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Case Study Worst Redo

The document provides troubleshooting steps for common issues with front load washers, including water leakage from various parts, door locking/unlocking problems, error codes, and detergent drawer issues. It also includes steps for dryer problems like lack of heating. The document contains detailed instructions on examining specific components and replacing parts if needed.

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dan theman
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
0% found this document useful (0 votes)
241 views12 pages

Case Study Worst Redo

The document provides troubleshooting steps for common issues with front load washers, including water leakage from various parts, door locking/unlocking problems, error codes, and detergent drawer issues. It also includes steps for dryer problems like lack of heating. The document contains detailed instructions on examining specific components and replacing parts if needed.

Uploaded by

dan theman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
  • Symptom Guide - Water Leakage: Provides steps to identify and fix water leakage issues in front-load units, covering areas like diaphragms and hoses.
  • Symptom Guide - Door is not Locking/Unlocking: Explains how to address issues with doors not locking or unlocking by checking locks and electric connections.
  • Symptom Guide - 1E (Pressure Sensor Error): Details procedures for troubleshooting the 1E error related to pressure sensors, including checking voltages and replacing sensors.
  • Symptom Guide - Detergent Drawer Issue: Guides through resolving detergent drawer issues, focusing on checking and replacing specific parts.
  • Symptom Guide - Mems Sensor Error (8E1/8E2): Describes steps to diagnose and fix Mems Sensor Errors 8E1 and 8E2, emphasizing wire harness checks.
  • Symptom Guide - Unit is not Heating: Details the troubleshooting process for heating issues in dryers, including terminal and PBA checks.
  • Symptom Guide - Unit is Weak Heating: Explains how to handle weak heating problems by verifying venting and drum temperature.
  • Symptom Guide - Unit is not Spinning: Covers troubleshooting for spinning issues in dryers, including checking belts and motor thermals.

Symptom Guide – [Front Load] Water Leakage

Check Point

Step 1 Leakage from Diaphragm of the unit

① Check if water leaks from Diaphragm of lower door


ⓐ Explain customer how to use
ⓐ Check the customer usage condition washer.
Case#1 – Water leaks due to hair & lint.
Case#2 – Damage due to pet dog & sharp accessories
Case#3 – Jamming when laundry is put in.
※ Clean hair. ※ Clean Door-Glass.

ⓑ Check the deformation or damage of diaphragm ⓑ Replace Assy Diaphragm

Step 2 : Leakage from underneath of the unit

① Check if water leaks from between tub front and ① Replace Assy Diaphragm
diaphragm or underneath
- Check for water leaks in front of the tub
(Common issue regarding WF42H5*** Model)

② Check if hose was damaged or torn ② Replace damaged Hose

③ Check if hose drain(I) was disconnected ② Reconnect the hose properly

- 1/12 -
Symptom Guide – [Front Load] Water Leakage

Check Point

③ Pump Case damage


ⓐ Check if water leaks from pump case ⓐ Replace pump case
ⓑ All hoses connection to pump should be checked if it was broken
ⓑ Reconnect hose to pump

④ Check Drain Filter


ⓐ If Drain Filter is not assembled properly when ⓐ Explain customer how to
opening / closing it for cleaning assemble filter when opening/
closing filter for cleaning

※ Filter assembled wrong


ⓑ Explain how to clean drain filter
ⓑ Sand & tiny foreign substance, etc, in laundry
accumulate in drain filter: thus: water is not drained.
Step 3 Leakage from rear of the unit

① Check if water leaks from Water Valve


① Replace Water Valve
- Check if the end of water supply valve is scratched in
the installation process.
- Water supply valve body is damaged; and thus water
leaks.

② Check if water leaks from hose water ② Replace Hose Water


- Check if water leaks from Y-Joint unit.
. Apply more Seal Taping to water-supply parts

- 2/12 -
Symptom Guide - [Front Load] Door is not locking/unlocking

Check Point

Step 1

① Check the resistance of Door-Lock s/w ① Replace Door-Lock S/W


- Check the resistance of coil Pin1-2(Locking) and if the resistance is not normal
2-3(Unlocking) of door-lock s/w
( The resistance is approximately 55.8 ~ 68.2 Ω)

Step 2

① Check Main PBA (AC Voltage) ① Replace Main PBA if AC Voltage


- Locking : (110V ~120V) is not normal.
. Check the voltage at Black wire of CN10 and
White wire of Power relay.
during door is locked.

- Unlocking
. Check the voltage
at White wire of CN10 and
White wire of Power relay
Locking Position Unlocking Position
during door is unlocked.

