side (cannot be combined with load simulator on one side)
S3 = 1 hose tray, large, can be mounted to the side (cannot be combined with load simulator on one side)
Measuring glass
M0 = Without measuring glass
M1 = 1 measuring glass with shut-off valve
M2 = 2 measuring glasses with shut-off valve
Power supply – (switch box with 2x emergency stop)
E00 = Without switch box, without power supply unit
E01 = Without switch box, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz (for pneumatics only)
E02 = Without switch box, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz (for pneumatics only)
E03 = With switch box 115 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz
E04 = With switch box 115 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 115 V/50 Hz
E05 = With switch box 230 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz
E06 = With switch box 230 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz
E07 = With switch box 400 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz
E08 = With switch box 400 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz
E09 = With switch box 115 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 115 V/50 Hz
E10 = With switch box 115 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 115 V/50 Hz
E11 = With switch box 230 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz
E12 = With switch box 230 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz
E13 = With switch box 400 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz
E14 = With switch box 400 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz
14/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Base frame

Individual parts of the variant in type code “Field 1“ and “Field 2“

Variant consisting of:


R961000160
Base frame

Material no.
for the sub-
Type code group of the
designation variant
TS-DS4-1X 1x –

Base frame TS-DS4-1X


Material no. R961000160
Basis for all DS4 workstations.
2 oil-tight pans are fitted to the frame.
Dimensions mm W 1350 x D 790 x H 1850
Weight kg 67
Castors 4 pcs; steerable
Max. load-carrying capacity
2500 N
Paint coating Pan; light grey RAL 7035
Side panels, blue RAL 5010
Material Aluminium profiles
Powder-coated sheet steel
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 15/164

Workstations / custom configuration

Frame

Invididual parts in type code “Field 3“

Central grooved Variant consisting of:

Mounting frame
R961000226
R961002216

Material no.
for the sub-
panel

Type code group of the


designation variant
N • R961000216
R • R961000226

Central grooved panel


Material no. R961002216
Can be used on the DS4 instead of mounting frame for pneu-
matic training.
Grids can nevertheless be used.
Dimensions mm W 1130 x H 700 x D 30
Weight kg 24.3
Material Aluminium profile

Mounting frame
Material no. R961000226
For mounting 2 grids or grooved panels or a combination of a
grid and a grooved panel.
Dimensions mm W 1130 x H 700 x D 30
Weight kg 5.7
Material Aluminium profile
16/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration


Grid

Individual parts in type code “Field 4“

Without grooved Variant consisting of:

Grooved panel
R961000169
R961000210
Without grid

Material no.
for the sub-
panel

Type code group of the


Grid

designation variant
G0 • • –
G1 1x R961000210
N1 1x R961000169
G2 2x • R961000210
N2 2x • R961000169
GN 1x 1x –

Grid
Material no. R961000210
Reinforced grid for hydraulic components with 50 mm grid
pattern
Dimensions mm W 1150 x H 700 x D 30
Weight kg 11.75
Material Steel, aluminium profile
Grid mm 50 x 50

Grooved panel
Material no. R961000169
With mounting pins
Dimensions mm W 1150 x H 700 x D 30
Weight kg 24
Material Aluminium profile
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 17/164

Workstations / custom configuration

Base kits

Individual parts of the variants in type code “Field 5“

Variant consisting of:


Type code designation

Power unit with single

Integrated container
Power unit with dou-

for subgroup of the


Mounting kit for in-
Double power unit
ble pump 400 VAC

tegrated container
Single power unit

Mounting kit for

1148 x 725 mm
pump 400 VAC

326 x 725 mm

1000 mm long
737 x 725 mm

R961000835
R961000288
Without base

R961002475
R901133999

630 mm long
R901134000

R901134002

R961002474
R961000312

R961000154

R961000155

R961000156
R901134001

Material no.
power unit
AC 230 V

AC 230 V

Oil pan

Oil pan

Oil pan

variant
Hose

Hose
U00 • –
U01 • R961000156
U02 • • • 2x • R961000172
U03 • • • 2x • 2x • R961000179
U04 • • • 2x • R961000178
U05 • • • 2x • 2x • R961000177
U06 • • • • • 2x • R961000176
U07 • • • • • 2x • 2x • R961000174
U08 • • • • • 2x • R961000175
U09 • • • • • 2x • 2x • R961000173
U10 • • • R961000163
U11 • 2x • 2x • R961000162

Hydraulic power unit with single pump


For the supply of one workstation
Material no. R901134001
Dimensions mm W 540 x H 650 x D 440
Weight kg 75
Paint coating Blue RAL 5010
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 230
Frequency Hz 50
Power kW 1.5
Material no. R901133999
Dimensions mm W 540 x H 650 x D 440
Weight kg 87.5
Paint coating Blue RAL 5010
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 400
Frequency Hz 50
Power kW 2.2
18/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Base kits

Individual parts of the variants in type code “Field 5“

Hydraulic power unit with double pump


For the supply of two workstations
Material no. R901134002
Dimensions mm W 540 x H 650 x D 625
Weight kg 95
Paint coating Blue RAL 5010
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 230
Frequency Hz 50
Power kW 1.5
Material no. R901134000
Dimensions mm W 540 x H 650 x D 625
Weight kg 107.5
Paint coating Blue RAL 5010
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 400
Frequency Hz 50
Power kW 2.2

Integrated container
Material no. R961000288
Lock at the front, easy running tracks, with mounting kit
Dimensions mm W 411 x H 710 x D 725
Weight kg 82
Material Sheet steel, powder-coated
Drawers mm 4 x 100 high
1 x 150 high
Load carrying ca- N 500
pacity per drawer
Colour Light grey RAL 7035
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 19/164

Workstations / custom configuration

Base kits

Individual parts of the variants in type code “Field 5“

Hose
Material no. R961002474
NW 08, pressure range 100 bar
Didactic designation VSK1.N-W
Weight kg 0.64
Length mm 630

Hose
Material no. R961002475
NW 08, pressure range 100 bar
Didactic designation VSL1.N-W
Weight kg 0.74
Length mm 1000

Oil pan
Material no. R961000156
For base DS4, with mounting kit
Dimensions mm L 1148 x W 725 x H 30
Weight kg 16.5
Material Powder-coated sheet steel

Oil pan
Material no. R961000155
For base DS4, with mounting kit
Dimensions mm L 737 x W 725 x H 30
Weight kg 11.2
Material Powder-coated sheet steel
20/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Base kits

Individual parts of the variants in type code “Field 5“

Oil pan
Material no. R961000154
For base DS4, with mounting kit
Dimensions mm L 326 x W 725 x H 30
Weight kg 5.1
Material Powder-coated sheet steel

Mounting kit for power unit


Material no. R961000312

Dimensions mm W 120 x H 45 x D 100


Weight kg 0.950

Mounting kit for integrated container


Material no. R961000835

Dimensions mm W 90 x H 130 x D 230


Weight kg 1.9

Mounting kit for oil pan


Material no. R961000761

Dimensions mm W 120 x H 100 x D 100


Weight kg 0.450
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 21/164

Workstations / custom configuration

Hydraulic connection block

Individual parts of the variants in type code “Field 6“

Variant consisting of:


connection block

with circulation
P/T distributor
R961002567

Material no.
for the sub-
Without

Type code group of the


designation variant
V0 • –
V3 • R961000435
V4 2x • R961000435

P/T distributor with circulation function


Material no. R961002567
For DS4, can be mounted to the side panels by means of
brackets
Dimensions mm W 240 x H 130 x D 140
Weight kg 4.1
Material Aluminium profile
Steel
22/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Racks

Individual parts of the variants in type code “Field 7“

Variant consisting of:

210TE; 2 x 3HE
R961000167

R961000166
210TE; 3HE

Material no.
for the sub-
Without

Type code group of the


Rack

Rack
rack

designation variant
A0 • –
A1 • R961000167
A2 • R961000166
A3 2x • R961000165
A4 2x • R961000164
A5 • • –

Rack, one row


Material no. R961000167
210TE; 3HE for DS4
Dimensions mm W 1130 x H 173 x D 200
Weight kg 7.9
Material Aluminium profile
Sheet steel, powder-coated

Rack, two rows


Material no. R961000166
210TE; 3HE for DS4
Dimensions mm W 1130 x H 306 x D 200
Weight kg 11.6
Material Aluminium profile
Sheet steel, powder-coated
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 23/164

Workstations / custom configuration

Power supply

Individual parts of the variants in type code “Field 8“

Without power sup- Variant consisting of:


Without switch box

Power supply unit

Power supply unit


230 VAC / 50 Hz

230 VAC / 50 Hz

400 VAC / 50 Hz

230 VAC / 50 Hz

400 VAC / 50 Hz
115 VAC / 50 Hz

115 VAC / 50 Hz

115 VAC / 50 Hz

R961000983

R961000962
R961000289
1827003740

without RDC

without RCD

without RCD
1827008412
1827008411
R961000170

On request
Switch box

Switch box

Switch box

Switch box

Switch box

Switch box
Material no.

with RCD

with RCD

with RCD
for the sub-
ply unit

Type code group of the


designation variant
E00 • –
E01 • 1827003740
E02 • R961000170
E03 • • 1827008401
E04 2x • • 1827008402
E05 • • 1827008403
E06 2x • • 1827008404
E07 • • 1827008405
E08 2x • • 1827008406
E09 • • –
E10 2x • • –
E11 • • –
E12 2x • • –
E13 • • –
E14 2x • • –
24/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Power supply

Individual parts of the variants in type code “Field 8“

Power supply unit


Material no. 1827003740
For DS3 and DS4; regulated output; short-circuit-proof;
ON/OFF switch; two 4-mm safety socket pairs +/-
without connection cable
Dimensions mm W 160 x H 360 x D 45
Weight kg 2.23
Material Sheet steel
Colour Blue RAL 5010
Output voltage VDC 2 x 24
Input voltage VAC 115
Frequency Hz 60
Current max. A 4.5

Power supply unit


Material no. R961000170
For DS3 and DS4; regulated output; short-circuit-proof;
ON/OFF switch; two 4-mm safety socket pairs +/-
with connection cable
Dimensions mm W 160 x H 360 x D 45
Weight kg 2.43
Material Sheet steel
Colour Blue RAL 5010
Output voltage VDC 2 x 24
Input voltage VAC 115
Frequency Hz 60
Current max. A 4.5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 25/164

Workstations / custom configuration

Power supply

Individual parts of the variants in type code “Field 8“

Switch box
Material no. 1827008411
With 2 x emergency stop; 1 keyed socket; 2 socket outlets with
earthing contact and fuses – without residual-current-operated
circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 115
Input voltage VAC 115
Frequency Hz 50
Current max. A 16

Switch box
Material no. on request
With 2 x emergency stop; 1 keyed socket; 2 socket outlets
with earthing contact and fuses – with residual-current-oper-
ated circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 115
Input voltage VAC 115
Frequency Hz 50
Current max. A 16

Switch box
Material no. 1827008412
With 2 x emergency stop; 1 keyed socket; 2 socket outlets with
earthing contact and fuses – without residual-current-operated
circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 230
Input voltage VAC 230
Frequency Hz 50
Current max. A 16

Switch box
Material no. R961000963
With 2 x emergency stop; 1 keyed socket; 2 socket outlets
with earthing contact and fuses – with residual-current-operat-
ed circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 230
Input voltage VAC 230
Frequency Hz 50
Current max. A 16
26/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Power supply

Individual parts of the variants in type code “Field 8“

Switch box
Material no. R961000289
With 2 x emergency stop; 1 keyed socket; 2 socket outlets with
earthing contact and fuses – without residual-current-operated
circuit breaker
Weight kg 6.5
Output voltage VAC 2 x 230; 1 x 400
Input voltage VAC 400
Frequency Hz 50
Current max. A 16

Switch box
Material no. R961000962
With 2 x emergency stop; 1 keyed socket; 2 socket outlets
with earthing contact and fuses – with residual-current-opera-
ted circuit breaker
Weight kg 6.5
Output voltage VAC 2 x 230; 1 x 400
Input voltage VAC 400
Frequency Hz 50
Current max. A 16
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 27/164

Workstations / custom configuration

Measuring glass

Individual parts of the variant in type code “Field 9“

Variant consisting of:

Measuring glass
measuring glass

R961002564

Material no.
for the sub-
Without

Type code group of the


designation variant
M0 • –
M1 • R901000066
M2 2x • R901000066

Measuring glass
Material no. R961002564
With scale, bleed valve, overflow protection and ball valve
Dimensions mm W 160 x H 700 x D 200
Weight kg 6.5
Capacity l 2.5
Material Acrylic glass
Aluminium profile
Steel tube
PVC hose with nylon lining
Length 3 m
28/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Hose tray

Individual parts of the variant in type code “Field 10“

Variant consisting of:

R961002634
R961000188

Material no.
Hose tray,

Hose tray,
hose tray

for the sub-


Without

50-fold
9-fold

Type code group of the


designation variant
S0 • –
S1 • R961000188
S2 2x • R961000188
S3 •

Hose tray
Material no. R961000188
For a maximum of 9 hoses
(cannot be combined with load simulator on one side)
Dimensions mm W 230 x H 140 x D 240
Weight kg 2.54
Material Aluminium profile
Steel

Hose tray, large


Material no. R961002634
With oil pan for depositing small items.
Provided for mounting to the side panel. Sufficient for 50 hoses
(cannot be combined with load simulator on one side)
Dimensions mm W 700 x H 172 x D 320
Weight kg 14.5
Material Aluminium profile
Sheet steel, powder-coated
Colour Blue RAL 5010
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 29/164

Workstations / custom configuration

Load simulator

Individual parts of the variant in type code “Field 11“

Variant consisting of:

Load simulator,
load simulator

R961000187

swivelling Material no.


for the sub-
Without

Type code group of the


designation variant
L0 • –
L3 • R961000187
L4 2x • R961000187

Load simulator, swivelling


Material no. R961000187
With anti-rotation safety mechanism,
provided for mounting to the lateral panel.
Incl. 2 hose lines with angled connection, 2 m long, and
mounting panel for proximity switch
Dimensions mm W 250 x H 1000 x D 250
Weight kg 31.5
Material Aluminium profile
Moved mass kg 15
Cylinder Diameter 25 / 16
Stroke 200 mm
30/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / custom configuration

Table grid / writing surface

Individual parts of the variant in type code “Field 12“

Variant consisting of:


Without writing sur-
Without table grid

Writing surface
1827003705
R961000192

Material no.
Table grid

for the sub-


Type code group of the
face

designation variant
T0 • –
T1 2x • R961000192
T2 4x • R961000192
T3 • 1827003705
T4 2x • 1827003705
T5 2x • • –

Table grid
Material no. R961000192
For DS4 oil pans, (4 off are required to equip the system
completely)
Dimensions mm W 560 x H 20 x D 790
Weight kg 2.6
Material Sheet steel
Packaging unit 1

Writing surface
Material no. 1827003705
For insertion into the pans of the DS4 component carrier
Dimensions mm W 275 x H 25 x D 360
Weight kg 0.35
Colour White
Material PMMA
Packaging unit 2
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 31/164

Workstations / custom configuration

Type of hose coupling

Identification in type code “Field 13“

Variant consisting of:

Material no.
couplings
Leak-free

for the sub-


Type code group of the
designation variant
-W • –

Type of rack equipment

Identification in type code “Field 14“

Variant consisting of:


A-H, el. components
BIBB-GS hydraulics

BIBB-GS hydraulics
El. components
1827008415

1827008413

Material no.
for the sub-
Type code group of the
designation variant
Y02 2x • –
Y04 1x • 1x • –
Y13 2x • –
Y18 –
32/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / component carriers

Component carrier with one grid


Material no. R961003176
For mounting hydraulic components
Dimensions mm W 820 x H 1563 x D 790
Weight kg 35
Material Aluminium profiles
Powder-coated sheet steel
Castors 4 off; steerable
Load carrying capacity max:
2500 N
Paint coating Side panels, blue RAL 5010

Component carriers with two grids


Material no. R961003128
For mounting hydraulic components
Dimensions mm W 820 x H 1563 x D 790
Weight kg 42
Material Aluminium profiles
Powder-coated sheet steel
Castors 4 off; steerable
Load carrying capacity max:
2500 N
Paint coating Side panels, blue RAL 5010
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 33/164

Workstations / accessories

Wheel-mounted container
Material no. R961000287
Lock at the front, easy running tracks
Dimensions mm W 411 x H 825 x D 725
Weight kg 84
Material Sheet steel, powder-coated
Drawers mm 4 x 100 high
1 x 150 high
Load carrying ca- 500 N
pacity per drawer
Colour Light grey RAL 7035

Recommended accessories for wheel-mounted container:

Anti-skid mat
Material no. R961000568

Dimensions mm W 405 x H 100 x D 720


Weight kg 0.12
Material Neoprene
Packaging unit 5

Assortment of drawer dividers


Material no. R961000563
100 mm high
Dimensions mm W 405 x H 100 x D 720
Weight kg 0.94
Material Sheet steel
Packaging unit 4

Assortment of drawer dividers


Material no. R961000564
150 mm high
Dimensions mm W 405 x H 150 x D 720
Weight kg 1.39
Material Sheet steel
Packaging unit 1
34/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Workstations / accessories

Articulating monitor arm


Material no. 1827003725
With keyboard and mouse holder
Dimensions mm W 415 x H 350 x D 710
Weight kg 10
Load carrying ca- N 250
pacity
Material Aluminium profiles
Sheet steel
Colour Light grey

Info panel
Material no. 1827003721
The position can be ajdusted by means of two joints
incl. mounting kit
Dimensions mm W 280 x H 370 x D 80
Weight kg 4.11
Format DIN A4
Material Aluminium profile
Steel

Rag holder
Material no. 1827003722
Handy deposit for cleaning rags. Can also be used for cable
routing
Dimensions mm W 38 x H 60 x D 35
Weight kg 0.036
Colour Black
Material Plastic
Packaging unit 2
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 35/164

