Refreshing Course

SPPA T2000 (TXP) I&C

Documentation
Outline

Introduction to I&C Concept

Documentation Topology (Hierarchy) in SPPA T2000 (TELEPERM XP)
Description of the I&C function diagrams
 Structure and layout
 Inputs/ Outputs
 Connectors navigation
Basic symbols and their function in the I&C documentation
 Analog
 Binary
 Drives
 Open-loop Control
 Step Control
 Closed-loop Control
 Protection
 Annunciation
Example from OM690
Exercises

Fig. 1
Learning Objectives

To understand the basic I&C hierarchy

To understand basic logic functions used within I&C
diagrams
Knowing how to find the description of the symbols
Knowing the function of the main used symbols
To know how to read the I&C function diagrams

Fig. 2
Introduction to I&C Concept
I&C Concept in Nuclear Power Plant

Control room Operating and Monitoring system

Reactor protection panel

Operational
Operational I&C
I&C Safety
Safety related
related I&C
I&C

Open loop Closed- Engineered

Protection
control loop Reactor protection Safety Features
control Actuation System

Signal Signal
conditioning Drive control conditioning

* *
Priority

* either/or
Power plant

Signal transmitter Signal transmitter

Drive control
analog binary analog binary

Fig. 3
The Automation Levels in the TXP Process I&C
System

Fig. 4
Documentation Hierarchy in TELEPERM XP
Documentation Hierarchy I&C System
Function diagrams
Process diagrams

EFV
Arrangement diagrams

Topology diagram
Subrack layout
Cabinet layout
( Process control
Process information
Process management
) Connection diagrams
Junction box assignment

M
Individual loop level

ELD ELU/ELH
EFF
Diagnostics system Technology Editor
Process control
and system OM 690 Engineering system ES 680 DS 670 tec
management

Plant bus
Automation system AS 620 CM Communication module

OM 690 = Operation and monitoring system AS 620 = Automation system CM = Communication module
ES 680 = Engineering system DS 670 = Diagnostics system tec = Technology Editor Fig. 5
 Documentation Hierarchy of the Function Diagrams
Software Specification Hardware Specification

ELD ~ Topology Diagram

Overview level
x
ELH ~ Cabinet Layout
Detail level

Area level
x
EFF ~ Function diagram ELU ~ Subrack Layout

Single loop level

Fig. 6
Engineering Tools – Main Functions
Display
Display logics
OM690
OM690 Generation
Editor &Loading
(ES685)

Functional diagrams
for level 1 ES680
Logics for calculation
functions in level 2
Code
tec4TXP Data blocks
Network parameters

tec4FDE OM690

Measurements
Junction boxes
AS620 Target system
Cabling/wiring
Cabinet connection diagrams
Input modules

*ES680 = Engineering System Fig. 7

Interrelationships between Process and I&C Systems
Process Engineer I&C Engineer

Temperature
Closed Loop
Control

tec4TXP ES680
Fig. 8
Description of the I&C Function Diagrams
Structure and Layout of the Document Identification
Function
1
Presentatio 1

2 3 2

3 n of 3

4
functions 4
5
6
Inputs 2 5
6

7 7

8 8

9 9

10 10

11 11

12 12

13 13

14 14

15 15

16 16

17 17

18 18

19 19

20 20

21 21

22 22

23

24
Outputs 4 23

24

25 25

26 26

27 27

28 28

1General description of the plan

Fig. 9
 1
Detailed Plan Description
Name of the Document type and affiliation according to KKS
project/contractor

Project responsible

Designation of affiliation Function range/chain

Project leader Title Block Function group Fig. 10

 Signal Reference Formation

Signal from:
30KBF12AP001-XB01
EVAP FD PP2 - ON
3 0KBF10 EC001

No. ID-code FGC Signal SEC Dest.

Ind. Designation Setting Unit

Signal name (def):

10 30KBF12AP002 XB01 30KBF10EC001- XS13
EVAP FD PP 2 ON SGC EVAP – STEP 13
Input
11 30KBF12AP001 XB01 Connected to (application):
EVAP FD PP 1 ON 30KBF20AA102
LC-V EVAP COL

Signal ID-Code Dest. SEC FGC No.

Designation Unit Id.