② Check Wire Connection ② Reconnect wire harness

Step 3

① Check Frame Front (Important) ① Replace frame front


- Door-Lock S/W may not lock when there is an
interference due to modification of the door-lock s/w ※ Affective production range :
along the front frame Produced From Jan ‘14 to July ’14
(Common Issue regarding WF42H5*** / WF45H6***)

OK NG

- 3/12 -
Symptom Guide - [Front Load] 1E (Pressure Sensor Error)

Check Point

Step 1

※ First of all, in order to make sure


unit is experiencing 1E Error
please follow the procedure as right side
(Enter the diagnostic mode from
the service mode )

① Check the resistance of Pressure sensor ① Replace the Pressure Sensor


(Common Issue regarding WF42H5*** ) if the resistance is not normal

. Pin 1-2 : Open


. Pin 2-3 : Open
. Pin 1-3 : Short
① ② ③ (Approx. 20~40Ω)

Step 2

① Check the signal from Pressure Sensor to Main PBA


- Check the voltage at Pin1-2 and Pin 2-3 ① Replace Main PBA
(Normal Voltage : DC 1.7 ~ 5V) if DC Voltage is not normal.

③② ① ③② ①

Normal : DC 1.7V~5V

Step 3

① Check Wire Connection ① Reconnect or Replace Wire


Harness

- 4/12 -
Symptom Guide - [Front Load] Detergent Drawer Issue

Check Point

Step 1 Liquid defergent Container

① Check whether water is remaining in the liquid ① Replace Guide-Liquid(M) and


Cap Drawer
detergent container
(Common Issue regarding WF42H5*** )

<Before> <After>

Hole added Rib added

Step 2 Rinse Container

① Check whether rinse is not dispensing or ① Replace Assy Drawer &


Water is remaining in Rinse drawer Assy Housing Drawer.

<Before> <After>

Step 3 Bleach Container (Affective Model : WF42H5***)

① Replace Assy Housing Drawer.


① Check whether water is remaining in the bleach and Main PBA (Check S/W Ver.)
container or bleach is not dispensing. → S/W Version : 7t14-->7t20
(Common Issue regarding WF42H5*** )
<Before> <After>

Hose is divaricated on bleach valve Hose is divaricated on Main Valve


- 5/12 -
Symptom Guide - [Top Load] Mems Sensor Error (8E1 / 8E2)

Check Point

Step 1 8E1 Error (Mems IC Error located on PBA)

- Affective Model : WA400**,422***,45H7000**

① Check the wire harness on Main PBA ① Replace Wire Harness


If no problem then, Replace Main PBA ② Replace Main PBA

Step 2 8E2 Error (Mems sensor Error located on Tub)

Affective Model : WA456**,45H7200**,48H7400,


WA50F9A***, WA56H9***

① Check the assembly condition of Mems Sensor ① Replace front frame

② Check the wire connection or damage ② Reconnect or Replace


the Wire Harness

③ Check the signal from Mems Sensor to Sub PBA ③ Replace Mems Sensor
- Check the voltage at mems signal wires of CN6 If the signal of Sub PBA is ok.
after disconnecting connector. Otherwise, replace Sub PBA
(Normal Voltage : DC 1.7 ~ 5V)
But the color of mems wire may vary by model
as followings

※ WA50F*** : Red and Blue


WA45H7200** : Red and Pink
WA48H7400** : Red and Blue
WA56H9*** : Red and Orange
WA456*** : Red and Orange

- 6/12 -
Symptom Guide - [Dryer] Unit is not Heating

Check Point

Step 1 Check the Installation Condition

① Check the voltage at Terminal block ① Check the terminal block of


- Check the voltage at each terminal for normal customer outlet if the voltage
operation is wrong
< Heater > < Power and Motor> < Main Power >

L2 N L1 L2 N L1
L2 N L1

Normal : AC 110V ~ 120V Normal : AC 110V ~ 120V Normal : AC 220V ~ 240V

※ Abnormal Condition
< Heater > < Power and Motor>

Abnormal : O V Abnormal : O V

- If the voltage at power and motor


- If the voltage at power and motor → unit will be no power
→ unit will be no power

Go to the next page for more procedures.

- 7/12 -
Symptom Guide - [Dryer] Unit is not Heating

Check Point

Step 2 Check the Main PBA

① Check the Main PBA


① Replace PBA
- Check the voltage at Black wire of RY7 and
Brown wire of CN1
- The voltage will be approx. AC 1.5V~3V during
standby and changed as the next following pictures.

RY7 CN1

Standby : AC 1.5 ~ 3V

- It is normal condition of voltage change during


heater operation.

Normal Condition : Approx. AC 116V → 112V

- It is abnormal condition of voltage during ② Check the Assy Heater element.


heater operation. (Refer to next page)

Abnormal Condition : Approx. AC 5V → 112V

- 8/12 -
Symptom Guide - [Dryer] Unit is not Heating

Check Point

Step 3 Check the Assy Heater

① Check the Heater


① Replace Assy Duct Heater
- Switch the meter to continuity mode to check heater If there is no continuity
If it sends out beeping sounds, Heater is ok . (Part Code : DC93-00154A)

② Check the thermostat 2 ② Replace thermostat 2


- Switch the meter to continuity mode to check the If there is no continuity
(Part Code DC47-00018A)
thermostat 2
If it sends out beeping sounds, Thermostat2 is ok.

