This Information Is Provided As An Eample Only, No Guarratees of Performance Results Is Given or Implied

This information is provided as an eample only, no guarratees of
performance results is given or implied.

HMV Heavy (Dense) Media Vessel - normally single stage
HMC Heavy (Dense) Media cyclone - normally single stage
CCJ Coarse Coal (Baum style) jig - normally a two stage float reclean unit
FCJ Fine Coal (Batac or similar) jig - normally a two stage float reclean unit
MJ Mineral (Pan-Am or similar) jig - normally a two stage float reclean unit
WOC Water-Only cyclone - normally a two stage circuit, in coal a sink reclean with 2nd stage float recirculation to 1st stag
TAB Table - normally a single stage
SPR Spiral - normally a single stage
Raw data was taken from old notes, a curve was fitted to the data to determine general characteristics.
This was then used to calculate curves for each device based on separating gavity and assumed Ep.
Ep: From empiracal data a method using a unique formula for each device Ep =F1*F2*(F3*SG-F4)
F1: Where F1 is calculated from the SG and the Ave Size

Ave Size uses Ave = e((ln(top)+ln(bot))/2)
F2: Prediction or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
F3: empirical factors determined by testing and unique for each equipment (generally)
F4: empirical factors determined by testing and unique for each equipment (generally)
The actual equipment curves are calculated from normalized curves upon which a regression
analysis was run. This curve is then used to calculate a unique curve from the input data.
Alternatively
Ep: Ep is an abbreviation for Ecart Probable Error and is a measure of the precision of separation.
It is defined as the specific gravity at which 25% of the feed reports to clean coal (D25),
minus the specific gravity at which 75% reports to clean coal (D75), all divided by 2, or:
Ep = (D25 - D75)/ 2
Ave Size If the product is closely sized, average size may be takeen as the arithmetic mean of the
top and bottom sizes.
For 65 M x 100 M : Ave. Grain Size = (0.212 + 0.15)/ 2 = 0.181 mm
In dealing with a wide size range or unsized coal more precision is needed.
The best average uses the specific surface area of the average size particle. This equals
the specific surface area of the sample.
For a given size distribution the average size is then:
Ave. size = 100 / (sum(f/x for x = 1 to N))
f = volume abundance for each size (% wt. x 600/x size (mm))
Calculating the surface area requires a great deal of information that may
not be available.
Work is based on data from Process Performance Spreadsheet

at recirculation to 1st stage feed
haracteristics.
1*F2*(F3*SG-F4)
on of separation.
This equals

To use enter the re in the highlighted cells
The information below is taken from a feasibility study performed on a potential coal mine in Canada.
It has been modified from the original. It is included as reference data.
Canadia Coal Project
Top Bottom % Wt Ave
100.00 9.50 46.90 30.82
Direct Float Sink
Sink Float % Wt % Ash %S % Wt % Ash %S % Wt % Ash
1.30 16.52 3.65 1.01 16.52 3.65 1.01 100.00 18.44
1.30 1.35 29.25 5.80 1.08 45.77 5.02 1.05 83.48 21.36
1.35 1.40 18.25 9.90 1.04 64.02 6.41 1.05 54.23 29.76
1.40 1.45 8.29 15.67 1.40 72.31 7.48 1.09 35.98 39.83
1.45 1.50 4.82 21.32 1.86 77.13 8.34 1.14 27.69 47.07
1.50 1.55 3.25 24.45 1.98 80.38 8.99 1.17 22.87 52.49
1.55 1.60 2.87 27.92 2.37 83.25 9.64 1.21 19.62 57.14
1.60 1.70 3.74 33.08 2.65 86.99 10.65 1.28 16.75 62.15
1.70 1.80 2.24 40.49 2.99 89.23 11.40 1.32 13.01 70.50
1.80 1.90 0.97 47.39 3.36 90.20 11.79 1.34 10.77 76.74
1.90 9.80 79.65 3.42 100.00 18.44 1.54 9.80 79.65
100.00
Top Bottom % Wt Ave
9.50 0.50 36.20 2.18
Direct Float Sink
1.30 26.00 2.33 0.94 26.00 2.33 0.94 100.00 22.18
1.30 1.35 22.57 5.51 0.86 48.57 3.81 0.90 74.00 29.15
1.35 1.40 13.34 8.61 0.88 61.91 4.84 0.90 51.43 39.53
1.40 1.45 7.92 12.86 1.00 69.83 5.75 0.91 38.09 50.36
1.45 1.50 3.43 17.57 1.29 73.26 6.31 0.93 30.17 60.20
1.50 1.55 2.58 22.01 1.43 75.84 6.84 0.94 26.74 65.67
1.55 1.60 1.61 29.93 1.75 77.45 7.32 0.96 24.16 70.34
1.60 1.70 2.06 33.13 1.96 79.51 7.99 0.99 22.55 73.22
1.70 1.80 1.37 40.72 2.22 80.88 8.54 1.01 20.49 77.25
1.80 1.90 1.06 48.85 2.40 81.94 9.06 1.03 19.12 79.87
1.90 18.06 81.69 2.43 100.00 22.18 1.28 18.06 81.69
100.00
Top Bottom % Wt Ave
0.50 0.15 7.60 0.27
Direct Float Sink
1.30 32.30 1.90 0.91 32.30 1.90 0.91 100.00 20.94
1.30 1.35 16.50 4.65 0.89 48.80 2.83 0.90 67.70 30.03
1.35 1.40 10.98 6.98 0.85 59.78 3.59 0.89 51.20 38.20

