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DITRON PRECISION Ltd

Company Overview

2008
DITRON PRECISION
Ditron Precision, (formerly Deutsch Dagan Ltd) established in 1968, designs and produces high-precision
machined components for the Automotive industry. Ditron Precision owns and operates out of a 6,000m2

(60,000 sq. feet) state of the art facility, built in 1998. Among our North America and European Customers:
Delphi Automotive, International Truck & Engine Corp, Robert Bosch Corp, General Motors Corp, Volkswagen

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Product Focus
Ditron Precision manufactures advanced automotive components.
Our product lines include:

• Transmission systems
• Gasoline and diesel injection
• Thermal Climate – Air compressors
• Hydraulic Pistons
• Electrical contacts
• Engine Adjusting Screws

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Representative Products

Adjusting Engine Screws Bearing and Pin Anchor Injector Cage Adj. Screw M16

Hydraulic Piston Pivot Foot Adj. Screw & Support Oil Pan

Air Compressor Crankshaft Sleeve Injector Bolt & Guide Shafts Output

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The Facility
The plant is fully climate controlled in order to maintain tolerances of 2 microns. Ditron Precision
is in full compliance with the stringent international quality standards which enable it to maintain
the highest quality and reliability in its products.

Ditron Precision exports extensively to the USA and Europe. All of Ditron Precision products
are produced from its Ashkelon facility and shipped directly to Ditron Precision’s overseas
distribution centers.

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North America and European Customers
The company has long-term contracts with major US and European OEMs and Tier I
Systems Integrators:

• ROBERT BOSCH
• DELPHI AUTOMOTIVE
• GENERAL MOTORS CORP
• NEWCOR
• IXETIC
• SCHAEFFLER KG - INA
• INTERNATIONAL TRUCK & ENGINE CORP.
• VOLKSWAGEN
• DETROIT DIESEL
• WELLES
• EATON

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Equipment and Machinery
Our machine park is comprised of the most modern and versatile machinery in the world. Over
the past five years, Ditron Precision has significantly expanded its production capacity by
investing substantially in state of the art CNC machines, single spindle, multi-spindle and Swiss
type automatic screw machines. Ditron Precision has been able to accommodate increased
demand from existing clients, while remaining capable of undertaking new orders.

CNC DEPARTMENT MULTI SPINDLE DPT


• Mori-Seiki HS-400 • Tornos Multideco 20/6 CNC
• Studer S36 CNC Cylindrical Grinders • Lathe SAY 6/42AC- 42 diameter
• Index 32MS CNC Multi Spindle • Gildmeister AS-48
• Okuma Milling Machine MX-45VAE

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Machinery List

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Robotics and Automation
CNC Index MS 32 Machine

Semi-
Semi-Robotic Machines CNC Tornos Deco 20/6

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Heat Treatment - Subcontracting
VACUUM

OIL QUENCH

BELT FURNACE-
FURNACE-SALT QUENCH

GAS & PLASMA NITRIDING

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Heat Treatment & Brazing of Metals
PROCESS SPECIFICATION REMARKS
AMS-H-6875A

HARDEN AND TEMPER OF CARBON ST, LOW ALLOY ST, AMS2759 CONTROLLED ATM. TREATMENT,

TOOL ST. P.S.01.1000, HS43 STRESS RELIVING, SEALED QUENCH.

PN09.PREFACE

HARDEN AND TEMPER OF MARTENSITIC ST.STEEL. AMS-H-6875A, P.S.01.4000, HS461 ALL CLASSES

SOLUTION H.T. AND AGING OF PH ST. AMS-H-6875A, HS461, AMS2759 ALL TREATMENTS FOR PH

P.S.01.14,
CARBORIZING SURFACE HARDENING
AMS-H-6875A

NITRIDING IN GAS P.S.01.17, AMS2759, PS2203, HS923, SURFACE HARDENING


HS1173

ION NITRIDING AMS2759 SURFACE HARDENING

INDUCTION H.T. DPS5.00-5., AMS2759 SURFACE HARDENING

SOLUTION H.T. AND AGING FOR AL. ALLOYS MIL-H-6088, HS454, PS01.3000 ALL TYPES OF H.T.

SOLUTION H.T. AND AGING FOR TITANIUM ALLOYS P.S.01.6000 VACUUM AND PROTECTIVE ATM.

ANNEALING OF AUSTENITIC ST.ST. PS.01.4000, HS461, AMS-H-6875A VACUUM TREATMENT

BRAZING PS03.0200, MIL-B-7883 VACUUM TREAMENT

HIGH-TEMPERATURE ALLOYS, NICKEL, COBALT HS5623, HT5088 VACUUM AND PROTECTIVE ATM.

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Technology and Know How

Ditron Precision customizes and computerizes machined processes in-house. This enables the company to
effectively undertake the production of high volume new orders in addition to existing contracts.
• Turning and Milling
• Grinding
• Heat Treatment/Induction
• Polishing/Honing
• ECM (electro chemical machining)
• Automatic assembly

High Precision Machining


• Mass Production
• Automatic & semi robotic production lines
• Computerized SPC network
• Precision Level of 2 microns

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Engineering

Ditron Precision’s experienced engineering department offers full design and


product development services, using advanced engineering tools and software.