Table of contents: Component sets

Contents Page Contents Page


On/off hydraulics according to BiBB 36-43 Measuring technology 52-61
• For manually operated valves 36-37 • Measuring technology 2042, minimal 52-53
• For electrically operated valves 38-39 • Measuring technology 2042, standard 54-55
• Electrical components for experiments A-H 40 • Measuring technology 3050, minimal for PC 56-57
• For additional experiments Z1-Z3 41 • Measuring technology 3050, ISDS standard for PC 58-59
• Electrical components for experiments Z1-Z3 42 • Measuring technology 5050, standard for PC 60-61
• Electrical components for experiments A-H and Z1-Z3 43
Mobile hydraulics 62-63
Proportional technology 44-49 • Basic principles 62-63
• Analogue control for directional valve 44-45
Troubleshooting on hydraulic systems 64-67
• Analogue control for flow control valve 46-47
• With manually operated directional valves 64-65
• Analogue control for pressure relief valve 48-49
• With electrically operated directional valves 66-67
Hydraulic closed-loop control axes 50-51
• Axis control with Hy-Control 50-51
36/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / on/off hydraulics – manual, according to BiBB

BiBB hydraulic component set A - H,


for manually operated valves
Material no. R961002888
This component set is used to impart the basic principles of
hydraulics.
Training objectives
• Drive power unit / pump
• Cylinders / hydraulic motors
• Directional valves
• Pressure control valves
• Flow control valves
• Hydraulic accumulators
• Basic circuits
• Commissioning
The set includes exclusively industrial components. All valves
comply with the industrial standard for size 6.
For carrying out the exercises, all the required hoses and 4
pressure gauges for indicating the pressure are included in the
scope of supply.
Weight kg 51
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 37/164

Component sets / on/off hydraulics – manual, according to BiBB

Set consisting of:


Item Qty Material no. Designation Page
1 9 R961002474 Hose line 630 mm 19, 97
2 5 R961002475 Hose line 1000 mm 19, 97
3 4 R961002476 Hose line 1000 mm with minimess connection 99
4 4 R961002715 Pressure gauge, diameter 63, 0-100 bar incl. MSK 95
5 1 R961002491 Ball valve AB 21-20/G1/4-500 86
6 1 R961002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 92
7 3 R961002485 Distributor 94
8 2 R961002520 Pressure relief valve DBDH6G1X/100 77
9 1 R961002544 Direct operated pressure reducing valve DR6DP1- 5X/75YM 77
10 1 R961002545 Pilot operated pressure relief valve DB6K1-4X/50YV 78
11 1 R961002539 Throttle valve DV06-1-1X/V 83
12 1 R961002495 Throttle check valve DRV06-1-1X/V 83
13 1 R961002546 2-way flow control valve 2FRM6B36-3X/10QRV 84
14 1 R961002513 Check valve, pilot operated SV 6 PB1-6X/ 89
15 1 R961002489 Check valve S6A1.X 87
16 1 R961002522 Check valve S6A3.X 88
17 2 R961002552 4/2 directional valve 4WMM6C5X 70
18 1 R961002550 4/3 directional valve 4WMM6G5X 70
19 1 R961002551 4/3 directional valve 4WMM6E5X/F 71
20 1 R961002505 Gear motor 91

Recommended accessories:
R961002893 BiBB additional experiments 41
R961003494 Single-rod cylinder, stroke = 200 mm 90
R900061256 Stopwatch, digital, quartz 103
R900001439 Filling and testing device 103
R900065201 Tachometer visual/mechanical 103

Teachware:
Training manuals
* BiBB Hydraulics - Basic Principles, Trainer‘s Manual 134
* BiBB Hydraulics - Basic Principles, Trainee‘s Manual 134
* BiBB Hydraulics - Basic Principles, Project Exercises, Trainer‘s Manual 134
* BiBB Hydraulics - Basic Principles , Project Exercises, Trainee‘s Manual 134
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic Principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A-Z 138
* Hydraulics in theory and practice 139
Supplementary training media
* Hydraulic Trainer CBT Version 4.0 141
* Web Tr@iner Hydraulics - Basic Principles 142

* The teachware in various languages can be found on the given pages


38/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / on/off hydraulics – electrical, according to BiBB

BiBB hydraulic component set A - H,


for electrically operated valves
Material no. R961002887
This component set is used for imparting basic knowledge in
the field of electrohydraulics
Training objectives
• Drive power unit / pump
• Cylinders / hydraulic motors
• Electrically controlled directional valves
• Pressure control valves / pressure switches
• Flow control valves
• Hydraulic accumulators
• Basic circuits / relay circuits
• Commissioning and troubleshooting
The set includes exclusively industrial components. All valves
comply with the industrial standard for size 6.
For carrying out the exercises, all the required hoses and 4
pressure gauges for indicating the pressure are included in the
scope of supply.
Weight kg 57
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 39/164

Component sets / on/off hydraulics – electrical, according to BiBB


Set consisting of:
Item Qty Material no. Designation Page
1 9 R961002474 Hose line 630 mm 19, 97
2 5 R961002475 Hose line 1000 mm 19, 97
3 4 R961002476 Hose line 1000 mm with minimess connection 99
4 4 R961002715 Pressure gauge, diameter 63, 0 - 100 bar incl. MSK 95
5 1 R961002491 Ball valve AB 21-20/G1/4-500 86
6 1 R961002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 92
7 3 R961002485 Distributor 94
8 2 R961002520 Pressure relief valve DBDH6G1X/100 77
9 1 R961002544 Direct operated pressure reducing valve DR6DP1- 5X/75YM 77
10 1 R961002545 Pilot operated pressure relief valve DB6K1-4X/50YV 78
11 1 R961003488 Pressure switch 80
12 1 R961002495 Throttle check valve DRV06-1-1X/V 83
13 1 R961002539 Throttle valve DV06-1-1X/V 83
14 1 R961002546 2-way flow control valve 2FRM6B36-3X/10QRV 84
15 1 R961002513 Check valve, pilot operated SV 6 PB1-6X/ 89
16 1 R961002489 Check valve S6A1.X 87
17 1 R961002522 Check valve S6A3.X 88
18 2 R961002547 4/2 directional valve 4WE6C6X/EG24N9K4 73
19 1 R961002548 4/3 directional valve 4WE6G6X/EG24N9K4 73
20 1 R961002549 4/3 directional valve 4WE6E6X/EG24N9K4 74
21 1 R961002505 Gear motor 91
22 1 R900846807 Cable set HPF-E1 111
23 2 R900846808 Cable set HPF-E2 111

Recommended accessories:
1 R961002893 BiBB additional experiments 41
1 1827008414 Electrical components BiBB Z1 -Z3 19“ 42
1 1827008420 Electrical components BiBB Z1 -Z3 boxes
1 R961003494 Single-rod cylinder, stroke = 200 mm 90
1 R900061256 Stopwatch, digital, quartz 103
1 R900001439 Filling and testing device 103
1 R900065201 Tachometer visual/mechanical 103

Teachware:
Training manuals
* BiBB Hydraulics - Basic Principles, Trainer‘s Manual 134
* BiBB Hydraulics - Basic Principles, Trainee‘s Manual 134
* BiBB Hydraulics - Basic Principles, Project Exercises, Trainer‘s Manual 134
* BiBB Hydraulics - Basic Principles, Project Exercises, Trainee‘s Manual 134
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic Principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
* Hydraulics in theory and practice 139
Supplementary training media
* Hydraulic Trainer CBT Version 4.0 141
* Web Tr@iner Hydraulics - Basic Principles 142
* Web Tr@iner Electrohydraulics 143

* The teachware in various languages can be found on the given pages


40/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / on/off hydraulics – electrical, according to BiBB

Electrical components for BiBB hydraulic component set


A-H
Material no. 1827008413
Electrical components for controlling electrically operated
valves A - H to BiBB as 19" version for installation in racks
Weight kg 5.23

1 3 2

4 6 5

Set consisting of:


Item Qty Material no. Designation Page
1 1 R900719908 Operating module, 4 push-buttons / 2 switches BPS 7.4 104
2 1 R900897345 Operating module, distributor BPS 13.1 104
3 1 R900897337 Operating module, relay BRS 1.2 104
4 5 1827008408 Blind plate 3HE/21TE 109
5 2 R961003106 Proximity switch, inductive 114
6 1 R900029597 Measurement cable set (small) 112
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 41/164

Component sets / on/off hydraulics – electrical, according to BiBB

BiBB hydraulic component set for additional experiments Z1 - Z3


Material no. R961002893
Hydraulic components for 3 further experiments in ac-
cordance with BiBB, based on the BiBB component set
R961002887
This kit includes industrial components of size 6 and all the re-
quired connection cables.
Weight kg 16

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002489 Check valve S6A1.X 87
2 1 R961002522 Check valve S6A3.X 88
3 1 R961003488 Pressure switch incl. cable 80
4 1 R961002553 Pilot operated pressure relief valve 81
5 1 R961002485 Distributor 94
6 1 R961002554 4/3 directional valve 4WE6J6X/EG24N9K4 74
7 1 R900846807 Solenoid cable with LED, form A, black plug 111
8 2 R900846808 Solenoid cable with LED, form A, grey plug 111
Recommended accessories:
1827008414 BiBB electrical components Z1 - Z3 19“ 42
1827008420 BiBB electrical components Z1 -Z3 boxes
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic Principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
* Hydraulics in theory and practice 139
Supplementary training media
* Hydraulic Trainer CBT Version 4.0 141
* Web Tr@iner Electrohydraulics 143
* The teachware in various languages can be found on the given pages
42/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / on/off hydraulics – electrical, according to BiBB

Electrical components for BiBB hydraulic component set


for additional experiments Z1 - Z3
Material no. 1827008414
Electrical components for controlling electrically operated
valves Z1 - Z3 according to BiBB in 19“ variant,
for installation into racks
Weight kg 2.6

1 2 3

Set consisting of:


Item Qty Material no. Designation Page
1 1 R900897341 Operating module, signal output BPS 8.1 104
2 1 R900897337 Operating module, relay BRS 1.2 104
3 1 R900897346 Operating module, time relay BRS 2.1 105
4 1 R961003106 Proximity switch, inductive 114
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 43/164

Component sets / for on/off hydraulics – electrical, according to BiBB

Electrical components for BiBB hydraulic component set


Material no. 1827008415
Electrical components for controlling electrohydraulics (exten-
ded set A - H and Z1 - Z3) in 19“ variant; complete 210 TE
Weight kg 8.25

1 3 5 6 4

7 8

Set consisting of:


Item Qty Material no. Designation Page
1 1 R900897345 Operating module, dstributor BPS 13.1 104
2 1 R900719908 Operating module, 4 push-buttons / 2 switches BPS 7.4 104
3 2 R900897337 Operating module, relay BRS 1.2 104
4 1 R900897341 Operating module, signal output BPS 8.1 104
5 1 1827008408 Partial front panel 3HE/21TE 109
6 1 R900897346 Operating module, time relay BRS 2.1 105
7 3 R961003106 Proximity switch, inductive 114
8 1 R900021502 Measurement cable set (large) 112
44/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / proportional technology

Component set, 4/3 proportional directional valve


4WREE6, load simulation valve, command value module
Material no. R961003549
For analogue controlling of the proportional directional valve,
based on BiBB component set R961002887
Training objectives
• Proportional valve technology
• Component technology (valve / amplifier)
• Proportionality
• Cylinder control
• Positioning

2
5

1
3

7
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 45/164

Component sets / proportional technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961003533 4/3 proportional directional valve 4WREE with integrated electronics and load simulation 75
valve
2 1 R961000107 Operating module BPS 20.0 for command value generation 106
3 1 R961001630 Operating module BPS 21.0, adapter from 4 mm sockets to 7-pin connection plug 106
4 1 R900711665 Operating module BPS 6.1 105
5 1 R961001957 Operating module BPS 5.2 with 1 potentiometer +/- 10 Volt output 105
6 1 R961003550 7-pin cable for the connection of integrated electronics 113
7 1 R900826555 Cable set (command value measurement) 111

Recommended accessories:
1 R961003495 Single-rod cylinder, 400 mm stroke 90

Teachware:
Training manuals
* Control Technology with Proportional Hydraulics, Trainer‘s Manual 134
* Control Technology with Proportional Hydraulics, Trainee‘s Manual 134
Supplementary literature
* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 137
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
Supplementary training media
* Web Tr@iner Proportional and Closed-loop Control Technology 144
* OHP foils Proportional Hydraulics 147

* The teachware in various languages can be found on the given pages


46/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / proportional technology

Component set proportional technology


Material no. R961002897
For analogue controlling of proportional flow control valve
type 2FRE6B-2X/10QK4RV, based on
BiBB component set R961002887
Training objectives
• Proportional valve technology
• Component technology (valve / amplifier)
• Proportionality
• Cylinder control
• Positioning
Weight kg 7.0
Type of protection IP41

5 6

4
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 47/164

Component sets / proportional technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002557 Proportional flow control valve 2FRE6B-2X/10QK4RV 85
3 1 R900844180 Position transducer cable for proportional flow control valve (analogue control) 112
4 1 R900846809 Solenoid cable without LED, form A, grey plug 111
5 1 R900711658 Operating module BPS 2.1 107
6 1 R901057058 Proportional amplifier VT-VRPA1 108

Recommended accessories:
1 R900711665 Operating module, command and actual value display BPS 6.1 in 19“ 105
1 R961003495 Single-rod cylinder, stroke = 400 mm 90
1 R900843486 Precision pressure gauge 0 - 100 bar 95

Teachware:
Training manuals
* Proportional Hydraulics, Trainer‘s Manual 134
* Proportional Hydraulics, Trainee‘s Manual 134
Supplementary literature
* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 137
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
Supplementary training media
* Web Tr@iner Proportional and Closed-loop Control Technology 144
* OHP foils Proportional Hydraulics 147

* The teachware in various languages can be found on the given pages


48/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / proportional technology

Component set proportional technology


Material no. R961002898
For the analogue control of proportional pressure relief valve
DBE6-1X/50G24NK4M,
based on BiBB component set R961002887
Training objectives
• Proportional valve technology
• Component technology (valve / amplifier)
• Proportionality
Weight kg 7.5
Type of protection IP41

3 4

1
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 49/164

Component sets / proportional technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002555 Proportional pressure relief valve DBE6-1X/50G24NK4M 81
2 1 R900846809 Solenoid cable without LED, form A, grey plug 111
3 1 R900711662 Operating module BPS 3.1 107
4 1 R900033823 Proportional amplifier VT-VSPA1 108

Recommended accessories:
1 R900711665 Operating module, command and actual value display, BPS 6.1 in 19“ 105
1 R961003495 Single-rod cylinder, stroke = 400 mm 90
1 R900843486 Precision pressure gauge 0 - 100 bar 95

Teachware:
Training manuals
* Proportional Hydraulics, Trainer‘s Manual 134
* Proportional Hydraulics, Trainee‘s Manual 134
Supplementary literature
* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 137
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
Supplementary training media
* Web Tr@iner Proportional and Closed-loop Control Technology 144
* OHP foils Proportional Hydraulics 147

* The teachware in various languages can be found on the given pages


50/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / hydraulic closed-loop control axes

Component set linear axis – HY-Control –


with analogue amplifier
Material no. R961002886
Component set HY-Control is a complete training system, in-
cluding two-language training manual on CD-ROM.
A load can be steplessly simulated by means of a pressure re-
lief valve on the passive cylinder.
Training objectives
• High-response valve technology
• Component technology (valve / amplifier)
• Closed-loop position control
• Command value ramps
• Zero point matching
• Dynamic response
• Commissioning
Weight kg 83
Type of protection IP41
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 51/164

Component sets / hydraulic closed-loop control axes

Set consisting of:


Item Qty Material no. Designation Page
1 1 R900784518 Linear axis, analogue position measuring system
2 1 1827003492 Controller module AVPC, box, SI
3 1 1827008069 Operating module BPS 6.1/B with electro-box 49TE
4 1 R961002509 High-response valve size 6 OBE 76
5 1 1827003336 Valve cable with Hirschmann plug CA 6 LS and valve plug-in connector
6 1 R961002516 Re-feed tank for HY-Control
7 3 R961002715 Pressure gauge, diameter 63, 0 - 100 bar incl. MSK 95
8 1 R961002486 Pressure relief valve DBDH6G1X/100 for HY-Control
9 4 R961002476 Hose line 1000 mm with minimess connection 99
10 3 R961002475 Hose line 1000 mm 19, 97
11 1 R961002519 Distributor for HY-Control 89
12 1 R961002796 CD HY-Control training manual de/en

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 137
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
Supplementary training media
* Web Tr@iner Proportional and Closed-loop Control Technology 144
* OHP foils Proportional Hydraulics 147

* The teachware in various languages can be found on the given pages


52/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / measuring technology

Component set measuring technology 2042, minimal


Material no. R961002156
The inexpensive entry into the electrical measurement of phys-
ical variables such as pressure and speed.
All the required connection cables and the transport case are
included.
Set up BiBB exercises (pump characteristic curves, regenera-
tive circuit, etc.) and utilize an industrial measuring instrument
instead of mechanical pressure gauges.
The data acquired via the connection cable can also be read
out on a PC.
For this, you optionally require:
Software Material no. R961001939
Connection cable Material no. R961001947
Weight kg 4.6

6
1

3
4

5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 53/164

Component sets / measuring technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R900754481 Speed sensor (output 4 - 20 mA) 118
2 1 R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 118
3 1 R961001938 Multihandy 2042 115
4 1 R900210004 Plastic case 122
5 1 R900210002 Plug-in power supply unit, 230 VAC 122
6 1 R900063746 Measurement cable 121

In order to measure/display differential pressure in parallel, you require additionally


R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 118
R900063746 Measurement cable 121

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic Principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138

* The teachware in various languages can be found on the given pages


54/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / measuring technology

Component set Measuring technology 2042, standard


Material no. R961003445
Measure all relevant physical variables such as pressure, flow,
temperature and speed in your hydraulic exercise set-up.
All the required connection cables and the transport case are
included.
Carry out BiBB exercises (pump characteristic curve, regen-
erative circuit etc.) and utilize an industrial measuring instru-
ment instead of mechanical pressure gauges.
The data acquired via the connection cable can also be read
out on a PC.
For this, you optionally require:
Software Material no. R961001939
Connection cable Material no. R961001947
Weight kg 4.6

2 9 3 4

5 6

7
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 55/164

Component sets / measuring technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002536 Gear flow sensor 0.2 - 30 l/min 119
2 1 R900704454 F/I converter 120
3 1 R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 118
4 1 R900754481 Speed sensor (output 4 - 20 mA) 118
5 1 R961001938 Multihandy 2042 115
6 1 R900210004 Plastic case 122
7 1 R900210002 Plug-in power supply unit, 230 VAC 122
8 2 R900063746 Measurement cable 121
9 1 R900213937 Temperature sensor 119

In order to measure/display differential pressure in parallel, you require additionally


R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 118

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic Principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138

* The teachware in various languages can be found on the given pages


56/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / measuring technology

Component set measuring technology 3050, minimal for PC


Material no. R900738894
Measure physical variables such as pressure and speed using
the industrial measuring device Multihandy 3050.
Carry out BiBB exercises (pump characteristic curve, regen-
erative circuit etc.) and utilize sensors with frequency and ana-
logue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no cal-
ibration required.
All the required connection cables, transport case, evaluation
software HYDROcomsys / Win32 and the USB connection
cable are included.
Weight kg 8.4

2 1

7 4
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 57/164

Component sets / measuring technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R900892375 Speed sensor 118
2 1 R900738915 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118
3 1 R900739196 Multihandy 3050 incl. software HydroCOMsys/WIN 115
4 1 R900733194 Test case 122
5 1 R900210002 Plug-in power supply unit, 230VAC 122
6 1 R900733207 Measurement cable (ISDS) 121
7 1 R900778981 USB cable for Multihandy 3050/5050 L = 1.5 m 121

In order to measure/display differential pressure in parallel, you require additionally


R900738915 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118
R900733207 Measurement cable (ISDS) 121

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic Principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138

* The teachware in various languages can be found on the given pages


58/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / measuring technology

Component set Measuring technology 3050 ISDS, stand-


ard for PC
Material no. R961002884

Measure all relevant variables such as pressure, flow, temper-


ature and speed in your hydraulic exercise set-up using the
industrial measuring device Multihandy 3050.
Carry out BiBB exercises (pump characteristic curve, regen-
erative circuit etc.) and utilize sensors with frequency and
analogue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no
calibration required.
All the required connection cables, transport case, evaluation
software HYDROcomsys / Win32 and the USB connecting
cable are included.

