LNGM Series High Pressure Jet Filter Dust collector

OPERATION MANUAL

JIANGSU MUYANG GROUP CO.,LTD

Tel: 86-514-7848880, Fax: 86-514-7848686

www.muyang.com

1
 Contents

1. Labeling and Explanation……………………………………………………….3

2. Structure & Working Principle………………………………………………….4
2.1． Structure………………………………………………………………………4
2.2. Working Principle………………………………………………………………4
2.3. Air Jetting System……………………………………………………………4
3. Table of performance & parameter…………………………………………….6
4. Selection Tips. ……………………………………………………………………7
5. Technical Remarks…………………………………………………….…………8
6. Maintenance……………………………………………………………………..10
7. Troubleshooting………………………………………………………………….11
8. Technical Standard of Ex-factory………………………………………………13
9. Consumables…………………………………………………………………….14

Notes:
① The right to interpret the instruction belongs to Jiangsu Muyang Group and is protected by
Chinese laws and international treaties.
② If any technology and parameters of the product are to be changed, we would not notify of
them further.
③ Any unit and person may not duplicate, publish, use or provide the instruction to others
without permission.

2
 1. Labeling and Explanation

LNGM series Square Round-Bag High-Pressure Pulsed Dust Collector is successfully

developed on basis of absorbing the same series equipment in domestics and abroad,
which is reliable in performance, high efficient of dust removal, convenient of
maintenance and etc.
This equipment can be widely used to clean dust, in industries such as grain, flour and
timber processing and wine plant.

1. Labeling and Explanation

Compile the note as follows according to GB6719-86:

L N GM 18 (24) . Square Round-Bag High-Pressure Pulsed Dust Collector

Filtering aera: 18m2.

Higher pre. Pulse.
Counter-jetting type.
Filtering-bag type.

2、Structure & Working Principle.

2.1．Structure
This equipment consists of upper case body, mid body, lower case body, dust discharging
device and dust cleaning & jetting system. Refer to fig.1.

2.2. Working Principle.

The air contained dust enters into the lower case body via air inlet, and becomes
purified air after filtered through the bags, then enters into the upper body, and
discharges out from air outlet with dust’s accreting on the outside of filtering bags.
When the accreted dust reached to a certain amount, please clean the dust up. When
cleaning, the high-pressure air flow contacts each solenoid valve to spray air by the
sequence of pulse controlling device according to the preset requirement. Via the
venturitube, the a.b. air flow enters into filtering bags which expand rapidly in an

3
instant, and made the dust accreted in the surface of filtering bags to wobble down,
then enter the dust discharging device. At last, the a.b. dust discharges out via air
lock, thus periodically dust cleaning by pulse air jetting, the purified air pass the dust
collector which assure to operate normally.

2.3. Air Jetting System.

The system consists of pulse controlling device, solenoid valve, air bag, jetting
device, etc.
2.3.1. The device which selects digital IC imported from other country is the main
equipment of air jetting and dust cleaning system in pulse dust collector, and has a
character of reliable stability, higher anti-interference, longer lifetime and convenient
adjusting & maintain etc..
The technical performance.
1. Adjusting range of pulse width：0.03~0.3s
2. Adjusting range of pulse interval：3~60s
3. Input voltage:：AC 220V±10%，50Hz
4. Output voltage：DC 24V；Output current ：0.8~1A
5. Output circuit：1~60 routes optional (matched with the qty. of solenoid valve in dust
collector.)
6. Operating ambient.：-20~+50℃
7.Volume：270×130×190mm or 250×110×170mm
2.3.2. TDF solenoid valve.
The technical performance:
1.Operation pressure：0.5~0.7MPa
2.Current：0.8~1A
3.Voltage：DC24V
4.Weight：1.2Kg
5.Lifetime of diaphragm：≥500,000 times

4
 3、Table of performance & parameter

Model
LNGM18 LNGM27 LNGM36 LNGM45 LNGM54 LNGM63 LNGM72 LNGM81 LNGM90 LNGM117
Performance (24 barr.) (36 barr.) (48 barr.) (60) (72) (84) (96) (108) (120) (156)

Filtering area(m2) 18 27 36 45 54 63 72 81 90 117

Bag qty. (pcs.) 24 36 48 60 72 84 96 108 120 156

Qty. of pulse valve N(pcs.) 4 6 8 10 12 14 16 18 20 26

2160~ 3240~ 4320~ 5400~ 6480~ 7560~ 8640~ 9270~ 10800~ 14040~
Air vol. (m3/h)
4320 6480 8640 10800 12960 15160 17280 19440 21600 28080

