Spinning Calculation 2008

Conversion of Weight units

 1kg = 2.2046 lbs
 1kg = 1000 grams
 1gm = 15.432 grains
 1lbs = 453.6 grams
 1lbs = 16 oz
 1lbs = 7000 grains
 1grain = 0.0029 oz
 1oz = 437.50 grains
 1penny = 24 grains
 1ton = 2204.6 lbs
 1bundle = 10 lbs
 1bag = 100 lbs
 1mund = 40 kg
 1mund = 88.18 lbs
Conversion of length units
 1m = 1.0936 yards
 1m = 39.37 inches
 1m = 100 cm
 1m = 1000 mm
 1cm = 10 mm
 1yard = 36 inches
 1yard = 0.9144 meter
 1yard = 91.44 cm
 1ft = 12 cm
 1ft = 30.48 mm
 1hank = 840 yards
Moisture Relation for Textile Materials
 M.R = w/D*100
 M.C = w/w+D*100 = w/W*100
 M = R/(1+R/100)
 C.C.W = D * (100+R/100)
 D = C.C.W *(100/100+R%)
 C.C.W = D+R%

Department of Textile Engineering (BUITEMS, Quetta)

 Spinning Calculation 2008

 C.C.W = D+(D*R/100)
 Dm = (√𝐷1 + 𝐷2 + 𝐷3) ²
 Volume of air = area (feet sq) * liner speed (ft/min)
 Pm = CA + CB/WA + WB = PAWA + PAWB/WA + WB
Blow Room & Carding Section
 Cleaning Efficiency = trash removed/total trash fed *100
 Efficiency = tr/tf * 100 = tf-tr/tf * 100
 Waste = trash + lint
 Waste Extracted = weight fed * waste%
 Waste Extracted = weight fed – weight delivered
 Weight Delivered = weight fed - waste extracted
 Weight Delivered = weight fed * (100 – w/100)
 Weight Fed = weight delivered * (100/100 – w)
 Lap length (directly proportional) lap change wheel
 Lap length = lap length constant * lap length constant wheel
 Beats/min = rpm of beater * number of strikers
 Beats/inch = beats per minute/feeding rate (inches/min)
 Beats Constant = beats/inch * rpm of paddle roller
 Beats Constant = beat per minute/feeding rate
 Efficiency = actual production/calculated production * 100
 Actual production = calculated production * efficiency
 Actual production = weight of lap(lbs) * number of lap/hr
 M.D = s.s of shell roller/s.s of paddle roller
 Production of B/R (lbs/hr) = production constant * N(shell roller rpm) * W(oz/yd)
 Production of card (lbs/hr) = πDN * 36 * 60 * 1 *ŋ
 36 * 840 * count
 Production of card (lbs/hr) = πDN * 36 * 60 * (weight in ozs) * ŋ/36 * 16
 No of scutchers required = feeding rate of cards/production of one scutchers
 No of card required = production of blow room/feeding rate of card deptt
 Production of card (lbs/hr) = delivery rate(m/min) * grain/yds * 1.0936 * 60 * ŋ
 7000
 Time to complete full card can = sliver length(yds)/delivery rate(yds/min)
 No. of scutchers required = production of blow room/production of one scutchers
 No. of card required = production of card section/production of one card
 Tension Draft = s.speed of C.C.R/s.speed of Doffer
 Total Lap weight = lap length * weight/yd

Department of Textile Engineering (BUITEMS, Quetta)

 Spinning Calculation 2008

 D(Trumpet guide) = 0.015625 * count * √𝑊

 Waste% age = input – output * 100
 Input
Draw frame Section
 Actual Draft = weight/yd fed * No. of doublings
 weight/yd delivered
 Production(lbs/hr) = delivery rate(m/min) * 1.0936 * 60 * No. of deliveries/7000
 Production(lbs/hr)(only for two deliveries)= delivery rate(m/min) * 0.45 *grains/yd * ŋ
 Production(lbs/hr) = πDN * 60 * tension draft * ŋ
 36 * 840 * hank sliver
 No. of Deliveries Required= feeding rate of simplex/production of finisher draw frame
Unilap Section
 Production(lbs/hr) = delivery rate(yd/min) * lap weight(grains/yd) *60 *1.0936 * ŋ
 7000
 Note = 1 penny = 24 grains/yd
Comber Section
 Production(lbs/hr) = L * F * N * H * (100 – W) * 60 * ŋ
 7000 * 36 * 100
 Note
 L = lap weight in grain/yd
 F = feed rate in inches/min
 N = nips/min
 W = noil %age extracted
 H = no of comber heads
Simplex Section
 Feeding Rate = π * D(dia of back roller) * Rpm(back roller)
 Delivery Rate = π * D(dia of front roller) * Rpm(front roller)
 TPI = TM√𝑐𝑜𝑢𝑛𝑡 𝑑𝑒𝑙𝑖𝑣𝑒𝑟𝑒𝑑
 TPI = spindle speed________________
 Delivery rate or F.R delivery in inches/min
 Production(lbs/hr) = front roll delivery * 60 * 1 * ŋ
 36 * 840 * count
 Production(lbs/hr) = flyer rpm * 60 * No. of spindles * ŋ
 TPI * Hank roving * 36 * 840