Weight kg 11.1
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 59/164

Component sets / measuring technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002508 Gear flow sensor 0.2 - 30 l/min with ISDS 119
2 1 R900892375 Speed sensor 118
3 1 R900738915 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118
4 1 R900739196 Multihandy 3050 incl. software HydroCOMsys/WIN 115
5 1 R900733194 Test case 122
6 1 R900210002 Plug-in power supply unit, 230 VAC 122
7 1 R900749653 Temperature sensor with ISDS 119
8 3 R900733207 Measurement cable (ISDS) 121
9 1 R900778981 USB cable for Multihandy 3050/5050 L = 1.5 m 121

In order to measure/display differential pressure in parallel, you require additionally

R900738915 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic Principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138

* The teachware in various languages can be found on the given pages


60/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / measuring technology

Component set measuring technology 5050, standard for PC


Material no. R961002885
The high-end measuring device for the most demanding use
in complex circuits.
Utilize up to six measurement inputs for your complete hydrau-
lic exercise set-up.
Carry out BiBB exercises (pump characteristic curve, regen-
erative circuit etc.) and utilize sensors with frequency and ana-
logue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no cal-
ibration required.
All the required connection cables, transport case, evaluation
software HYDROcomsys / Win32 and the USB connecting
cable are included.
Weight kg 11.5

3 4 2

5 9 7
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 61/164

Component sets / measuring technology

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002508 Gear flow sensor 0.2 - 30 l/min with ISDS 119
2 1 R900892375 Speed sensor 118
3 1 R900738915 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118
4 1 R900749653 Temperature sensor with ISDS 119
5 1 R900733191 Multihandy 5050 incl. software HydroCOMsys/WIN 116
6 1 R900210002 Plug-in power supply unit, 230 VAC 122
7 1 R900733194 Test case 122
8 3 R900733207 Measurement cable (ISDS) 121
9 1 R900778981 USB cable for Multihandy 3050/5050 L = 1.5 m 121

In order to measure/display differential pressure in parallel, you require additionally


R900738915 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138

* The teachware in various languages can be found on the given pages


62/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / mobile hydraulics

Component set mobile hydraulics, basic principles


Material no. R961002890
With manually operated mobile control blocks.
The component set includes standard mobile control blocks
and is a unique training system on the market.
It was designed for, among others, the following professions:
• Construction machine mechanics
• Construction machine operators
• Agricultural machine mechanics.
It is used for illustrating the differences between industrial hy-
draulics and mobile hydraulics.
The types of actuation are
• mechanical
• electrical
• electrohydraulic, proportional or switched
The actuating travel can be read off from scales. This allows
recording of a flow characteristic curve in dependence upon
the load.
Weight kg 36.5

1 2

4
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 63/164

Component sets / mobile hydraulics

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002532 Mobile control block SM12 (1 hand lever valve) 123
2 1 R961002533 Mobile control block SM12 (2 hand lever valves) 124
3 1 R961002531 Mobile control block SM12 (1 x hand lever / 1 x hydraulic) 125
4 1 R961002541 Pilot control device 126

Teachware:
Training manuals
* Mobile Hydraulics, Trainer‘s Manual 134
* Mobile Hydraulics, Trainee‘s Manual 134
Supplementary literature
* Hydrostatic drives with control of the secondary unit 138
* Hydraulics in mobile machinery 140

* The teachware in various languages can be found on the given pages


64/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / troubleshooting on hydraulic systems

Hydraulic component set, troubleshotting


Material no. R961002891
With manually operated directional valve.
This component set is based on the contents of BiBB exercises
and deals in detail with the subject area of commissioning and
troubleshooting.
It comprises valves with integrated defects that are to be installed
in circuits. "Troubleshooting" provides assistance in imparting
knowledge of and competence in systematic troubleshooting on
hydraulic systems in a target-oriented manner.
Trainee's and Instructor's Manual included.
Weight kg 10
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 65/164

Component sets / troubleshooting on hydraulic systems

Set consisting of:


Item Qty Material no. Designation Page
1 1 R900054511 Troubleshooting HP3/4/6 Trainer‘s and Trainee‘s Manual - de 135
2 1 R961002520** Pressure relief valve DBDH6G1X/100 77
3 1 R961002545** Pilot operated pressure relief valve DB6K1-4X/50YV 79
4 1 R961002471** Check valve S6A1.X with hose 630 mm 87
5 1 R961002550** 4/3 directional valve 4WMM6G5X 70
6 1 Storage box

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
* Hydraulics in theory and practice 139
Supplementary training media
* Hydraulic Trainer CBT Version 4.0 141
* Web Tr@iner Hydraulics - basic principles 142

* The teachware in various languages can be found on the given pages


** Components are manipulated and identified by a “B“ on the nameplate
66/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Component sets / troubleshooting on hydraulic systems

Hydraulic component set, troubleshooting


Material no. R961002892
With electrically operated directional valve.
This component set is based on the contents of BiBB exercises
and deals in detail with the subject area of commissioning and
troubleshooting.
It comprises valves with integrated defects that are to be installed
in circuits. "Troubleshooting" provides assistance in imparting
knowledge of and competence in systematic troubleshooting on
hydraulic systems in a target-oriented manner.
Trainee's and Instructor's Manual included.
Weight kg 12
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 67/164

Component sets / troubleshooting on hydraulic systems

Set consisting of:


Item Qty Material no. Designation Page
1 1 R961002520** Pressure relief valve DBDH6G1X/100 77
2 1 R961002545** Pilot operated pressure relief valve DB6K1-4X/50YV 79
3 1 R961002471** Check valve S6A1.X with hose 630 mm 87
4 1 R961002548** 4/3 directional valve 4WE6G6X/EG24N9K4 73
5 1 R900054511 Troubleshooting-HP3/4/6 Trainer‘s and Trainee‘s Manual - de 135
6 1 R900846807 Solenoid cable with LED, form A, black plug 111
7 1 R900846808 Solenoid cable with LED, form A, grey plug 111
8 1 Storage box

Teachware:
Supplementary literature
* The Hydraulic Trainer, Volume 1, Basic principles 136
* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 138
* Hydraulics in theory and practice 139
Supplementary training media
* Hydraulic Trainer CBT Version 4.0 141
* Web Tr@iner Hydraulics - basic principles 142

* The teachware in various languages can be found on the given pages


** Components are manipulated and identified by a “B“ on the nameplate
68/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Notes
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 69/164

Table of contents: Components

Contents Page Contents Page


Valves 70-89 Hydraulic accessories 92-103
• Directional valves 70-76 • Hydraulic accumulators 92
– Manual operation 70-72 • Pressure filters 93
– Electrical operation 73-74 • Distributors 94
– Proportional and high-response valves with feedback 75-76 • Pressure gauges 95-96
• Pressure control valves 77-82 • Hoses 97-99
– Manual operation 77-79 • Tools 100-102
– Electrical operation 80-82 • Required working material according to BiBB 103
• Flow control valves 83-85
– Manual operation 83-84 Electrics 104-114
– Electrical operation 85 • Operating modules of 19“ installation technique 104-109
• Isolator valves 86-89 • Desktop power supply unit 110
– Manual operation 86 • Connection cables 111-113
– Hydraulic operation 87-89 • Proximity switches 114

Energy converters 90-91 Measuring technology 115-122


• Cylinders 90 • Measuring instruments 115-117
• Hydraulic motors 91 • Sensors 118-120
• Measurement cable 121
• Accessories 122

Mobile hydraulics 123-126


• Control block, 1 directional valve, hand lever 123
• Control block, 2 directional valves, 2 hand levers 124
• Control block, 2 directional valves, 1 hand lever 125
• Pilot control device 126
70/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Directional valves
Manual operation

4/2 directional valve


Material no. R961002552
With spring return, mounted on component plate
Didactic designation DW3.NV-W
Industrial type 4WMM6C5X
Information on industrial RE 22280
type
Dimensions mm W 140 x D 125 x H 187
Weight kg 2.3
Temperature max. °C 70
Size 6
Flow max. l/min 15
Type of actuation Hand lever
Symbol

4/3 directional valve


Material no. R961002550
With spring return, mounted on component plate
Didactic designation DW4.NV-W
Industrial type 4WMM6G5X
Information on industrial RE 22280
type
Dimensions mm W 140 x D 125 x H 187
Weight kg 2.3
Temperature max. °C 70
Size 6
Operating pressure bar 100
max.
Flow max. l/min 15
Type of actuation Hand lever
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 71/164

Components / valves
Directional valves
Manual operation

4/3 directional valve


Material no. R961002551
With detent, mounted on component plate
Didactic designation DW5.NV-W
Industrial type 4WMM6E5X/F
Information on industrial type RE 22280
Dimensions mm W 140 x D 125 x H 187
Weight kg 2.3
Temperature max. °C 70
Size 6
Operating pressure bar 100
max.
Flow max. l/min 15
Type of actuation Hand lever
Symbol

4/3 directional valve


Material no. R961002510
With spring return, mounted on component plate
Didactic designation DW14.NV-W
Industrial type 4WMM6J5X
Information on industrial type RE 22280
Dimensions mm W 140 x D 125 x H 187
Weight kg 2.3
Temperature max. °C 70
Size 6
Operating pressure bar 100
max.
Flow max. l/min 15
Type of actuation Hand lever
Symbol
72/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Directional valves
Manual operation

4/3 directional valve


Material no. R961002511

Didactic designation DW18.NV-W


Industrial type 4WMM6H5X
Information on industrial RE 22280
type
Dimensions mm W 140 x D 125 x H 187
Weight kg 2.3
Temperature max. °C 70
Size 6
Operating pressure bar 100
max.
Flow max. l/min 15
Type of actuation Hand lever
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 73/164

Components / valves
Directional valves
Electrical operation

4/2 directional valve


Material no. R961002547
With spring return, with concealed manual override,
mounted on component plate
Didactic designation DW3E.NV-W
Industrial type 4WE6C6X/EG24N9K4
Information on industrial type RE 23178
Dimensions mm W 145 x D 125 x H 132
Weight kg 2.65
Temperature max. °C 50
Size 6
Operating pressure max. bar 100
Flow max. l/min 15
Voltage VDC 24
Power consumption W 30
Switching ON ms 25 - 45
time OFF ms 10 - 25
Type of actuation Electrical
Symbol

4/3 directional valve


Material no. R961002548
With spring return, with concealed manual override,
mounted on component plate
Didactic designation DW4E.NV-W
Industrial type 4WE6G6X/EG24N9K4
Information on industrial type RE 23178
Dimensions mm W 145 x D 125 x H 132
Weight kg 5.15
Temperature max. °C 50
Size 6
Operating pressure max. bar 100
Flow max. l/min 15
Voltage VDC 24
Power consumption W 30
Switching ON ms 25 - 45
time OFF ms 10 - 25
Type of actuation Electrical
Symbol
74/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Directional valves
Electrical operation

4/3 directional valve


Material no. R961002554
With spring return, with concealed manual override,
mounted on component plate
Didactic designation DW10E.NV-W
Industrial type 4WE6J6X/EG24N9K4
Information on industrial type RE 23178
Dimensions mm W 145 x D 125 x H 132
Weight kg 2.65
Temperature max. °C 50
Size 6
Operating pressure max. bar 100
Flow max. l/min 15
Voltage VDC 24
Power consumption W 30
Switching ON ms 25 - 45
time OFF ms 10 - 25
Type of actuation Electrical
Symbol

4/3 directional valve


Material no. R961002549
With spring return, with concealed manual override,
mounted on component plate
Didactic designation DW13E.NV-W
Industrial type 4WE6E6X/EG24N9K4
Information on industrial type RE 23178
Dimensions mm W 145 x D 125 x H 132
Weight kg 2.65
Temperature max. °C 50
Size 6
Operating pressure max. bar 100
Flow max. l/min 15
Voltage VDC 24
Power consumption W 30
Switching ON ms 25 - 45
time OFF ms 10 - 25
Type of actuation Electrical
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 75/164

Components / valves
Directional valves
Proportional and high-response valves with feedback

4/3 proportional directional valve


Material no. R961003533
4/3 proportional directional valve with load simulation valve
Didactic designation DW40-E-D.NV-W
Industrial type 4WREE6E08-2X/G24K31/A1V
+ HSZ 06 AZ18
Information on industrial RE 29061
type
Dimensions mm W xDxH
Weight kg 5.9
Temperature max. °C 50
Size 6
Operating pressure bar 100
max.
Nominal flow l/min 8 at Dp = 10 bar
Command value VDC ±10 V
input
Component plug K31
Type of actuation Electrical
Symbol
76/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Directional valves
Proportional and high-response valves with feedback

4/3 proportional directional valve


Material no. R961002515
With integrated control electronics, spring return,
mounted on component plate
Didactic designation DW40E.NV-W
Industrial type 4WREE6E08-2X/G24K31/A1V
Information on industrial type RE 29061
Dimensions mm W 262 x D 125 x H 184
Weight kg 4.4
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Nominal flow l/min 8 at Δp = 10 bar
Command value VDC ±10
input
Component plug According to DIN 43563-AM6-3
Type of actuation Electrical
Symbol

4/4 high-response valve, direct operated


Material no. R961002509
With 4/4 failsafe positions in the deactivated state, control so-
lenoid with integrated position feedback and integrated valve
electronics (OBE), mounted on component plate
Didactic designation DW38E.NV-W
Industrial type 4WRPEH6C3B04L-2X/G24K0/
A1M
Information on industrial type RE 29035
Dimensions mm W 199 x D 125 x H 157
Weight kg 5.1
Temperature max. °C 50
Size 6
Operating pressure max. bar 100
Nominal flow l/min 4 at Δp = 70 bar
Supply voltage of con- VDC 24
trol electronics
Command value input VDC ±10
Component plug According to E DIN 43563-AM6
Type of actuation Electrical
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 77/164

Components / valves
Pressure control valves
Manual operation

Pressure relief valve, direct operated


Material no. R961002520

Didactic designation DD1.1N-W


Industrial type DBDH6G1X/100
Information on industrial type RE 25402
Dimensions mm W 205 x D 100 x H 40
Weight kg 2.1
Temperature max. °C 70
Size 6
Operating pressu- bar 100
re max.
Set pressure bar Up to 100
Flow max. l/min Approx. 15
Type of actuation Manual
Symbol

Pressure reducing valve, direct operated


Material no. R961002544
Adjustment by means of hand wheel, internal pilot oil supply,
external leakage oil drain, without check valve, mounted on
component plate
Didactic designation DD2.NV-W
Industrial type DR6DP1-5X/75YM
Information on industrial RE 26564
type
Dimensions mm W 205 x D 125 x H 90
Weight kg 2.7
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Secondary pressure max. bar 75
Flow max. l/min 15
Type of actuation Manual
Symbol
78/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Pressure control valves
Manual operation

Pressure sequencing valve, direct operated


Material no. R961002558
Adjustment by means of hand wheel, internal pilot oil supply,
external leakage oil drain, with check valve, mounted on com-
ponent plate
Didactic designation DD3.NV-W
Industrial type DZ6DP1-5X/75Y
Information on industrial type RE 26076
Dimensions mm W 205 x D 125 x H 95
Weight kg 2.73
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Sequencing pressure max. bar 75
Flow max. l/min 15
Type of actuation Manual
Symbol

Pressure relief valve, pilot operated


Material no. R961002545

Didactic designation DD4.1NV-W


Industrial type DB6K1-4X/50YV
Information on industrial type RE 25731
Dimensions mm W 160 x D 125 x H 105
Weight kg 1.8
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Set pressure max. bar 50
Flow max. l/min 15
Type of actuation Manual
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 79/164

Components / valves
Pressure control valves
Manual operation

Load lowering valve


Material no. R961002540

Didactic designation DD13.N-W


Industrial type A-VBSO-SE78-14-35
Information on industrial Data sheet: A-VBSO-SE78-VS5-
type C2V2-14-35
Dimensions mm W 120 x D 155 x H 25
Weight kg 1.23
Temperature max. °C 70
Size 6
Operating pressure bar 100
max.
Flow max. l/min 15
Type of actuation Manual
Symbol
80/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Pressure control valves
Electrical operation