1.40 1.45 7.12 9.84 0.97 66.90 4.26 0.90 40.22 46.73
1.45 1.50 4.68 13.28 0.87 71.58 4.85 0.90 33.10 54.66
1.50 1.55 3.17 17.59 1.06 74.75 5.39 0.91 28.42 61.48
1.55 1.60 2.03 22.31 1.26 76.78 5.83 0.92 25.25 66.98
1.60 1.70 2.05 28.96 1.60 78.83 6.44 0.93 23.22 70.89
1.70 1.80 1.45 37.28 1.92 80.28 6.99 0.95 21.17 74.95
1.80 1.90 1.04 48.28 2.18 81.32 7.52 0.97 19.72 77.72
1.90 18.68 79.36 3.00 100.00 20.94 1.35 18.68 79.36
100.00
Top Bottom % Wt Ave
0.15 0.00 9.30
Coarse Circuit Dense Media Vessel

Top Bottom % Wt Sep.Gr. % Wt % Ash %S
100.00 9.50 46.90 1.55 Predicted 78.70 8.67 1.16
Theoretical 80.38 8.99 1.17
Fines Circuit Water-only Cyclone (2 Stage sink reclean)
Top Bottom % Wt % Wt % Ash %S
9.50 0.15 43.80 1.70 Predicted 69.66 8.77 1.01
Not Included
Top Bottom % Wt Plant
0.15 0.00 9.30 % Wt % Ash %S
Predicted 67.42 8.71 1.09

mine in Canada.
%S
1.54
1.65
1.96
2.42
2.73
2.91
3.07
3.19
3.34
3.41
3.42
%S
1.28
1.40
1.64
1.90
2.14
2.24
2.33
2.37
2.41
2.43
2.43
%S
1.35
1.56
1.77

2.02
2.25
2.47
2.65
2.77
2.89
2.96
3.00

This ia an example of how to moel a single stage process.
It is a manual process and care needs to be used in using it.
Heavy Media Vessel

Top Sz: 150.00
Btm Sz: 10.00
Ave Sz: 38.73
Sep Gr: 1.55
F1: 0.68
F2: 1.00
F3: 0.047
F4: 0.05
Ep: 0.015
Top Bottom % Wt Ave
100.00 9.50 46.90 30.82 Theoretical
Direct Float First Stage
Sink Float % Wt % Ash %S % Wt % Ash %S SG
1.30 16.52 3.65 1.01 16.52 3.65 1.01 1.30
1.30 1.35 29.25 5.80 1.08 45.77 5.02 1.05 1.35
1.35 1.40 18.25 9.90 1.04 64.02 6.41 1.05 1.40
1.40 1.45 8.29 15.67 1.40 72.31 7.48 1.09 1.45
1.45 1.50 4.82 21.32 1.86 77.13 8.34 1.14 1.50
1.50 1.55 3.25 24.45 1.98 80.38 8.99 1.17 1.55
1.55 1.60 2.87 27.92 2.37 83.25 9.64 1.21 1.60
1.60 1.70 3.74 33.08 2.65 86.99 10.65 1.28 1.70
1.70 1.80 2.24 40.49 2.99 89.23 11.40 1.32 1.80
1.80 1.90 0.97 47.39 3.36 90.20 11.79 1.34 1.90
1.90 2.70 9.80 79.65 3.42 100.00 18.44 1.54 2.70
100.00