③ Replace thermostat 3
If there is no continuity
③ Check the thermostat 3
(Part Code DC47-00015A)
- Switch the meter to continuity mode to check
thermostat 3
If it sends out beeping sounds, Thermostat3 is ok.

- 9/12 -
Symptom Guide - [Dryer] Unit is weak heating

Check Point

Step 1 Check the condition of dryer

※ Clogged dryer vents or lint filter are the leading cause


of weak heating

① Check whether the vent is blockage by following ① Unit is normal


If the temperature is over than
procedures 60℃ on the display or
ⓐ Enter to temperature display mode, 100℉ with measuring by
thermometer.
ⓑ Run time dry cycle without vent.
ⓒ Check the temperature inside of drum with ※ Touch the surface on drum
whether it is warm.
thermometer whether the temp go up to 60℃ (140℉)

60 ℃ 120℉

※ How to enter Temperature display Mode ※ How to enter Temp display mode
by Model.
- Press Adjust time△+ Adjust time▽ for 10 seconds - DV42H5**,45H6**, 56H91**,
during power is on until it sends beeping sounds, 56H9***
→ Adjust time△+ Adjust time▽
And then, press Temp key until Number 5 is display. - DV400,DV422**,456**, DV50F**,
(Number 5 is temperature data) DV45H7***,48H7*** :
→ Adjust ▽ + Wrinkle prevent
- Temp Key is common

39.6℃

② Check whether the lint filter is clogged with lint


② Clean the lint filter.

- 10/12 -
Symptom Guide - [Dryer] Unit is not Spinning

Check Point

③ Check the drum in Dryer Condition


- Check drum is stuck due to deformation Ⓐ Replace Assy Drum
by turning the drum in CC.

- Check if the Belt is properly secured


Ⓑ Adjust or Replace the Belt

Step 2 Check Main PBA


RY6 CN1
① Check the Main PBA
- Check the voltage at Brown wire of RY6 and
Brown wire of CN1
- The voltage will be approx. AC 0V during standby
and changed as the next following pictures. ① Replace Main PBA
If it is abnormal condition.

Normal Condition : Approx. AC 0V → 118V → 114V

Abnormal Condition : Approx. AC 5V → 118V → 118V

- 11/12 -
Symptom Guide - [Dryer] Unit is not Spinning

Check Point

Step 3 Thermostat on Assy Duct Motor

① Check the thermostat on Assy Duct Motor


① Replace the Thermostat
- Check the heater by continuity mode. If there is no continuity
(Part Code DC47-00016A)
(Most Common Issue regarding all of dryer)

Step 4 Micro S/W (Cut-off SW) on Assy Duct Motor

① Check the Micro S/W on Assy Motor ① Replace the Micro S/W
If there is no continuity
- Check the Micro S/W by continuity mode
(Part Code : 3405-001077)
during idler is engaged
Idler is engaged
Idler is disgaged

Short Open

Step 5 Centrifugal S/W on Assy Motor

① If All steps were normal, it is highly likely that ① Replace Assy Motor

centrifugal s/w is defective

②⑥ ④ ③ ⑤ ①
②⑥ ④ ③ ⑤ ①

Centrifugal S/W Pin Number Motor standby Motor Activation

- 12/12 -

- 1/12 - 
Step 1 Leakage from Diaphragm of the unit 
 
① Check if water leaks from Diaphragm of lower door 
  ⓐ Check the cus
- 2/12 - 
③ Pump Case damage 
  ⓐ Check if water leaks from pump case 
  ⓑ All hoses connection to pump should be checked
- 3/12 - 
Step 1 
 
① Check the resistance of Door-Lock s/w  
   - Check the resistance of coil Pin1-2(Locking) and 
     2-3
- 4/12 - 
Step 1 
 
※ First of all, in order to make sure 
   unit is experiencing 1E Error  
   please follow the procedure
- 5/12 - 
Step 1 Liquid defergent Container 
 
① Check whether water is remaining in the liquid 
    detergent container
- 6/12 - 
Step 1 8E1 Error (Mems IC Error located on PBA) 
 
 - Affective Model : WA400**,422***,45H7000** 
 
① Check the wir
- 7/12 - 
Check Point 
Symptom Guide -  [Dryer] Unit is not Heating 
Step 1 Check the Installation Condition 
 
 ① Check the
- 8/12 - 
Check Point 
Symptom Guide -  [Dryer] Unit is not Heating 
Step 2 Check the Main PBA 
 
① Check the Main PBA 
 - Ch
- 9/12 - 
Check Point 
Symptom Guide -  [Dryer] Unit is not Heating 
Step 3 Check the Assy Heater  
 
① Check the Heater 
  -
- 10/12 - 
Check Point 
Symptom Guide -  [Dryer] Unit is weak heating 
Step 1 Check the condition of dryer 
 
 ※ Clogged drye

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