CURRICULUM VITAE

Name: AJIN SATHYABABU

Designation: QA/QC ENGINEER
IMO/Mob/Wapp number: +91-8113998711, +973-33505174
E-mail/skype id: ajins1001@gmail.com
Ajin sathyababu https://join.skype.com/invite/RU5XEizbjuWC

 Bachelor of Technology-----Mechanical Engineering:

Education:  Diploma--- Mechanical Engineering:

 API 936 – REFRACTORY PERSONNEL CERT ( API ID: 94436)

 CSWIP - WELDING INSPECTOR- 3.1 (Cert. No- 80228)
 NACE CIP LEVEL - 2 (Cert. No-69884)
Professional  BGAS-CSWIP PAINTING INSPECTOR- 1, 2/3 (Cert. No 95274)
Qualification:  ISO LEAD AUDITOR 9001: 2008 (IRCA)
 ASNT LEVEL II (UT, RT, PT, MT) (2010)
 Packages: MS Office, AUTOCAD, PRO E, SOLID WORKS.

 National Association of Corrosion Engineers-(NACE )International USA

 American Society of Non-Distractive Testing-(ASNT), USA
Prof. Affiliation:
 The Welding Institute –(TWI)Cambridge/London

 BAPCO(BAHRAIN) 
Approvals:/
Country of work  PDO {OMAN},
 KNPC {KUWAIT},
 GASCO/ADNOC (UAE)
 DOLPIN ENERGIES(QATAR)

 QC INSPECTOR FIELD STRUCTURAL ERECTION 

 QC PIPING INSPECTOR.
 QC WELDING INSPECTOR
Key Work
Experience:  QC PAINTING/COATING INSPECTOR.
 QC INSULATION INSPECTOR
 QC REFRACTORY INSPECTOR
Key Summary: Over 11+ Years’ of experience in Quality Assurance and Control in various
International EPC Oil & Gas, Refineries, Petro chemical, Water Projects. Well experienced in executing
quality functions from engineering to handover stage of the project. Experienced in various quality
functions in corporate and construction site level including Engineering & Procurement quality
management, management and welding quality control, inspection, testing and documentation of
products related to Oil & Gas Mid-Stream, EPC & Construction Projects, audits etc.

Experience in Fabrication, erection of Piping, Structural, various types of equipment in Oil and
Gas/Petrochemical projects. Managed multi-discipline QC Inspectors ( Structural, Welding/Piping,
Coating, Insulation, Refractory, Fireproofing etc.).

Preparation of various Procedures, PQP, Audit Plan, ITP, QCP

A keen planner, implementer, abilities to accomplish the given task with high level quality compliance.

An effective communicator, excellent interpersonal relationship, management skills.

Conversant with International codes & Standards such as ASME B31.1, ASME B31.3/31.4/31.8, ASME
Sec.II, ASME Sec.V, ASME Sec.VIII, ASME Sec.IX, BS EN ISO, API standards, Shell DEP etc.

CAREER SUMMARY:
Organization Country Designation Period Experience

QC ENGINEER
Bahrain Special Technical Services (STRUCTURE,WELDING ,
13/02/2020 -
(STS) W.L – BSTS, The Bapco BAHRAIN COATING ,INSULATION, 2- Years +
Modernization Program (BMP) REFRACTORY,PIPING, TILL
FIREPROOFING)
EPIC -
JGSK – GS Engineering & Construct (STRUCTURE,WELDING ,
KNPC-Clean Fuel Project (CFP), COATING ,INSULATION, 4/ 04/2017 –
KUWAIT 4-Years
Kuwait (KNPC Approved) REFRACTORY,PIPING 26/02/2020
FIREPROOFING)

AL-TASNIM/AL-TURKI EPIC- QA/QC

ENTERPRISES LLC. (PDO (STRUCTURE,WELDING , 3/01/2016 to
(OMAN) 2-Years
Approved) COATING ,INSULATION, 01/ 04/2017
PIPING)
QA/QC ENGINEER
KAEFER INTEGRATED SERVICES (STRUCTURE,WELDING , 7/6/2013 to
QATAR COATING ,INSULATION, 3-Years
PTY LTD 13/12/2015
)
AREAS OF EXPERTISE
 STRUCTURAL ERECTION & FABRICATION
 Structural Foundation Pad Plate Level & Elevation etc.
 Structural/Materials Condition on arrival at site/Preservation
 Orientation(Co-Ordinates) while Installation,
 Correct Installation/Alignment/Verticality/Horizontality/Hold Down bolt Tightening before and after
grouting, Platforms Installation, Ladders Installation etc. of Support
Structure/Radiant/Convection/Stack sections of Heater/Equipment’s etc..
 Correct Installation/Alignment/Verticality/Horizontality/Bolt Tightening/Anchor Bolt Tightening
before and after grouting, etc. of Steel Structure to ensure the execution of project as per quality
standards and on stipulated time.
 Final dossier preparation ,review and submission.

 Welding/Piping
 Carryout Material Receipt and Inspection
 Carryout fit up inspection
 Carryout weld visual inspection
 Carryout NDT inspection
 Review of radiographic films, reports and coordinating with client for their review and approval
 Witnessing Welder Qualification and preparation of Welder Certificates.
 Witnessing of Hydrostatic Testing
 Preparation of Hydro Test Package
 Liaise with client representatives for acceptance of the job.
 PMI Testing.