Predicted Clean Coal
First Stage Direct Cummulative
Normalized Sink Float % Wt % Ash %S % Wt % Ash %S
-16.16 -68.44 0.00 1.00 16.52 3.65 1.01 16.52 3.65 1.01
-12.93 -18.66 0.00 1.00 29.25 5.80 1.08 45.77 5.02 1.05
-9.70 -3.75 0.00 1.00 18.25 9.90 1.04 64.02 6.41 1.05
-6.46 -0.47 0.00 1.00 8.29 15.67 1.40 72.31 7.48 1.09
-3.23 0.02 0.02 0.98 4.71 21.32 1.86 77.02 8.32 1.14
0.00 0.50 0.50 0.50 1.63 24.45 1.98 78.65 8.66 1.16
3.23 0.98 0.98 0.02 0.05 27.92 2.37 78.70 8.67 1.16
9.70 4.54 1.00 0.00 0.00 33.08 2.65 78.70 8.67 1.16
16.16 32.28 1.00 0.00 0.00 40.49 2.99 78.70 8.67 1.16
22.63 109.67 1.00 0.00 0.00 47.39 3.36 78.70 8.67 1.16
74.34 5569.36 1.00 0.00 0.00 79.65 3.42 78.70 8.67 1.16

This ia an example of how to moel a multi-stage process.
It is a manual process and care needs to be used in using it.
Water Only Cyclone: WOC Two stage sink reclean

Top Sz: 9.50 9.50
Btm Sz: 0.15 0.15
Ave Sz: 1.19 1.19
Sep Gr: 1.80 1.90
F1: 0.87 0.87
F2: 1.00 1.00
F3: 0.33 0.33
F4: 0.31 0.31
Ep: 0.246 0.275
Top Bottom % Wt Ave
9.50 0.50 36.20 2.18
Direct
Sink Float % Wt % Ash %S
1.30 26.00 2.33 0.94
1.30 1.35 22.57 5.51 0.86
1.35 1.40 13.34 8.61 0.88
1.40 1.45 7.92 12.86 1.00
1.45 1.50 3.43 17.57 1.29
1.50 1.55 2.58 22.01 1.43
1.55 1.60 1.61 29.93 1.75
1.60 1.70 2.06 33.13 1.96
1.70 1.80 1.37 40.72 2.22
1.80 1.90 1.06 48.85 2.40
1.90 18.06 81.69 2.43
100.00
Top Bottom % Wt Ave

0.50 0.15 7.60 0.27
Direct
Sink Float % Wt % Ash %S
1.30 32.30 1.90 0.91
1.30 1.35 16.50 4.65 0.89
1.35 1.40 10.98 6.98 0.85
1.40 1.45 7.12 9.84 0.97
1.45 1.50 4.68 13.28 0.87
1.50 1.55 3.17 17.59 1.06
1.55 1.60 2.03 22.31 1.26
1.60 1.70 2.05 28.96 1.60
1.70 1.80 1.45 37.28 1.92
1.80 1.90 1.04 48.28 2.18
1.90 18.68 79.36 3.00
100.00
Calculated Feed Calculated Recycle

