Electroforming Sprue Bushings

−JIS B type −

 Details of electroforming sprue bushings P.608

−Straight type− ■Volume discount rate P.35
Catalog No.
 Price Quantity 1∼4 5∼9 10∼14 15∼
Inside（approx. 0.5mm） 55∼60HRC Rate ー 5% 10% 15%
Body Nickel alloy
SBJN Outside 38∼42HRC
Head 1045 − D $ Unit price for 1∼４
SBJN SBJNT
L 10 12 13 16 20 25 10 12 13 16 20 25
3
0 ∼ 20.0 65.70 74.70 74.70 82.80 99.00 108.00 74.70 83.70 83.70 91.80 108.00 117.00
5 φ4×6
20.1∼ 40.0 71.10 81.90 81.90 90.90 103.50 115.20 80.10 90.90 90.90 99.90 112.50 124.20
R≦0.3 40.1∼ 60.0 80.10 92.70 92.70 101.70 115.20 131.40 89.10 101.70 101.70 110.70 124.20 140.40

A°±30′
1.6
60.1∼ 80.0 94.50 108.00 108.00 117.00 131.40 151.20 103.50 117.00 117.00 126.00 140.40 160.20

P ±0.1
80.1∼100.0 114.30 127.80 127.80 136.80 151.20 175.50 123.30 136.80 136.80 145.80 160.20 184.50

α（＊1）
1.6
35 −0.1

100.1∼120.0 138.60 152.10 152.10 161.10 175.50 202.50 147.60 161.10 161.10 170.10 184.50 211.50
0

0.2
120.1∼140.0 165.60 179.10 179.10 188.10 202.50 229.50 174.60 188.10 188.10 197.10 211.50 238.50
SR 140.1∼160.0 201.60 234.00 261.00 210.60 243.00 270.00
160.1∼180.0 237.60 270.00 297.00 246.60 279.00 306.00
5 Dh6 180.1∼200.0 273.60 306.00 333.00 282.60 315.00 342.00
＋0.1 − − − − − −
H ±0.1 L 0 0 200.1∼220.0 346.50 373.50 355.50 382.50
40 −0.1 220.1∼240.0 − −
391.50 418.50 400.50 427.50
240.1∼260.0 441.00 468.00 450.00 477.00

−Tapered type− Catalog No. Catalog 

No. H L SR P A V G （AIW・AHW…etc.）
 Alteration SBJNT 
16 20 55.0 SR11 P3.5 A2 V11.0 G10 CTQ3
Inside（approx. 0.5mm） 55∼60HRC
Body Nickel alloy
SBJNT Outside 38∼42HRC
Head 1045 Alterations Code AIW AHW AXW ATW AJW AKW AEW ALW APW AUW ACW Spec.
Shape A ¡W dimension choices
 
