15 Exercises Basic

SPPA-T3000 Cue Chapter 15
Course : K-T3BAS Exercises
Chapter 15
Exercises
Basic
Restricted / Copyright (C) Siemens AG 2016 All Rights Reserved. PG LS SO PA Training Center
V 7.2 15 - 1 POWER ACADEMY
15_Exercises Basic.doc

Content Page
15 Exercises ................................................................................................................................ 3
15.1 Exercise 1a SIM - Binary I/O ............................................................................................ 8

15.2 Exercise 1b FUM - Binary I/O ............................................................................................ 9
15.3 Exercise 2a SIM - Analog Input ....................................................................................... 10
15.4 Exercise 2c FUM - Analog Input....................................................................................... 11
15.5 Exercise 3a SIM - Motor Controller ................................................................................. 12
15.6 Exercise 3b FUM - Motor Controller ................................................................................. 13
15.7 Exercise 4 - Grafic Plant Display.................................................................................... 14
15.8 Exercise 5a SIM - Actuator ............................................................................................ 15
15.9 Exercise 5b FUM - Actuator ............................................................................................. 16
15 Exercises
SPPA-T3000 Training Project
Several training exercises have been developed, which will be combined during this course, to produce a small training project. These exercises utilize the most common
AF’s and graphical symbols used for power plant control.
The exercises start off with simple binary logic and conclude with the configuration of simple Controller (MOTOR, ACTUATOR).
For correct operation of the project, configuration of the following will be required by the student:
ü Hardware components
ü Functional logic
ü HMI
Project Outline
Cooling water Tank
The training project consists of a cooling water tank. Level should be controlled by
the operator.
Any component may be manually controlled by the operator at any time.
The tank is filled by a 100% feed pump from an external water source
The level in the tank is measured by a level transmitter with a working range of 0 -
500 cbm.
Additionally there is a drain valve, which is used to help control the level.
Pump Control
During normal operation the pump will be in service on demand. The pump may only
be started if permissive’s are present.
Water Flow
A simulation macro is used to calculate the flow from the pump, this flow calculation
is used to:
a) Display the flow to the operator
b) Feed the Tank level calculation

All simulation macros already exist in the Macro Library.
Tank Level Control

The tank level is calculated using a tank level simulation macro. The level will rise and fall at a rate depending on:
a) pump that is in service
b) position of the drain valve
The final output is used in the control logic and displayed graphically to the operator.
Drain Valve
The drain valve is used to:
a) drain the tanks contents
b) act as an emergency drain valve
Project Details (KKS) x = your group-no.
Station Slot Ch Tag Name Sig. Module Type Description Range Setpoint
N/A N/A N/A 0 xPBK12 AP001 MOTOR Feedpump A N/A N/A
N/A N/A N/A 0 xPBK12 AP001 YB01 Command Start N/A N/A
N/A N/A N/A 0 xPBK12 AP001 YB02 Command Stop N/A N/A
N/A N/A N/A 0 xPBK12 AP001 XB01 Feedback Run N/A N/A
N/A N/A N/A 0 xPBK12 AP001 XB02 Feedback Stop N/A N/A
N/A N/A N/A 0 xPBK12 CF001 ANA Feedpump A Flow N/A N/A
N/A N/A N/A 0 xPBK12 CF001 XQ01 Flow N/A N/A
N/A N/A N/A 0 xPBK12 AP002 MOTOR Feedpump B N/A N/A

N/A N/A N/A 0 xPBK12 AP002 YB01 Command Start N/A N/A
N/A N/A N/A 0 xPBK12 AP002 YB02 Command Stop N/A N/A
N/A N/A N/A 0 xPBK12 AP002 XB01 Feedback Run N/A N/A
N/A N/A N/A 0 xPBK12 AP002 XB02 Feedback Stop N/A N/A
N/A N/A N/A 0 xPBK12 CF002 ANA Feedpump B Flow N/A N/A
N/A N/A N/A 0 xPBK12 CF002 XQ01 Flow N/A N/A
N/A N/A N/A 0 xPBK12 AA002 ACTUATOR Tank Level Control - Drain Valve N/A N/A
N/A N/A N/A 0 xPBK12 AA002 YB01 Command Open N/A N/A
N/A N/A N/A 0 xPBK12 AA002 YB02 Command Close N/A N/A
N/A N/A N/A 0 xPBK12 AA002 XB01 Feedback Open N/A N/A
N/A N/A N/A 0 xPBK12 AA002 XB02 Feedback Clos ed N/A N/A
N/A N/A N/A 0 xPBK12 FG002 ANA Drain Valve Position N/A N/A
N/A N/A N/A 0 xPBK12 FG002 XQ01 Position N/A N/A
Login and Passwords

5 login groups group1 to group5 have been created for the training environment.
The user names and passwords are:
Windows XP client SPPA-T3000 Workbench

Login: orion Login: group(1…5)
Password: orion *) Password: group(1…5)
*) in case of using L-University Lifebooks password is: SPPA-T3000

Now you have all the information to begin the exercises.
Take your time and HAVE FUN!!!!!