Top Bottom % Wt Ave Top
9.50 0.15 43.80 1.19 Theoretical 9.50
Direct Float
Sink Float % Wt % Ash %S % Wt % Ash %S Sink
1.30 27.09 2.24 0.93 27.09 2.24 0.93
1.30 1.35 21.52 5.40 0.86 48.61 3.64 0.90 1.30
1.35 1.40 12.93 8.37 0.88 61.54 4.63 0.90 1.35
1.40 1.45 7.78 12.38 1.00 69.32 5.50 0.91 1.40
1.45 1.50 3.65 16.61 1.20 72.97 6.06 0.92 1.45
1.50 1.55 2.68 21.10 1.35 75.65 6.59 0.94 1.50
1.55 1.60 1.68 28.34 1.65 77.33 7.06 0.95 1.55
1.60 1.70 2.06 32.41 1.90 79.39 7.72 0.98 1.60
1.70 1.80 1.38 40.09 2.17 80.78 8.28 1.00 1.70
1.80 1.90 1.06 48.75 2.36 81.83 8.80 1.02 1.80
1.90 2.70 18.17 81.27 2.53 100.00 21.97 1.29 1.90
100.00
Calculated Feed
Top Bottom % Wt Ave
9.50 0.15 Err:522 1.19 Theoretical
Direct Float First Stage
1.30 Err:522 2.24 0.93 Err:522 2.24 0.93 1.30
1.30 1.35 Err:522 5.40 0.86 Err:522 Err:522 Err:522 1.35
1.35 1.40 Err:522 8.37 0.88 Err:522 Err:522 Err:522 1.40
1.40 1.45 Err:522 12.38 1.00 Err:522 Err:522 Err:522 1.45
1.45 1.50 Err:522 16.61 1.20 Err:522 Err:522 Err:522 1.50
1.50 1.55 Err:522 21.10 1.35 Err:522 Err:522 Err:522 1.55
1.55 1.60 Err:522 28.34 1.65 Err:522 Err:522 Err:522 1.60
1.60 1.70 Err:522 32.41 1.90 Err:522 Err:522 Err:522 1.70
1.70 1.80 Err:522 40.09 2.17 Err:522 Err:522 Err:522 1.80
1.80 1.90 Err:522 48.75 2.36 Err:522 Err:522 Err:522 1.90
1.90 2.70 Err:522 81.27 2.53 Err:522 Err:522 Err:522 2.70
Err:522
2nd St Feed
Direct Float Second Stage
1.30 Err:522 2.24 0.93 Err:522 2.24 0.93 1.30
1.30 1.35 Err:522 5.40 0.86 Err:522 Err:522 Err:522 1.35
1.35 1.40 Err:522 8.37 0.88 Err:522 Err:522 Err:522 1.40
1.40 1.45 Err:522 12.38 1.00 Err:522 Err:522 Err:522 1.45
1.45 1.50 Err:522 16.61 1.20 Err:522 Err:522 Err:522 1.50
1.50 1.55 Err:522 21.10 1.35 Err:522 Err:522 Err:522 1.55
1.55 1.60 Err:522 28.34 1.65 Err:522 Err:522 Err:522 1.60
1.60 1.70 Err:522 32.41 1.90 Err:522 Err:522 Err:522 1.70
1.70 1.80 Err:522 40.09 2.17 Err:522 Err:522 Err:522 1.80
1.80 1.90 Err:522 48.75 2.36 Err:522 Err:522 Err:522 1.90
1.90 2.70 Err:522 81.27 2.53 Err:522 Err:522 Err:522 2.70
Err:522

Calculated Recycle

Bottom % Wt
0.15 Err:522
Direct Float
Float % Wt % Ash %S % Wt % Ash %S
1.30 Err:522 2.24 0.93 Err:522 2.24 0.93
1.35 Err:522 5.40 0.86 Err:522 Err:522 Err:522
1.40 Err:522 8.37 0.88 Err:522 Err:522 Err:522
1.45 Err:522 12.38 1.00 Err:522 Err:522 Err:522
1.50 Err:522 16.61 1.20 Err:522 Err:522 Err:522
1.55 Err:522 21.10 1.35 Err:522 Err:522 Err:522
1.60 Err:522 28.34 1.65 Err:522 Err:522 Err:522
1.70 Err:522 32.41 1.90 Err:522 Err:522 Err:522
1.80 Err:522 40.09 2.17 Err:522 Err:522 Err:522
1.90 Err:522 48.75 2.36 Err:522 Err:522 Err:522
2.70 Err:522 81.27 2.53 Err:522 Err:522 Err:522
Err:522