 Continuous process improvement


 Statistical Analysis
 Computerized statistical process control S.P.C. (Target Cp>1.67)
 Mistake Proofing Philosophy PPM=0
 Process Engineering including machining,heat treatment and plating
 Integrated CadCam system SolidWorks & Cimatron (fully compatible with
customers design software)
 EDI capabilities for secure transfer and communication of data
 Laboratory Capabilities: Raw Material, Heat Treatment, Plating and
Cleanliness testing

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Production Process Engineering

Ditron Precision has 30 years experience supporting clients with


all stages of the project development process. Our production
technologies cover: Turning and Milling, Grinding, Heat
Treatment/Induction, Polishing/Honing, ECM (electro chemical
machining), and Automatic assembly.

Our experienced team includes world class engineers, a state of


the art metallurgical laboratory, and quality assurance
department ready to support our clients in every way and are
constantly evaluating and recommending more economical and
cost effective processes.

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Production Engineering Solutions

Ditron Precision’s engineers work directly with each client’s engineering staff to ensure that
products are optimally designed with respect to both performance requirements and production
cost.
EDDY CURRENT AUTOMATED EQUIPMENT
100% INSPECTION E.C.M MACHINE

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Quality and Production Process Audit Scores

Ditron Precision has been consistently awarded the highest grades in quality
and production process audits by clients which are among the most
discriminating in the industry.

• BOSCH GmbH 92% (Oct 2008)


• DELPHI 91% (Nov 2007)
• IXETIC GmbH 92% (May 2008)
• VOLKSWAGEN 94%

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Quality Certifications and Approvals

• ISO/TS 16949 Approved since 2002


• ISO 9001 Approved since 2000
• QS 9000 Approved since 1998
• Environment Control since 2005

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Stocks and Just in Time Deliveries
US warehousing : Detroit European warehousing : Hamburg
Ditron Precision maintains warehouses to ensure timely and flexible deliveries to its
clients on an ongoing basis. Our policy is to maintain adequate stocks of parts and
components to ensure uninterrupted supply to our clients within their respective
regions of operation.

North America Destinations European Destinations Asia


• Detroit • Chemnitz • Korea
• Chicago • Homburg • China
• Charleston • Bad Homburg
• New Jersey • Budapest
• Toronto
• Mexico

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Organization Chart

Executive Secretary CEO


Executive Secretary CEO
& Export Service Ariel Zuhovitzky V.P. Operations &
& Export Service V.P Marketing Ariel Zuhovitzky V.P. Operations &
Hanna Berman Materials Manager
Hanna Berman V.P Marketing Materials Manager
Patrice Zamor Moshe Nisimov
Patrice Zamor Moshe Nisimov

PRODUCTION MATERIAL QUALITY CHIEF MARKETING/SALES


PRODUCTION MATERIAL QUALITY CHIEF MARKETING/SALES CFO
MANAGER MANAGER MANAGER ENGINEER DEPARTMENT CFO
MANAGER MANAGER MANAGER ENGINEER DEPARTMENT Rami Ben Artzi
Piki Alter Moshe Nisimov Moshe Orlev Moshe Orlev Patrice Zamor Rami Ben Artzi
Piki Alter Moshe Nisimov Moshe Orlev Moshe Orlev Patrice Zamor

TOOLROOM & PRODUCTION PRODUCTION CUSTOMER


TOOLROOM & PRODUCTION QUALITY ENG. PRODUCTION CUSTOMER Human Resources
GRINDING CONTROL QUALITY ENG. ENGINEERING SERVICE Human Resources
GRINDING CONTROL ENGINEERING SERVICE

AUTOMATIC DESIGN BUSINESS ACCOUNTING


AUTOMATIC STORES QUALITY CONTROL DESIGN BUSINESS ACCOUNTING
SWISS. MACH STORES QUALITY CONTROL OFFICE DEVELOPMENT DEPT.
SWISS. MACH OFFICE DEVELOPMENT DEPT.

AUTOMATIC CALIBRATION
AUTOMATIC EXPORT CALIBRATION
MULTI -SPIND. EXPORT
MULTI -SPIND.

C.N.C. METALURGICAL
C.N.C. PURCHASING METALURGICAL
MACHINING PURCHASING LABORATORY
MACHINING LABORATORY

INDUSTRIAL
INDUSTRIAL
ENGINEERING
ENGINEERING

SECONDARY
SECONDARY
OPERATIONS
OPERATIONS

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Latest News/Milestones
• 2002: Awarded TS 16949
• 2003: Supplying parts for common rail injectors.
• 2004: Supplying parts for diesel unit injectors.
• 2005: Manufacturing pistons with an accuracy of 2 microns, finish Rz0.2
• Investment of 4 million dollars in new equipment in the last 2 years.
• 2006: Performances shows PPM=0.
• 2008: Awarded Best Supplier of the year by Ixetic.

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Summary

In the 30 years of operation, the objective of Ditron Precision has been to


consistently provide the highest level of professionalism in automotive
manufacturing and parts development. Ditron Precision is committed to consistent
delivering the highest quality products in a reliable and timely fashion, to customers’
specifications.

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For additional information please contact :
DITRON PRECISION Ltd
2 Haofe Street
South Industrial Zone, Ashkelon ,Israel
Tel:972-8-6711841 Fax:972-8-6711843
E-Mail: ddi@ditronprecision.com

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