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Cementing

HT-400™ Pump
The Industry Standard

Halliburton’s HT-400™ Pump is a lightweight, rugged,


versatile unit that was introduced in 1957. Its name
denotes Horizontal Triplex and its original rating
of 400 horsepower. Since its debut, the basic
design has been improved and upgraded until
it now is rated at 800 hp maximum in some
configurations. The pump has performed
millions of operating hours in fracturing,
acidizing, cementing, and sand and water
control work.

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Features
The Halliburton twin-pump or flexibility concept is
particularly useful when precise pumping ranges and
controls are required. Halliburton exclusively manufactured
the HT-400 pump power end, so that practically all parts are
interchangeable. The exception is that the power end case is
built in both left- and right-hand configurations. Internal Fluid end view
parts, including the proven worm/ring gear sets, are
identical, only the case is different.
Power ends can be fitted with any of the five sizes of fluid Spacers are special components designed to separate the
ends – 3 3/8”, 4”, 4 ½”, 5” and 6” plungers – each with fluid end from the power end of the HT-400 pump. The
characteristics suitable for specific applications. interchangeable spacer insures that fluids being pumped do
not contaminate the power end and cause premature failures.
Power end components:
Each fluid end package is manufactured from three separate
• Case and Drive Gears: Power End cases are
chambers – all identical and completely interchangeable. If
manufactured exclusively by Halliburton in both left-
one chamber of a fluid end should cause trouble, it can be
and right-hand models. They are made of high-
changed quickly and the pump returned to duty.
strength weldments of Halliburton design. They are
not interchangeable. Fluid End components:
• Crankshaft: Heat-treated steel forgings are used to • Chambers: The fluid end is constructed from three
manufacture crankshafts. All cranks are the same, even separate but identical forged and heat-treated chambers.
for left- and right-hand units. Fluid ends can be supplied in any of five plunger sizes
and each size can be fitted to the standard power end
• Connecting Rods: Connecting rods are made from
without alteration of either fluid or power end.
aluminum forgings. The identical rods are internally
drilled to provide lubrication to the crosshead pins. • Valves and valve seats: Fluid ends are fitted with
replaceable, carburized valves and seats of Halliburton
• Crossheads: Crosshead bodies are made of heat-treated
design and manufacture. Most of the valve assembly parts
steel alloy castings. They are fitted with replaceable, high-
are interchangeable between suction and discharge ports
leaded bronze shoes on both top and bottom.
within a given size and some are even interchangeable
• Lubrication: Standard self-contained power end between sizes.
lubrication system is pressurized by an internal crescent
• Lubrication: A separate lubrication system supplies
gear-type pump driven off the end of the worm gear.
lubricant to the fluid end package.
Positive pressure lubrication is supplied to the crosshead
slides, gear support bearings, crankshaft throws and
crosshead pins.
• Cooling: Tube-and-shell coolers are optional add-on
components, which provide remote cooling capacity.
The HT-400 pump can be fitted with radiator-type,
air-to-oil or water-to-oil cooling systems as well.
HALLIBURTON
Testing
Each HT-400 pump undergoes rigorous testing
before it is placed in service. Fluid end chambers
are tested individually to pressures far beyond the
anticipated operating pressures and then tested
again when they are assembled into three-chamber
fluid ends. A third test is performed after the fluid
end is attached to the power end assembly.
Power ends are submitted to equally rigorous
testing in a Halliburton test facility. Pumps are run
for over an hour at various speeds and at various
pumping pressures before they are installed on a
unit. After the unit is completed, each pump is

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further tested during the unit checkout.

Mounted on a skid — close-up

Simulation/Cementing Service
Plunger Dia., Inches 6 in. 5 in. 4 1/2 in. 4 in. 3 3/8 in.
Maximum Pressure 6,250 9,000 11,200 14,000 20,000
Maximum Rate @ 275 Crankshaft RPM
GPM 810 560 454 360 255
BPM 19.3 13.3 10.8 8.6 6.1
Maximum HP Input 800 800 800 800 800

Drilling/Industrial Services

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Plunger Dia., Inches 6 in. 5 in. 4 1/2 in. 4 in. 3 3/8 in.
Maximum Pressure 3,000 4,500 5,600 7,000 10,000 Fluid end ring gear view

Maximum Rate @ 75 Crankshaft RPM


GPM 221 153 124 98 65
BPM 5.3 3.6 2.9 2.3 1.5
Maximum HP Input 275 275 275 275 275

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Mounted on Advantage™ skid unit — side view

www.halliburton.com

H04798 04/06 Sales of Halliburton products and services will


© 2006 Halliburton be in accord solely with the terms and conditions
All Rights Reserved contained in the contract between Halliburton and
Printed in U.S.A. the customer that is applicable to the sale.

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