Pressure switch
Material no. R961003488
With mounting kit, inclusive of cable
Didactic designation DD6E.3
Industrial type HED8OA1X/100K14
Information on industrial type RE 50060
Dimensions mm W 89 x D 125 x H 40
Weight kg 1.27
Temperature max. °C 70
Operating pressure max. bar 100
Adjustment range bar 4 to 100
Switching accuracy % < ± 1 of adjustment range
Electrical connection Plug-in connection to DIN 43650
form A, 3-pin + PE
Contact load max. VAC: 250 V - 5 A
VDC: 50 V - 1 A; 125 V - 0,03 A
Permissible switching cycles / h 4800
Type of actuation Manual by means of spindle
Symbol

Pressure switch
Material no. R961003555
Programmable, electronic pressure switch
Didactic designation DD6E.5
Industrial type HEDE10
Information on industrial type RE 30278
Dimensions mm W 50 x H 150 x D 50
Weight kg 0.450
Temperature max. °C 45
Operating pressure max. bar 100
Adjustment range bar 0 - 100
Switching accuracy % 0.5
Electrical connection K41 (M12)
Contact load max. mA 250
Switching cycles Hz 170
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 81/164

Components / valves
Pressure control valves
Electrical operation

Pressure relief valve, pilot operated


Material no. R961002553
For subplate mounting, with rotary knob, with directional spool
valve normally closed, with concealed manual override,
without mating connector
Didactic designation DD15E.NV-W
Industrial type DBW10A1-5X/50-6EG24N9K4
Information on industrial type RE 25802 and RE 23178
Dimensions mm W 140 x D 140 x H 100
Weight kg 8.4
Temperature max. °C 70
Size 10
Operating pressure max. bar 100
Set pressure max. bar 50
Flow max. l/min 15
Type of voltage VDC 24
Type of actuation Electrical
Symbol

Proportional pressure relief valve


Material no. R961002555
For external control electronics, internal pilot oil supply,
mounted on component plate
Didactic designation DD12E.NV-W
Industrial type DBE6-1X/50G24NK4M
Information on industrial type RE 29158
Dimensions mm W 205 x D 125 x H 127
Weight kg 3.5
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Pilot flow l/min 0.6 - 1.2
Flow max. l/min 15
Type of voltage DC voltage
Control current min. mA 100
Control current max. mA 1600
Type of actuation Via proportional solenoid
Symbol
82/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Pressure control valves
Electrical operation

Proportional pressure relief valve


Material no. R961003924

Didactic designation DD18E.NV-W


Industrial type DBEE6-1X/50
Information on industrial type RE 29158
Dimensions mm
Weight kg 3.2
Temperature max. °C 50
Operating pressure max. bar 100
Adjustment range bar 50
Hysteresis % 1.5
Electrical connection K31
Contact load max. mA 1600
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 83/164

Components / valves
Flow control valves
Manual operation

Throttle valve
Material no. R961002539
With colour scale
Didactic designation DF1.2N-W
Industrial type DV06-1-1X/V
Information on industrial type RE 32502
Dimensions mm L 195 x H 65 x D 30
Weight kg 0.40
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Flow max. l/min 15
Control range l/min 0 - 15
Type of actuation Manual
Symbol

Throttle check valve


Material no. R961002495
With colour scale
Didactic designation DF2.2N-W
Industrial type DRV06-1-1X/V
Information on industrial type RE 32502
Dimensions mm L 195 x H 65 x D 30
Weight kg 0.41
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Flow max. l/min 15
Cracking pressure
of check valve bar 0.5
Control range l/min 0 - 15
Type of actuation Manual
Symbol
84/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Flow control valves
Manual operation

2-way flow control valve


Material no. R961002546
With lockable rotary knob with scale,
without closing of the pressure compensator, mounted on
component plate
Didactic designation DF3.NV-W
Industrial type 2FRM6B36-3X/10QRV
Information on industrial type RE 28163
Dimensions mm W 80 x D 125 x H 183
Weight kg 2.13
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Flow max. l/min 15
Cracking pressure
of check valve bar 0.7
Control range l/min 0 - 10
Type of actuation Manual
Symbol

Oil flow divider


Material no. R961002537
Double-acting
Didactic designation DF6.N-W
Industrial type DRF-OM.51.03.90-02-11
Information on industrial type Data sheet 8.51.01
Dimensions mm L 143 x H 40 x D 225
Weight kg 1.62
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Inlet flow l/min 6.5 - 11
Division ratio % 50 - 50
Division error max. ±3
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 85/164

Components / valves
Flow control valves
Electrical operation

Proportional flow control valve


Material no. R961002557
With position transducer, mounted on component plate
Didactic designation DF4E.NV-W
Industrial type 2FRE6B-2X/10Q K4 RV
Information on industrial type RE 29188
Dimensions mm W 108 x D 125 x H 267
Weight kg 3.91
Temperature max. °C 50
Size 6
Operating pressure max. bar 100
Flow l/min Up to 10
Control range l/min 0.05 -10
Cracking pressure
of check valve bar 0,7
Type of voltage DC voltage
Current per solenoid max. A 1.5
Type of actuation Via proportional solenoid
Symbol
86/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Isolator valves
Manual operation

Ball valve
Material no. R961002491

Didactic designation DZ2.1N-W


Industrial type AB 21-20/G1/4-500
Information on industrial AB 21-20
type
Dimensions mm W = 220 x D = 40 x H = 80
Weight kg 0.63
Temperature max. °C 70
Size 6
Operating pressure bar 100
max.
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 87/164

Components / valves
Isolator valves
Hydraulic operation

Check valve
Material no. R961002489

Didactic designation DS2.1N-W


Industrial type S6A1.0/
Information on industrial type RE 20375
Dimensions mm L 150 x Ø 40
Weight kg 0.33
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Cracking pressure bar 1.0
Flow max. l/min Approx. 18 at Δp = 7 bar
Symbol

Check valve
Material no. R961002471
With hose, 630 mm long
Didactic designation DS2.N-W
Industrial type S6A1.0/
Information on industrial type RE 20375
Dimensions mm L 1000 x Ø 40
Weight kg 0.83
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Cracking pressure bar 1.0
Flow max. l/min Approx. 18 at Δp = 7 bar
Symbol
88/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / valves
Isolator valves
Hydraulic operation

Check valve
Material no. R961002522

Didactic designation DS3.1N-W


Industrial type S6A3.0/
Information on industrial type RE 20375
Dimensions mm L 150 x Ø 40
Weight kg 0.34
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Cracking pressure bar 3.0
Flow max. l/min Approx. 18 at Δp = 7 bar
Symbol

Check valve
Material no. R961002472
With hose, 630 mm long
Didactic designation DS3.N-W
Industrial type S6A3.0/
Information on industrial type RE 20375
Dimensions mm L 1000 x Ø 40
Weight kg 0,84
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Cracking pressure bar 3.0
Flow max. l/min Approx. 18 at Δp = 7 bar
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 89/164

Components / valves
Isolator valves
Hydraulic operation

Check valve, pilot operated


Material no. R961002513
Without leakage port
Didactic designation DS1.1NV-W
Industrial type SV6PB1-6X/
Information on industrial type RE 21460
Dimensions mm L 85 x D 125 x H 85
Weight kg 2.1
Temperature max. °C 70
Size 6
Operating pressure max. bar 100
Cracking pressure bar 1.5
Flow max. l/min 15
Type of actuation Hydraulic
Symbol

Distributor with check valve


Material no. R961002519
With integrated measuring connection and check valve
S6A0.0
Didactic designation DZ4.3N-W
Dimensions mm W 160 x D 180 x H 40
Weight kg 1.1
Temperature max. °C 70
Nominal pressure bar 100
Flow l/min 15
Symbol
90/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / energy converters


Cylinders

Single-rod cylinder
Material no. R961003494
Tie rod design with foot mounting and actuating cams on the
piston rod, without end position cushioning, mounted on pro-
tective metal sheet for the installation of proximity switches
Didactic designation ZY1.6N-W
Industrial type CD70F25/16-200Z11/
01HCUM11T
Information on industrial type RE 17016
Dimensions mm L 620 x D 170 x H 170
Weight kg 4.20
Temperature max. °C 70
Nominal pressure bar 70
Bore mm 25
Piston rod diameter mm 16
Piston area ratio 1.6:1
Stroke mm 200
Stroke velocity m/s 0.5
Symbol

Single-rod cylinder
Material no. R961003495
Tie rod design with foot mounting and actuating cams on the
piston rod, without end position cushioning, mounted on pro-
tective metal sheet for the installation of proximity switches
Didactic designation ZY1.7N-W
Industrial type CD70F25/16-400Z11/
01HCUM11T
Information on industrial type RE 17016
Dimensions mm L 1020 x D 170 x H 170
Weight kg 6,57
Temperature max. °C 70
Nominal pressure bar 70
Bore mm 25
Piston rod diameter
mm 16
Piston area ratio 1.6:1
Stroke mm 400
Stroke velocity m/s 0.5
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 91/164

Components / energy converters


Hydraulic motors

Orbital motor
Material no. R961002505
With leakage oil port, mounted on component plate
Didactic designation DM8.N-W
Industrial type on request
Information on industrial type on request
Dimensions mm W 120 x D 205 x H 230
Weight kg 4.60
Temperature max. °C 50
Inlet pressure max. bar 100
Speed max. 1/min 1950
Torque max. Nm 11
Displacement cm3 8.2
Oil flow max. l/min 16
Power max. kW 1.8
Symbol

Axial piston motor


Material no. R961002811
Bent-axis design, constantly reversible direction of rotation,
mounted on component plate
Didactic designation DM2.1N-W
Industrial type A2F5/60W-C3
Information on industrial type RE 91001
Dimensions mm W 130 x D 230 x H 205
Weight kg 5.2
Temperature max. °C 50
Inlet pressure max. bar 100
Speed max. 1/min 10000
Torque max. Nm 24.7
Displacement cm3 4.93
Oil flow max. l/min 49
Power max. kW 25.9
Symbol
92/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / hydraulic accessories


Hydraulic accumulators

Hydraulic accumulators
Material no. R961002503
Diaphragm-type, manual unloading,
with type-tested pressure relief valve
Didactic designation DZ3.2N-W
Industrial type: HAD 0,7-350-1X
Accumulator
Industrial type:
Safety block ABZSS10M-2X/100B/S30V
Information on industrial type Accumulator: AB 42-01
Information on industrial type Safety block: RE 50131
Dimensions mm W 182 x D 338 x H 157
Weight kg 11.60
Temperature max. °C 70
Size DN 10
Nominal pressure bar 100
Pressure rating bar 100
Nominal capacity l 0.75
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 93/164

Components / hydraulic accessories


Pressure filter

Pressure filter
Material no. R961002526
For in-line installation in pressures pipes,
with by-pass valve and visual clogging indicator
Didactic designation DZ8.N-W
Industrial type ABZFD-S0040-10N-100-1X/
M-A
Information on industrial RE 50076
type
Dimensions mm W 92 x D 84 x H 178
Weight kg 2.1
Temperature max. °C 70
Nominal pressure bar 100
Series 40
Filtration rating μ 10
Flow rate l/min 350
Symbol
94/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / hydraulic accessories


Distributor

Component plate distributor


Material no. R961002563
Quadruple on component plate
Didactic designation DZ4.NV-W
Dimensions mm W 80 x D 125 x H 80
Weight kg 1.2
Symbol

Distributor
Material no. R961002485
Quadruple
Didactic designation DZ4.2N-W
Dimensions mm W 190 x D 40 x H 80
Weight kg 0.86
Symbol

Distributor with pressure gauge


Material no. R961002530
Quadruple with pressure gauge
Didactic designation DZ1.N-W
Dimensions mm W 80 x D 125 x H 105
Weight kg 1.15
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 95/164

Components / hydraulic accessories


Pressure gauge

Pressure gauge, inclusive of MSK


Material no. R961003403
With mounting kit, diameter 63 mm, scaling 5 bar
Didactic designation DZ1.6
Weight kg 0.6
Pressure range bar 0 - 60

Pressure gauge, inclusive of MSK


Material no. R961002715
With mounting kit, diameter 63 mm, scaling 5 bar
Didactic designation DZ1.4
Weight kg 0.6
Pressure range bar 0 - 100

Pressure gauge, inclusive of MSK


Material no. R961002720
With mounting kit, diameter 63 mm, scaling 5 bar
Didactic designation DZ1.5
Weight kg 0.6
Pressure range bar 0 - 160

Precision pressure gauge, inclusive of MSK


Material no. R900843486
With bracket mount, scaling 0.5 bar, class 0.6
Didactic designation DZ18.1
Weight kg 2.5
Pressure range bar 0 - 100
96/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / hydraulic accessories


Pressure gauge

Measuring hose for minimess connection


Material no. R900011191
Pressure range 100 bar
Didactic designation MSK
Weight kg 0.1
Length mm 1000

Measuring hose for minimess connection


Material no. R900013105
Pressure range 100 bar
Didactic designation MSL
Weight kg 0.2
Length mm 2000

Clamp holder
Material no. R961003498
For mounting a pressure gauge on the grid
Weight kg 0.125
Dimensions mm L 45 x W 44 x H 110
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 97/164

Components / hydraulic accessories


Hoses

Hose line
Material no. R961002474
NW 08, pressure range 100 bar
Didactic designation VSK1.N-W
Weight kg 0.64
Length mm 630

Hose line
Material no. R961002475
NW 08, pressure range 100 bar
Didactic designation VSL1.N-W
Weight kg 0.74
Length mm 1000

Hose line
Material no. R961002473
NW 08, pressure range 100 bar
Didactic designation VSL2.N-W
Weight kg 0.86
Length mm 1500
98/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / hydraulic accessories


Hoses

Hose line
Material no. R961002480
NW 08, pressure range 100 bar
Didactic designation VSL3.N-W
Weight kg 0.95
Length mm 2000

Hose line
Material no. R961002479
NW 08, pressure range 100 bar
Didactic designation VSL4.N-W
Weight kg 1.12
Length mm 2500

Hose line with angled connection


Material no. R961002477
NW 08, pressure range 100 bar
Didactic designation VSL3.1N-W
Weight kg 1.08
Length mm 2000
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 99/164

Components / hydraulic accessories


Hoses

Hose line with minimess connection


Material no. R961002481
NW 08, pressure range 100 bar
Didactic designation DZ25.3N-W
Weight kg 0.83
Length mm 630

Hose line with minimess connection


Material no. R961002476
NW 08, pressure range 100 bar
Didactic designation DZ25.1N-W
Weight kg 0.93
Length mm 1000

Hose line with minimess connection


Material no. R961002482
NW 08, pressure range 100 bar
Didactic designation DZ25.4N-W
Weight kg 1.05
Length mm 1500

Hose line with minimess connection


Material no. R961002478
NW 08, pressure range 100 bar
Didactic designation DZ25.2N-W
Weight kg 1.18
Length mm 2000
100/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / hydraulic accessories


Tools

Pipe set, straight


Material no. R961002524

Didactic designation DZ5.N-W


Weight kg 3.9
3 pipes 0.75 m long (4 x 1; 6 x 1.5; 8 x
1 pipe 1.5)
1 pipe 0.50 m long (6 x 1.5)
0.25 m long (6 x 1.5)

Tool bag
Material no. R900865138
Consisting of:
Double-headed spanners 10 x 11; 12 x 13; 14 x 17; 18 x 19
Screw drivers 0.7 x 4.0; 0.95 x 5.5
Phillips screw driver
Spanners 2.5; 3.0; 4.0; 6.0
Didactic designation Z2
Weight kg 1.0

Mounting grid
Material no. R900309278
With table top frame
Didactic designation DZ39
Dimensions mm 880 x 585; angle approx. 60°
Weight kg 11.5
Grid mm 50 x 50

Wiper roll dispenser


Material no. R900833872
Consisting of:
Wheel-mounted wiper roll dispenser
Waste container with cover, 40 L
Binder
Wipers
Waste bags
Didactic designation Z3
Weight kg 35.0
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 101/164

Components / hydraulic accessories


Tools

Measuring hose coupling


Material no. R900009090
With screw-in pin G 1/4 A
Didactic designation AB 20-11/K1
Weight kg 0.1
Pressure range bar 0 - 60

Pressure unloading sleeve


Material no. R961002927
For unloading isolated pressures
Didactic designation DRK
Dimensions mm 78.5 x Ø 50
Weight kg 0.19

Coupler plug
Material no. R961000482

Dimensions mm 41 x 17 A/F
Weight kg 0.05
Connection thread G 1/4 A

Coupling sleeve
Material no. R961000481

Dimensions mm 66 x 19 A/F
Weight kg 0.17
Connection thread G 1/4 A
Material no. R961000480
Connection thread M16 x 1.5
102/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / hydraulic accessories


Tools

Hydraulic oil
Material no. R900019287
RSL 22 in a bin
Weight kg 21
Contents l 20

Filter element
Material no. R900037088
For return line filters of power units DS4
Weight kg 0.1
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 103/164

Components / hydraulic accessories


Working material required according to BiBB

Stopwatch, digital
Material no. R900061256
Quartz variant, 1/100 sec, time and date
Didactic designation UHR
Weight kg 0.27

Filling and testing device


Material no. R900001439
For filling and testing the hydraulic accumulator
Didactic designation FPU
Dimensions mm L 450 x D 350 x H 100
Weight kg 3.15
Pressure gauge indi-
cating range bar 0 - 250

Tachometer
Material no. R900065201
Visual - mechanical, 5-digit LCD display, 10 mm high
Didactic designation DREH/OM
Dimensions mm L 120 x W 95 x H 60
Weight kg 0.65
104/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / electrics
Operating modules of 19“ installation technique

Operating module, distributor


Material no. R900897345
14 inputs/outputs (red)
14 inputs/outputs (blue)
Didactic designation BPS 13.1
Dimensions mm 3HE; 21TE;
1HE = 44.45 mm; 1TE = 5.08 mm
Weight kg 0.52

Operating module, switches


Material no. R900719908
With
4 push-buttons and 2 switches, each fitted with 1 normally
open and 1 normally closed contact
Switching voltage max 24 VDC
Switching current max 5 ADC
Didactic designation BPS 7.4
Dimensions mm 3HE; 42TE;
1HE = 44.45 mm; 1TE = 5.08 mm
Weight kg 1.35

Operating module, signal output


Material no. R900897341
With
2 indicator lamps (green/red)
1 buzzer
Signal voltage Umax + 24 VDC
Didactic designation BPS 8.1
Dimensions mm 3HE; 21TE;
1HE = 44.45 mm; 1TE = 5.08 mm
Weight kg 0.41

Operating module, relay


Material no. R900897337
With 3 x 4 change-over contacts with function indication
Didactic designation BRS 1.2
Dimensions mm 3HE; 42TE;
1HE = 44.45 mm; 1TE = 5.08 mm
Weight kg 1.5
Switching voltage VDC 24
Response voltage VDC 18
Drop-out voltage VDC 1,2
Continuous current max. ADC 5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 105/164

Components / electrics
Operating modules of 19“ installation technique

Operating module, time relay


Material no. R900897346
Electronic relay with 2 change-over contacts
Can be changed over for pick-up and release delay
Indication by LEDs
Didactic designation BRS 2.1
Dimensions mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.4
Switching voltage VDC 24
Delay time s 0 - 10
Switching current ADC 5
max.