 Production(lbs/hr) = 5.7 * flyer rpm * ŋ (for 120 spindles m/c)

 TPI * Hank roving

Department of Textile Engineering (BUITEMS, Quetta)

 Spinning Calculation 2008

 TPI = flyer speed______________

 Delivery rate or F.R delivery in inches/min
 CPM = front roll delivery(inches/min)
 Bobbin circumference
 CPI = CPM_______________
 Liner speed of bobbin rail(m/min)
 CPI = CPM√𝑐𝑜𝑢𝑛𝑡 𝑑𝑒𝑙𝑖𝑣𝑒𝑟𝑒𝑑
 TCP(NEW) = TCP(old) * √𝑐𝑜𝑢𝑛𝑡(𝑜𝑙𝑑)/√𝑐𝑜𝑢𝑛𝑡(𝑛𝑒𝑤)

 L.W = L.W(old) * √𝑐𝑜𝑢𝑛𝑡(𝑜𝑙𝑑)/√𝑐𝑜𝑢𝑛𝑡(𝑛𝑒𝑤)

 B.W = B.W(old) * √𝑐𝑜𝑢𝑛𝑡(𝑜𝑙𝑑)/√𝑐𝑜𝑢𝑛𝑡(𝑛𝑒𝑤)

 Roving Tension = winding rate/delivery rate = (b – f)πD/l

 Roving Tension = (b – f)πD/front roll delivery(inches per min)
 Lifter Constant = CPI * lifter wheel
 Turns per meter(TPM) = flyer rpm/delivery speed( meter per min)
 Draft = count deliver/count fed
 New DCP = old DCP * old draft/new draft
 New DCP = old DCP * old count/new count
 No. of Simplex required = production of finisher draw frame/feeding rate of one simplex
 No. of Simplex required = total feeding rate of ring section/production of one simplex m/c
Ring Frame Sestion
 Production(OPS) = spindle speed * 1 * 1 * 60 * 8 * 16 * ŋ
 TPI 36 * 840 * count
 Production(OPS) = πDN * 60 *8 *16 * ŋ
 36 * 840 * count
 OPS from bags/day = total bags/total frame * No. of spindle per frame
 No. of ring frame required = total production of simplex section/feeding rate of one ring frame
 Traveler speed = spindle speed – winding speed
 Winding speed = front roll delivery(inches per min)/bobbin circumference
 Traveler angle = bare bobbin dia/full bobbin dia
 Linear speed of traveler(m/sec) = πDN/1000 * 60 (where D is ring dia & N is spindle speed)
Auto Cone Section
 Cone Length(meters) = count * cone weight(lbs) * 840/1.0936
 Production(lbs/hr) = delivery rate(m per min) * No. of spindles * 60 * 1.0936 * ŋ /840
 Production per spindle(lbs/hr) = π * Dia of Drum * Drum RPM * 60 * ŋ
 36 * 840 * count

Department of Textile Engineering (BUITEMS, Quetta)

 Spinning Calculation 2008

Open End
 Production/Rotor(gm/hr) = 0.0006 * N * tex½ * ŋ/T.F (where N is Rotor Speed)
 Production/Rotor(lbs/hr) = 0.0019 * N * ŋ/T.M * (count)½
 T.F = T.M * 9.61
Some Other Relations
 A.D = M.D * 100/(100 – W%)
 A.D = count delivered/ count fed
 A.D = weight fed/weight delivered
 Waste% = (A.D – M.D) * 100/A.D
 M.D = A.D * (100 – W%)/100
 M.D = s.s of delivery roll * Driver gear
 s.s of feed roll * Driven gear
 M.D = s.s of delivery roll
 s.s of feed roll
 Condensation Factor = s.s of cylinder
 s.s of doffer
 Density = mass/volume
 590.5 = tex * count
 Yarn Diameter = k/√𝑐𝑜𝑢𝑛𝑡 (Where k is Constant)

M.Yasir Ali Khan.

05-TE-08

Department of Textile Engineering (BUITEMS, Quetta)