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Integrated Control and Safety Systems (Icss) : Home About Us Our Business Contact Us
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On board these oil producing vessels is a Central Control Room (CCR), where all the daily activities are being carefully
monitored and controlled to guarantee smooth oil production and to ensure environmental and personnel safety. At the
heart of the CCR is the Integrated Control and Safety System (ICSS), which quietly regulates the production process by
means of the Process Control System (PCS), Safety Instrumented System (SIS), Fire and Gas detection System (FGS)
and High Integrity. Pressure Protection System (H IP PS).
integrated SIS. The SIS prevents escalation of process upsets due to equipment failure, sudden fluctuation in process
parameters or human error, whilst manipulating the control features. The smooth operation of the Plant is largely
dependent on the effectiveness of the control strategies implemented by the PCS.
These include managing the start-up permissive, start-up bypass, sequence control, proper tuning of PID control loops,
proper interlocking and recording functions such as sequence of events, historical archiving and alarm management.
In the emergency condition of hydrocarbon gas leakage, smoke or even fire outbreak, the Fire and Gas system (FGS)
will detect any surge occurrence and execute protective actions. These include fire alarm sounding, fire beacons, fire or
gas area indication and cascading signals to the SIS to protect process equipment by shutting down the affected units.
ICSS BENEFITS
The benefits of ICSS include but are not limited to:
◾ Operational and Cost Efficiency due to resource sharing such as Engineering Station (ES), PLC, Operator Station
Client (OS Client), Operator Station (OS Server), Historian
◾ Total Integration: Process and safety are totally integrated, allowing standard and safety programs to reside in the
different part of same CPU.
◾ Customized Solution: Dedicated software library developed based on industrial standards and has a wide range of
field proven function blocks to cater for requirement of our customers.
◾ Communication gateway is not required between the PCS and Safety System, thus eliminating another possible
point of failure
◾ Common EWS (Engineering Workstation) for PCS, SIS, EGS and HIPPS
◾ Common hardware platform significantly reduces range of spares required
Typical Integration of Process Control and Safety ICSS with Process Control and Safety
System Systems
SYSTEM ARCHITECTURE
A typical architecture of ICSS includes Automation Station (AS), Redundant Operator Station Server (OS Server),
Operator Station Client (OS Client), and Central Archive Server (CAS) and 3rd party OPC Server. "AS" refers to PLC
and I/O modules whereas "OS" refers to HMI station and database server.
Communication between Servers and Clients, Servers and PLC is achieved through redundant ring network via
Industrial Ethernet with speeds of 10 or 100Mbps. Ethernet Network Heartbeats for PC stations are constantly
monitored, and their status displayed on the HMI. Safe communication between the safety program in the F-CPU and
the fail-safe inputs and outputs takes place via the standard PROFIBUS DP with superimposed PROFI-safe safety
profile. Since both standard and safety communication take place on the same bus, there is no additional hardware
requirement.
Central Archive Server stores alarm messages, process values, reports and batch data. Historical data can be reviewed
in trend view at the client station or exported to excel for data analysis.
Time synchronization can be configured via GPS Clock or Server PC Clock as Time Master. With GPS clock, the plant
network is synchronized at a defined time interval with a GPS satellite signal and time resolution up to 1ms. The more
economical solution will be "Assigning Server as Time Master". The accuracy of Server PC Clock cannot be as
accurate as GPS clock unless PC time synchronizes with the Internet time server with time resolution up to is.
High Integrity Pressure Protection System (HIPPS) is designed to control over- pressurization of a plant such as
production header of FPSO. HIPPS can be placed in Zone 2 environment.
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