Operating module, command value provision


Material no. R961001957
With
2 10-turn potentiometers
2 rotary switches with momentary-contact function (change-
over contact)
Didactic designation BPS 5.1
Dimensions mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.41

Operating module, command/actual value display


Material no. R900711665
With
2 digital voltmeters 3 1/2-digit, character height approx. 13 mm
Voltage supply 24 VDC,
measuring-circuit voltage max 20 VDC
Didactic designation BPS 6.1
Dimensions mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.25
106/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / electrics
Operating modules of 19“ installation technique

Command value module BPS 20


Material no. R961000107
Command value module for 4 command values and 5 ramps
Didactic designation BPS 20.0
Dimensions mm 3HE; 21TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.370

Connection panel BPS 21.0


Material no. R961001630
Connection panel for integrated electronics
Didactic designation BPS 21.0
Dimensions mm 3HE; 14TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.2
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 107/164

Components / electrics
Operating modules of 19“ installation technique

Operating module for proportional amplifier VT-VRPA1


Material no. R900711658
With
2 inputs (red/black) for connection to a + 24 VDC voltage supply
1 input (yellow) for the external or internal provision of com-
mand values
2 inputs (yellow) for the external input of command values via
PLC or CNC
2 outputs (blue) - 9 V supply for external or internal potentiom-
eters for the provision of command values
2 outputs (red) + 9 V supply for external or internal potentiom-
eters for the provision of command values
1 output (yellow) for measuring the set ramp
2 outputs (black) for controlling solenoids A and B
3-pin connection for a valve position transducer
10-turn potentiometer for the external provision of command
values
Didactic designation BPS 2.1
Dimensions mm 3HE; 34TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 1.39

Operating module for proportional amplifier VT-VSPA1


Material no. R900711662
With
2 inputs (red/black) for connection to a + 24 VDC voltage supply
1 input (yellow) for the external or internal provision of com-
mand values
2 inputs (yellow) for the external input of command values via
PLC or CNC
2 outputs (blue) - 9 V supply for external or internal potentiom-
eters for the provision of command values
2 outputs (red) + 9 V supply for external or internal potentiom-
eters for the provision of command values
1 output (yellow) for measuring the set ramp
3 sockets (yellow) for switching the “up - down” ramp on and off
2 outputs (black) for controlling solenoid A
10-turn potentiometer for the external provision of command
values
Didactic designation BPS 3.1
Dimensions mm 3HE; 34TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 1.37
108/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / electrics
Operating modules of 19“ installation technique

Proportional amplifier VT-VRPA1-150-1X/V0/0


Material no. R901057058
For controlling proportional valves with electrical position feed-
back (proportional flow control valve DF4E (analogue))
Information on industrial RE 30118
type
Dimensions mm 3HE; 4TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.2

Proportional amplifier VT-VSPA1


Material no. R900033823
For controlling proportional pressure control valves without
electrical position feedback and only one solenoid as actuator
(proportional pressure relief valve DD12E (analogue))
Information on industrial RE 30111
type
Dimensions mm 3HE; 3TE;
1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.10

Power supply unit with emergency stop


Material no. R900847434
19" version, short-circuit-proof, stabilised, key switch with
spring return, visual status indicator, OFF key, miniature fuse
1.6 A, slow-blowing
Didactic designation N3
Dimensions mm 3HE; 42TE;
1HE = 44.45 mm;
1TE = 5.08 mm; D = 170
Weight kg 2.5
Input voltage VAC 230
Output voltage VDC 2 x 24
Output current max. A 5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 109/164

Components / electrics
Operating modules of 19“ installation technique

Partial front panel 19“


Material no. R961001336

Dimensions mm 3HE; 4TE;


1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.05

Partial front panel 19“


Material no. 1827008410

Dimensions mm 3HE; 7TE;


1 HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.06

Partial front panel 19“


Material no. 1827008409

Dimensions mm 3HE; 8TE;


1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.07

Partial front panel 19“


Material no. 1827008408

Dimensions mm 3HE; 21TE;


1HE = 44.45 mm;
1TE = 5.08 mm
Weight kg 0.07
110/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / electrics
Desktop power supply unit

Power supply unit


Material no. R900891151
Desktop device, short-circuit-proof, electronically stabilised,
current limitation and protection against overtemperature, in-
cluding power cable
Didactic designation EP6
Dimensions mm B 225 x H 138 x D 265
Weight kg 5.83
Input voltage VAC 230
Output voltage VDC 0 - 30
Output current max. A 3
Power VA 102
Residual ripple mV/ms < 2
content
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 111/164

Components / electrical components


Connection cables
Solenoid cable
Material no. R900846807
With LED, form A DIN 43650, 2-wire, black plug
Didactic designation E1
Dimensions mm L 3000
Weight kg 0.3

Solenoid cable
Material no. R900846808
With LED, form A DIN 43650, 2-wire, grey plug
Didactic designation E2
Dimensions mm L 3000
Weight kg 0.3

Solenoid cable
Material no. R900846809
Without LED, form A DIN 43650, 2-wire, grey plug
Didactic designation E3
Dimensions mm L 3000
Weight kg 0.3

Solenoid cable
Material no. R900846812
Without LED, form A DIN 43650, 2-wire, black plug
Didactic designation E4
Dimensions mm L 3000
Weight kg 0.3

Cable set
Material no. R900826555
For actual and command value measurements
2 adapter cables, each from 2 to 4 mm plug, black and red
Didactic designation E5
Dimensions mm L 1000
Weight kg 0.27

Pressure switch cable


Material no. R900846817
With plug, form A DIN 43650, 4-wire
Didactic designation E6
Dimensions mm L 3000
Weight kg 0.3
112/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / electrical components


Connection cables

Position transducer cable


Material no. R900844180
Connection cable for proportional valves with analogue control,
3-pin and 3-wire
Didactic designation E13
Dimensions mm L 3000
Weight kg 0.23

Measurement cable set, small


Material no. R900029597
Consisting of:
39 shockproof measurement cables
10 off red and green each, 250 mm long
5 off red and green, 500 mm long
3 off black, 500 mm long
2 off,red and black each, 1000 mm long
1 off red and blue each, 2000 mm long
Didactic designation E16
Weight kg 1.1

Measurement cable set, large


Material no. R900021502
Consisting of:
64 shockproof measurement cables
10 off red, green and black each, 250 mm long
5 off red, green and black, 500 mm long
5 off black, 750 mm long
4 off red and black each, 750 mm long
2 off red and black each, 1000 mm long
1 off red and blue each, 2000 mm long
Didactic designation E17
Weight kg 1.78

Connection cable
Material no. R900891300
Connection cable for power supply unit EP6, industrial wiring
Didactic designation EP7.1
Dimensions mm L 3000
Weight kg 0.25
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 113/164

Components / electrical components


Connection cables

Solenoid cable
Material no. R900891642
With LED, form A DIN 43650,
2-wire, grey plug, industrial wiring
Didactic designation E2.1
Dimensions mm L 3000
Weight kg 0.3

Solenoid cable
Material no. R900891643
With LED, form A DIN 43650,
2-wire, black plug, industrial wiring
Didactic designation E1.1
Dimensions mm L 3000
Weight kg 0.3

Connection cable for integrated electronics


Material no. R961003550

Dimensions mm L 1500
Weight kg 0.450
114/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / electrical components


Proximity switch

Proximity switch, inductive


Material no. R961003106

Didactic designation DE2


Dimensions mm L 3000
Weight kg 0.20
Sensing range mm 8
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 115/164

Components / measuring technology


Measuring instruments

Multihandy 2042
Material no. R961001938
ISDS (Intelligent Sensor Detection System)
• 2 analogue measurement inputs for 4 to 20 or 0 to 20 mA
measuring signals
• Calculation from two measuring signals to provide sums or
pressure differentials
• 8-line user guidance via menu or shortcut selection
• A maximum of 3 measured values can be displayed
• Automatic adjustment of size on the display
• Min./Max. indication
• 10-bit converter
• Battery/ext. power supply 12 to 30 VDC
• Battery warning indication
Dimensions mm W 80 x H 165 x D 45
Weight kg 0.66
Standard measured variables Pressure (bar) p1 and p2

Multihandy 3050 with software


HydroCOMsys/WIN
Material no. R900739196
ISDS (Intelligent Sensor Detection System)
The major advantages:
• 4 measuring channels
• 8 lines, illuminated LCD display
• Text input
• Min. / max. indication
• Adjustment of representation
• Calculated values
• 12-bit A/D converter
• Max. 450 000 measured values / 14 memory locations
• Centronics, RS232 and USB interface
• Trigger / pre-trigger (saving)
• Operation with menu-guidance or direct shortcut selection
• Graphical or tabular printouts
• Real-time clock
• Battery / ext. power supply 12 to 30 VDC
Dimensions mm W 107 x H 203 x D 76
Weight kg 1.2
Standard measured vari- Pressure, pressure peaks, pres-
ables sure differential, flow rate, speed,
DC current, DC voltage, force,
torque, travel and velocity can be
freely selected with 5-digit indi-
cation.
Speed: from 60 min-1
(referred to 1 scan marking), 5-
character indication
116/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / measuring technology


Measuring instruments

Multihandy 5050 with Software


HydroCOMsys/WIN
Material no. R900733191
ISDS (Intelligent Sensor Detection System)
The essential advantages:
• 6 measuring channels
• 16-line LCD display for text and graphic
• Text input
• Min. / Max. indication
• Representation adjustment
• Calculated values
• 12-bit converter
• Max. 500 000 measured values / 36 storage locations
• Centronics, RS232 and USB interface
• Trigger / pre-trigger and cyclic saving
• External trigger input
• Switching output
• Logic operation of two trigger conditions
• Graphical and tabular analysis on the display
• Online representation y = f (t) and y = f (x)
• Operation through menu guidance or direct shortcut selec-
tion
• Graphical or tabular printouts
• Indication of date and time
• Battery / ext. power supply 24 to 30 VDC
Dimensions mm W 108 x H 277 x D 84
Weight kg 1.91
Standard measured Pressure, pressure peaks, pres-
variables sure differential, flow rate, speed,
DC current, DC voltage, force,
torque, travel and velocity can be
freely selected with 5-digit indi-
cation and floating point.
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 117/164

Components / measuring technology


Measuring instruments

Software HydroCOMsys/WIN
Material no. R961001939
In conjunction with software “HYDROcomsys/WIN32”, each
ISDS measuring device fitted with an RS 232 or USB inter-
face can transmit measured data.
The data can be displayed in graphical or tabular form. The
graphics can be edited and text added.
As a result, a corresponding test report can be created.
The test curves can be laid above each other for examinations
of long-term monitoring; moreover, repeated measurements
can be easily checked in this way. The results can be saved on
a floppy disk or comfortably sent as eMail attachment.
The communication from the service engineer to the produc-
tion or from the development department to the components
manufacturer can thus be significantly shortened.
This powerful software forms the simple connecting link be-
tween a PC and a measuring instrument and allows advanced
analyses in many industrial systems.

Data transmission cable


Material no. R961001947
RS232 for Multihandy 2042
Dimensions mm L 3000
Weight kg 0.25

Multimeter
Material no. R900897502
With 12 mm high LED display, 3 1/2 digits,
19 measuring ranges, solar version
Didactic designation E24
Dimensions mm W 90 x H 40 x D 180
Weight kg 0.25
Current max. A 10
118/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / measuring technology


Sensors

Pressure transducer
Material no. R900738915
With ISDS
Didactic designation DZ37.1
Dimensions mm Ø 40 x 100
Weight kg 0.17
Output current mA 0 - 20
Measuring range bar 0 - 200

Pressure transducer
Material no. R900868620
Thin-film strain gauge / relative pressure, with 5-pin test connection
Didactic designation DZ37
Dimensions mm Ø 40 x 100
Weight kg 0.41
Output current mA 0 - 20
Measuring range bar 0 - 200
Own current con- mA 4
sumption
Frequency response Hz 0 - 500

Speed sensor
Material no. R900892375
With optical reflexion light barrier,
with pulsating red light, with measurement cable
Didactic designation E19
Dimensions mm L 3000
Weight kg 0.43
Switching current max. mA 200
Response time ms 1
Signal sequence fre- Hz 500
quency max.
Supply voltage VDC 7.5 - 30

Speed sensor
Material no. R900754481
With optical reflexion light barrier,
with pulsating red light, with inegrated F/I converter and
with measurement cable for Multihandy 2042
Didactic designation E19.1
Dimensions mm L 2500
Weight kg 0.45
Time constant s 2.5
Signal sequence fre- kHz 1
quency max.
Supply voltage VDC 12 - 24 hum-free
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 119/164

Components / measuring technology


Sensors

Temperature sensor
Material no. R900749653
With ISDS
Didactic designation TEMP2
Dimensions mm Ø 40 x 100
Weight kg 0.46
Measuring signal mA 0 - 20
output
Measuring range °C - 50 to + 200
Supply voltage VDC 10 - 30

Temperature sensor
Material no. R900213937
With temperature-related resistance measurement
Didactic designation TEMP1
Dimensions mm Ø 40 x 100
Weight kg 0.46
Measuring signal mA 0 - 20
output
Measuring range °C - 50 to + 200
Supply voltage VDC 10 - 30

Gear flow sensor


Material no. R961002508
With ISDS, mounted on component plate
Didactic designation DZ30.2N-W
Dimensions mm W 230 x H 180 x D 115
Weight kg 3.38
Measuring range l/min 0.2 - 30
Impulse pro dm3 Approx. 1640

Gear flow sensor


Material no. R961002536
As a basis for evaluations, impulses are counted for the flow
per time. These impulses can be output in any unit, e.g. l/min.
Mounted on component plate
Didactic designation DZ30.1N-W
Dimensions mm W 230 x H 180 x D 115
Weight kg 3.38
Measuring range l/min 0.2 - 30
Impulses per dm3 Approx. 1640
120/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / measuring technology


Sensors

F/I converter
Material no. R900704454
For gear flow sensor
Didactic designation F/I
Dimensions mm Ø 25 x 2000 long
Weight kg 0.18
Output current mA 0 - 20

Flowmeter
Material no. R961002561
FM-222-112
Didactic designation DZ35.1N-W
Dimensions mm Ø 60 x 160
Weight kg 0.66
Pressure max. bar 100
Measuring range l/min 1.0 - 7.5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 121/164

Components / measuring technology


Measurement cable

Measurement cable
Material no. R900733207
For ISDS
Didactic designation MKS
Dimensions mm L 2500
Weight kg 0.35

Measurement cable
Material no. R900063746
For connection to pressure, speed, temperature and flow sen-
sors
Didactic designation MK01
Dimensions mm L 2500
Weight kg 0.35

Data transmission cable


Material no. R900225944
RS232, 9-pin / 9-pin
Didactic designation DK
Dimensions mm L 2000
Weight kg 0.38

USB cable
Material no. R900778981
For Multihandy 3050 / 5050
Didactic designation USB-K
Dimensions mm L 1500
Weight kg 0.36
122/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / measuring technology


Accessories

Test case
Material no. R900733194
For storing various measuring technology components
Didactic designation KOFFER
Dimensions mm L 390 x W 294 x H 106
Weight kg 3.4

Plastic case
Material no. R900210004
For storing various measuring technology components
Didactic designation KOFFER1
Dimensions mm L 394 x W 294 x H 196
Weight kg 1.1

Plug-in power supply unit


Material no. R900210002

Didactic designation NETZ


Dimensions mm L 2500
Weight kg 0.54
Input voltage VAC 230
Output voltage VDC 24
Output current mA 340

Plug-in power supply unit


Material no. R900225942

Didactic designation NETZ1


Dimensions mm L 2500
Weight kg 0.55
Input voltage VAC 115
Output voltage VDC 24
Output current mA 350
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 123/164

Components / mobile hydraulics


Control device
1 directional valve, 1 hand lever

Mobile control block


Material no. R961002532
SM-2860-00/1SM-12PR
Control block of 6-way design
Sandwich plate design
Inlet element
Directional valve
Outlet element
Actuation by hand lever
Didactic designation DW1.N-MH-W
Information on industrial RE 64122
type
Dimensions mm L 270 x W 260 x H 240
Weight kg 11.4
Operating pressure max. bar 100
124/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / mobile hydraulics


Control device
2 directional valves, 2 hand lever

Mobile control block


Material no. R961002533
SM-2861-00/1SM-12PR
Control block of 6-way design, tandem
Sandwich plate design
Inlet element
2 directional valves
Outlet element
Actuation by hand lever (2 x)
Didactic designation DW2.N-MH-W
Information on industrial type RE 64122
Dimensions mm L 270 x W 260 x H 240
Weight kg 16.5
Operating pressure max. bar 100
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 125/164

Components / mobile hydraulics


Control device
2 directional valves, 1 hand lever

Mobile control block


Material no. R961002531
SM-2862-00/1SM-12PR
Control block of 6-way design, parallel
Sandwich plate design
Inlet element
2 directional valves
Outlet element
Actuation by hand lever (1x)
Hydraulically controlled (1x)
Didactic designation DW3.N-MH-W
Information on industrial type RE 64122
Dimensions mm L 270 x W 260 x H 240
Weight kg 17
Operating pressure max. bar 100
126/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Components / mobile hydraulics


Pilot control device

Pilot control device


Material no. R961002541
1-2TH 6 L06-1X/M01
1 control axis
Actuation by lever without detent
for controlling DW3.N-MH-W
Didactic designation DZ1.1N-MH-W
Information on industrial type RE 64552
Dimensions mm L 430 x W 190 x H 170
Weight kg 11.4
Operating pressure max. bar 100
Symbol
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 127/164