 TSA Exposure
 Witness and monitoring of Thermal spray Aluminum (TSA) in vessels, columns, Pipelines, piping,
Conducting Qualification test for Crew supervisors, Abrasive Blasters & TSA Applicators. Witness
and Monitoring of destructive test. Shell DEP 30.48.40.31
 COATING & PAINTING EXPOSURE
 Coating Inspections carried out & familiar inline to various standards as follows

 BMPS B5, Shell DEP 30.48.00.31, Shell DEP 30.48.40.31, Shell DEP 31.40.30.37_
 NACE & ISO & ASTM Standards for Coating & Insulation
 BAPCO, KNPC, PDO, SHELL, standards for Paintings / Coating

 INSULATION
 Inspection of Insulation works for Column, Pipes, Equipment’s, Tanks & vessels etc.
 Inspection carried out with relevant Regional & International standards/Specifications.
 Insulation Inspections carried out & familiar inline to various standards as follows

 BMPS N1, N2, Shell DEP 30460031, Shell DEP 31460031

 ASTM, NACE & ISO Standards for Insulation.
 CINI Standards for Insulation.
 REFRACTORY & FIREPROOFING
 API 936 Refractory
 BMPS-F1,F5,F7,F8,F9 Project specification MONOLITHIC REFRACTORY LININGS
 BMPS-M6 Project specification Fireproofing

 QUALITY
 Maintaining quality standards for incoming/ outgoing materials, ensuring stringent adherence to
quality standards, norms & practices. Monitor package / equipment compliance to statutory
regulations, Release package / equipment as per project inspection and release process 

 COORDINATION
 Co-ordination with PMC & Main Client for Final Coating/Insulation Inspection works carried out and
attending all the Punch list items and rectification. Participate (as necessary) in management visits
/ audits as requested.
 INSPECTION & DOCUMENTATION

 Review and approval of complete checklist, ensure verification, inspection and release activities
are carried out in a timely manner as per approved Quality Control Plans, procedures, standards
and specifications

 Review Supplier / Sub - contractor Fabrication / Certification / Data Dossiers on an ongoing basis
and prior to release and endorse as appropriate / required.

RESPONSIBILITY

Painting/Coating:
 
 Ensure weather conditions are acceptable in line with applicable standards/ specifications
(Environmental, time and economic constraints).
 Ensure manufacturer’s instructions and MSDS are followed while handling & storage of
Painting/Coating materials abrasives at site.
 Ensure that data sheets are available, material traceability is maintained, and correct material
used.
 Monitor performance of contractors, ensure Applicators are competent and where required have
valid certification for the process in use, equipment is in serviceable condition.
 Ensure inspection and test equipment is serviceable, with in calibration period and personnel are
knowledgeable in its use.
 Ensure weld area is covered before blasting, where pressure testing is not completed.
 Ensure protection of flange serration, instruments etc before blasting.
 Ensure surface preparation blast profile/cleanliness meet requirements.
 Continuous monitoring of surface cleanliness and record surface profile (Should take place at
least three times during the coating process: before any surface preparation activities starts, after
surface preparation, before coating begins and between each application of coating in a multi-
coat system).
 Monitor wet film thickness during application and application technique.
  

Insulation:
 
 Inspect insulation material to verify the manufacturer, type of product, and thickness of insulation,
and batch number.
 Ensure manufacturer’s instructions and MSDS are followed while handling & storage of insulation
materials at site.
 Verify insulation materials are stored off the floor under shade in secured and well ventilated
areas away from moisture and water which may lead loosening of insulation strength.
 Ensure insulation materials are stored separately based on type, width, and thickness.
 Ensure different manufacturer’s products are not allowed to combine and stored separately.
 Verify materials are used in the same order in which they are delivered, so that the order of
consumption is first-in-first-out.
 Ensure System/Subsystem testing, reinstatement, and painting completed and released from
piping /equipment prior to start insulation.
 Ensure pipe work and equipment are insulated as per line list and isometric.
 Ensure equipment insulation is as per the equipment data sheet.
 Verify heat traced piping/equipment are released prior to application of insulation.
 Ensure equipment, paved areas etc., adjacent to components being insulated are protected from
dripping compounds and sealants.
 Ensure piping and equipment is clean, dry, and free from grease, dirt, loose rust, and scale.
 Verify austenitic stainless steel vessels, equipment, and piping need special attention to prevent
contamination due to corrosive products like chlorine, chlorides, and surface is wrapped with
aluminium or stainless steel foil as per project specification.
 Inspect insulation/cladding at each stage as indicated on ITPs.

 
 
Refractory/Fire Proofing:
 
 Ensure that all inspections and testing pertaining to refractory installation/fire proofing are carried
out in accordance manufacturer written installation procedure, approved drawings and project
specifications.
 Check that subcontractor’s applicators are properly trained and conversant with the equipment,
materials and application techniques being used.
 Ensure structure / equipment to be fireproofed are aligned and released from construction to
proceed for fireproofing.
 Ensure materials and applicator qualification test results are fully documented.
 Monitor applicator, materials qualification test and dry out (where applicable) conducted by the
manufacturer to ensure compliance with job specifications and product data sheets
 Check the lining integrity prior to start dry out and after dry out by hammer test, and report any
anomalies
 Verify accurate installation and dry out records are being documented by the contractor in line
with approved ITR’s and ITP’s.
LANGUAGES KNOWN

To Speak - English, Hindi, Tamil, Arabic

To Write - English, Hindi,
To Read- English, Hindi,

PERSONAL PROFILE

 Name : AJIN SATHYABABU

 Father’s name : G Sathyababu
 Date of Birth : 20-12-1988
 Sex : Male
 Marital Status : MARRIED
 Permanent Address : Ajibhavan, Kizhakkanela P O,
Parippally, Kollam (dist.), Kerala
Pin- 691574
 Nationality : Indian
 GCC Driving License No. : 881285102 (BAHRAIN)
 Driving License No : B 0630658 (INDIAN)
 Passport Details : R 5990967
 Date of issue : 06/12/2017 (reissued) Date of expiry : 05/12/2027