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Process Industry Practices Architectural: PIP ARS13120 Pre-Engineered Metal Buildings Specification
Process Industry Practices Architectural: PIP ARS13120 Pre-Engineered Metal Buildings Specification
October 2001
PIP ARS13120
Pre-Engineered Metal Buildings Specification
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.
This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
www.pip.org.
PRINTING HISTORY
May 1999 Issued
October 2001 Technical Revision
PIP ARS13120
Pre-Engineered Metal Buildings Specification
Table of Contents
3. Definitions .................................... 5
4. General ......................................... 6
4.1 Design and Performance
Requirements .................................... 6
4.2 Submittals .......................................... 6
4.3 Product Handling, Delivery, and
Storage .............................................. 8
4.4 Quality Assurance.............................. 8
5. Products ....................................... 8
5.1 General .............................................. 8
5.2 Structural Materials............................ 9
5.3 Roofing and Siding .......................... 10
5.4 Accessories ..................................... 11
1. Introduction
1.1 Purpose
This Practice provides pre-engineered metal building contractors and manufacturers
with a specification for pre-engineered buildings.
1.2 Scope
1.2.1 This Practice describes the requirements for design, fabrication, and erection
of pre-engineered metal buildings. This Practice does not address foundation
requirements, interior finish out, cranes, specialty requirements, or building
systems such as fire protection, electrical, or mechanical systems.
1.2.2 Any conflicts or inconsistencies between this Practice and other contract
documents shall be brought to the attention of the buyer for resolution.
2. References
When adopted in this Practice or in the contract documents, the following PIP Practices,
codes and standards, and government regulations shall be considered an integral part of this
Practice. The edition in effect on the date of contract award shall be used, except as
otherwise noted. Short titles will be used herein when appropriate.
– ASTM A563 - Standard Specification for Carbon and Alloy Steel Nuts
– ASTM A563M - Standard Specification for Carbon and Alloy Steel Nuts
[Metric]
– ASTM A570/A570M - Standard Specification for Steel, Sheet and Strip,
Carbon, Hot-Rolled, Structural Quality
– ASTM A572/A572M - Standard Specification for High-Strength Low-Alloy
Columbium-Vanadium Structural Steel (AASHTO No. M223)
– ASTM A607 - Standard Specification for Steel, Sheet and Strip, High-
Strength, Low-Alloy, Columbium or Vanadium, or Both, Hot-Rolled and
Cold-Rolled
– ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated
(Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip
Process
– ASTM A759 - Standard Specification for Carbon Steel Crane Rails
– ASTM A792 - Standard Specification for Steel Sheet, 55% Aluminum-Zinc
Alloy-Coated by the Hot-Dip Process
– ASTM A992/A992M – Standard Specification for Steel for Structural
Shapes for Use in Building Framing
– ASTM B221 - Standard Specification for Aluminum and Aluminum-Alloy
Extruded Bars, Rods, Wire, Profiles, and Tubes
– ASTM B221M - Standard Specification for Aluminum and Aluminum-Alloy
Extruded Bars, Rods, Wire, Profiles, and Tubes [Metric]
– ASTM B695 - Standard Specification for Coatings of Zinc Mechanically
Deposited on Iron and Steel (AASHTO No. M298)
– ASTM C509 - Standard Specification for Elastomeric Cellular Preformed
Gasket and Sealing Material
– ASTM C665 - Standard Specification for Mineral-Fiber Blanket Thermal
Insulation for Light Frame Construction and Manufactured Housing
– ASTM C1036 - Standard Specification for Flat Glass
– ASTM D1494 - Standard Test Method for Diffuse Light Transmission
Factor of Reinforced Plastics Panels
– ASTM D2000 - Standard Classification System for Rubber Products in
Automotive Applications
– ASTM D2287 - Standard Specification for Nonrigid Vinyl Chloride Polymer
and Copolymer Molding and Extrusion Compounds
– ASTM F436 - Standard Specification for Hardened Steel Washers
(AASHTO No. M293)
– ASTM F436M - Standard Specification for Hardened Steel Washers
[Metric]
– ASTM F959 - Standard Specification for Compressible-Washer-Type Direct
Tension Indicators for Use with Structural Fasteners
3. Definitions
buyer: The party who awards the contract to the contractor and/or manufacturer. The buyer
may be the owner or the owner’s authorized agent.
contract documents: Any and all documents, including design drawings, that the buyer has
transmitted or otherwise communicated, either by incorporation or reference, and made part
of the legal contract agreement or purchase order between the buyer and the
contractor/manufacturer.
contractor: The party with overall responsibility for providing the materials and work
associated with building. Contractor also refers to any subcontractors used by the primary
contractor.
manufacturer: The party responsible for the design and fabrication of the metal building. The
manufacturer may be a subcontractor of the contractor.
