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01 - DCS - SPPA-T3000 Basic Engineering Operations PDF
01 - DCS - SPPA-T3000 Basic Engineering Operations PDF
The Value
Provider for
Power Generation
Management
Start
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Memo
PG L. The Value
Provider for
Power Generation
Management
SPPA-T3000
Basic Engineering &
Operations
PG L332 Training Center
Engineering Training
Alpharetta, USA
Power Generation l Instrumentation & Controls 1
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PG L. The Value
Provider for
Power Generation SPPA-T3000 Basic Engineering & Operations
Management
Syllabus
Start
Overview
Next
Previous
Basic principles
Memo Project view
Editor
AF-Block, connector and parameter
Transaction concept
Faceplates
Graphics, display hierarchy, navigation
Engineering examples: motor, logic, controller, I/O
Redundancy, availability, dependability
Thin clients
Peripherals (field devices)
Memo
Start
Next
1 Outline 4 Engineering View
Previous
Memo
2 Hardware Configuration 5 Operation View
7 Exercises
Power Services
Engi- Diag- Auto-
HMI
neering nostics mation
Various tools for HMI, engineering, Unified access to central data storage
diagnostics (engineering data, project data, archive etc.)
Different sessions with no navigation in All tasks performed from any work place
between due to Web-based functionality
A
!
SPPA-T3000 innovating power plant control
A
!
ECS® – powers the complete system
A
!
Embedded Component Services® –
freely designable
Customizable design
Customizable
according to
users'
requirements,
including
individual look &
feel to reduce
mistakes
Free choice of
on-line change
of US/European
symbols
Personalized
desktops for
each user’s
responsibilities
and preferences
to optimize
working
processes
A
!
Embedded Component Services® –
Summary
Easy to use
Reduces time to indicate disturbances and
increases uptime
Customizable design
SPPA-T3000
SPPA-T3000 Power Generation l Instrumentation & Controls 7
Use-case
- Operation –
the power plant at your fingertips
Dynamic
Plant Display Function Diagram
Faceplate
Open IC-Diagram
Open Force AF Block
Open Diagnostic View
Open Trend Display
Open Point View
Open Notice
Open Help
Loop in alarm:
A direct link to the
affected plant display
Supervisor
User defined trend displays can be easily configured via drag and drop of
process values
The configuration can be stored with a user-defined name for later reuse
A
!
"Operator on the move"
A
!
Use-case
- Engineering –
immediate online modifications
Integrated
object
Data
synchronization
Data Data
Download
Easy switch
from Operation to
Configuration mode
Shows
status of process and
engineering
A
!
Flexible and customizable
Language, Colors, Styles etc.
Colors Language
Spain
Styles
IEC IEC with Sama French
graphic
German
English
Online changeable
A
!
Use-case
- Maintenance –
details at a glance
Connected AF
SPPA-T3000
innovating power plant control
SPPA-T3000 Power Generation l Instrumentation & Controls 24
Hardware Config
PG L. The Value
Provider for SPPA-T3000 Hardware Configuration
Power Generation
Management Hierarchical levels
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Memo Thin Clients
User
Interface
Power
Automation Application
Services
Server Server
PROFIBUS-DP PROFIBUS-DP
AddFEM AddFEM Process
ET200 ET200
Interface
I/O Modules
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Standard I/O components
Next
Previous
•Connected via hardware proxy
•Aassignable I/O parameters
Memo
•PROFIBUS DP communication
(bus redundancy optional)