Please begin all your diagram
names with your group number
e.g.: 2 LAB10 EB001
SPPA-T3000 Engineering
Exercises Basic
Model
Sim_Tank
IN
FP1
FP2 Tank level
Drain Valve
Restricted / © Siemens AG 2012. All rights reserved.

15.1 Exercise 1a SIM - Binary I/O
HMI Description
1a Subloop Controller Binary Indicator create:

• a new function diagram
• a new plant display
Insert two Subloop Controllers SLC to generate

binary signals manually and
create the AF Structure, logic as shown left
Hardware diagr.
Insert the graphic objects matching to the
functions. Arrange objects in the plant display.
ET200M Complete mapping the pictograms using the
SM 323 1BH01 Tag Browser
0AA0
SLC Connect the binary input provided by Hardware
Proxy DI00 and DI01 via Connector to the
AND EXOR Block and connect the result of the binary
SLC 10 s calculation via Connector to the Hardware Proxy
binary output DO00
Binary Input OR Check all Functions
DI00
DI01
EXOR
Binary Output
DO00
Function Diagram Remote Equipment >>>

SPPA-T3000 Training
15.2 Exercise 1b FUM - Binary I/O
HMI Description
Create:
1b Subloop Controller Binary Indicator
• a new function diagram
• a new plant display
Create the AF Structure, logic as shown left,

using three Subloop Controllers to generate
binary signals manually
FUM210 I/O Connect the binary signals to the Output ports
SLC SLC 07 and 12 of the FUM 210 I/O proxy
Connect the binary signals from the FUM 210

I/O proxy Inputs 27 and 28 via FUM-BSMON
SLC 10 s converter
Arrange the Graphic Objects in the plant display

OR and map the pictograms to the SLC-AF Blocks
FUM
BSMON
FUM AND Connect the result of the binary calculation to a
binary indicator
BSMON
For simulation purpose the respective

07 12 28 27 FUM outputs are hardwired to the FUM inputs
Regarding coming exercises
BA 07 à FUM-Actuator SAG signal control Check all Functions
BA 12 à FUM-Motor SAG signal control
Process
Hardware-
Simulation
Function Diagram Restricted / © Siemens AG 2012. All rights reserved.

SPPA-T3000 Training

15.3 Exercise 2a SIM - Analog Input
100% Bargraph HMI Description

Create both, a new Function Diagram and a
Digital indicator new Plant Display using Integrated Engineering
2a 070.00 % 0%
Binary indicator The analog input coming from AI00 PV is
already available at the 331-Proxy. Check the
basic parameters of the Proxy (range, type...)
Connect the value including all range- and EU-

parameters to an AF Block type ANA which
Hardware diag. supplies with the HMI interface
BIN Additionally insert a bar graph using Integrated

ET200M Binary Engineering menu to map it to the existing ANA
SM 331 7KF02 value module
0AB0 The variable analog value is produced by an
external signal generator.
Pulse Generator Create a pulse generator with adjustable pulse

width, referring to the analog value:
1/min 0...100% = 0 s/min ... 60 s/min
1
Create an binary indicator to display the output
AI00 PV 0 of the pulse generator
ANA PW Check all Functions
0 … 100 % Analog ------------------------------------------
value 1 min
PGEN2 Create a new Macro Library group<no.>
Turn the pulse generator into a macro named
Pulse width PGEN<no.>
4 20 mA
Create Macro
Function Diagram Remote Equipment >>>
SPPA-T3000 Training
15.4 Exercise 2c FUM - Analog Input
100% Bar graph HMI Description