4. General
4.2 Submittals
Submittals shall be submitted to the buyer within the specified time, unless otherwise
noted or otherwise required in the contract documents.
4.2.1 Anchor Bolt Locations and Reactions
Submit within 2 weeks after award of contract a drawing that provides the
diameter, projection, and location of all required anchor bolts and the
unfactored reactions at each point influencing the foundation for each design
load (e.g., dead, live, snow, wind, earthquake, crane, etc.).
4.2.7 Samples
Submit one of each of the following samples before fabrication:
1. 12" x actual width samples of roofing, siding, and soffit panels with
required finishes, including specified style and texture
2. Fasteners (including standing seam roof clips) for application of
roofing, siding, and soffit panels
3. A minimum 12" x 12" sample of the side lap seams for both sides of a
typical panel, including any sealants and closures
4. Color chips for color selections by the buyer
5. Products
5.1 General
Materials shall be as specified herein, in accordance with the contract documents,
and as required by the manufacturer responsible for the design of the building.
Substitutions shall not be allowed without prior written approval from the buyer.
5.3.5 Fasteners
• Wall and Roofing through Fasteners - Manufacturer’s standard self-
drilling stainless steel screws with sealing washer. All exposed
fastener heads shall be factory colored to match color of panels.
• Clips for Standing Seam Panels - Manufacturer’s standard sliding
design to allow for unrestrained expansion and contraction movement
of panels, complete with plated self-drilling fasteners at each clip
• Exposed Fasteners for Eave, End Lap, Ridge Cover, Trim, and
Flashing - Manufacturer’s standard self-drilling stainless steel screws
with sealing washer. All exposed fastener heads shall be factory
colored to match color of panels.
5.3.6 Sealant
• Factory-Applied Roof Panel - Non-shrinking, non-drying, butyl-based
sealant specifically formulated for factory application in standing
seams and to allow roof panel assembly at temperatures from -10° F to
+140° F or manufacturer’s standard type as approved by the buyer
• Field-Applied Roof Panel Sealant - Approved type, non-shrinking,
non-drying, butyl-based sealant specifically formulated for roof
application at temperatures from 20° F to 120° F or manufacturer’s
standard type as approved by the buyer
5.4 Accessories
5.4.1 Personnel Doors
Refer to PIP ARS08111.
5.4.2 Door Hardware
Refer to PIP ARS08710.
5.4.3 Overhead Roll-up Doors
5.4.3.1 Provide complete overhead roll-up door assemblies including door
curtain, guides, counterbalance, hardware, operators, and installation
accessories as specified herein, unless otherwise required in the
contract documents.
5.4.3.2 Doors and Frames: Design for the wind loading specified in
Section 4.1.
5.4.3.3 Door Curtain: Provide interlocking steel slat door curtain with one-
piece slats for the full length of door width. Form from minimum 22-
gage, structural sheet steel.
5.4.3.4 Bottom Bar: Provide bottom bar on door curtain consisting of two
1/8" thick angles of the same metal as the door curtain slats. Provide
flexible rubber, vinyl, or neoprene weather seal and cushion bumper
on the bottom bar.
5.4.3.5 Vision Panel: Where vision panels are shown, provide 1/4" thick
cast thermo-plastic, methyl methacrylate vision panels set in
neoprene or vinyl glazing channels in the arrangement indicated
5.4.3.6 Weather Seals: At exterior doors, provide 1/8" thick continuous
rubber or neoprene sheet weather seals on metal pressure bars
secured to inside of curtain coil hood. At doorjambs, use 1/8" thick
continuous strip secured to exterior side of jamb guide.
5.4.3.7 Hood: Form to enclose the coiled curtain and operating mechanism
entirely at the opening head and to act as a weather seal. Contour to
suit end brackets to which attached. Roll and reinforce top and
bottom edges for stiffness. Provide closed ends for surface-mounted
hoods and any portion of between-jamb mounting projecting beyond
wall face. Provide intermediate support brackets to prevent sag.
Fabricate hoods for steel doors from minimum 24-gage zinc-coated
steel sheet. Phosphate-treat before fabrication.
5.4.3.8 Shop Finish: Provide shop finish as specified in the contract
documents
5.4.3.9 Chain Hoist Operation: Provide operator assembly consisting of an
endless cadmium-plated alloy steel hand chain, chain pocket wheel
and guard, and geared reduction unit with maximum 35-pound pull
for door operation. Design chain hoist with self-locking mechanism
allowing curtain to be stopped at any point in its travel and to remain
in that position until movement is reactivated. Furnish chain with
chain holder secured to operator guide.