Signal definition
XS13 SIGDEF 16
SGC EVAP STEP 13

XS13 30KBF20AA102 17
Output LC-V EVAP COL

XS13 30KBF20AA101 18
LC-V EVAP COL

Fig. 11
 2 4

Inputs/Outputs according to KKS

Signal origin or
Signal application

30 KBF33 AN001 XB01

Olkiluoto 3 Check-back on/opened
Total Plant

Coolant Treatment
System – Line 33 Control interface

Valve Compressor
Unit Number 001 X Signal Origin

Fig. 12
Signal Applications Component
Functional Group Control / Sub-loop Control
X Signal origin
B1 B2 BN XA01 Automatic Control ON
Y Signal application XA02 Automatic Control OFF
Z Special case A A N N Control Interface
XB01 Check-back on/opened
A Functional group control/subloop control
Control interface XB02 Check-back off/closed
B
XB51 Check-back not on/opened
C1 Conventional closed-loop control
XB52 Check-back not off/closed
F Priority control
Closed Loop Control
G2 Binary process signals conditioned by binary signal conditioning modules Operation mode closed loop
XC11
Binary limit signals derived from analogue process signals
control on
H XC12 Operation mode Manual
J Signals from non-standard area (e.g. dedicated I&C/Black Boxes) Binary Signal Conditioning
K2 Equipment unit/component protection XG01 Transducer signal Max-limit value
M2 Superior alarm signals from electrotechnical and I&C areas XG02 Transducer signal Min-limit value
N1 Status display computer/criteria indicator Limit Value Monitoring
P Operation and monitoring level Binary limit signals derived from
XH01
analogue signals
Q1 Analogue signals
Common Analogue Signal Origins
R Superior closed loop controls, limitations
(closed loop control except area “C”) XQ01 Transducer signal valid
XQ21 Transducer signal valid
S2 Functional group control step signals

Dynamic superior alarm signals from electrotechnical and I&C areas

Functional Group Step Signals
U
XS01 – XS49 Start-up program
W Hardwired alarm annunciation system
XS51 – XS97 Shutdown program
*Extract from KKS OL3 NPP
Turbine generator I&C, binary signals
1 In the case of Olkiluoto 3 area used solely for signal origin
2 As a rule, area can be only used for signal origin
XT01 Speed setpoint > 11,5 s-1
*Concept for KKS-Coding within I&C
Fig. 13
 3

Presentation of Functions – Logic Section

Structure of logic section

Input Output

=
Connection lines

+
C2
Connectors
/2

Logic function blocks (static)

+
Function blocks (can be dynamic)

Fig. 14
Connectors Navigation

-+
F

C2
/2
Connector
Signal to
page no.

Page 1

Fig. 15
Connectors Navigation

Connector

Signal from
page no.

Page 2
1

Fig. 15
Basic symbols and their function in
the I&C documentation
Operational I&C Concept in OL3

Measuring Open-loop control Closed-loop control Protection Annunciation

Actual value Switching drives ON and Stabilization of a variable/ Active protection Monitoring and
conditioning OFF (open circuit) Closed-loop with device / Passive annunciation of
(analog or binary) permanent feedback protection device events

Supervision
Operator station
and control

Group Control
AP Sub Group Control Closed Loop System
Software Sub Loop Control Control Automation

Protection

Signal conditioning Drive Control

FUM Process
interface
Hardware
Switchgear
Field
Fig. 16
 3

OL3 TXP Symbols

RSS_FF
Binary S Q
MUL_1 DCM
R Q DCM M
R
Analog X P CB
OPEN OPEN

Drives SSC
ENTHALPY
A
OPEN
CB CL

Macros T=f(P) ENTHALPY P CL

A CL

Reactor safety T ENTH

A
CCON
STOP
U
C
Calculator P

XD

Control Open Loop SELECT

YOG
SELECT
Control Closed Loop YUG
AT COM CB
 Miscellaneous (Special I&C Functions) U Y
SEL1 SEL1

COM CB
# Y SEL2 SEL2
 Transmitter OK
Fig. 17
TXP Documentation - Function Block Descriptions

Fig. 18
Binary Basic Symbols
0
1
AND Gate & 0
1
0

OR Gate 1
0
≥1 0
1
0
1

NOT Gate 0 1 1

Memory (flip-flop) with preferred 1

0 S Q 1
0
state on RESET side 0 R Q 0
1

1 S Q 0
Memory with dynamic input 0
1
R Q 1

Fig. 19
Binary Basic Symbols – Time related
Sequence timer ON delay Input
0 1 2 3 4 5 6 7 8 9 10 time [ s ]
t
s 0