Table of contents: Sectional models

Contents Page
Pumps 128
• Vane pump 128

Valves 129-131
• Directional valves 129
• Pressure control valves 130
• Flow control valves 131
128/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Sectional models / pumps

Sectional model - vane pump


Material no. R900018226

Industrial type XM-PV7-1X/


Weight kg 10.5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 129/164

Sectional models / directional valves

Sectional model - directional poppet valve


Material no. R900018245

Industrial type XM-M-3SEW10U10/


Weight kg 1.9

Sectional model - directional valve


Material no. R900553112

Industrial type XM-4WE 10 J3X/CG24NK4


Weight kg 6.1

Sectional model - directional valve, pilot operated


Material no. R900968342

Industrial type XM-4WEH10E4X/


Weight kg 5.7

Sectional model - proportional directional valve


Material no. R900018229

Industrial type XM-4WRE10E64-1X/


Weight kg 6.5
130/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Sectional models / pressure control valves

Sectional model - pressure reducing valve, pilot operated


Material no. R900018213

Industrial type XM-DR10-4-4X/


Weight kg 2.0

Sectional model - pressure relief valve


Material no. R900018206

Industrial type XM-DB20-1-5X/315


Weight kg 3.2

Sectional model - pressure reducing valve


Material no. R900018212

Industrial type XM-DR6DP1-5X/


Weight kg 1.3

Sectional model - proportional pressure reducing valve


Material no. R900018228

Industrial type XM-DREM10-5X/


Weight kg 4.3

Sectional model - proportional pressure reducing valve


Material no. R900018227

Industrial type XM-3DREP6C1X/


Weight kg 2.5
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 131/164

Sectional models / flow control valves

Sectional model - check valve


Material no. R900018232

Industrial type XM-S10A1.X/


Weight kg 0.27

Sectional model - check valve with leakage port


Material no. R900018238

Industrial type XM-SL10GB2-4X/


Weight kg 1.6

Sectional model - double throttle check valve


Material no. R900018224

Industrial type XM-Z2FS6-2-4X/


Weight kg 0.7

Sectional model - check valve


Material no. R900018240

Industrial type XM-Z2S6-1-6X/


Weight kg 0.7
132/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Notes
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 133/164

Table of contents: Teachware

Contents Page Contents Page


Training manuals for trainers and trainees 134-135 Software 141-145
• BiBB - Basic principles 134 • Hydraulic Trainer 141
• BiBB - Electrohydraulics 134 • Hydrostatic Calculations with the Help of Excel 141
• BiBB - Project exercises 134 • Web Tr@iner Hydraulics - Basic Principles 142
• Proportional hydraulics 134 • HYmedia / 1 142
• Mobile hydraulics 135 • Web Tr@iner Electrohydraulics 143
• Troubleshooting on hydraulic systems • Hymedia / 2 143
• Web Tr@iner Proportional and Closed-loop Control Hydraulics 144
Textbooks 136-140 • HYmedia / 3 144
• Hydraulics, Basic Principles and Components, Volume 1 136 • CD-ROM HYgraphics 145
• Proportional and Servo-valve Technology, Volume 2 137 • CD-ROM HY1graphics 145
• Planning and Design of Hydraulic Systems, Volume 3 137
• Technology of 2-way Cartridge Valves, Volume 4 138 Sets of slides 146-147
• Fluid Power Technology A-Z, Volume 5 138 • Introduction into Hydraulics 146
• Hydrostatic Drives with Control of the Secondary Unit, Volume 6 138 • Selected Products of the Hydraulic Product Range 146
• Wörterbuch der Fluidtechnik/Dictionary of fluid power technology 139 • Overview of Hydraulic Components 146
• Hydraulics in Theory and Practice 139 • Proportional Hydraulics 147
• Hydraulics in Mobile Machinery 140
Working material 148
• HY /PN symbol stencil 148
• HY slide rule 148
• Case with symbol stickers 148
134/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / training manuals for trainers and trainees

Trainer‘s and trainee‘s manuals:


The manuals are matched to the component sets proposed by
BiBB and provide training at the various training stages in the
field of hydraulics in line with practical needs. Detailed informa-
tion for trainees and instructors complement the set of exer-
cises. The manuals feature a uniform structure and explain step
by step how the individual experiments are to be set up. The
Trainee's Manual includes check sheets for entering the results
obtained. Comprehension questions round off the series of ex-
periments.

Trainer‘s manuals Trainee‘s manuals

BiBB Hydraulics, Basic Principles BiBB Hydraulics, Basic principles


Trainer‘s manual Trainee‘s manual
Material no. DE R900209841 RD 00216 Material no. DE R900209840 RD 00217
Material no. EN R900215921 RE 00216 Material no. EN R900215919 RE 00217
Material no. ES R900215922 RS 00216 Material no. ES R900215920 RS 00217

BiBB Electrohydraulics BiBB Electrohydraulics


Trainer‘s manual Trainee‘s manual
Material no. DE R900075881 RD 00233 Material no. DE R900075882 RD 00234
Material no. EN R900071655 RE 00233 Material no. EN R900071656 RE 00234
Material no. ES R900215924 RS 00233 Material no. ES R900215923 RS 00234

Project Manual Industrial Hydraulics Project Manual Industrial Hydraulics


Trainer‘s manual Trainee‘s manual
Material no. DE R961002427 RD 00845 Material no. DE R961002429 RD 00846
Material no. EN R961003790 RE 00845 Material no. EN R961003751 RE 00846
Material no. ES R961003791 ES 00845 Material no. ES R961003765 RS 00846

Project Manual Proportional Valve Technology Project Manual Proportional Valve Technology
Trainer‘s manual Trainee‘s manual
Material no. DE R961003779 RD 00847 Material no. DE R961003780 RD 00848
Material no. EN R961003876 RE 00847 Material no. EN R961003875 RE 00848
Material no. ES R961003872 RS 00847 Material no. ES R961003874 RS 00848

Project Manual Mobile Hydraulics, Throttle Control Project Manual Mobile Hydraulics, Throttle Control
Trainer‘s manual Trainee‘s manual
Material no. DE R961003839 RD 00886 Material no. DE R961003840 RD 00887
Material no. EN R961003889 RE 00886 Material no. EN R961003891 RE 00886
Material no. ES R961003888 RS 00886 Material no. ES R961003890 RS 00886
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 135/164

Teachware / training manuals for trainers and trainees

Troubleshooting
Includes all exercises that can be realized with the set "trou-
bleshooting for manually operated directional valve DW4N
R961002891“
Material no. DE R900054511 RD 00261
Material no. EN R961003805 RE 00261
Material no. ES R961003954 RS 00261
136/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / textbooks

“The Hydraulic Trainer"

Training and informative books from the series


"The Hydraulic Trainer“
The books describe the structure and operating principle of
components of hydraulic drive and open and closed-loop con-
trol technology.

Volume 1
Hydraulics, Basic Principles and Components
Contents
• Basic principles
• Graphical symbols to DIN ISO 1219
• Hydraulic fluids
• Hydraulic pumps
• Hydraulic motors
• Axial piston units
• Hydraulic cylinders
• Slew drives
• Hydraulic accumulators and their application
• Isolator valves
• Directional valves
• Pressure control valves (flow control valves)
• Filters and filtration techniques
• Accessories
• Connection techniques
• Hydraulic small power units
Photos, drawings, circuit diagrams as well as graphics are
available on CD-ROM “HY1graphics” R961000799.
No. of pages 325
Material no. DE R900018613 RD 00290
Material no. EN R900018614 RE 00290
Material no. ES R900018617 RS 00290

Volume 1 + CD-ROM “Hydraulic Trainer CBT“


Material no. DE R900884049 RD 00290
Material no. EN R900884050 RE 00290
Material no. ES R900884051 RS 00290
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 137/164

Teachware / textbooks

“The Hydraulic Trainer"

Volume 2
Proportional and Servo-valve Technology
Contents
• Entry into proportional valve technology
• Proportional valves, component technology
• Load compensation by pressure compensator
• Control techniques for proportional valves
• Criteria for engineering a control with proportional valves
• Entry into servo-valve technology
• Servo-valves, component technology
• From the simple control to the closed control loop
• Filtration in hydraulic systems with servo- and proportional
valves
• Examples of systems with servo- and proportional valves
No. of pages 286
Material no. DE R900018625 RD 00291
Material no. EN R900018626 RE 00291
Material no. ES R900018629 RS 00291

Volume 3
Planning and Design of Hydraulic Systems
Contents
• Engineering of hydraulic systems
• Hydraulic fluids
• Heat balance in hydraulic systems
• Hydraulic accumulators
• Safety regulations and arrangement of hydraulic accumula-
tors in hydraulic systems
• Design of steel structures for hydraulic power units
• Noise reduction measures
• Calculation and dimensioning of pipes in hydraulic systems
• Internal preservation of hydraulic components and hydraulic
power units
• Corrosion protection by coating materials on outer surfaces
• Packaging and transport
• Commissioning of hydraulic systems
• Servicing of hydraulic systems
No. of pages 376
Material no. DE R900018538 RD 00281
Material no. EN R900018547 RE 00281
Material no. ES R900018549 RS 00281
138/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / textbooks
“The Hydraulic Trainer"

Volume 4
Technology of 2-way cartridge valves
Contents
• Entry into the technology of 2-way cartridge valves
• Directional functions (design variants and notes on the application)
• Pressure control functions
• Flow control functions
• Set-up of a control with 2-way cartridge valves
• Examples of controls with 2-way cartridge valves
No. of pages 146
Material no. DE R900018537 RD 00280
Material no. EN R900018543 RE 00280
Material no. ES R900018546 RS 00280

Volume 5
Fluidtechnik von A - Z
Contents
Approx. 3000 terms with definitions and explanations of spe-
cific terms in the field of hydraulics and pneumatics as well as
their related areas such as measurement, open and closed-
loop controls and electronics.
The keywords are listed in German and English. An English in-
dex complements the book.
No. of pages 446
Material no. DE R900828272 RD 00249

Volume 6
Hydrostatic Drives with Control of the Secondary Unit
including CD-ROM
Contents
• Terms and definitions
• Symbols used
• History of the development of the secondary control at Rexroth
• Basic principle of secondary control
• Axial piston units for use in secondary control systems
• Dynamics of a drive with secondary control
• Electronic components of systems with drives with second-
ary control
• Special characteristics of the secondary control
• Application examples of secondary controlled drives in the
industrial and mobile sector
• Application examples of secondary controlled drives in test-
ing and simulation technology
• Low-loss cylinder control in a hydraulic ring mains with im-
pressed operating pressure
• The electric drive with variable speed
• Notes on the engineering of secondary controlled drives
No. of pages 196
Material no. DE R961002392 RD 00248
Material no. EN R961002391 RE 00248
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 139/164

Teachware / textbooks

Wörterbuch der Fluidtechnik/dictionary of fluid power


technology
Contents
Approx. 4000 terms in five languages, source language Ger-
man, i.e. the terms were translated into the individual foreign
languages.
Languages English
French
Spanish
Italian
No. of pages 360
Material no. DE R900018563 RD 09063

Hydraulics in Theory and Practice


Contents
The book deals in a compact form with all topics of "oil hydrau-
lics" (excluding proportional and closed-loop control hydrau-
lics) from the generation of pressure through to troubleshoot-
ing in hydraulic systems. Apart from the description of compo-
nents, the book focuses on the representation of circuits for
practical applications in the field of stationary and mobile hy-
draulics.
Drawings, circuit diagrams and colour graphics from the books
are also available on the CD-ROM “HYgraphics” R900701017.
No. of pages 291
Material no. DE R961000782
Material no. EN R961000784
140/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / textbooks

Hydraulics in Mobile Machinery


Contents
• Introduction into hydraulics
• Pumps and hydraulic motors in general
• Gear pumps and motors
• Electrohydraulic pumps
• Compact power units
• Isolator valves
• Pressure control valves
• Flow control valves
• Directional valves
• Basic circuits of mobile hydraulics
• Directional valve blocks for mobile applications
• Applications
• Electrohydraulic hitch control for tractors (EHR)
• Hydrostatic fan drives in vehicles
• CAN bus in der mobile hydraulics
• Fluids
No. of pages 202
Material no. DE R961000790
Material no. EN R961000791
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 141/164

Teachware / software

Hydraulic Trainer CBT Version 4.0


Revised version of the Hydraulic Trainer with updated graphics
and new user guidance.
The contents, circuits and sectional models were adapted to
the new Hydraulic Trainer, Volume 1 Hydraulics, Basic Princi-
ples and Components
Contents
• Basic principles of hydraulics
• Physical basic principles
• Exercises relating to the individual chapters
• Specialist dictionary
• Secondary control
• Axial piston units
• Animation of circuits and components
System requirements
• Microsoft Windows 98 / NT 4.0 / ME / 2000 / XP SP1
• Pentium 200 MHz or better
• 32 MB RAM
• Min. XGA, monitor resolution 1024 x 768
• Approx. 70 MB hard disk space
• CD-ROM drive
Material no. DE/EN/ES R900884371

Hydrostatic Calculations with the Help of Excel


This software is a selection of individual, not interrelated
spreadsheets in which calculation formulas are saved.
Contents
Linear drives
• Velocity chart
• Single rod cylinder
• Double rod cylinder
• Cylinder in a regenerative circuit
• Natural frequency of the single rod cylinder
• Natural frequency of the double rod cylinder
• Natural frequency of the plunger cylinder
Rotary drives
• Speed chart
• Travel chart
• Hydraulic motor, fixed displacement
• Natural frequency of the hydraulic motor
• Moment of inertia
General
• Pump power
• Pipes
• Hydraulic accumulator
• Orifice
• Compressibility
Material no. DE R900854114 RD 00559
Material no. EN R900856334 RE 00559
142/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / software

The programs of the Web Tr@iner series were developed using to get familiar with a topic or refresh their knowledge, and for
Internet technology and allow a new way of learning on a PC. trainers and instructors who wish to integrate new training me-
The use of multimedia elements in conjunction with interactive dia in their lessons.
simulation promotes the motivation of the trainee and ensures An additional WebTr@iner Media on CD-ROM is available for
the sustained transfer of knowledge through exercises in "vir- each WebTr@iner. It includes separate media modules (e.g.
tual practice". videos, VRMLs, experiments from the WebTr@iners for integra-
The WebTr@iner is suitable for both, autodidacts who want tion in own didactic concepts).

WebTr@iner Hydraulics - Basic Principles


Contents
• Pumps (gear pump/vane pump)
• 4/3 directional valve
• Throttle valve/1
• Throttle valve/2
• Pressure relief valve
• 3-way pressure reducing valve
• 2-way flow control valve
• Check valve, pilot operated
• System with pressure accumulator
• Throttle control of cylinder velocity
System requirements
• Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP1
• Pentium 200 MHz or better
• 64 MB RAM (128 MB RAM required for XP)
• Monitor resolution 1024 x 768, 65536 colours
• 16-fold CD-ROM drive
• Microsoft Internet Explorer 5.x or
Netscape Communicator 6.2
• Microsoft Internet Explorer 6.x for XP
• Sun Java Runtime Environment (JRE for XP)
Material no. DE/EN/ES 1070083001

HYmedia/1
Contents
• Media from WebTr@iner Hydraulics - Basic Principles
(1070083001)
System requirements
• See above
Material no. DE/EN/ES R961001728
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 143/164

Teachware / software

WebTr@iner Electrohydraulics
Contents
• Solenoid coil for valves
• 4/3 directional valve, electrically operated
• Pressure unloading through 4/2 directional valve
• Control of two cylinder velocities
• Control of three cylinder velocities
• Regenerative circuit of a cylinder
• Sequence control of cylinders
• Velocity control, rapid advance / working advance
• Pressure switch
• Adjustable pressure ranges
System requirements
• Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP1
• Pentium 200 MHz or better
• 64 MB RAM (128 MB RAM required for XP)
• Monitor resolution 1024 x 768, 65536 colours
• 16-fold CD-ROM drive
• Microsoft Internet Explorer 5.x or
Netscape Communicator 6.2
• Microsoft Internet Explorer 6.x for XP
• Sun Java Runtime Environment (JRE for XP)
Material no. DE/EN/ES R961000819

HYmedia/2
Contents
• Media from WebTr@iner Electrohydraulics (R961000819)
System requirements
• See above
Material no. DE/EN/ES R961001729
144/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / software

WebTr@iner Proportional and Closed-loop Control Hy-


draulics
Contents
• Proportional solenoid
• Proportional valves
• Proportional pressure control valves
• Proportional flow control valves
• Closed-loop control of pressure and position
• Closed-loop velocity control
• Digital synchronisation
• Control of power supply
• Decentralised peripherals
System requirements
• Microsoft Windows 98 / NT 4.0 / SP4 / ME / 2000 / XP SP1
• Pentium 200 MHz or better
• 64 MB RAM (128 MB RAM required for XP)
• Monitor resolution 1024 x 768, 65536 colours
• 16-fold CD-ROM drive
• Microsoft Internet Explorer 5.x or
Netscape Communicator 6.2
• Microsoft Internet Explorer 6.x for XP
• Sun Java Runtime Environment (JRE for XP)
Material no. DE/EN/ES R927001005

HYmedia/3
Contents
• Media from WebTr@iner Proportional and Closed-loop Con-
trol Hyraulics (R927001005)
System requirements
• See above
Material no. DE/EN/ES R961001730
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 145/164

Teachware / software

CD-ROM “HYgraphics”
Contents
• 450 slides for the book “Hydraulics in theory and practice“
Material no. DE/EN/ES R900701017

CD-ROM “HY1graphics”
Contents
• 408 slides for the book “The Hydraulic Trainer“, Volume 1
Material no. DE/EN/ES R961000799
146/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / sets of slides

Introduction into Hydraulics


Contents: 12 slides
• Physical laws of fluid power technology
• Types of flows
• Simple hydraulic circuit
Material no. DE R900018328 RD 00460
Material no. EN R900018329 RE 00460
Material no. ES R900892901 RS 00460

Overhead projector slides


Component technology: Selected products of the hydrau-
lic product range
Contents: 44 slides
• Basic principles
• Pumps
• Motors
• Overlaps
• Directional valves
• Isolator valves
• Pressure control valves
• Flow control valves
• Cylinders
• Filters
• Accumulators
Material no. DE R900846222 RD 00812
Material no. EN R900846227 RE 00812
Material no. ES R900216021 RS 00812