5.4.3.10 Electric Door Operators: Furnish electric operator assembly of size
and capacity recommended by manufacturer. Operators shall be
complete with NEMA-rated motor and factory-prewired motor
controls, gear reduction unit, solenoid-operated brake, remote
control stations, control devices, conduit and wiring from controls to
motor and central stations, and accessories required for proper
operation. Electric operator shall meet the buyer’s area classification
requirements in accordance with the contract documents.
a. Provide a hand-operated disconnect or mechanism for
automatically engaging a sprocket and chain operator and
releasing the brake for emergency manual operation. Include
interlock device to automatically prevent motor from operating
when manual operator is engaged.
b. Electric Motors: Provide high-starting torque, reversible,
constant duty, Class A insulated electric motor with overload
protection. Size to move door in either direction, from any
position, at not less than 2/3 foot nor more than 1 foot per
second. Coordinate wiring requirements and current
characteristics of motors with building electrical system.
6. Execution
6.1 Design
6.1.1 The metal building shall be engineered in accordance with the requirements
specified herein and the requirements of the other contract documents.
Changes from the requirements in the contract documents shall be approved
by the buyer. The engineering of the building shall be by, or in the
responsible charge of, a professional engineer.
6.1.2 Structural steel design shall be in accordance with the AISC ASD
Specification or the AISC LRFD Specification, as applicable.
6.1.3 Cold-formed steel design shall be in accordance with the AISI Cold-Formed
Steel Design Manual, Part 1, Specification for the Design of Cold-Formed
Steel Structural Members or the AISI LRFD Cold-Formed Steel Design
Manual, Part 1, Load and Resistance Factor Design Specification for Cold-
Formed Steel Structural Members, as applicable.
6.1.4 Structural connections shall be in accordance with Sections 6.2.5 and 6.2.6.
All field connections shall be bolted, and all shop connections shall be either
bolted or welded, unless otherwise required by the contract documents.
6.1.5 Roofing, siding, and other accessories shall be designed in accordance with
the MBMA Low Rise Building Systems Manual.
6.1.6 Crane supports, when required, shall be designed in accordance with
PIP STC01015 and shall meet the requirements of the contract documents.
6.2 Fabrication
6.2.1 Hot-rolled and built-up members shall be fabricated in accordance with the
AISC Code of Standard Practice for Steel Buildings and Bridges and either
the AISC ASD Specification or the AISC LRFD Specification, as applicable,
and subject to modification by the contract documents, state or local laws,
and building codes.
6.2.2 Cold-formed structural members shall be fabricated in accordance with the
“Common Industry Practices” in the MBMA Low Rise Building Systems
Manual.
6.2.3 Fabrication tolerances for hot-rolled members shall be in accordance with
the AISC Code of Standard Practice for Steel Buildings and Bridges.
Fabrication tolerances for built-up members and cold-formed structural
members shall be in accordance with Section 9 of the “Common Industry
Practices” in the MBMA Low Rise Building Systems Manual.
6.2.4 Welding of structural steel shall be in accordance with AWS D1.1. Welding
of sheet steel shall be in accordance with AWS D1.3.
6.2.5 Bolted Connections
6.2.5.1 Design, detailing, and fabrication of bolted connections shall be in
accordance with either the AISC Allowable Stress Design (ASD)
design method or the AISC Load and Resistance Factor Design
(LRFD) design method (the same method used for the design of the
steel).
6.2.5.2 ASD-based connections shall conform to the AISC ASD
Specification and the AISC Allowable Stress Design Specification
for Structural Joints Using ASTM A325 or A490 Bolts. Connection
detailing shall be done in accordance with the AISC Detailing for
Steel Construction.
6.2.5.3 LRFD-based connection design shall conform to the AISC LRFD
Specification and the AISC Load and Factor Design Specification
for Structural Joints Using ASTM A325 or A490 Bolts. Connection
detailing shall be done in accordance with the AISC Detailing for
Steel Construction.
6.2.5.4 Unless otherwise required by the design, 3/4"-diameter ASTM A325
high-strength bolt assemblies shall be used in all primary bolted
structural connections.
6.2.5.5 ASTM A307 or ASTM A325 bolt assemblies shall be used for bolted
connections for secondary members such as purlins, girts, and
doorframes.
6.2.5.6 If direct tension indicator washers are used, they shall conform to
ASTM F959 and shall be installed according to the manufacturer’s
published specifications.
6.2.5.7 Unless otherwise specified, all structural bolts except for
ASTM A490 bolts shall be galvanized.
6.2.5.8 All nuts for high-strength bolts shall be wax-dipped to reduce torque
during installation.
6.2.6 Welded Connections
6.2.6.1 Design, detailing, and fabrication of welded connections shall be in
accordance with either the AISC ASD or AISC LRFD design method
(the same method used for the design of the steel).