Output
0 1 2 3 4 5 6 7 8 9 10 time [ s ]

Sequence timer OFF delay Input

0 1 2 3 4 5 6 7 8 9 10 time [ s ]
t t
0 s
Output
0 1 2 3 4 5 6 7 8 9 10 time [ s ]

Pulse generator TIMER01 Input

0 1 2 3 4 5 6 7 8 9 10 time [ s ]

s
t t

Output
0 1 2 3 4 5 6 7 8 9 10 time [ s ]

Pulse generator TIMER07 Input

0 1 2 3 4 5 6 7 8 9 10 time [ s ]
t 1s
MAX s

Output
0 1 2 3 4 5 6 7 8 9 10 time [ s ]

Fig. 20
Analog Basic Components

X1 X2 X3 A2of3
Analog Selection 2 out of 3 - determines measured
2v3
values with a high degree of reliability
Y *tec

Limit Monitor - check an analog variable for limits

*tec

X PT1
Delay Element - 1st order delay element
(smoothens input analogue value)
*tec
Y

X INT
∫xdt Integrator - integrates analog input variables ∫xdt
Y *tec

X2 MIN

X1 Minimum value - the minimum value of 4 analog

MIN input values.
*tec Fig. 21
Y
Example – Analogue Measurement (ES680)

Fig. 23
Example – Binary Measurement (ES680)

Fig. 24
Open-Loop Control
Group control level
Group Control

Subgroup Subgroup
Control control

Subloop Subloop Subloop Subloop

Control Control Control Control

I I I I I I I I I I I I I I I I I I I I
D D D D D D D D D D D D D D D D D D D D
C C C C C C C C C C C C C C C C C C C C

Individual control level

Field level
**IDC = Individual Drive Control
Fig. 25
Drives Module Symbols
P EN EN
OFF OFF ON

Drive control module motor, solenoid valve - all the control OM

DCM channel
tasks of the various drive types can be executed. The
required type of drive is selected by means of motor/solenoid valve
parameterization.
CB
OFF

P EN A EN EN
CL CL CLC CLC OPEN

Drive control module step controller (servo drive) - used for OM

monitoring and controlling drives that are employed as step control puls DCM channel
SC
controller actuators in two possible modes (Manual/open- control drive
loop control or Closed-loop control.)
CB CB CB
CL CLC MAN

P EN A EN EN
CL CL CLC CLC OPEN

OM
Drive control module for continuous control - control and channel
CC
monitor continuous-action final controlling devices.
CC

CB SG CB CB SG
CL LT CLC MAN LH

FUM560 FUM210 FUM210 FUM560 FUM280

DCMSCON DCM MOTOR VALVE DCMCCON
CCON
SCON DCM M

*tec Symbols

Fig. 26
Parameter List for the DCM Component

Fig. 28
Example (Drive Control) – Dynamic Function Diagram
on ES680

Fig. 29
Example (Drive Control) – Dynamic Function Diagram
on OM690

Fig. 30
Open-Loop Control Symbols

SDA EN A CB A
STIL STIL STIL OPER OPER

Group Control - control automatically the various

drives of the function group depending on the GC
operating state of the plant. It coordinates the OM

subordinated sub-controls (max. 4).

PROG CB PROG STEP
STIL STIL OPER OPER

Sub Group Control SDA

STIL
EN
STIL
A
STIL
CB A EN
OPER OPER OPER

Linking Mode - processes the programs not

stepwise but in a continuous manner (cyclic
operation). SGC
OM
Step Mode - place a subsystem (e.g. feed water
conditioning) into or take it out of operation in a
predefined sequence of steps. STEP PROG CB
STIL STIL STIL
PROG STEP
OPER OPER

GC SGC SLC
SDA EN A CB CB A SDA SDA EN A CB A EN
STIL STIL STIL STIL OPER OPER OPER STIL STIL STIL OPER OPER OPER
SLC
Sub Loop Ctrl.

GC Group Control SGC Sub Group Control *tec Symbols

OM OM

PROG CB PROG STEP STEP PROG CB PROG STEP

STIL STIL OPER OPER STIL STIL STIL OPER OPER

Fig. 31
Example - Sub-Loop Control (ES680)

Fig. 33
Subgroup Control
CB STIL 1 = plant feedback CB OPER 1 = plant feedback
”Standstill”: Is set when the status ”Operation”: Is set when the
”Standstill” is attained. status ”Operation” is attained.