Purifying
≥99.5
efficiencyη(%)
Equipment
<1.5
resistance P(kPa)
Filtering air velocity
2~4
V(m/min)
Dust density in inlet
3~15
(g/m3)
Source press. for cleaning
500~700
dust P(kPa)

Air consumption vol. of

3
0.1~0.3 0.1~0.5 0.2~0.7 0.2~0.8 0.25~1 0.3~1.2 0.3~1.3 0.4~1.5 0.4~1.5 0.4~1.5
cleaning dust Q(m /min)

Equipment mass
920 1120 1350 1660 1850 2280 2500 2700 2900 3700
(kg)

Note: The amount of air consumption for cleaning dust is calculated according to
the jetting period (T=60~120S), jetting time (t=0.2s), and the amount of air
consumption of each jetting).

5
 4、Selection Tips

4.1. The choice of the velocity of air filtering depends on the dust character;

4.2. Dust removal efficiency：above 99.5%；

4.3 .Air leaking rate：<5%；

4.4. Tem. Range:≤120℃;

4.5. This equipment is not suitable for the air disposal contained corrupted dust with high tem.
and high humidity.

5. Technical Remarks

5.1. Separately check, clean each driving parts before assembling the integral equipment, and
add oil into the air lock.

5.2. The spiral section should be cleaned before trial operation of driving section (air lock or
dust discharging screw), check if there is impurity in the machine. After thoroughly cleaning,
start the reducer, and check and eliminate all defects. Be sure that its normal operating time
shouldn’t be less than 8 hrs.

5.3. The rigorous test should be made to each part to the air jetting system. i.e. joint the air
source after assembling air bag and solenoid valve, and during the test of proof , pressure should
be 0.5~0.7MPa。

5.4. The adjustment and test of the air jetting system should be taken under the condition of
holding the pressure of 0.5~0.7MPa.

5.5. The adjustment of digital controlling device.

5.5.1. Make the code to solenoid valve from left to right, and joint the cable according to the
sequence (see also its manual instruction).

6
5.5.2. Open the controlling device, and joint its output wire to the relative cable according to the
sequence displayed by digital. After affirming solenoid valve’s action by the sequence without
error, wrap each joint with the isolated adhesive plaster.
5.5.3. Adjust 2 of knob to output the accurate pulse signal. The procedure displayed in digital
tube should be no turbulence (see also the manual instruction).
5.5.4. The qty. of solenoid valve should be matched with the output circuit of the controlling
device.
5.5.5. The action of the solenoid valve should be flexible and reliable. After electrifying current,
its sound should be clear and no turbulence.
5.5.6. The air jetting time of each solenoid valve should be in accord with opening extent.

5.6. After installing equipments, if necessary, add the inspecting & repairing platform, in order
to maintain and repair the jetting system and to replace bags.

5.7. When operating during each time, firstly start the air compressor (30 min. ahead of time).
Until air pressure is up to the definite volume (0.5~0.7MPa ), start airlock, screw feeder and pulse
controlling system, and start fan after 5 min. The sequences of stopping machine: first stop fan,
and stop air compressor after N min. (the N ≥ 2 of jetting period). Until the pressure is
dropped to below 0.3 MPa, shut pulse controlling system, screw feeder and airlock.

5.8. The adjusting throttle valve should be fitted with the air inlet pipe of equipment. Shut the
a.b. valve before starting fan; Open the throttle valve again after fan’s normal operation.

5.9. The air & water separator should be mounted before air bags, whose normal operating
pressure should be 0.5~0.7MPa.

7
 6、Maintenance

6.1. The broken bags should be replaced in time. If dust is found around the outlet, it indicates
some bags are broken or the clips are loose. In this case, stop the air lock first, and then open the
inspecting gate. Start the jetting system, carefully observe and check the broken bag and replace
it.

6.2. The disassembling and assembling of bags’ frame: When disassembling, slightly prop the
frame upward and rotate it anticlockwise; Similar to assembling.

6.3. The upper cover and seal gasket of the inspecting gate should be checked periodically

6.4. Sewage should be discharged 1~2 times from air bags of the filter and dust collector each
shift, and be cleaned.

6.5. The membrane is a fast-worn parts. Replace it at any time if it is damaged.

6.6. Maintenance & installation to air & water separator

6.6.1. The arrow direction should be in accord with that of the air flow when in installation.
6.6.2. Open the water drain valve periodically, then discharge the deposit with water and oil
etc. in the shell

8
 7、Troubleshooting

Failure Cause Troubleshooting

A、 Remove oil stain.