First Stage Direct Cummulative
Sink Float % Wt % Ash %S % Wt % Ash %S
-2.03 0.1258 0.1258 0.874 Err:522 2.24 0.93 Err:522 2.24 0.93
-1.83 0.1468 0.1468 0.853 Err:522 5.40 0.86 Err:522 Err:522 Err:522
-1.63 0.1708 0.1708 0.829 Err:522 8.37 0.88 Err:522 Err:522 Err:522
-1.42 0.1982 0.1982 0.802 Err:522 12.38 1.00 Err:522 Err:522 Err:522
-1.22 0.2290 0.2290 0.771 Err:522 16.61 1.20 Err:522 Err:522 Err:522
-1.02 0.2626 0.2626 0.737 Err:522 21.10 1.35 Err:522 Err:522 Err:522
-0.81 0.3030 0.3030 0.697 Err:522 28.34 1.65 Err:522 Err:522 Err:522
-0.41 0.3943 0.3943 0.606 Err:522 32.41 1.90 Err:522 Err:522 Err:522
0.00 0.4970 0.4970 0.503 Err:522 40.09 2.17 Err:522 Err:522 Err:522
0.41 0.6085 0.6085 0.391 Err:522 48.75 2.36 Err:522 Err:522 Err:522
3.66 1.0266 1.0000 0.000 Err:522 81.27 2.53 Err:522 Err:522 Err:522
1.8 1.9
Second Stage Direct Cummulative
Sink Float % Wt % Ash %S % Wt % Ash %S
-2.19 0.112 0.1118 0.888 Err:522 2.24 0.93 Err:522 2.24 0.93
-2.00 0.129 0.1287 0.871 Err:522 5.40 0.86 Err:522 Err:522 Err:522
-1.82 0.148 0.1477 0.852 Err:522 8.37 0.88 Err:522 Err:522 Err:522
-1.64 0.169 0.1692 0.831 Err:522 12.38 1.00 Err:522 Err:522 Err:522
-1.46 0.193 0.1934 0.807 Err:522 16.61 1.20 Err:522 Err:522 Err:522
-1.27 0.220 0.2203 0.780 Err:522 21.10 1.35 Err:522 Err:522 Err:522
-1.09 0.248 0.2484 0.752 Err:522 28.34 1.65 Err:522 Err:522 Err:522
-0.73 0.321 0.3209 0.679 Err:522 32.41 1.90 Err:522 Err:522 Err:522
-0.36 0.404 0.4045 0.596 Err:522 40.09 2.17 Err:522 Err:522 Err:522
0.00 0.497 0.4970 0.503 Err:522 48.75 2.36 Err:522 Err:522 Err:522
2.91 0.995 0.9952 0.005 Err:522 81.27 2.53 Err:522 Err:522 Err:522

Predicted 1st Stg Sink
Direct Cummulative
% Wt % Ash %S % Wt % Ash %S
Err:522 2.24 0.93 Err:522 2.24 0.93
Err:522 5.40 0.86 Err:522 Err:522 Err:522
Err:522 8.37 0.88 Err:522 Err:522 Err:522
Err:522 12.38 1.00 Err:522 Err:522 Err:522
Err:522 16.61 1.20 Err:522 Err:522 Err:522
Err:522 21.10 1.35 Err:522 Err:522 Err:522
Err:522 28.34 1.65 Err:522 Err:522 Err:522
Err:522 32.41 1.90 Err:522 Err:522 Err:522
Err:522 40.09 2.17 Err:522 Err:522 Err:522
Err:522 48.75 2.36 Err:522 Err:522 Err:522
Err:522 81.27 2.53 Err:522 Err:522 Err:522
Predicted 2nd Stg Sink

Direct Cummulative
% Wt % Ash %S % Wt % Ash %S
Err:522 2.24 0.93 Err:522 2.24 0.93
Err:522 5.40 0.86 Err:522 Err:522 Err:522
Err:522 8.37 0.88 Err:522 Err:522 Err:522
Err:522 12.38 1.00 Err:522 Err:522 Err:522
Err:522 16.61 1.20 Err:522 Err:522 Err:522
Err:522 21.10 1.35 Err:522 Err:522 Err:522
Err:522 28.34 1.65 Err:522 Err:522 Err:522
Err:522 32.41 1.90 Err:522 Err:522 Err:522
Err:522 40.09 2.17 Err:522 Err:522 Err:522
Err:522 48.75 2.36 Err:522 Err:522 Err:522
Err:522 81.27 2.53 Err:522 Err:522 Err:522

Heavy Media Vessel
Top Sz: 150.00
Btm Sz: 10.00
Ave Sz: 38.73
Sep Gr: 1.50
F1: 0.68 y = 3.7425x-0.4676
F2: 1.00 Prediction or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
F3: 0.047
F4: 0.05
Ep: 0.014
First Stage
SG
1.4 -7.21 -0.8134 0.0000 y = 0.0002x5 + 0.0042x4 + 0.0436x3 + 0.2231x2 + 0.5784x + 0.6
1.43 -5.40 -0.1860 0.0000 y = 0.25x + 0.5
1.45 -3.60 0.0043 0.0043 y = -0.002x5 + 0.0236x4 - 0.0779x3 - 0.0265x2 + 0.5319x + 0.29
1.48 -1.80 0.1126 0.1126
1.50 0.00 0.5000 0.5000
1.53 1.80 0.9213 0.9213
1.55 3.60 0.9790 0.9790
1.58 5.40 1.0529 1.0000
1.60 7.21 1.6935 1.0000
1.63 9.01 3.4515 1.0000
1.65 10.81 6.8773 1.0000
2.70 86.46 8949.0137 1.0000

if guaranteeing performance
0.0436x3 + 0.2231x2 + 0.5784x + 0.645
0.0779x3 - 0.0265x2 + 0.5319x + 0.2983