•Standard diagnostic features
•Hot swapping of modules
ET 200 M
PROFIBUS-DP PROFIBUS-DP
AddFEM AddFEM
ET200 ET200
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Next
Previous
Memo
I/O modules
IM 153-2 IM 153-2
Profibus Profibus
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Next
Previous
Memo
Power
Supply
IM 153-2
I/O modules
Plug-in bus
Bus bar
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Memo
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Memo
PROFIBUS
address
64
+ 32
+ 2
+ 1
=99
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Memo
LEDs
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Memo
CP 341 1AH01 RS232C V.24
CP 341 1BH01 20 mA TTY
CP 341 1CH01 RS422/RS485
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AddFEM SOE
Memo •Connected via hardware proxy
•Assignable I/O parameters
•PROFIBUS DP communication
(bus redundancy optional)
•Standard diagnostic features
•Sequence of event accuracy 1ms
PROFIBUS-DP PROFIBUS-DP
AddFEM AddFEM
ET200 ET200
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Application Server
Next
Previous •WINDOWS based
•Increased dependability
Memo
•Webserver
•Project data container
•Non time critical applications
Stratus
ft-server
Aria 4300
PROFIBUS-DP PROFIBUS-DP
AddFEM AddFEM
ET200 ET200
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Automation Server
Next
Previous
•Based on world market leader SIMATIC
•Time critical applications
Memo
•Real time processing
•Hot swap of modules online
•Increased dependability
•PROFIBUS DP Interface
S7 417-H
PROFIBUS-DP PROFIBUS-DP
AddFEM AddFEM
ET200 ET200
Redundant:
S7 414-4H
S7 417-4H
Single:
S7 414-3
S7 416-2
S7 416-3
S7 417-4
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Memo
Thin Clients
•e.g. office PC
PROFIBUS-DP PROFIBUS-DP
•Internet Java technology
AddFEM AddFEM
•Only browser needed
ET200 ET200
•No engineering or process data
are stored on the Thin Client
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Next Network
Previous
•Ethernet 10/100 Mbps
Memo •TCP/IP
•One Failure tolerant
ESM ITP80
•Copper/Fibre Optics
•Electrical/optical switch modules OSM TP62
PROFIBUS-DP PROFIBUS-DP
AddFEM AddFEM
ET200 ET200
Web Browser
Plant Disp.
User Eng. Editor
Interfaces Alarm List
Java
Diagnostic
…
Management
Plant Display
Management
Engineering
Generator
Session
Servlet
Servlet
Report
Alarm
…
Power
Services
Application Automation
Server Server Archive
RT Container
Project Cont. RT Container (realtime)
(non-realtime) Automation
Application Server Server
Process
Interfaces I/O
Modules
Management and
execution of enclosed
ENG Automation Function
Hardware Proxies
EXEC HMI
Management Proxies
Connections
Execution sequence
DIA Alarm Deterministic cycle time
Execution management
Component with
ENG standardized interface
EXEC HMI Provides the following
main functions:
DIA Alarm Automation task like all
individual drives,
controllers...
Operator Interface
Alarm management
Diagnostic interface
I&C IN I&C OUT Engineering interface
Execution management
Connects to other AF-
Blocks via I&C input
and output
SPPA-T3000 Training Power Generation l Instrumentation & Controls 4
Hardware Proxies
Implements protocol
for communicating with
field device
FD
Hardware Proxy
Hardware Proxies
Provider for
Power Generation
Management
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Next
Hardware proxies are SW EXEC ENG
EXEC ENG
Interface
DIA Alarm
Comm.
I&C IN I&C OUT
HP
PROFIBUS DP
FD
DIA
HMI
Alarm
1 3 ...
Memo I&C IN I&C OUT
AF
I&C IN I&C OUT
Field device NI
1
MP 3
MP
Interface
Comm.