Create both, a new Function Diagram and a
Digital indicator new Plant Display using Integrated Engineering
2c 070.00 % 0%
Binary indicator The Analog Input Signal FUM|AI(Gn) is already
available at the FUM230AT Proxy.
Connect the value including all range- and EU-
parameters to an AF type FUM ASMON (create
open connector and browse for that signal)
Hardwareplan FUM ASMON supplies the value to the HMI
FUM210 Digital Indicator
BIN Additionally create a bar graph by copy/paste the
FUM280 IO Binary
Digital Indicator then àPictogram àExchange
ASIG value
Prototype into eANA_SYM6
Analog
Signal The analog value is produced remotely by an
Generator analog signal generator (ASIG). To enter a
value can be operated in the ASIG Faceplate
Pulse Generator (Range 0…100)
1/min Create a pulse generator with adjustable pulse
1 width, referring to the analog value:
0...100% = 0 s/min ... 60 s/min
0
FUM PW Create an binary indicator to display the output
of the pulse generator
AO(Gn) AI(Gn) ASMON 1 min
AI (GNo.)
PGEN2 Check all Functions
------------------------------------------
Create a new Macro Library group<no.>
FUM280IO Channel number = Group number (Gn) = 01 … 05
Turn the pulse generator into a macro named
PGEN<no.>
5 x 4 … 20 mA
FUM230 AT
Hardwareplan IM616 Function diagram Create Macro
Restricted / © Siemens AG 2011. All rights reserved
SPPA-T3000 Training Energy Sector l Instrumentation & Controls 1

15.5 Exercise 3a SIM - Motor Controller
HMI Description
M Create:
3a 100%
a new PD „<no.>Tank “
a new FD „<no.>Pump“
a new FD „<no.>Simulation“
Insert an AF MOTOR to the FD „Pump“
For Process Simulation of the Pump use the

Macro „Sim_Motor“ available in the Macro
Library
Function Diagr.
Motor ANA Connect both, the Start/stop Command outputs
to the given Process simulation and the
EN_START Flow IN feedback signals from the Process simulation to
EN_STOP the respective inputs
A_START
A_STOP
Insert a pump pictogram to the PD „Pump
Running FB_RUN C_STOP
C_STOP “(from Reference List) and assign the Motor AF
FB_STOP C_START C_START Check the manual start/stop
Stopped
The “Sim_Motor” Macro also supplies with the

flow to be indicated using an analog value
Simulation diagr. indicator
Sim_Motor
Flow Flow
C_START Start
C_STOP Sop Running
Running
Stopped Stopped

SPPA-T3000 Training
15.6 Exercise 3b FUM - Motor Controller
HMI Description
3b 100%
Create:
a new PD „Tank “
a new FD „Pump“
a new FD „Process Simulation“
Insert an FUM MOTOR AF-Block, connected to the

DCM-Proxy channel 4
FUM210DCM
ANA Insert a Motor pictogram in the PD Tank (Note: the
Kanal 4 FUM Motor Flow IN Type must be changed into FUM Motor)
For the Process Simulation a FUM 210 I/O

module is used. The Macro „Sim_Motor“ from the
Macro Library is then processing and generating
all Process signals
SAG Connect both, the Commands and the Feedback

Signals to the I/O-Proxy. The commands have to
Function Diagram be transformed using a FUM BSMON Block
12 15 16 5 6 Display the produced flow in the plant display

FUM Sim_Motor
Process BSMON Start
Flow Flow
Exercise 1b
Running 15
FUM Stop Stopped 16
BSMON
FUM210I/O Simulation Diagram Restricted / © Siemens AG 2012. All rights reserved.

SPPA-T3000 Training

15.7 Exercise 4 - Grafic Plant Display
HMI Description
Create a new FD „Tank Control“ and create a
4 216.5 m³
Tank drawing in your
PD “Tank”
To get experienced with the Graphic Editor, try

out all methods to create static graphics
500 Use different objects:

Line
Box
Text
Polygon...
Modify the object properties:

Color
Width
Arrangement
0 Alignment...
The tank level is displayed using a dynamic

bargraph.
The „sim_tank“ macro, added to the process
Simulation Diagram simulation, provides with the tank level value
Level IN Tank level raises from 0 to 500

Sim_Tank
500 UL
IN Level
Level
0 LL
ANA Additionally the tank level is displayed using an
cbm EU
analog indicator
FP1
FP2
Drain
Function Diagram Restricted / © Siemens AG 2012. All rights reserved.
SPPA-T3000 Training
15.8 Exercise 5a SIM - Actuator
HMI Description
Create a new FD “Drain” and insert an AF
5a ACTUATOR
For Process Simulation of the Valve use the
Macro „Sim_Actuator“ from the Macro Library
Connect both, the Commands and the Feedback