Heavy Media Cyclone
Top Sz: 50.00
Btm Sz: 0.15
Ave Sz: 2.74
Sep Gr: 1.60
F1: 0.88 y = -0.0028x3 + 0.0598x2 - 0.3723x + 1.5081
F3: 0.037
F4: 0.015
Ep: 0.039
First Stage
SG
1.25 -9.00 -1.0823 0.0000 y = 1E-05x6 + 0.0005x5 + 0.0082x4 + 0.0685x3 + 0.3092x2 + 0.72
1.30 -7.72 -0.4094 0.0000 y = 0.25x + 0.5
1.35 -6.43 -0.1207 0.0000 y = 0.0004x5 - 0.0091x4 + 0.0882x3 - 0.4074x2 + 0.9152x + 0.16
1.40 -5.14 -0.0093 0.0000
1.45 -3.86 0.0270 0.0270
1.50 -2.57 0.0505 0.0505
1.55 -1.29 0.1804 0.1804
1.60 0.00 0.5000 0.5000
1.70 2.57 0.9696 0.9696
1.80 5.14 1.1655 1.0000
1.90 7.72 2.1725 1.0000
2.70 28.30 3120.5507 1.0000

2
- 0.3723x + 1.5081
25 if guaranteeing performance
+ 0.0082x4 + 0.0685x3 + 0.3092x2 + 0.7224x + 0.7231
+ 0.0882x3 - 0.4074x2 + 0.9152x + 0.1633

Coarse Coal Jig: CCJ 1st Stg 2nd Stg
Top Sz: 150.00 150.00
Btm Sz: 1.25 1.25
Ave Sz: 13.69 13.69
Sep Gr: 1.50 1.60
F1: 0.92 0.92
F2: 1.00 1.00 Prediction or guarantee, 1.0 if pred
F3: 0.11 0.11
F4: 0.01 0.01
Ep: 0.142 0.152
First Stage Second Stage

SG SG
1.25 -1.76 0.1052 0.1052 1.25 -2.30 0.0430 0.0430
1.30 -1.41 0.1683 0.1683 1.30 -1.97 0.0763 0.0763
1.35 -1.05 0.2443 0.2443 1.35 -1.64 0.1240 0.1240
1.40 -0.70 0.3306 0.3306 1.40 -1.31 0.1885 0.1885
1.45 -0.35 0.4169 0.4169 1.45 -0.98 0.2615 0.2615
1.50 0.00 0.5032 0.5032 1.50 -0.66 0.3420 0.3420
1.55 0.35 0.5895 0.5895 1.55 -0.33 0.4226 0.4226
1.60 0.70 0.6758 0.6758 1.60 0.00 0.5032 0.5032
1.70 1.41 0.8167 0.8167 1.70 0.66 0.6644 0.6644
1.80 2.11 0.8990 0.8990 1.80 1.31 0.8029 0.8029
1.90 2.81 0.9482 0.9482 1.90 1.97 0.8855 0.8855
2.70 8.44 1.2295 1.0000 2.70 7.22 1.0678 1.0000
1.25 -1.757629 0.1052 1.25 -2.297623

1.30 -1.406103 0.1683 1.30 -1.969391
1.35 -1.0546 0.2443 1.35 -1.6412
1.40 -0.7031 0.3306 1.40 -1.3129
1.45 -0.3515 0.4169 1.45 -0.9847
1.50 0.0000 0.5032 1.50 -0.6565
1.55 0.3515 0.5895 1.55 -0.3282
1.60 0.7031 0.6758 1.60 0.0000
1.70 1.4061 0.8167 1.70 0.6565
1.80 2.1092 0.8990 1.80 1.3129
1.90 2.8122 0.9482 1.90 1.9694
2.70 8.4366 1.2295 2.70 7.2211

y = 0.0002x2 - 0.0243x + 1.2129
or guarantee, 1.0 if predicting performance, 1.25 if guaranteeing performance
SG 1st Stg 2nd Stg Ovrl

1.25 0.1052 0.0430 0.00452 y = 0.0118x3 + 0.1364x2 + 0.5221x + 0.6656
1.30 0.1683 0.0763 0.012841 y = 0.2455x + 0.5032
1.35 0.2443 0.1240 0.030286 y = 0.0043x3 - 0.0606x2 + 0.2896x + 0.5174
1.40 0.3306 0.1885 0.062331
1.45 0.4169 0.2615 0.109002
1.50 0.5032 0.3420 0.172114
1.55 0.5895 0.4226 0.249134
1.60 0.6758 0.5032 0.340062
1.70 0.8167 0.6644 0.542616
1.80 0.8990 0.8029 0.721783
1.90 0.9482 0.8855 0.839666
2.70 1.0000 1.0000 0.999998