PROFIBUS DP
HP
Web Server
Engineering
Servlet
Thin Client
Browser
RT container
Application Server
Web Server
Plant Display
Servlet
Thin Client
Web Browser RT
Viewer Applet Container
Faceplate
Faceplate
Component
(Applet)
Component
Distributor
Component
Field
Device
SPPA-T3000 Training Power Generation l Instrumentation & Controls 9
HMI View Highlights
Application Server
Web Server
Diagnostic
Servlet
Web Browser
Diagnostic
HTML
page Field
Device
Total Integration
Integrated engineering, I&C, HMI, alarm and diagnostic
Consistent views at anytime and one data base
Integration of Turbine Control and Fail Save
Platform independency
Protection of investment
Free movement of components throughout system
Openness
SPPA-T3000 Training Power Generation l Instrumentation & Controls 14
Engineering View
Engineering View
If the user is assigned different profiles, the desired role has to be chosen
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 1
Opening Views
To open a view, e.g. the Project View, use the Applications pull
down menu
Note:
the Diagnostic view
can not be docked
Navigation Buttons
The available objects for the selected item on the left can be
seen here
Select one item by simply clicking on it
Selected items are highlighted in blue
Double click to open one item
Click the right mouse button to see the General Options Menu
(context menu) with its available options
Context menus depend on the current cursor position and selected
items
Select one item and then click the right mouse button to see the
context menu with its available options
Use the Rename option to assign a name to newly created items
Use the Delete option to delete items
Note:
The runtime container
assignment is
automatically passed
onto all underlying
project nodes and
diagrams
W2k-Server
…
WEB Automation
Server Server
Realtime automation
Runtime
Container
Project Alarm Plant 702
Container Server Display
Server
Automation
Monitor LAN Server
Realtime automation
…
functions 701
SPPA-T3000 Training
New System Diagram
Power Generation l Instrumentation & Controls 16
< >
Setting the Function Diagram Cycle Time
Note:
The base cycle time
definition is part of the
runtime container setup
Diagram Mod.
Mod. Mod.
Mod. Mod.
Mod.
11 22 33 Edit
Editor
Project
Container Project
Project
Data
Data
Runtime
Container
Diagram Mod.
Mod. Mod.
Mod. Mod.
Mod.
11 22 33 Commit
Editor
Project Mod.
Mod. Mod.
Mod.
Container 11 22
Project
Project
Data
Data
Runtime
Container
Diagram Mod.
Mod.
33 Rollback
Editor
Project Mod.
Mod. Mod.
Mod.
Container 11 22
Project
Project
Data
Data
Runtime
Container
rolled back
Status: activated committed edited
not
not activated
activated
All uncommitted modifications can be removed from the
Engineering View using the Rollback function
Project Data is rolled back to the last committed status
Diagram
Editor Activate
Project Mod.
Mod.
Project Mod.
Mod.
Project
Container Project
11
Data +
22
Note *)
Project Data
Data
Data
Runtime Mod.
Mod. Mod.
Mod.
Container 11 22
9
Diagram
Commit
Editor
last Activation
Project Project
Project
Container Project
Project
Data +
Data Note *)
Data
Data
Runtime +
Container
Status: activated
Diagram
Rollback
Editor
last Activation
Project Mod.
Mod.
Project Mod.
Mod.
Project
Container Project
11
Data +
22
Note *) Note: While „Autocommit“ is not
Project Data
Data
Data activated each Activation or
Runtime Deactivation must be terminated
Container using either Commit or Rollback
last Activation/Deactivation
before starting the next
Status: activated committed
activated Activation or Deactivation
not
not activated
activated
If the Modifications turn out to be not applicable, the Last
Activation can be rolled back
Now the previously activated state of project data is executed in
the Runtime system again
Note: While „Autocommit“ is not activated the last executed Activation is still reversible
if the Modifications turn out to be not applicable
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 6
Deactivate Selection
Diagram
Editor Deactivate
Project
Sel.
Sel.
Container
Project
Project
Data
Data
Runtime
Container
not
not activated
activated
Status: activated
Diagram
Editor Activate
Project
Sel.
Sel.
Container
Project
Project
Data
Data
Runtime Sel.
Sel.
Container
not
not activated
activated
Status: activated
If the user intends to Exit the workbench and there are still some
uncommitted changes, a reminder window appears providing
options
Commit all and exit
Close, then continue or rollback work
Close, then exit uncommitted
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 11
Multi User Environment
Filled Ellipse
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Available Sub-libraries :
Next
Analog calculation modules
Previous
Binary calulation modules
Conditioning and monitoring
Memo
Closed loop controllers
Open loop controllers
Operation Metering
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Memo
INT
Select AF-Block
single mouse click INT Drag and drop
Power Generation l Instrumentation & Controls 3
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Provider for Creating Logic: Multiple Function
Power Generation
Management
Copying From the Library to a Diagram ...