A STIL 1 = automatic command A OFF/ON 1 = A OPER 1 = automatic command

”Standstill”: Operating direction automatic OFF/ON: The
”Standstill” is selected by a higher- automatic function is
level automatic controller or by switched off/on by a
superimposed logic. higher-level automatic
function or
EN STIL 1 = Enabling “Standstill” superimposed logic.
”Operation”: Operating direction
”Operation” is selected by a higher-
level automatic controller or by
superimposed logic.
EN OPER 1 = Enabling “Operation”

SDA EN A CB A EN
STIL STIL STIL OPER OPER OPER

SDA STIL 1 = fault status SDA OPER 1 = fault status

”Standstill”: Change in program ”Operation”: Change in program
SGC to operating direction ”Operation”
to operating direction ”Standstill”
OM

STEP PROG CB PROG STEP

STIL STIL STIL OPER OPER

STEP STIL 1 = to 1st step STEP OPER 1 = Program

“Standstill” memory ”Operation”

PROG STIL 1 = program ”Standstill” (sequence PROG OPER 1 = program ”Operation” (sequence
feedback): steps in the sequence ”Standstill” are being feedback): steps in the sequence ”Operation” are being
processed. 0 = operating direction changed, or processed. 0 = operating direction changed, or
automatic function switched off automatic function switched off

CB STIL 1 = Sequence feedback CB OPER 1 = Sequence feedback

”Standstill” (corresponds to binary ”Operation” (corresponds to binary
input CB STIL) input CB OPER)

Fig. 34
Example - Subgroup Control (ES680)

Fig. 35
Step Module

The Start-up steps are generally counted from 1 to 49

The Shutdown steps are generally counted from 51 to 97

Step number, Monitoring Alternative From previous

e.g. Step 51 time, e.g. 25 bypass step, e.g. Step 50
(Shutdown) seconds

Step No. Waiting time Mo - Time & Command

51 tw: 20s tue: 25s 1

Waiting time To next step, e.g. Command output

output, e.g. 20 Step 52
seconds

STEP

*tec
Fig. 36
Example - Step Module (ES680)

Fig. 37
Closed-Loop Control Symbols
CCON
U

Continuous Controllers – as single loop controller in control

CCON-S
loops with continuous actuators (no stepping motors)

MC

Continuous Master Controller – as master controller within a

CCON-M
cascade, without desk tile

SCON

Step Controllers - control loops which contain a final control

SCON element with an integral action, e.g. electric actuator.

SP

Set point adjuster/ Analog value memory – automatic or

O-SPC manual adjustment of a controller setpoint.

X SPC
SPC Set Point Control - convert a step change in setpoint into a SPC
ramp function as required by various final control elements.
Y
*ES Symbols *tec Symbols
Fig. 38
Closed-Loop Control

 The function block FB90 SCON ”Step controller” can be operated as single-loop controller with P or PI
characteristics.
 Step controllers are used in control loops which contain a final control element with an integral action, e.g.
electric actuator.

Analog input for control difference

SCON

Binary output

Operating modes “Auto” - the pulse lengths are calculated, depending on the control differences.
Pulses in OPEN/CLOSED direction are generated and output if the concerned
enables are present. It is possible to invert the control direction by setting a bit.
Manual positioning is not possible in auto mode.

”Manual/open-loop control” - The control actuator can be positioned in the

operating mode ”Manual/open-loop control” using a desk tile by means of the
manual commands ”OPEN/CLOSED” or the OM commands ”Positioning pulse
SCON
OPEN/CLOSED”.

*tec
Fig. 39
Example - Closed-Loop Control (ES680)

Fig. 40
Example – Protection (ES680)

Fig. 42
Annunciation

 The function HWAS is made up of a macro structure of the FB158 and FB160 and implements a hard-wired
annunciation system
 The function implements a hard-wired annunciation system with the function ”New-value signal with two-
frequency flashing light”

I(n) = Binary input for alarm (1..15)

HQ = Binary input for horn acknowledgement

LQ = Binary input for lamp acknowledgement

LL = Binary input for cancellation of lamp

CONV
ALARM Output for lamp
LT = Binary input for lamp test
LAMP
HW_ANN HORN Output for horn
LAMP

*tec Fig. 43
Example – Annunciation (ES680)

Fig. 44
Example from OM690
Example (1) - OM 690 Plan Single Systems

Fig. 45
Example (2) - Dynamic Function Plan Individual Level

Fig. 46