Fine Coal Jig: FCJ 1st Stg 2nd Stg
Top Sz: 75.00 75.00
Btm Sz: 0.10 0.10
Ave Sz: 2.74 2.74
Sep Gr: 1.60 1.65
F1: 1.35 1.35
F3: 0.114 0.114
F4: 0.1 0.1
Ep: 0.111 0.119

SG SG
1.25 -3.15 0.1021 0.1021 1.25 -3.36 0.0927 0.0927
1.30 -2.70 0.1240 0.1240 1.30 -2.94 0.1116 0.1116
1.35 -2.25 0.1497 0.1497 1.35 -2.52 0.1335 0.1335
1.40 -1.80 0.1796 0.1796 1.40 -2.10 0.1589 0.1589
1.45 -1.35 0.2140 0.2140 1.45 -1.68 0.1880 0.1880
1.50 -0.90 0.2753 0.2753 1.50 -1.26 0.2212 0.2212
1.55 -0.45 0.3876 0.3876 1.55 -0.84 0.2898 0.2898
1.60 0.00 0.5000 0.5000 1.60 -0.42 0.3949 0.3949
1.70 0.90 0.7247 0.7247 1.70 0.42 0.6051 0.6051
1.80 1.80 0.8624 0.8624 1.80 1.26 0.7906 0.7906
1.90 2.70 0.9381 0.9381 1.90 2.10 0.8935 0.8935
2.70 9.89 2.0867 1.0000 2.70 8.83 1.6237 1.0000

y = 0.0013x2 - 0.063x + 1.513

1.25 0.1021 0.0927 0.009464 y = 0.0007x3 + 0.015x2 + 0.1185x + 0.3482
1.30 0.1240 0.1116 0.013835 y = 0.25x + 0.5
1.35 0.1497 0.1335 0.019991 y = 0.0051x3 - 0.064x2 + 0.2935x + 0.512
1.40 0.1796 0.1589 0.028538
1.45 0.2140 0.1880 0.040238
1.50 0.2753 0.2212 0.060901
1.55 0.3876 0.2898 0.112354
1.60 0.5000 0.3949 0.197459
1.70 0.7247 0.6051 0.438505
1.80 0.8624 0.7906 0.681791
1.90 0.9381 0.8935 0.838151
2.70 1.0000 1.0000 0.999998

Mineral Jig: MJ 1st Stg 2nd Stg
Top Sz: 75.00 75.00
Btm Sz: 0.10 0.10
Ave Sz: 2.74 2.74
Sep Gr: 1.60 1.65
F1: 1.35 1.35
F3: 0.11 0.11
F4: 0.1 0.1
Ep: 0.103 0.110

SG SG
1.25 -3.41 0.1185 0.1185 1.25 -3.63 0.1098 0.1098
1.30 -2.92 0.1391 0.1391 1.30 -3.18 0.1279 0.1279
1.35 -2.44 0.1630 0.1630 1.35 -2.73 0.1483 0.1483
1.40 -1.95 0.1913 0.1913 1.40 -2.27 0.1720 0.1720
1.45 -1.46 0.2254 0.2254 1.45 -1.82 0.1999 0.1999
1.50 -0.97 0.2946 0.2946 1.50 -1.36 0.2331 0.2331
1.55 -0.49 0.3906 0.3906 1.55 -0.91 0.3062 0.3062
1.60 0.00 0.5102 0.5102 1.60 -0.45 0.3979 0.3979
1.70 0.97 0.8161 0.8161 1.70 0.45 0.6430 0.6430
1.80 1.95 0.9690 0.9690 1.80 1.36 0.9009 0.9009
1.90 2.92 1.0053 1.0000 1.90 2.27 0.9864 0.9864
2.70 10.72 15.4859 1.0000 2.70 9.54 10.0471 1.0000

y = 0.0013x2 - 0.063x + 1.513

1.25 0.1185 0.1098 0.013004 y = 0.0118x3 + 0.1364x2 + 0.5221x + 0.6656
1.30 0.1391 0.1279 0.017794 y = 0.2455x + 0.5032
1.35 0.1630 0.1483 0.02418 y = 0.0043x3 - 0.0606x2 + 0.2896x + 0.5174
1.40 0.1913 0.1720 0.032904
1.45 0.2254 0.1999 0.045047
1.50 0.2946 0.2331 0.068665
1.55 0.3906 0.3062 0.119581
1.60 0.5102 0.3979 0.203017
1.70 0.8161 0.6430 0.524774
1.80 0.9690 0.9009 0.873008
1.90 1.0000 0.9864 0.986442
2.70 1.0000 1.0000 0.999998

