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Teaching water desalination through active


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Article in Education for Chemical Engineers · December 2011


DOI: 10.1016/j.ece.2011.08.001

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Education for Chemical Engineers

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Teaching water desalination through active learning

Muftah H. El-Naas ∗
Chemical and Petroleum Engineering Department, UAE University, P.O. Box 17555, Al-Ain, United Arab Emirates

a b s t r a c t

Active learning refers to the direct involvement of students in the learning process rather than being passive recep-
tors of materials. This paper evaluates the implementation of active learning in teaching seawater desalination as
an elective course in chemical engineering curriculum. Desalination is a multi-disciplinary engineering science that
encompasses elements of water chemistry, material science, transport phenomena, thermodynamics, engineering
design, and corrosion. Water desalination is an important course in most chemical and mechanical engineering cur-
ricula, where the design and analysis of different water desalination processes are addressed. The current teaching
method, however, relies heavily on classical lecture-presentation of the course materials, without any direct involve-
ment of the students. A simple approach that utilizes Excel and Ez-Solve in designing and analyzing desalination
processes has been developed. Active learning is the central part of this course development, where students are
heavily involved in class activities and can directly assess the effect of input variables on the design parameters,
allowing them to carry out “What If” or parameter sensitivity analysis.
© 2011 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

Keywords: Active learning; Water desalination; Teaching; Cooperative learning; ABET

1. Introduction The course delivery and students assessments are presented


in terms of ABET outcomes.
Desalination has been growing rapidly as an industry and as
a field of research that combines engineering and science to 2. Desalination processes
develop innovative and economical means for water desalting.
Many countries have invested heavily in desalination research Desalination can be defined as a process that separates saline
and training. Several engineering schools have adopted water water into fresh low-salt concentration stream, which is
desalination as a major subject in their curriculum either as known as distillate, and high-salt concentration stream, know
an undergraduate or a graduate course. A compulsory under- as reject brine. There are numerous desalination processes
graduate course in desalination is offered at the Chemical that include classical thermal processes and new processes
Engineering Department of Kuwait University. Other mechan- that rely on non-thermal separation techniques. Khawaji et al.
ical or chemical engineering departments that offer water (2008) gave a thorough review of current status, practices,
desalination as an elective course include the Mechanical advances, research activities, and future prospects of seawa-
Engineering Department at Kuwait University and Chemical ter desalination technologies. Although the review focused on
Engineering Departments at universities in Qatar, United Arab Multi-Stage Flash (MSF) and Reverse Osmosis (RO) as the two
Emirates, and the Kingdom of Saudi Arabia (EI-Dessouky et al., most commercially successful processes, it described other
1999). The current teaching method of teaching water desali- processes such as Multiple Effect Distillation (MED), Vapor
nation relies heavily on classical lecture-presentation of the Compression Distillation as well as processes that have not
course material and home assignments, without any in-class achieved commercial success such as Freezing desalination
involvement of the students. This paper presents a simple and solar evaporation.
active learning approach to the teaching of water desalination, Thermal processes such as MSF and MED and non-thermal
where students get directly involved in the learning process. processes such as RO are the most common for seawater


Fax: +971 3762 4262.
E-mail address: muftah@uaeu.ac.ae
Received 19 October 2010; Received in revised form 8 July 2011; Accepted 14 August 2011
1749-7728/$ – see front matter © 2011 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.ece.2011.08.001
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e98 education for chemical engineers 6 ( 2 0 1 1 ) e97–e102