3 （Trapezoid） 10゜ Spec. W t
φ4×6 R0.5 3 2.5
5
4 3
30′

$/1Code 10.00 10.00 18.00 20.00 20.00 20.00 20.00 15.00 15.00 15.00 15.00

W
5 3.5
−0

A°±30′
G°

6 4
P ±0.1

1.6  Combination with ZC not available.

AIW10  KC position 8 5.5

α（＊1）
t  Combination with RC not available.
35 −0.1

1.6

 Dowel hole position（When KC code is used） For A 10 7

0

V−0.02

0.2 （T/J/K/E/L/P/U/C）W：（α−0.4） ≧W
 0

Alterations Code BIR BHR BXR BTR BJR BKR BER BLR BPR BUR BCR Spec.
SR

R≦0.3 r
 
¡R dimension choices
Shape B
5 1
＋0.1
 0
D h6 （Semicircle） Spec. 1.25
H ±0.1 L 0 0 1.5
40 −0.1 1.75
R $/1Code 10.00 10.00 18.00 20.00 20.00 20.00 20.00 15.00 15.00 15.00 15.00 2
2.25
 Combination with ZC not available. 2.5
BXR2  KC position 3
 Combination with RC not available.
 Dowel hole position（When KC code is used） For B 3.5
Catalog 
No. L V G° （T/J/K/E/L/P/U/C）R：（α−0.4） ≧2×R 4
D h6 H SR P  A°
Type D 0.1mm increments 0.1mm increments 1°increments Alterations Code CIQ CHQ CXQ CTQ CJQ CKQ CEQ CLQ CPQ CUQ CCQ Spec.
10  0 10 Shape C  Q dimension choices
¡
−0.009 0 （Arc＋Tangent） Spec. 2
5° 2.5
−Straight type− 10.5 2 3
12 12 0∼140.0
SBJN（Nickel alloy） 2.5 $/1Code 10.00 10.00 18.00 20.00 20.00 20.00 20.00 15.00 15.00 15.00 15.00 3.5
20 11 1 4
 0 3 D＞V≧α＋2 1∼10  Combination with ZC not available.
13 −0.011 13 12 Q CTQ5  KC position 5
 Combination with RC not available. 6
25 3.5 2 Available Available  Dowel hole position（When KC code is used） For C（T/J/K/E/L/P/U/C）
Q：（α−0.4） ≧Q×1.09
13 for SBJNT for SBJNT 8
16 16 0∼200.0 4
−Tapered type− 3 only only
30 16
SBJNT（Nickel alloy） 4.5 Alterations Code Spec. $/1 Code Alterations Code Spec. $/1 Code
20 20 20 Changes the range of G tolerance.
 0 5 G
−0.013 0∼260.0 21 Adds a key flat on 2.00 G  0 G 0
KC  0 the head. GKC −30 ’ −15 ’
18.00
25 25 17.5 −0.1  Available for tapered type whenR≦15 and（L−R）≧10
R  Combination with ZC not available.

（＊1）The value of α is set in accordance Working limits  Conversion Chart of Trigonometric Functions P.1117 Changes full length tolerance
   with L dimension.  SBJN
¡  SBJNT
¡ Adds two parallel flats L＋0.1 L 0
A A WKC 4.00 LKC  0 −0.02 6.00
D−α≧2（Calculation of α value）α＝P＋2{L＋(U)＋3}tan 2 V−α≧2 （Calculation of α value） α＝P＋2{L＋(U)＋H−3}tan 2  0
35 −0.1 on the head.  L dimension can be designated at 0.01mm increments when LKC is used.
U：with ZC alteration U：with ZC alteration L
 Combination with ZC not available.
D−V ※0.25 is a value that takes
L− ≧3（Calculation
r of value）
r r＝ The step radius R is processed in the tip bore to prevent the
2tan(G−0.25)  G tolerance into account. R0.5
Undercut machining
S,T,U：0.1mm increments connection between the sprue and the runner from breaking when
R0.5 releasing from the mold.
Catalog 
No. H L SR P A V G  S≧α＋2 The step radius R is cut with
 Order  α＋2≦T≦D（V−2UtanG）10.00 Dimension selection of step radius R an inner R cutter.
ZC

T ±0.05
S ±0.05
 Example 1 2

α
Surface roughness and position
SBJN 
16 20 55.0 SR11 P3.5 A2  1.5≦U≦5 RC 8.00
 Specification Lmax.≧L＋U Step radius R Available for α≧5 precision are not provided.
SBJNT 
16 20 55.0 SR11 P3.5 A2 V12.0 G5 L U±0.1  Straight type D−α−（2×RC）＞2
  ZC−S3.5−T4.0−U2.0
 Tapered type V−α− （2×RC） ＞2
 Production 8 Days Express B 6 Days $5.00/piece P.36  Combination with shapes A・B・C not available.
 Combination with ZC not available.
 Time
Express delivery charge for an order of three or more of an identical size will be a flat rate of $13.50.

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636
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