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INT
Select AF-Block
Double click INT Drag and multiple drop
Power Generation l Instrumentation & Controls 4
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Memo
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Next
Previous
Memo Note:
To deactivate the connection
icon click the pointer icon or
any icon in the toolbar
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Next Creating connections:
Previous Activate Icon
Memo
Move mouse over object and see
the connection points highlight.
Color depends on the chosen
interaction:
Graphical interaction (line)
click interaction (connector)
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Next Creating a connector:
Previous
Activate click Icon
Memo
Select connection
point in first diagram
Bring to front second
diagram´s window
Select connection point
in second diagram
Connectors are
automatically inserted
and named
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Creating an open connector
Previous
Memo Activate click Icon
Select connection point
Determine the connectors
position
Click to create an
automatically named open
source connector
Editing Connectors
Provider for
Power Generation
Management
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Next
Editing a connector
Previous
Memo Double-click the
connector to open the
Signal Definition window
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Memo
Tick
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edit
Next
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Memo Connected
Tick
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Memo
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Memo
Archiving
Provider for
Power Generation
Management
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SPPA-T3000 Archive component is an „off
Previous the shelf“ component
Memo Interface
Modules Java
Trend Bean Data access to the
proprietary Samsoft Data
SQL Base is carried out using
mysql, a reduced set of SQL
commands
Archive
Various embedded SPPA-
T3000 Interface Modules are
available (e.g. for Trend
WINDOWS 2000 Displays (Java Trend Bean)
and Logs
Stratus
ft-server
Power Generation l Instrumentation & Controls
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Next Search Tag 10240 08.04.03 14:00
Previous
Tag 10240 Time Stamp
Archive
Current
Day 1h
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Archive
Memo
t 1 Day
-1 -2 -3
Current
Day
Month
After one Day all 24 Hourly Files are combined to 1 Daily File
The entire Archive consists of Daily Files
To speed up access in case of overview trend displays with a
time range of more than a week, Monthly Files with less
resolution are available, in addition to the daily files
Power Generation l Instrumentation & Controls
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Archive
Memo
Daily Files
-1 -2 -3
Recover if
requested
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Memo
Archiving Settings
Provider for
Power Generation
Management
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Settings:
Next
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• Variation min
Memo • Variation max
• Variation Percent
• Engineering Unit
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Memo
Alarm Settings
Provider for
Power Generation
Management
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Memo
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Memo
AF-Block Properties
Provider for
Power Generation
Management
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Memo
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The Project View Æ Edit menu
Next
contains the following options
Previous
Memo
Commit All Function Diagrams:
to save the previously engineered
data
Thumbs
The Project View Æ Edit menu also
Next
contains the following options
Previous
Memo
Activate: to start the cyclic
execution of a selected object
Deactivate: to stop the cyclic
execution of a selected object
Note:
A selected object in the project
view could be a project node or
a single function diagram
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Memo
Inheritance
Provider for
Power Generation
Management
Signal Item
Project
Project Function
Function Automation
Automation Signal/Connector
Signal/Connector
node
node Diagram
Diagram Function
Function
Tag Inheritance
Provider for
Power Generation
Management
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Air Fluegas (FA11) Project
Next + Node
Previous
Memo Forced Draft
Ventilator
+ Induced Draft
Ventilator
0 7HNC11 AP001.OUT
XQ01
0 7HNC11 AP001
Tag name
Inheritance
Provider for
Power Generation
Management
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Air Fluegas (FA11) Project Function Automation Signal
Next + Node Diagram Function
Previous Flow Analog value Connector
Measurement
Memo Forced Draft
Ventilator
AP001.XQ01
AP999
0 7HNC11 AP002
0 7HNC11 AP003
AP002
AP001
Tag name
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Memo
Select symbol
Select symbol
Positioning of Objects
Provider for
Power Generation
Management ...
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Memo
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Memo
Select the desired object type from the tool bar (e.g. line)
Create a standard object of this type using the mouse
Power Generation l Instrumentation & Controls 5
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Modifying Objects
Provider for
Power Generation
Management ...