6.2.6.2 ASD-based connections shall conform to AWS D1.1, AWS D1.3, and
the AISC ASD Specification. Connection detailing shall be done in
accordance with the AISC Detailing for Steel Construction.
6.2.6.3 LRFD-based connection design shall conform to AWS D1.1,
AWS D1.3, and the AISC LRFD Specification. Connection detailing
shall be done in accordance with the AISC Detailing for Steel
Construction.
6.2.7 Primary Structural Frames
Fabricate primary structural frames from hot-rolled structural steel shapes
that are built-up factory-welded, “I-beam”-shaped or open web-type frames
consisting of tapered or parallel flange beams and tapered columns. Furnish
frames with attachment plates, bearing plates, and splice members, factory-
drilled or punched for field-bolted assembly.
6.2.8 Primary Endwall Framing
6.2.8.1 Endwall Columns: Rolled shapes, built-up factory-welded “I-beam”-
shaped, or cold-formed “C” sections, fabricated from a minimum of
14-gage steel
6.2.8.2 Endwall Beams: Rolled “C” shapes or “C”-shaped cold-formed
sections fabricated from a minimum of 16-gage steel
6.2.9 Secondary Structural Framing
6.2.9.1 Purlins and Girts: “C”- or “Z”-shaped sections fabricated from
minimum 16-gage roll-formed steel. Purlin spacers shall be
fabricated from 14-gage cold-formed galvanized steel sections.
“C”-shaped girts shall be installed toe down.
6.2.9.2 Wind Bracing: Steel rod or wire strand (cable) bracing, complete
with necessary slope washers, flat washers, and adjusting nuts at
each end. Where applicable, wall panels may utilize diaphragm
action bracing in lieu of steel rod or wire strand bracing.
6.2.10 Galvanizing and Painting
6.2.10.1 Unless required otherwise in the contract documents, all hot-rolled
and built-up members shall be shop-primed. All cold-formed
sections shall be galvanized.
6.2.10.2 Shop-Primed: Clean surfaces to be primed of loose mill scale, rust,
dirt, oil, grease, and other matter than precludes the bonding of
paint. Follow procedures of SSPC SP3, SSPC SP7, and SSPC SP1,
6.3 Erection
Unless otherwise specified herein or in the contract documents, erection
shall be in accordance with Section 6 of the “Common Industry Practices” in
the MBMA Low Rise Metal Building Systems Manual.
6.3.1 Inspection
Contractor shall inspect the work area and verify that conditions are
satisfactory to begin work. This shall include inspection of column-bearing
surface, foundation level and elevation, and anchor bolt locations and
projections. Contractor shall notify the buyer in writing of any unsatisfactory
conditions.
6.3.2 Structural and Miscellaneous Steel
Erection of structural and miscellaneous steel shall be in accordance with the
manufacturer’s drawings, the contract documents, AISC Code of Standard
Practice for Steel Buildings and Bridges, OSHA Part 1910 and Part 1926,
and any applicable state or local regulations or codes.
6.3.3 Roofing and Siding
6.3.3.1 Contractor shall install roofing and siding in accordance with the
manufacturer’s requirements, as specified herein, and in the other
contract documents.
6.3.3.2 Lap ribbed or fluted sheets one full rib corrugation. Apply panels
and associated items for neat and weather-tight enclosure. Avoid
“panel creep” or application not true to line. Protect factory finishes
from damage.
a. Field cutting of exterior panels by torch shall not be permitted.
b. Provide weather seal under ridge cap. Flash and seal roof
panels at eave and rake with rubber, neoprene, or other closures
to exclude weather.
6.3.3.3 Standing Seam Roof Panel System: Fasten roof panels to purlins
with concealed clips in accordance with the manufacturer’s
instructions.
a. Install clips at each support.
b. At end laps of panels, install sealant between panels.
c. Install factory-caulked cleats at standing-seam joints. Machine-
seam cleats to the panels to provide a weather-tight joint.
6.3.3.4 Through-Fastened Roofing: Fasten roof panels to purlins with
fasteners and spacing required by the manufacturer. Install sealant
continuously at all panel side and end laps.
6.3.3.5 Wall Sheets: Apply elastomeric sealant continuously between metal
base channel (sill angle) and foundation, and apply elsewhere as
necessary for waterproofing. Handle and apply sealant and backup in
accordance with the sealant manufacturer’s recommendations.
a. Unless required otherwise by the manufacturer, align bottom of
wall panels and fasten panels with blind rivets, bolts, or self-
tapping screws. Fasten flashings and trim around openings and
similar elements with self-tapping screws. Fasten window and
door frames with machine screws or bolts. When building
height requires two rows of panels at gable ends, align lap of
gable panels over wall panels at eave height.