A、 Oil in the compressed air
Solenoid valve is B、 Check the air & water
B、 Moisture of compressed air is
damaged easily separator, and drain the
more over.
water frequently.
A、 Power of the device hasn’t
been turned on
A. Turn on the power.
B、 Wire broken from the valve to
There is no sound in the B. Check the circuit and make
the controlling device, or the
solenoid valve the device normal operate.
device doesn’t work.
C. Replace parts.
C、 Coil in solenoid valve is
spoiled
No display of A、 Check input voltage fuse.
A、 Replace it.
electric-control device B、 Check output voltage fuse.
B、 Replace it.
after electrified.
A、 The pressure of air bag is A 、 Adjust the pressure to
Jetting sound isn’t
lower. working one.
loud enough. Air leakage
B、 Check if the membrane of B、 Replace it.
sounding
pulse is broken / worn or not.
The jetting time A、 Width adjustment is not
sounds too long, and the proper. A、 Readjustment.
jetting force is too B、 The spring of pulse valve is out B、 Replace it.
stronger. of elastic force.
A、 The solenoid valve is seized A、 Check the valve and the
up. controlling system.
B、 Due to bad separating between B、 Dismount, clean and dry
oil and water of jetting air bags, disposal the pressured
Dust accretion in filtering source, filtering bags are air.
bags is more over. blocked. C、 Solve the problem of the
C、 The humidity of dust/raw humidity of air contained
material is too high. dust.
D、 The type selecting is not D、 Enlarge t the specification
proper, and filtering air velocity of machine type or reduce
9
 and dust density is too high. system’s network. Adjust he
E、 The sequence of stopping disposal amount.
machine is incorrect. E、 Stop air lock at first, then
stop dust collector after a
while.

A. Filtering bag is broken.

A、 Replace it.
Dust accumulated too
B、 Reclip it.
much and dust penetrated B. Clip of upper outlet is broken
C、 Replace it.
out off.
C. Failure in elastic ring

8、Technical Standard of Ex-factory

Item Acceptance standard

Air bag Hydraulic test: 1.2MPa，working pressure: 0.5~0.7MPa

Dust removal efficiency 99.5%

Air leaking rate <5%

10
 9、Consumables
1, Membrane of solenoid
2. Elastic ring
3. Filtering bag

1、Air outlet 2、Upper case body 3、Solenoid valve 4、Air bag 5、Inspecting gate 6、Mid case
body 7、Pulse controlling device. 8、Air inlet 9、Support 10、Air lock 11、Dust discharging device.
12、Lower case body (dust hopper) 13、Filtering bag device 14、Perforated plate 15、Air jetting device

Fig.1. Structure diagram

11
12
NOTE：(1)LNGM53(70 series。 (2)LNGM18 和 LNGM27 为无绞龙出灰。
(3)LNGM36~54 可根据需要降低高度，改为双绞龙出灰。 (4)括号内尺寸为 LNGM18~36 型号。
图二 Diagram of LNGM
13
注：LNGM117(156 筒)为端面方向两单绞龙，出灰口在中间。出风口为两个。可根据需要改为端面双绞龙。

Tabel 二 Diagram of LNGM series dust collector

14
注：LNGM117(156 筒)为端面方向两单绞龙，出灰口在中间。出风口为两个。可根据需要改为端面双绞龙。

Tabel 二 Diagram of LNGM series dust collector

 Jiangsu Muyang Group
Customers’ Feedback Sheet

Model No.
Date of Ex-factory Using Date
Client Department
Address Reference (person)
Postcode Tel.
Running situation （Detailed description）
and existing
problems Signature ：
Date:

Suggestion and
comments

Signature：
Date:
General opinion to
the equipment

Stamp：
Date:

Remarks

15
 Packing List

No.
No. of leaving
S/N Description of Unit Qty
factory
box

1 Hammer mill Set 1

2 Instruction of motor Book 1

3 Operation manual book Book 1

4 Instruction of travel switch Book 1

5 Cert of Eligibility 1

6 Packing list 1

7 Feedback sheet 1

9
10
11

Check： Date：

People’s Republic of China

Jiangsu Muyang Group Co., Ltd

No.1 Muyang Rd. Hanjiang Ind. Pk Yangzhou, Jiangsu, China 225127
Tel：0086-514-7848888 Fax：0086-514-7848899

16