Overhead projector slides


Overview of components: Hydraulics
Contents: 8 slides
• Features of hydraulics
• Comparison of power transmissions
• Energy converters
• Control elements
• Servo, proportional and high-response valves
• Power units and systems
• Accessories
• Connection techniques
Material no. DE R900018332 RD 00462
Material no. EN R900018334 RE 00462
Material no. ES R900892902 RS 00462
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 147/164

Teachware / sets of slides

Overhead projector slides


Proportional hydraulics
Contents: 25 slides
• Signal flow
• Application example
• Overview of proportional hydraulics
• Proportional solenoids
• Valves
• Spools
• Characteristic curves
• Circuit examples
• Amplifiers
• Position transducers
Material no. DE R900018168 RD 00811
Material no. EN R900018169 RE 00811
Material no. ES R900216690 RS 00811
148/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Teachware / working material

HY/PN symbol stencil

HY - slide rule
Material no. DE R900018482 RD 00383
Material no. EN R900018483 RE 00383
Material no. ES R900018485 RS 00383

Case with symbol stickers


Material no. 1827003030
For pneumatics, hydraulics and electrics
Dimensions mm W 450 x D 350 x H 120
Weight kg 4.9
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 149/164

Notes
150/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Notes
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 151/164

Overview of material numbers

Material no. Designation Page


1070083001 WebTr@iner Hydraulics - basic principles, single licence de, en, es 142
1827003030 Case with symbol stickers, pneumatics, hydraulics, electrics 148
1827003705 Writing surface set; LE2 30
1827003721 Info panel; DIN A4; articulated 34
1827003722 Rag holder set; LE2 34
1827003725 Monitor arm 34
1827003740 Power supply unit - DS3 115V~/4.5A 24
1827008408 Partial front panel 19“, 3HE, 21TE (30838-060) 109
1827008409 Partial front panel 19“, 3HE, 8TE (30838-047) 109
1827008410 Partial front panel 19“, 3HE, 7TE (30838-046) 109
1827008411 Switch box with 2x emergency stop, 115VAC without RCD 25
1827008412 Switch box with 2x emergency stop, 230VAC without RCD 25
1827008413 Electrical components for BIBB component set A - H; 19“ 40
1827008414 Electrical components for BIBB component set for additional experiments Z1 - Z3; 19“ 42
1827008415 Electrical components for BIBB component set for hydraulics; 19“ 43
R900001439 Filling and testing device 103
R900009090 Threaded coupling for measurements 101
R900011191 Measuring hose 1000 mm 96
R900013105 Measuring hose 2000 mm 96
R900018168 OHP, Proportionalhydraulik, 25 slides de 147
R900018169 OHP, Proportional hydraulics, 25 slides en 147
R900018206 Sectional model - Pressure relief valve DB20-1-5X/315 130
R900018212 Sectional model - Pressure reducing valve DR6DP1-5X/ 130
R900018213 Sectional model - Pressure reducing valve, pilot operated DR10-4-4X/ 130
R900018224 Sectional model - Double throttle check valve Z2FS6-2-4X/ 131
R900018226 Sectional model - Vane pump PV7-1X/ 128
R900018227 Sectional model - Proportional pressure reducing valve 3DREP6C1X/ 130
R900018228 Sectional model - Proportional pressure reducing valve DREM10-5X/ 130
R900018229 Sectional model - Proportional directional valve 4WEH10E64-1X/ 129
R900018232 Sectional model - Check valve S10A1.X/ 131
R900018238 Sectional model - Check valve with leakage port SL10GB2-4X/ 131
R900018240 Sectional model - Check valve Z2S6-1-6X/ 131
R900018245 Sectional model - Directional poppet valve M-3SEW10U2X/ 129
R900018328 OHP, Einführung in die Hydraulik, 12 slides, de 146
R900018329 OHP, Introduction into Hydraulics, 12 slides, en 146
R900018332 OHP, Komponentenübersicht: Hydraulik, 8 slides de 146
R900018334 OHP, Overview of components: Hydraulics, 8 slides en 146
R900018482 Rechenschieber - HY de 148
R900018483 Slide rule - HY en 148
R900018485 Slide rule - HY es 148
R900018486 Symbol stencil HY/PN 148
R900018537 Hydraulik Trainer, Band 4 de 138
R900018538 Hydraulik Trainer, Band 3 de 137
R900018543 Hydraulic Trainer, Volume 4 en 138
R900018546 Hydraulic Trainer, Volume 4 es 138
R900018547 Hydraulic Trainer, Volume 3 en 137
R900018549 Hydraulic Trainer, Volume 3 es 137
R900018563 Wörterbuch / Dictionary of Fluid Technology de, en, es, fr, it 139
R900018613 Hydraulik Trainer, Band 1 de 136
R900018614 Hydraulic Trainer, Volume 1 en 136
152/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Overview of material numbers

Material no. Designation Page


R900018617 Hydraulic Trainer, Volume 1 es 136
R900018625 Hydraulik Trainer, Volume 2 de 137
R900018626 Hydraulic Trainer, Volume 2 en 137
R900018629 Hydraulic Trainer, Volume 2 es 137
R900019287 Hydraulic oil RSL 22 102
R900021502 Measurement cable set (large) 112
R900029597 Measurement cable set (small) 112
R900033823 Proportional amplifier VT-VSPA1 108
R900037088 Filter element for return line filters of power units DS4 102
R900054511 Lehrer- u. Schülerhandbuch Fehlersuche de 135
R961003805 Trainer‘s and trainee‘s manual Troubleshooting en 135
R961003954 Trainer‘s and trainee‘s manual Troubleshooting es 135
R900061256 Stopwatch, digital, quartz 1/100 s time + date 103
R900063746 Measurement cable 121
R900065201 Tachometer vis./mech. 103
R900071655 Trainer‘s manual, Electrohydraulics en 134
R900071656 Trainee‘s manual, Electrohydraulics en 134
R900075881 Lehrerhandbuch, Elektrohydraulik de 134
R900075882 Schülerhandbuch, Elektrohydraulik de 134
R900209840 Schülerhandbuch, BiBB Hydraulik - Grundlagen de 134
R900209841 Lehrerhandbuch, BiBB Hydraulik - Grundlagen de 134
R900210002 Plug-in power supply unit, 230VAC 122
R900210004 Plastic case 122
R900213937 Temperature sensor 119
R900215919 Trainee‘s manual, BiBB Hydraulics - basic principles en 134
R900215920 Trainee‘s manual, BiBB Hydraulics - basic principles es 134
R900215921 Trainer‘s manual, BiBB Hydraulics - basic principles en 134
R900215922 Trainer‘s manual, BiBB Hydraulics - basic principles es 134
R900215923 Trainee‘s manual, Electrohydraulics es 134
R900215924 Trainer‘s manual, Electrohydraulics es 134
R900216021 OHP; Component technology: Hydraulics, 44 slides es 146
R900216690 OHP, Proportional hydraulics, 25 slides es 147
R900225942 Plug-in power supply unit, 115VAC 122
R900225944 Data transmission cable RS232 (9-pin / 9-pin) 121
R900309278 Mounting grid with table top 800 x 545 100
R900553112 Sectional model - Directional valve 4WE 10 J3X/CG24NK4 129
R900701017 CD-ROM “HYgraphics“, slides for the book “Hydraulics in theory and practice“ de, en, fr 145
R900704454 F/I converter 120
R900711658 Operating module, proportional flow control valve, BPS 2.1 107
R900711662 Operating module, proportional pressure relief valve, BPS 3.1 107
R900711665 Operating module, command and actual value display, BPS 6.1 105
R900719908 Operating module, 4 push-buttons, 2 switches, BPS 7.4 104
R900733191 Multihandy 5050 incl. software HydroCOMsys/WIN 116
R900733194 Test case 122
R900733207 Measurement cable (ISDS) 121
R900738894 Measuring technology, component set minimal for PC (series 3) 56
R900738915 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118
R900739196 Multihandy 3050 incl. software HydroCOMsys/WIN 115
R900749653 Temperature sensor with ISDS 119
R900754481 Speed sensor (output 4-20 mA) 118
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 153/164

Overview of material numbers

Material no. Designation Page


R900778981 USB cable for Multihandy 3050/5050 L = 1.5 m 121
R900826555 Cable set (command value measurement) 111
R900828272 Hydraulik Trainer, Band 5 de 138
R900833872 Wiper roll dispenser 100
R900843486 Precision pressure gauge 0 - 100 bar including MSK 95
R900844180 Position transducer cable for proportional valves (analogue control) 112
R900846222 OHP; Gerätetechnik Hydraulik, 44 slides de 146
R900846227 OHP; Component technology: Hydraulics, 44 slides en 146
R900846807 Solenoid cable with LED, form A, black plug 111
R900846808 Solenoid cable with LED, form A, grey plug 111
R900846809 Solenoid cable without LED, form A, grey plug 111
R900846812 Solenoid cable without LED, form A, black plug 111
R900846817 Pressure switch cable 111
R900847434 Power supply unit 230 VAC / 24 VDC - 5 A with emergency stop 108
R900854114 Hydrostatische Berechnungen mit Excel de 141
R900856334 Hydrostatic calculations with the help of Excel en 141
R900865138 Tool bag for hydraulics 100
R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 118
R900884049 Hydraulik Trainer CBT, Band 1 + CD-ROM de 136
R900884050 Hydraulic Trainer CBT, Volume 1 + CD-ROM en 136
R900884051 Hydraulic Trainer CBT, Volume 1 + CD-ROM es 136
R900884371 Hydraulik Trainer CBT CD-ROM de, en, es 141
R900891300 Connection cable for power supply unit - industrial wiring 112
R900891642 Solenoid cable with LED, form A, grey plug - industrial wiring 113
R900891643 Solenoid cable with LED, form A, black plug - industrial wiring 113
R900892375 Speed sensor 118
R900892901 OHP, Introduction into Hydraulics, 12 slides, es 146
R900892902 OHP, Overview of components: Hydraulics, 8 slides es 146
R900897337 Operating module, relay 3-fold, BRS 1.2 104
R900897341 Operating module, signal output, BPS 8.1 104
R900897345 Operating module, distributor, BPS 13.1 104
R900897346 Operating module, time relay, BRS 2.1 105
R900897502 Multimeter 117
R900968342 Sectional model - Directional valve, pilot operated 4WEH10E4X/ 129
R901057058 Proportional amplifier VT-VRPA1 108
R901133999 Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with single pump 17
R901134000 Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with double pump 18
R901134001 Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~ 17
R901134002 Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~; with double pump 18
R927001005 WebTr@iner Proportional and Closed-loop Control Hydraulics, single licence de, en, es 144
R961000107 Command value module BPS 20 106
R961000154 Oil pan 326 x 725 mm for DS4 with mounting kit 20
R961000155 Oil pan 737 x 725 mm for DS4 with mounting kit 19
R961000156 Oil pan 1148 x 725 mm for DS4 with mounting kit 19
R961000160 Base frame TS-DS4 -1X 14
R961000166 Racks 210TE, 2 x 3HE 22
R961000167 Racks 210TE; 3HE 22
R961000169 Grooved panel for DS3-G and DS4 with mounting pins 16
R961000170 Power supply unit - DS3 230V~/4.5A incl. 3 m connection cable 24
R961000187 Load simulator, swivelling 29
154/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Overview of material numbers

Material no. Designation Page


R961000188 Hose tray DS 28
R961000192 Table grid; 560 x 361 mm 30
R961000210 Grid with reinforcement 16
R961000226 Mounting frame 15
R961000287 Container, wheel-mounted 33
R961000288 Container, for installation into control trolley or DS4 18
R961000289 Switch box with 2 x emergency stop, 400VAC without RCD 26
R961000312 Mounting kit for power unit 20
R961000480 Coupling sleeve 101
R961000481 Coupling sleeve M16 x 1.5 101
R961000482 Coupler plug 101
R961000563 Assortment of drawer dividers DS 100 (18 x 36E) (80.635) 33
R961000564 Assortment of drawer dividers DS 150 (18 x 36E) (80.636) 33
R961000568 Anti-skid mat (18 x 36E) (119.000) 33
R961000782 Hydraulik in Theorie und Praxis, book de 139
R961000784 Hydraulics in theory and practice, book en 139
R961000790 Hydraulik in mobilen Arbeitsmaschinen, book de 140
R961000791 Hydraulics in mobile machinery, book en 140
R961000799 CD-ROM “HY1graphics“ de, en, fr 145
R961000819 WebTr@iner Electrohydraulics, single licence de, en, es 143
R961000835 Mounting kit for integrated container 20
R961000962 Switch box with 2 x emergency stop, 400 VAC with RCD 26
R961000963 Switch box with 2 x emergency stop, 230 VAC with RCD 25
R961001336 Partial front panel 19“, 3HE, 4TE (30838-043) 109
R961001630 Connection plate BPS 21 106
R961001728 HYmedia/1 de, en, es 142
R961001729 HYmedia/2 de, en, es 143
R961001730 HYmedia/3 de, en, es 144
R961001938 Multihandy 2042 115
R961001939 Software HydroCOMsys/WIN for Multihandy 2042 117
R961001947 Data transmission cable RS232 for Multihandy 2042 117
R961001957 Operating module, command value provision, BPS 5.1 105
R961002156 Measuring technology, component set, minimal (series 2) replaces R900893189 52
R961002216 Mounting kit with grooved panel DS3-G/DS4 15
R961002391 Hydraulic Trainer, Volume 6 + CD-ROM en 138
R961002392 Hydraulik Trainer, Band 6 + CD-ROM de 138
R961002427 Lehrerhandbuch, Projekthandbuch Industriehydraulik de 134
R961002429 Schülerhandbuch, Projekthandbuch Industriehydraulik de 134
R961002471 Check valve S6A1.X with hose 630 mm 87
R961002473 Hose line 1500 mm 97
R961002474 Hose line 630 mm 19, 97
R961002475 Hose line 1000 mm 19, 97
R961002476 Hose line 1000 mm with minimess connection 99
R961002477 Hose line 2000 mm with angled connection 98
R961002478 Hose line 2000 mm with minimess connection 99
R961002479 Hose line 2500 mm 98
R961002480 Hose line 2000 mm 98
R961002481 Hose line 630 mm with minimess connection 99
R961002482 Hose line 1500 mm with minimess connection 99
R961002485 Distributor 94
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 155/164

Overview of material numbers

Material no. Designation Page


R961002489 Check valve S6A1.X 87
R961002491 Ball valve AB 21-20/G1/4-500 86
R961002495 Throttle check valve DRV06-1-1X/V 83
R961002503 Hydraulic accumulators, diaphragm-type, shut-off block for grid 92
R961002505 Gear motor 91
R961002508 Gear flow sensor 0.2 - 30 l/min with ISDS 119
R961002509 Directional valve 4/4 high-response valve OBE 4WRPEH 6 C3 B04L-2X/G24K0/A1M 76
R961002510 Directional valve 4/3, 4WMM6J5X 71
R961002511 Directional valve 4/3, 4WMM6H5X 72
R961002513 Check valve, pilot operated SV 6 PB1-6X/ 89
R961002515 Directional valve 4/3, proportional, integr. electronics 4WREE6E08-2X/G24K31/A1V 76
R961002519 Distributor for HY-Control 89
R961002520 Pressure relief valve DBDH6G1X/100 77
R961002522 Check valve S6A3.X 88
R961002524 Pipe set - straight 100
R961002526 In-line filter ABZFD-S0040-10N-100-1X/M-A 93
R961002530 Pressure gauge 0- 100 bar with distribution 94
R961002531 Mobile control block SM12 (1x hand lever / 1x hydraulic) 125
R961002532 Mobile control block SM12 (1 hand lever valve) 123
R961002533 Mobile control block SM12 (2 hand lever valves) 124
R961002536 Gear flow sensor 0.2 - 30 l/min 119
R961002537 Flow divider 50/50% DRF-OM.51.03.90-02-11 84
R961002539 Throttle valve DV06-1-1X/V 83
R961002540 Load lowering valve A-VBSO-SE78-14-35 79
R961002541 Pilot control device 126
R961002544 Pressure reducing valve, direct operated DR6DP1-5X/75YM 77
R961002545 Pressure relief valve, pilot operated DB6K1-4X/50YV 78
R961002546 Flow control valve 2-way 2FRM6B36-3X/10QRV 84
R961002547 Directional valve 4/2, 4WE6C6X/EG24N9K4 73
R961002548 Directional valve 4/3, 4WE6G6X/EG24N9K4 73
R961002549 Directional valve 4/3, 4WE6E6X/EG24N9K4 74
R961002550 Directional valve 4/3, 4WMM6G5X 70
R961002551 Directional valve 4/3, 4WMM6E5X/F 71
R961002552 Directional valve 4/2, 4WMM6C5X 70
R961002553 Pressure relief valve, pilot operated DBW10A1-5X 81
R961002554 Directional valve 4/3, 4WE6J6X/EG24N9K4 74
R961002555 Pressure relief valve, prop., DBE6-1X/50G24NK4M 81
R961002557 Flow control valve, prop., 2FRE6B-2X/10QK4RV 85
R961002558 Pressure sequencing valve, direct operated, DZ6DP1-5X/75Y 78
R961002561 Flowmeter 1.0 - 7.5 l/min 120
R961002563 Distributor, component plate 94
R961002564 Measuring glass 2,5 l 27
R961002567 P/T distributor; pressureless circulation 21
R961002634 Hose tray, large 28
R961002715 Pressure gauge, diameter 63, 0 - 100 bar incl. MSK 95
R961002720 Pressure gauge, diameter 63, 0 - 160 bar incl. MSK 95
R961002811 Axial piston motor A2F5W6.0C3 91
R961002884 Measuring technology, component set, standard for PC (series 3) 58
R961002885 Measuring technology, component set, standard for PC (series 3) 60
R961002886 HY-Control component set for DS3-G / DS4 50
156/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Overview of material numbers