ues”. Lecture-based learning is considered unsuccessful due


Nomenclature to poor student attention, simplified examples and too much
material presented at one time (Keyser, 2000). Students’ atten-
A area (m2 )
tion is believed to decrease as the lecture proceeds and only
BPE boiling point elevation (◦ C)
lower level learning of information is acquired by lectures
Cp specific heat at constant pressure (kJ/kg ◦ C)
(Johnson et al., 1991). Several educators who evaluated the
M mass flow rate (kg/s)
two approaches pointed out that active learning enhances stu-
PR performance ratio (dimensionless)
dents learning and improves their retention of information
sA specific heat transfer area (m2 s/kg)
(Allen, 1995; Mabry, 1995; Ragains, 1995; Jacobson and Mark,
sMcw specific cooling water flow rate (dimensionless)
1995; Ridgeway, 1989; Williams and Cox, 1992; Gremmels,
T temperature (◦ C)
1996). In fact researchers suggested that dividing lectures into
U overall heat transfer coefficient (kW/m2 ◦ C)
short intervals (12–18 min) with active learning activity in
X salinity (mg/l)
between will increase students’ ability to retain information
(Ruhl et al., 1987).
Greek letters
Chickering and Gamson (1987) suggested that active learn-
 latent heat (kJ/kg)
ing meant engaging in higher-order thinking activities such
Subscripts as analysis, synthesis and evaluation. Meyers and Jones (1993)
b brine defined active learning as a process that allows “students to
c condenser talk, listen, read, write and reflect as they approach course
cw cooling water content through problem-solving exercises, informal small
d distillate product groups, simulations, case studies and role-playing”. Active
e evaporator learning is also believed to be based on engaging with the
f feed seawater senses, multiple intelligences, self-reflection and dialogue
s compressed vapor or heating steam with others (Dewing, 2010). It is worth noting here that active
v formed vapor learning does not mean lack of lectures or instructor involve-
ment. In fact, teachers play an influential role in increasing
students’ situational interest in the active learning process
(Rotgans and Schmidt, 2010).
desalination especially in the Arabian Gulf and Middle East.
In RO, a semi-permeable membrane allows water molecules to
pass through much more readily than dissolved salts and min- 4. Teaching desalination
erals. The water transport through the membrane generates
a pressure difference between the two sides of the membrane
In spite of the importance of water desalination as an educa-
which is known as the osmotic pressure. A pressure higher
tional subject, there has been limited number of publications
than the osmotic pressure is needed to reverse the water flow
related to the teaching or assessment of courses or pro-
and achieve Reverse Osmosis desalination.
grams related to desalination. A few educators, however, have
The Multi-Stage Flash (MSF) process is based on the prin-
described desalination courses or presented their own experi-
ciple of flash evaporation, where seawater is evaporated by
ence with teaching the subject (El-Dessouky, 1994; Silver and
reducing the pressure rather than raising the temperature.
Hanbury, 1973; Hanbury et al., 1979; Bakish and Arthur, 1977;
The MSF plant usually consists of three main sections: heat
Ettouney and El-Dessouky, 2001).
generation, heat recovery, and heat rejection. The seawater
Water desalination, CHME 433, has been taught as an
flashing in each flash chamber or stage gives up some of
elective course at the chemical and Petroleum Engineering
its heat to the seawater going through the flashing process.
Department, UAE University since the late 1980s. The main
The feed seawater is gradually heated in each stage by the
objective of the course is to expose engineering students
heat of condensation released by the condensing water vapor
(future engineers) to the design and analysis of different water
(Khawaji et al., 2008). The method of water vaporization is the
desalination processes.
main difference between MSF and MED. In the latter, heat-
ing steam is injected into the heat exchange tubes of the first
effect, where the latent heat is transferred through the tube 4.1. Course description
walls to heat a thin film of feed water. The vapor formed in one
effect is then introduced into the heat exchange tubes of the Water Desalination (CHME 433) is a 3-credit-hour course and
next effect, and this process is repeated for the whole plant. consists of two hours of lectures and two hours of tutorials.
The two tutorial hours count as one credit hour. The course is
3. Active learning open to chemical and mechanical engineering students, and
it addresses water resources; chemistry of saline water; mod-
Active learning refers to the teaching process that enforces eling and analysis of single effect desalination combined with
direct involvement of the students in the learning process. mechanical vapor compression and thermal vapor compres-
Bonwell and Eison (1991) who first popularized this teaching sion; modeling of multiple effect desalination (MED); modeling
approach suggested general characteristics that are asso- of single and multistage flash desalination processes. Reverse
ciated with active learning. These include: “students are Osmosis; Cogeneration; Scale formation; and pre and post
involved in more than listening; less emphasis is placed on treatment operations. Other important topics such as Reject
transmitting information and more on developing students’ brine management and economics of desalination processes
skills; students are involved in activities; greater emphasis is are also discussed. In the new course development, these top-
placed on students’ exploration of their own attitudes and val- ics are discussed in class and assigned as group projects. The
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education for chemical engineers 6 ( 2 0 1 1 ) e97–e102 e99

Table 1 – Topics covered and indented objectives.