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The Standard Toolbar
Previous must be ticked in the
View menu Object Properties
Memo
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Adjusting Objects
Provider for
Power Generation
Management
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Arranging Objects
Provider for
Power Generation
Management
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Next Note:
Previous just like the shapes
menu, the context
Memo
menu also provides
alignment and
arrangement functions
Size to Fit
Provider for
Power Generation
Management
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Memo
Note:
The size to fit function is also used when
opening a display in the operators view.
Therefore a given outline rectangle will fix
the proportion and maximum size
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Memo
AF Type Faceplate
ENG
EXEC HMI
Operation
DIA Alarm
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Memo
If a symbol supports
different faceplates, the desired Faceplate-Type can be selected
from the drop down list, which contains all applicable faceplates
Even the mapping of the AF Type is selectable, but only if
different AF-Blocks support the same symbol
Power Generation l Instrumentation & Controls 13
Exit SPPA-T3000 Training KW OEBASIC, Kratzer, 04/2002
PG L. The Value
Provider for Default Mapping of AF-Block and
Power Generation
Management
Faceplate using Alternatives
Thumbs Symbol
Next
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M
Alternative AF Types Status Alternative Faceplates
DIA Alarm
Saving Changes
Provider for
Power Generation
Management
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Next
To save the
Previous engineered data,
Memo return to the
Project view
Select the newly
created display or
the project node
Use Edit-> Commit
Plant Displays to
save changes of the
selected item
Use Edit->Rollback
Plant Displays to
undo changes of the
selected item
Alternatively the customized toolbar offers shortcut buttons
to Commit or Rollback Plant display
Activating changes
Provider for
Power Generation
Management
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Next
Use Edit-> Activate…
Previous to make the
Memo committed changes of
the selected Plant
Displays available to
the operators view
If customized, the
toolbar is offering a
shortcut button to
Activate selected Plant
Displays
Integrated Engineering
Provider for
Power Generation
Management
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Diagram Assignment
Provider for
Power Generation
Management
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Memo
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Memo
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Memo
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Memo
Note:
If the AF-Block is deleted
from the diagram, it will
appear again in the
Reference List
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Memo
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Memo
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Previous
Memo
Note:
If the symbol is deleted from
the display, it will appear
again in the Reference List
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Note:
Next
In the Mode „Map new
Previous Pictogram to existing Afi“ no
Memo Diagram Assignment is
necessary. In this mode
simply the Tag Browser is
started whenever a new
Pictogramm is installed in a
Plant Display
Embedded Macro
Provider for
Power Generation
Management
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Appearance of a Macro
Provider for
Power Generation
Management
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Memo
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Memo
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Memo
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Memo
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Memo
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Memo
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Notice:
Tag Browser
Tank..Level
Additionally the Insertion of
Physical Scales on the left
hand of the Trend Display
can be activated and
assigned to a Tag (channel)
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Next
Allows the operator to navigate through all plant
Previous
displays
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Operators Views
Provider for
Power Generation
Management
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General information and observance of the plant is
Previous
carried out using Plant Displays. They are also used for
Memo
operation of controls and devices Plant Displays
Operator Views
Provider for
Power Generation
Management
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For curves presentation, Trend Displays are used
Previous
allowing analysis of archived data Trend Displays
UP DOWN
in the same path
RIGHT :
to subordinate displays
When the Faceplate is opened the next time it will appear at the
new position
The new position is valid on every monitor for every login (user)
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 4
Display Navigation Buttons
To open the Alarm Sequence Display use the short cut keys
from the Toolbar or the applications menu
The Default ASD is available, but users may create own ASDs,
which will only appear in the submenu if the user is logged in
It is most convenient to dock the ASD at the top of the
workspace
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 1
ASD view
The ASD provides the interface for users to view, analyze and
control alarms
Indicators for Raised/Gone (Arriving/Clearing) and Acknowledged
Alarm-Type, assigned Tag, and Description-text
Status and event-time stamp Alarm Types
If Alarms are displayed in chronological order. Click the „Time
in“ bar to invert the time axis
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 3
Alarm Types
RAISED
GONE
Inactive Active Inactive
Alarm Alarm Alarm
0
time
Hierarchy Tree
Alarm
sequence
display
Alarm
buffer
Two levels of suppression can be selected
Gray if only a
single Diagram
is concerned
The Filter option in the Edit menu opens the filter dialog
The dialog supports both filter functions, search pattern, and
type.