Material no. Designation Page


R961002887 BIBB component set A-H, electrically operated valves (series 4) 38
R961002888 BIBB component set A-H, hand lever valves (series 4) 36
R961002890 Mobile hydraulics, component set, basic principles 62
R961002891 Troubleshooting, component set DW4.N 64
R961002892 Troubleshooting, component set DW4E.N 66
R961002893 BIBB component set, hydraulic components for additional experiments Z1-Z3 (series 2) 41
R961002897 Proportional technology, component set, flow control valve DF4E (analogue); 19“ 46
R961002898 Proportional technology, component set, pressure relief valve DD12E (analogue) 48
R961002927 Pressure unloading sleeve 101
R961003106 Proximity switch, inductive 114
R961003128 Component carriers with 2 grids 32
R961003176 Component carriers with 1 grid 32
R961003403 Pressure gauge, diameter 63, 0 - 60 bar incl. MSK 95
R961003445 Measuring technology, component set, standard (series 2) replaces R900893191 54
R961003488 Pressure switch HED8OA1X/100K14 incl. cable 80
R961003494 Cylinder, single-rod CD70F25/16-200Z11/01HCUM11T 90
R961003495 Cylinder, single-rod CD70F25/16-400Z11/01HCUM11T 90
R961003498 Clamp for mounting a pressure gauge on the grid 96
R961003533 Directional valve 4/3, prop. 75
R961003549 Proportional technology, component set, 4/3 proportional directional valve 4WREE6 44
R961003550 Connection cable for integrated electronics 113
R961003555 Pressure switch HEDE10 80
R961003751 Trainee‘s manual, Project Manual Industrial Hydraulics en 134
R961003765 Trainee‘s manual, Project Manual Industrial Hydraulics es 134
R961003779 Lehrerhandbuch, Projekthandbuch Stetigventiltechnik de 134
R961003780 Schülerhandbuch, Projekthandbuch Stetigventiltechnik de 134
R961003790 Trainer‘s manual, Project Manual Industrial Hydraulics en 134
R961003791 Trainer‘s manual, Project Manual Industrial Hydraulics es 134
R961003839 Lehrerhandbuch, Mobilhydraulik de 134
R961003840 Schülerhandbuch, Mobilhydraulik de 134
R961003872 Trainer‘s manual, Project Manual Proportional Valve Technology es 134
R961003874 Trainee‘s manual, Project Manual Proportional Valve Technology es 134
R961003875 Trainee‘s manual, Project Manual Proportional Valve Technology en 134
R961003876 Trainer‘s manual, Project Manual Proportional Valve Technology en 134
R961003924 Pressure relief valve, prop. 82
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 157/164

Index

Page
A
Anti-skid mat (18 x 36E) (119.000) 33
Assortment of drawer dividers DS 100 (18 x 36E) (80.635) 33
Assortment of drawer dividers DS 150 (18 x 36E) (80.636) 33
Axial piston motor A2F5W6.0C3 91
B
Ball valve AB21-20/G1/4-500 86
Base frame TS-DS4-1X 14
BIBB component set A-H, electrically operated valves (series 4) 38
BIBB component set A-H, hand lever valves (series 4) 36
BIBB component set, hydr. components for additional experiments Z1-Z3 (series 2) 41
C
Cable set (command value measurement) 111
Case with symbol stickers, pneumatics, hydraulics, electrics 148
CD-ROM “HY1graphics“, slides from the book “The Hydraulic Trainer Volume 1“ de, en, fr 145
CD-ROM “HYgraphics“, slides for the book “Hydraulics in theory and practice“ de, en, fr 145
CD-ROM media from WebTrainer Electrohydraulics 143
CD-ROM media from WebTrainer Hydraulics - basic principles 142
CD-ROM media from WebTrainer Proportional and Closed-loop Control Hydraulics 144
Check valve S6A1.X 87
Check valve S6A1.X with hose 630 mm 87
Check valve S6A3.X 88
Check valve S6A3.X with hose 630 mm 88
Check valve, pilot operated SV 6 PB1-6X/ 89
Clamp for mounting a pressure gauge on the grid 96
Command value module BPS 20 106
Component carriers with 1 grid 32
Component carriers with 2 grids 32
Connection cable for integrated electronics 113
Connection cable for power supply unit - industrial wiring 112
Connection plate BPS 21 106
Container, for integration into control trolley or DS4 18
Container, wheel-mounted 33
Coupler plug 101
Coupling sleeve 101
Coupling sleeve M16 x 1.5 101
Cylinder, single-rod, CD70F25/16-200Z11/01HCUM11T 90
Cylinder, single-rod, CD70F25/16-400Z11/01HCUM11T 90
D
Data transmission cable RS232 (9-pin / 9-pin) 121
Data transmission cable RS232 for Multihandy 2042 117
Directional valve 4/2, 4WE6C6X/EG24N9K4 73
Directional valve 4/2, 4WMM6C5X 70
Directional valve 4/3, 4WE6E6X/EG24N9K4 74
Directional valve 4/3, 4WE6G6X/EG24N9K4 73
Directional valve 4/3, 4WE6J6X/EG24N9K4 74
Directional valve 4/3, 4WMM6E5X/F 71
Directional valve 4/3, 4WMM6G5X 70
Directional valve 4/3, 4WMM6H5X 72
Directional valve 4/3, 4WMM6J5X 71
158/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Index

Page
Directional valve 4/3 prop. 76
Directional valve 4/3, prop., integr. electronics, 4WREE6E08-2X/G24K31/A1V 75
Directional valve 4/4 high-response control valve OBE 4WRPEH 6 C3 B04L-2X/G24K0/A1M 75
Distributor 94
Distributor, component plate 94
Distributor with check valve 89
Distributor with pressure gauge 94
E
Electrical components for BIBB component set A-H; 19“ 40
Electrical components for BIBB component set, hydraulics; 19“ 43
Electrical components for BIBB component set, additional experiments Z1-Z3; 19“ 42
F
F/I converter 120
Filter element for return line filters of power units DS4 102
Filling and testing device 103
Flow control valve, prop., 2FRE6B-2X/10QK4RV 85
Flow control valve, 2-way, 2FRM6B36-3X/10QRV 84
Flow divider 50/50% DRF-OM.51.03.90-02-11 84
Flowmeter 1.0-7.5 l/min 120
G
Gear flow sensor 0.2 - 30 l/min 119
Gear flow sensor 0.2 - 30 l/min with ISDS 119
Gear motor 91
Grid with reinforcement 16
Grooved panel for DS3-G and DS4 with mounting pins 16
H
Hose line 1000 mm 19, 97
Hose line 1000 mm with minimess connection 99
Hose line 1500 mm 97
Hose line 1500 mm with minimess connection 99
Hose line 2000 mm 98
Hose line 2000 mm with minimess connection 99
Hose line 2000 mm with angled connection 98
Hose line 2500 mm 98
Hose line 630 mm 19, 97
Hose line 630 mm with minimess connection 99
Hose tray DS 28
Hose tray, large 28
HY-Control component set for DS3-G / DS4 50
Hydraulic accumulators, diaphragm-type 92
Hydraulic oil RSL 22 102
Hydraulic power unit 400 V / 50 Hz; 2.2 kW; 3~; with double pump 18
Hydraulic power unit, 400 V / 50 Hz; 2.2 kW; 3~; with single pump 17
Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~ 17
Hydraulic power unit; 230 V / 50 Hz; 1.5 kW; 1~; with double pump 18
Hydraulics in mobile machinery, book de 140
Hydraulics in mobile machinery, book en 140
Hydraulics in theory and practice, book de 139
Hydraulics in theory and practice, book en 139
Hydraulic Trainer CBT CD-ROM de, en, es 141
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 159/164

Index

Page
Hydraulic Trainer CBT, Volume 1 + CD-ROM de 136
Hydraulic Trainer CBT, Volume 1 + CD-ROM en 136
Hydraulic Trainer CBT, Volume 1 + CD-ROM es 136
Hydraulic Trainer, Volume 1 de 136
Hydraulic Trainer, Volume 1 en 136
Hydraulic Trainer, Volume 1 es 136
Hydraulic Trainer, Volume 2 de 137
Hydraulic Trainer, Volume 2 en 137
Hydraulic Trainer, Volume 2 es 137
Hydraulic Trainer, Volume 3 de 137
Hydraulic Trainer, Volume 3 en 137
Hydraulic Trainer, Volume 3 es 137
Hydraulic Trainer, Volume 4 de 138
Hydraulic Trainer, Volume 4 en 138
Hydraulic Trainer, Volume 4 es 138
Hydraulic Trainer, Volume 5 de 138
Hydraulic Trainer, Volume 6 + CD-ROM de 138
Hydraulic Trainer, Volume 6 + CD-ROM en 138
Hydrostatic Calculations with the Help of Excel de 141
Hydrostatic Calculations with the Help of Excel en 141
I
Info panel; DIN A4; articulated 34
K
L
Load lowering valve A-VBSO-SE78-14-35 79
Load simulator, swivelling 29
M
Measuring glass 2,5 l 27
Measurement cable 121
Measurement cable (ISDS) 121
Measurement cable set (large) 112
Measurement cable set (small) 112
Measuring hose 1000 mm 96
Measuring hose 2000 mm 96
Measuring technology, component set, minimal (series 2) replaces R900893189 52
Measuring technology, component set, minimal for PC (series 3) 56
Measuring technology, component set, standard (series 2) replaces R900893191 54
Measuring technology, component set, standard for PC (series 3) 58
Measuring technology, component set, standard for PC (series 3) 60
Mobile control block SM12 (1 hand lever valve) 123
Mobile control block SM12 (1x hand lever / 1x hydraulic) 125
Mobile control block SM12 (2 hand lever valves) 124
Mobile hydraulics, component set, basic principles 62
Monitor arm 34
Mounting frame 15
Mounting grid with table top 800 x 545 100
Mounting kit for integrated container 20
Mounting kit for power unit 20
Mounting kit with grooved panel DS3-G/DS4 15
Multihandy 2042 115
160/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Index

Page
Multihandy 3050 incl. software HydroCOMsys/WIN 115
Multihandy 5050 incl. software HydroCOMsys/WIN 116
Multimeter 117
N
O
OHP; Component technology, hydraulics, 44 slides en 146
OHP; Component technology, hydraulics, 44 slides es 146
OHP; Component technology, hydraulics, 44 slides de 146
OHP, Introduction into Hydraulics, 12 slides, es 146
OHP, Overview of components: Hydraulics, 8 slides de 146
OHP, Overview of components: Hydraulics, 8 slides en 146
OHP, Overview of components: Hydraulics, 8 slides es 146
OHP, Proportional hydraulics, 25 slides de 147
OHP, Proportional hydraulics, 25 slides en 147
OHP, Proportional hydraulics, 25 slides es 147
Oil pan 737 x 725 mm for DS4 with mounting kit 19
Oil pan 326 x 725 mm for DS4 with mounting kit 20
Operating module, command and actual value display, BPS 6.1 105
Operating module, command value provision, BPS 5.1 105
Operating module, distributor, BPS 13.1 104
Operating module, proportional flow control valve, BPS 2.1 107
Operating module, proportional pressure relief valve, BPS 3.1 107
Operating module, relay 3-fold, BRS 1.2 104
Operating module, signal output, BPS 8.1 104
Operating module, time relay, BRS 2.1 105
Operating module, 4 push-buttons, 2 switches, BPS 7.4 104
P
Partial front panel 19“, 3HE, 21TE (30838-060) 109
Partial front panel 19“, 3HE, 4TE (30838-043) 109
Partial front panel 19“, 3HE, 7TE (30838-046) 109
Partial front panel 19“, 3HE, 8TE (30838-047) 109
Pilot control device 126
Pipe set - straight 100
Plastic case 122
Plug-in power supply unit, 115VAC 122
Plug-in power supply unit, 230VAC 122
Position transducer cable for prop. valve (analogue control) 112
Power supply unit - desktop device, 230VAC/24VDC - 3A 110
Power supply unit 230VAC/24VDC - 5A with emergency stop 108
Power supply unit-DS3 115 V~ / 4.5 A 24
Power supply unit-DS3 230 V~ / 4.5 A incl. 3 m connection cable 24
Precision pressure gauge 0-100 bar incl. MSK 95
Pressure filter ABZFD-S0040-10N-100-1X/M-A 93
Pressure gauge, diameter 63, 0 - 100 bar incl. MSK 95
Pressure gauge, diameter 63, 0 - 160 bar incl. MSK 95
Pressure gauge, diameter 63, 0 - 60 bar incl. MSK 95
Pressure reducing valve, direct operated DR6DP1-5X/75YM 77
Pressure relief valve DBDH6G1X/100 77
Pressure relief valve, pilot operated DB6K1-4X/50YV 78
Pressure relief valve, pilot operated DBW10A1-5X 81
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 161/164

Index

Page
Pressure relief valve, prop. 82
Pressure relief valve, prop., DBE6-1X/50G24NK4M 81
Pressure sequencing valve, direct operated, DZ6DP1-5X/75Y 78
Pressure switch HED8OA1X/100K14 incl. cable 80
Pressure switch HEDE10 80
Pressure switch cable 111
Pressure transducer 0 - 200 bar / output 0 - 20 mA 118
Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 118
Pressure unloading sleeve 101
Proportional amplifier VT-VRPA1 108
Proportional amplifier VT-VSPA1 108
Proximity switch, inductive 114
R
Racks 210TE, 2x3HE 22
Racks 210TE; 3HE 22
Rag holder set; LE2 34
S
Sectional model - Check valve with leakage port SL10GB2-4X/ 131
Sectional model - Check valve S10A1.X/ 131
Sectional model - Check valve Z2S6-1-6X/ 131
Sectional model - Directional poppet valve M-3SEW10U2X/ 129
Sectional model - Directional valve 4WE 10 J3X/CG24NK4 129
Sectional model - Directional valve, pilot operated 4WEH10E4X/ 129
Sectional model - Double throttle check valve Z2FS6-2-4X/ 131
Sectional model - Pressure reducing valve DR6DP1-5X/ 130
Sectional model - Pressure reducing valve, pilot operated DR10-4-4X/ 130
Sectional model - Pressure relief valve DB20-1-5X/315 130
Sectional model - Proportional pressure reducing valve 3DREP6C1X/ 130
Sectional model - Proportional pressure reducing valve DREM10-5X/ 130
Sectional model - Proportional directional valve 4WEH10E64-1X/ 129
Sectional model - Vane pump PV7-1X/ 128
Slide rule-HY de 148
Slide rule-HY en 148
Slide rule-HY es 148
Software HydroCOMsys/WIN for Multihandy 2042 117
Solenoid cable with LED, form A, grey plug 111
Solenoid cable with LED, form A, grey plug - industrial wiring 113
Solenoid cable with LED, form A, black plug 111
Solenoid cable with LED, form A, black plug - industrial wiring 113
Solenoid cable without LED, form A, grey plug 111
Solenoid cable without LED, form A, black plug 111
Speed sensor 118
Speed sensor (output 4 - 20 mA) 118
Switch box with 2x emergency stop, 115VAC without RCD 25
Switch box with 2x emergency stop, 115VAC with RCD 25
Switch box with 2x emergency stop, 230VAC with RCD 25
Switch box with 2x emergency stop, 230VAC without RCD 25
Switch box with 2x emergency stop, 400VAC without RCD 26
Switch box with 2x emergency stop, 400VAC with RCD 26
Stopwatch digital, quartz 1/100 s time + date 103
162/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Index

Page
Symbol stencil HY/PN 148
T
Table grid; 560 x 790 mm 30
Tachometer, vis./mech. 103
Temperature sensor 119
Temperature sensor with ISDS 119
Test case 122
Threaded coupling for measurements 101
Throttle check valve DRV06-1-1X/V 83
Throttle valve DV06-1-1X/V 83
Tool bag for hydraulics 100
Trainee‘s manual, BiBB Hydraulics - Basic Principles de 134
Trainee‘s manual, BiBB Hydraulics - Basic Principles en 134
Trainee‘s manual, BiBB Hydraulics - Basic Principles es 134
Trainee‘s manual, Electrohydraulics de 134
Trainee‘s manual, Electrohydraulics en 134
Trainee‘s manual, Electrohydraulics es 134
Trainee‘s manual, Mobile hydraulics de 134
Trainee‘s manual, Project Manual Industrial Hydraulics de 134
Trainee‘s manual, Project Manual Industrial Hydraulics en 134
Trainee‘s manual, Project Manual Industrial Hydraulics es 134
Trainee‘s manual, Project Manual Proportional Valve Technology de 134
Trainee‘s manual, Project Manual Proportional Valve Technology en 134
Trainee‘s manual, Project Manual Proportional Valve Technology es 134
Trainer‘s manual, BiBB Hydraulics - Basic Principles de 134
Trainer‘s manual, BiBB Hydraulics - Basic Principles en 134
Trainer‘s manual, BiBB Hydraulics - Basic Principles es 134
Trainer‘s manual, Electrohydraulics de 134
Trainer‘s manual, Electrohydraulics en 134
Trainer‘s manual, Electrohydraulics es 134
Trainer‘s manual, Mobile hydraulics de 134
Trainer‘s manual, Project Manual Industrial Hydraulics de 134
Trainer‘s manual, Project Manual Industrial Hydraulics en 134
Trainer‘s manual, Project Manual Industrial Hydraulics es 134
Trainer‘s manual, Project Manual Proportional Valve Technology de 134
Trainer‘s manual, Project Manual Proportional Valve Technology en 134
Trainer‘s manual, Project Manual Proportional Valve Technology es 134
Trainer’s and trainee‘s manual Troubleshooting de 135
Trainer’s and trainee‘s manual Troubleshooting en 135
Trainer’s and trainee’s manual Troubleshooting es 135
Troubleshooting, component set DW4.N 64
Troubleshooting, component set DW4E.N 66
U
USB cable for Multihandy 3050/5050 L = 1.5 m 121
V
W
WebTr@iner Electrohydraulics, single licence de, en, es 143
WebTr@iner Hydraulics - basic principles single licence de, en, es 142
WebTr@iner Proportional- and Regelhydraulik single licence de, en, es 144
RE 00843/02.07 DS4 Hydraulics Bosch Rexroth AG 163/164

Index

Page
Wiper roll dispenser 100
Writing surface set; LE2 30
Wörterbuch/Dictionary of Fluid Technology de, en, es, fr, it 139
Z
164/164 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other information
Training & Didactic set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Maria-Theresien-Straße 23 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 9352 18-1041 ments concerning a certain condition or suitability for a certain application
Fax +49 9352 18-1040 can be derived from our information. The information given does not
trainingsystems.brs@boschrexroth.de release the user from the obligation of own judgment and verification. It must
www.boschrexroth.de be remembered that our products are subject to a natural process of wear
and aging.
Copyrights, subject to revision.
Printed in Germany

You might also like