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Indeed, lower oxygen contents and higher critical loads to start a plastic deformation
(scratch resistance) of the TiN thin films are achieved at higher applied voltage biases during the
Ti interlayer deposition. A higher scratch resistance is capable of imparting a long term durability
of metallic pieces for decorative applications.
Keywords: Voltage bias, Ti interlayer, Oxygen content, TiN, Cathodic arc, Scratch resistance
analysed. In addition, nanoindentation and sliding tests experiment, and the lateral force was registered as a function
were performed in order to evaluate the scratch of normal load and sliding distance. For each sample, five
resistance of the TiN thin films. measures were made and the scratch resistance was defined
as the load necessary to observe the transition from elastic to
plastic deformation of the film, which was determined by the
Experimental lateral force in combination with direct observation from
Square samples of 20 mm side were cut from the same optical microscopy images of the scratches. The Lc
0.5 mm thick AISI 304 sheet [C, 0.08; Mn, 2.00; P, 0.045; abbreviation was defined as the critical load to start a scratch
S, 0.03; Si, 1.00; Cr, 18.00–20.00; Ni, 8.00–10.5; balance at the TiN thin film surface.12
Fe (wt-%)]. Before PVD deposition, the samples were
mirror polished by standard metallographic techniques Results and discussion
and were cleaned in ultrasonic bath with alkaline
detergent and rinsed in deionised water. Microstructure and crystalline structure
The deposition process took place in an industrial PVD Figure 1 shows the cross-section SEM image of the TiN/Ti/
equipment by cathodic arc, composed of 12 Ti round substrate system for the sample obtained with an applied
cathodes (diameter of 80 mm), working on DC current of voltage bias of 2100 V in the Ti interlayer deposition. One
90 A. The substrate bias was applied by a pulsed DC can see that the outermost layer is constituted by a TiN thin
source. The chamber has a volume of 3.5 m3. film followed by a Ti interlayer and the substrate. By direct
The deposition process was divided into three steps. The observation of the SEM images, it is possible to determine
first step was the sputtering cleaning in an Ar atmosphere the thickness of both layers, which was of 250 nm for the Ti
during 300 s and an applied voltage bias of 1100 V at a interlayer and 450 nm for the TiN thin film in the sample
working temperature of 125uC. The second step started described above. It is important to remark that the thick-
when the base pressure reached 3.5|1022 Pa for Ti ness in both layers was measured for all the samples, and
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interlayer deposition and during the deposition an Ar they were roughly constants independently of the applied
atmosphere fixed at 2.0 Pa was used. The processing time voltage bias during the Ti interlayer deposition. Moreover,
and temperature for Ti interlayer deposition were 45 s and a region of the TiN thin film was cracked during the cutting
125uC respectively. This second step is the focus of our procedure, and a typical columnar structure is evident
work because we changed the applied voltage bias from 0 to (see Fig. 1 on the left). Taking into account the working
2300 V during the Ti interlayer deposition. The third and pressure and temperature deposition of our thin films, the
final step was the TiN thin film deposition. For all the observed columnar structure is in agreement with the
samples, the TiN film films were deposited in the same Thornton’s zone model of microstructure for thin films,
conditions. The temperature was kept constant at 125uC, and this typical microstructure was, also, confirmed by
the atmosphere was pure N2 at 4.0|1021 Pa, the applied several authors.13,14,15,16
voltage bias was fixed at 2100 V and the deposition time Figure 2 shows the XRD diffraction patterns of the
was 120 s. TiN/Ti/substrate system at different applied voltage biases
The crystalline structure of the films were characterised during the Ti interlayer deposition. By means of the XRD
by glancing angle X-ray diffraction (XRD) at an incidence analysis, it was possible to determine the presence of TiN
angle of 1u. The samples were rotated during the analysis in with the following planes: (111), (200), (220) and (311).
order to reduce the grain orientation and texture effects. These typical planes and intensities indicate the formation
A Shimadzu XRD-6000 diffractometer with Cu Ka of TiN thin films with a face centred cubic crystalline
(l ¼ 1.5418 Å) radiation was used. The 2h angle ranged structure without a preferential orientation.17 Moreover,
from 30 to 80u at a 2u min21 speed. The morphology and it is also possible to see the (111) and (200) planes of an
microstructure of the TiN/Ti/substrate system were austenitic structure (c-Fe) from SS 304 substrate (austenitic
analysed by scanning electron microscopy using a stainless steel) and the (110) and (200) planes from a’-Fe.
Shimadzu Superscan SSX-550 in secondary electron mode. This last crystalline structure is due to the polishing
For SEM analysis, the samples were analysed in cross- process, which caused a mechanical deformation in the
section. The thicknesses of both Ti interlayer and TiN film outermost layers of the substrate, transforming the original
were measured directly from the SEM analysis. The glow austenite to martensite structure.18 However, the Ti
discharge optical emission spectroscopy technique was interlayer seems to be amorphous. The XRD analysis allow
used for determining the chemical profile of the TiN/Ti/ to conclude that the crystalline structure of the TiN film
substrate system from surface to bulk. These analyses were films did not change with the different applied voltage
made in a GD-Profiler 2 from Horiba Scientific. biases during the formation of the Ti interlayer.
The nanoindentation technique was employed to measure
the hardness of the TiN thin films using a NanoTest 600 Chemical structure of the TiN/Ti/substrate
from Micro Materials Ltd. The measures were performed system
using a Berkovich diamond indenter, with a loading rate of Figure 3 shows the chemical composition profile of the
0.01 mN s21 and a final depth of 30 nm. Finally, the scratch TiN/Ti/substrate system for the sample obtained at an
resistance of the films was measured with the same equip- applied voltage bias of 2300 V during the Ti interlayer
ment for the nanoindentation analysis, but using a nano- deposition. One can see three different chemical regions,
scratch module with a 90u conical diamond tip of 50 mm the outermost layer constituted by TiN, an intermediate
diameter. The sliding tests started with a constant load of layer of Ti and the substrate (AISI 304 steel). In addition,
0.01 mN during the first 100 mm of sliding, followed by a it is possible to see a relatively high signal of oxygen in both
loading rate of 0.3 mN s21 up to reach a final normal load of the TiN thin film and the Ti interlayer. This is due to the
200 mN and, approximately, a total sliding distance of 770 relatively high base pressure (1022 Pa) and the low tem-
mm. The sliding velocity was 1 mm s21 during all the perature process (125uC) in which the samples were made.
1 Cross-section SEM image of TiN/Ti/substrate system for sample obtained with applied voltage bias of 2100 V in Ti interlayer
deposition. Columnar structure of TiN thin film is also stressed
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5 Oxygen signal in deposited TiN thin films and Ti 7 Lateral force versus sliding distance for sample
interlayers at different applied voltage biases during Ti deposited at applied voltage bias of 2300 V during Ti
interlayer deposition. Dashed line is guide for eyes interlayer deposition. At bottom, optical microcopy image
of wear track superimposed with above performed sliding
test. Critical load Lc is related to beginning of plastic
Mechanical and tribological behaviours
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6 Hardness of TiN thin films at different applied voltage 8 Critical load Lc to start plastic deformation in TiN thin
biases during Ti interlayer deposition. Dashed line is films at different applied voltage biases during Ti
guide for eyes interlayer deposition. Dashed line is guide for eyes