After activating the filter function, only containers and
components that match the filter criteria are displayed in the
view tree
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 4
Find Diagnostic Information
The Find option in the Edit menu opens the Search dialog
A search pattern and the option to search within the selected
node can be fed
After clicking the Search button, the first match is highlighted in
the view tree. Search Again continues the search
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 5
Project Node
The Project Node is the top level node in the diagnostic view
There is only static diagnostic information here. It is comprised
of the node name and ID, which are assigned during the project
setup
After the faceplate of a display object has been opened, the hot-
key can be used to open the dynamic view of the respective
function diagram to which the display object is mapped
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 5
Additional Information
Force Value:
True
False
88.88 analog
Note:
The very first
click anywhere in
the trend display
only enables
operating
(indicated by a
green frame)
To scroll the curve field along the time axis two pairs of Scroll
Buttons are available
Scroll by Page
Scroll by Time Segment
Note:
If the cursor is positioned
over an existing signal in the
signal list, the new signal will
replace the existing signal
Repo
rt
Compiling
Archive
Reports
• Sequence
• Status
After opening the menu FileÆ Create Report the report types are
listed in a submenu.
Various Sequence Reports and Status Reports are available
Click on the desired report to open the configuration dialog
e.g. Binary Status
Query
Archive
To configure the query on the archived data the selection criteria
Time, Tags, Quality and Value have to be defined in the
Parameters tab
SPPA-T3000 Training Power Generation l Instrumentation & Controls 4
< >
Selection criteria: Time
Select the desired Quality Code with the left mouse button.
If necessary scroll down in the list using the slider. Then
press the Add button
Binary Values are stored with the event records in the archive.
A filter can be set to a selection of these binary states
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 8
Define Comment
Query
Archive
Start the report output using FileÆCreate Report and after the
Query is performed, the result will be displayed in the HTML-
browser window
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 11
Point View
Point View
Configuration mode
AF-Block information
• Function Diagram
Parameter • Plant Display
Dynamic Values
Diagnostic View
Note:
only graphic objects with AF-Block
assignment are supported
Toolbar
The Dynamic Values tab provides the current values from the
process in the cyclically dynamized column “Value”
A B
C D
To maximize any window e.g. from screen A to all screens, first select
the window on screen A
Then select Maximize to all Screens from the Window menu
The window now appears enlarged on all screens
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 5
Restore from all Screens
A B
C D
A B
C D
Sample 1
Fluegas problem
Documentation
Provider for
Power Generation
Management
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The System Documentation is supplied completely
Previous
online using the Help Function of the Workspace
Memo
Online Help
Online manual
Getting Started
Context sensitive help
To guide the user when using the online help the Window shows
two parts:
Description of the selected item on the right side
Navigation on the left side
SPPA-T3000 Training < > Power Generation l Instrumentation & Controls 4
Backtrack and Hardcopy
Page Setup
Provider for
Power Generation
Management
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Next The first tab is to define the
Previous Printing Page Settings
Memo
Determine the Paper Size of
your Printer, usually DIN A4
Determine the desired
Paper Orientation:
Landscape or Portrait
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Next The second tab is to define
Previous the Drawing Page Settings
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Diagram Pages
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Next After Saving the changes,
Previous the predicted Print Pages are
Memo now shown as gray
rectangles in your Diagram
If necessary correct the
Position of AF Blocks and
Connectors to avoid parts
appearing on different
pages
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Next Additional Information
Previous printed at the Connectors
Memo between the pages can be
activated
Show signal item
Show Designation and Setting
Show Source/Designation
Source display mode
Start Printing
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Find... Functions
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Next Searching in the
Previous entire project
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Searching in the
selected node
Find Diagram
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Note:
The search is executed
case sensitive if Match
Case is checked
Find Tags
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Find Tags
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Find Signals
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Signal Search
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