Signals
Move the valve pictogram to the PD Tank (from

Actuator Reference List)
The Position Checkback signal may directly be

mapped to the Actuators Faceplate via ANA
Opened C_CLOSE Block
FB_OPEN C_CLOSE
Closed FB_CLOSE C_OPEN C_OPEN Check the manual open/close of the valve
ANA
Position To contribute to the Process Simulation of the
Function Diagram Tank Level, connect the „Position“ of the Valve
Simulation to the „Drain“ input of the Tank
Simulation.
Sim_Actuator If necessary determine the Stop Buttons and
Position Position the Checkback Values visibility in the Faceplate
C_OPEN Open Parameters
Opened Opened
C_CLOSE Close
Closed Closed
Simulation Diagram Option: Torque signals >>>

SPPA-T3000 Training

15.9 Exercise 5b FUM - Actuator
HMI Description
Create a new FD and insert an FUM ACTUATOR
5b
AF-Block, connected to the DCM-Proxy channel 3
The Actuator pictogram type in the PD Tank must

be changed into FUM Actuator
For the Process Simulation an I/O module is

used. The Macro „Sim_Actuator“ from the Macro
Library is then processing and generating all
FUM210DCM Process signals:
FUM-Actuator Connect both, the Commands and the Feedback
Signals to the I/O-Proxy. The commands have to
Channel 3 be transformed using a FUM-BSMON Block
The Macro is provided with the Torque signals in

the 2nd Tab – switch visible
ANA The Position Checkback signal is to be mapped
SAG
Function Diagram to the Actuators Faceplate via ANA Block
Check the manual open/close of the valve
7 8 9 10 11 3 4 To contribute to the Process Simulation of the

FUM Sim_Actuator
Tank Level connect the „Position“ of the Valve
BSMON OPEN Sim_Tank/Drain
Process POSITION
OPENED 10
Simulation to the „Drain“ input of the Tank
Simulation.
Übung 1b FUM CLOSE
CLOSED 11
BSMON
N_OPENED -
-
Set both, the Stop Buttons and the Position
N_CLOSED
TQNOP 8 Checkback Signals visibility in the Faceplates
TQNCL 9 Parameter to true
FUM210I/O Simulation Diagram Option: Torque signals >>>

SPPA-T3000 Training

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SPPA-T3000 Cue Chapter 15

Course : K-T3BAS Exercises

SPPA-T3000 Cue Chapter 15

15.1 Exercise 1a SIM - Binary I/O ............................................................................................ 8

SPPA-T3000 Cue Chapter 15

Tank Level Control

Project Details (KKS) x = your group-no.

N/A N/A N/A 0 xPBK12 AP002 MOTOR Feedpump B N/A N/A

Login and Passwords

Windows XP client SPPA-T3000 Workbench

SPPA-T3000 Cue Chapter 15

Take your time and HAVE FUN!!!!!

Restricted / © Siemens AG 2012. All rights reserved.

SPPA-T3000 Cue Chapter 15

1a Subloop Controller Binary Indicator create:

Insert two Subloop Controllers SLC to generate

Function Diagram Remote Equipment >>>

Create the AF Structure, logic as shown left,

Connect the binary signals from the FUM 210

Arrange the Graphic Objects in the plant display

For simulation purpose the respective

Function Diagram Restricted / © Siemens AG 2012. All rights reserved.

SPPA-T3000 Cue Chapter 15

100% Bargraph HMI Description

Connect the value including all range- and EU-

BIN Additionally insert a bar graph using Integrated

Pulse Generator Create a pulse generator with adjustable pulse

100% Bar graph HMI Description

SPPA-T3000 Cue Chapter 15

For Process Simulation of the Pump use the

The “Sim_Motor” Macro also supplies with the

Restricted / © Siemens AG 2012. All rights reserved.

Insert an FUM MOTOR AF-Block, connected to the

For the Process Simulation a FUM 210 I/O

SAG Connect both, the Commands and the Feedback

12 15 16 5 6 Display the produced flow in the plant display

FUM210I/O Simulation Diagram Restricted / © Siemens AG 2012. All rights reserved.

SPPA-T3000 Cue Chapter 15

To get experienced with the Graphic Editor, try

500 Use different objects:

Modify the object properties:

The tank level is displayed using a dynamic

Level IN Tank level raises from 0 to 500

Connect both, the Commands and the Feedback

Move the valve pictogram to the PD Tank (from

The Position Checkback signal may directly be

Simulation Diagram Option: Torque signals >>>

SPPA-T3000 Cue Chapter 15

The Actuator pictogram type in the PD Tank must

For the Process Simulation an I/O module is

The Macro is provided with the Torque signals in

Check the manual open/close of the valve

7 8 9 10 11 3 4 To contribute to the Process Simulation of the

FUM210I/O Simulation Diagram Option: Torque signals >>>

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