Topic Intended objective

1 The Water Problem To be aware of the water shortage and the available resources in UAE. To understand the
importance of water desalination as a source of drinking water.
2 Saline Water Chemistry To learn the chemistry and analysis of saline water. This includes learning how to determine,
through actual experiments, carbonate equivalent, total hardness, alkalinity, chlorosity and
chlorinity of seawater.
3 Single Effect Evaporation (SEE) To be familiar with Single Effect Evaporation process and be able to carry out material and energy
balances on SEE units.
4 SEE with vapor compression To be familiar with SEE process with thermal and mechanical vapor compression and be able to
carry out material and energy balances on these processes.
5 Multiple Effect Evaporation To be familiar with Multiple Effect Evaporation processes and be able to analyze and design MEE
(MEE) processes.
6 Multi-Stage Flash processes To be familiar with Single and Multi-Stage Flash processes and be able to analyze and design MSF
(MSF) processes.
7 Reverse Osmosis (RO) To be familiar with different types of membrane processes and design RO desalination units.
8 Scale formation To understand the problems associated with scale formation and to evaluate different methods
for dealing with these problems
9 Reject brine management To understand the problems associated with reject brine and examine current and new options
for brine management.

new teaching approach also involves the discussion of several sheets and Ez-Solve algorithms. They are then asked to
in-class problems as part of the PBL (Problem Based Learning). prepare their own Excel sheets and Ez-Solve algorithms
to solve the problem at hand. This type of activity is car-
4.2. Main topics ried out during the two-hour tutorial session. The students
make the calculation using their own laptops; the univer-
A list of the main topics covered in the one-semester course sity requires that all students have laptops as part of the
with intended objectives of each topic is presented in Table 1. educational system.
Most of the course materials such as Power Point presen- 2. In-Class Engaged Learning: the students are directly
tations, reference notes as well as homework assignments, involved in discussing the effect of some input variables on
Excel examples and in-class problems are posted for the stu- the design parameters using Excel and Ez-Solve software.
dents on Blackboard, which is the university’s Online Course The students are usually asked to assess What If a certain
Management system. The main reference for the course is parameter is changed? What will happen to the process? Using
“Fundamentals of salt water desalination” by El-Dessouky and either Excel or Ez-Solve, the students can easily get the
Ettouney (2002). It is important to note that Reject brine man- answer to the posed questions. The students are then asked
agement (Topic 9) is rarely covered in desalination courses or to give physical justifications for the observed change.
even in books related to desalination, despite its significance 3. Project-Based Learning: the students are assigned a
as an environmental and economical challenge to desalina- group-project to analyze a certain aspect of desalina-
tion plants. In this course, the students are exposed to current tion processes (Environmental, Economical as well as new
brine management options such as discharge to wastewa- desalination methods). Examples include: scale formation,
ter treatment plants; deep well injection; land disposal; and brine management, and pre-treatment. The students are
evaporation ponds. They are also introduced to a new option asked to work as groups of 3–4 students and submit a final
involving reactions with carbon dioxide (El-Naas et al., 2010). report on the assigned topic.

4.3. Course development

Active learning is the central part of this course develop- A typical two-hour class would start with a short review of
ment, where students are heavily involved in class activities the previous lecture for about 5 min using PowerPoint presen-
rather than being passive receptors of material. The students tation. The objective is to refresh the students’ memory and to
are directly involved in the preparation of Excel sheets and integrate or relate the previously taught material with the new
Ez-Solve algorithms as well as carrying out parameter sensi- topic. The students would then be given a lecture on the new
tivity analysis. They also interact with each other and with topic using PowerPoint presentation as well as whiteboard
the instructor in discussing the physical justifications of the illustrations. After about 20 min, the class is paused to give
observed results of their analysis. Three aspects of active examples and involve the students in an in-class discussion
learning were employed in this course: Problem-Based Learn- using Excel and Ez-Solve for real time calculations. Usually, the
ing, Project-Based Learning, and Engaged Learning. students use their own Excel sheets and Ez-Solve algorithms,
which they had already prepared during the previous tutorial
1. Problem-Based Learning (PBL): the students are given an in- session. Most topics involve carrying out material and energy
class problem related to the presented materials. In most balances to derive the main equations for the design param-
chapters, the in-class problem involves numerical calcu- eters: performance ratio (PR), specific heat transfer area (sA)
lations of important design parameters. The students are and specific cooling water flow rate (sMcw ). The balances and
allowed enough time to derive the necessary equations and calculations for Single Effect Evaporation (SEE) are presented
then use Excel or Ez-Solve for computer calculations. At here as an example. Material and energy balances are carried
first, an example for numerical calculation is presented to out on the condenser and the evaporator for the SEE system
the students, where they are showed how to prepare Excel shown in Fig. 1.
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e100 education for chemical engineers 6 ( 2 0 1 1 ) e97–e102

Fig. 1 – A flow diagram for a Single Effect Evaporation (SEE) system.

The following equations for the design parameters for SEE


Table 2 – ABET 2000 a–k program outcomes.
are derived and then used for the calculations:
ABET program outcomes
M
PR = d a Ability to apply knowledge of math, engineering, and
Ms
science
s b Ability to design and conduct experiments; ability to
= (1)
(Xb /(Xb − Xf ))Cp (Tv − Tf ) + Cp · BPE(Xf /(Xb − Xf )) + v analyze and interpret data
c Ability to design system, component or process to meet
needs within realistic constraints
d Ability to function on multi-disciplinary teams
Mcw d − Cp (Tf − Tcw )(Xb /(Xb − Xf )) e Ability to identify, formulate, and solve engineering
sMcw = = (2)
Md Cp (Tf − Tcw ) problems
f Understanding of professional and ethical responsibility
Ae v + Cp(Tb − Tf )(Xb /(Xb − Xf )) g Ability to communicate effectively
sAe = = (3) h The broad education necessary to understand the
Md Ue (Ts − Tb )
impact of engineering solutions in a global and societal
context
An Excel sheet is prepared with plots for the main design i Recognition of need by an ability to engage in life-long
parameters as functions of different input values such as learning
feed temperature, feed salinity and seawater temperature as j Knowledge of contemporary issues
shown in Fig. 2. The students can assess the effect of these k Ability to use techniques, skills, and tools in
values and carry out a “What if?” analysis. For example, the engineering practice
students may be asked to assess the effect of increasing the
feed salinity (Xf ) on the three design parameters (PR, sA and
sMcw ).
A similar analysis can be carried out using Ez-Solve, which
can solve sets of algebraic and differential equations. Using
this software, the students can examine the effect through
“Sweeping” of input variables on the important design

Fig. 3 – A sample of Ez-Solve calculations of the design


parameters and what if analysis.

parameters such as performance ratio as shown in Fig. 3.


In-class examples, in-class problems as well as homework
Fig. 2 – A sample of Excel calculations of the design assignments are solved using Excel and Ez-Solve. Samples of
parameters and “what if” analysis. Excel sheets have been included as Supplementary material.
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education for chemical engineers 6 ( 2 0 1 1 ) e97–e102 e101

Table 3 – Assessment of course outcomes by students.


Course intended outcomes (ABET 2000 a–k outcomes) Score out of 5

1 Perform material and energy balances on various desalination processes (a) 4.45
2 Perform experiments and analyze experimental data to determine the 4.45
characteristics of seawater (b)
3 Design and analyze new and existing desalination processes to meet desired needs 4.73
(i.e. determine performance parameters) (c)
4 Set up the models and parametric studies for detailed desalination processes and 4.45
solve them in term projects within a group (d)
5 Use a written description of a desalination process to draw the flow sheet, 4.55
determine the model equations of the process and solve it to obtain the
characteristics of each unit and find the performance parameters (e)
6 Explain and discuss thoughts and results to the others by writing a well organized 4.18
report (g).
7 Search and locate information using the library or internet on new and emerging 4.45
desalination processes as well as problems related to desalination (i)
8 Use excel or other software (Ez-Solve) to run an iterative solutions and assess 4.80
parameter sensitivities (What if?) for different desalination processes (k)

4.4. Course assessment by students tors of materials and can directly assess the effect of input
variables on the design parameters, allowing them to carry
Gauging the students’ feedback on the course delivery is out “What If” or parameter sensitivity analysis. Course assess-
an important aspect of any course development. The stu- ments by the students and final evaluations indicated that
dents course assessment was obtained in terms of ABET 2000 the students’ performance, interest and retention of informa-
program outcomes. In 1997, ABET (Accreditation Board for tion have tremendously improved. This can be judged by high
Engineering and Technology) adopted Engineering Criteria interest in the course, high student participation, high grades,
2000, which shifted focus away from the inputs (what mate- and large student satisfaction.
rial is taught) to the outputs (what students learned) and
stressed continuous improvement. The ABET 2000 program Appendix A. Supplementary data
outcomes are given in Table 2. Each of these items (a–k) rep-
resents a program outcome that must be achieved at the end
Supplementary data associated with this article can be found,
of the engineering program. The engineering curriculum must
in the online version, at doi:10.1016/j.ece.2011.08.001.
be designed, through course content and delivery, to achieve
these outcomes.
At the end of the course, the students are asked to give References
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