Water Only Cyclone: WOC Two stage sink reclean
Top Sz: 50.00 50.00
Btm Sz: 0.13 0.13
Ave Sz: 2.50 2.50
Sep Gr: 1.60 1.65
F1: 0.76 0.76
F3: 0.33 0.33
F4: 0.31 0.31
Ep: 0.166 0.178

SG SG
1.25 -2.11 0.1186 0.1186 1.25 -2.24 0.1071 0.1071
1.30 -1.81 0.1492 0.1492 1.30 -1.96 0.1329 0.1329
1.35 -1.51 0.1865 0.1865 1.35 -1.68 0.1641 0.1641
1.40 -1.21 0.2313 0.2313 1.40 -1.40 0.2014 0.2014
1.45 -0.90 0.2845 0.2845 1.45 -1.12 0.2454 0.2454
1.50 -0.60 0.3486 0.3486 1.50 -0.84 0.2974 0.2974
1.55 -0.30 0.4199 0.4199 1.55 -0.56 0.3583 0.3583
1.60 0.00 0.4970 0.4970 1.60 -0.28 0.4251 0.4251
1.70 0.60 0.6646 0.6646 1.70 0.28 0.5731 0.5731
1.80 1.21 0.8130 0.8130 1.80 0.84 0.7341 0.7341
1.90 1.81 0.9024 0.9024 1.90 1.40 0.8458 0.8458
2.70 6.63 1.2331 1.0000 2.70 5.88 1.1384 1.0000

y = -0.0028x3 + 0.0598x2 - 0.3723x + 1.5081

1.25 0.1186 0.1071 0.012705 y = 0.0051x3 + 0.0645x2 + 0.2954x + 0.5026
1.30 0.1492 0.1329 0.019828 y = -0.0068x3 + 0.0265x2 + 0.2646x + 0.4971
1.35 0.1865 0.1641 0.030599 y = 0.0062x3 - 0.0745x2 + 0.3301x + 0.5125
1.40 0.2313 0.2014 0.046575
1.45 0.2845 0.2454 0.069806
1.50 0.3486 0.2974 0.103675
1.55 0.4199 0.3583 0.150417
1.60 0.4970 0.4251 0.211275
1.70 0.6646 0.5731 0.380863
1.80 0.8130 0.7341 0.596809
1.90 0.9024 0.8458 0.763249
2.70 1.0000 1.0000 0.999998

`
Concentrating Table
Top Sz: 50.00
Btm Sz: 0.15
Ave Sz: 2.74
Sep Gr: 1.60
F1: 1.06 y = -0.0983Ln(x) + 1.1566
F3: 0.25
F4: 0.08
Ep: 0.338
First Stage
SG
1.25 -1.03 0.2433 0.2433 y = 0.0002x4 + 0.0055x3 + 0.0526x2 + 0.2388x + 0.4399
1.30 -0.89 0.2784 0.2784 y = 0.25x + 0.5
1.35 -0.74 0.3153 0.3153 y = 0.0144x3 - 0.1527x2 + 0.5408x + 0.3498
1.40 -0.59 0.3523 0.3523
1.45 -0.44 0.3892 0.3892
1.50 -0.30 0.4261 0.4261
1.55 -0.15 0.4631 0.4631
1.60 0.00 0.5000 0.5000
1.70 0.30 0.5739 0.5739
1.80 0.59 0.6477 0.6477
1.90 0.89 0.7216 0.7216
2.70 3.25 0.9888 0.9888

anteeing performance
+ 0.2388x + 0.4399

Spiral Concentrator
Top Sz: 50.00
Btm Sz: 0.15
Ave Sz: 2.74
Sep Gr: 1.60
F1: 1.06 y = -0.0983Ln(x) + 1.1566
F3: 0.25
F4: 0.08
Ep: 0.338
First Stage
SG
1.25 -1.03 0.2433 0.2433 y = 3E-06x6 + 0.0001x5 + 0.0018x4 + 0.0147x3 + 0.0651x2 + 0.149
1.30 -0.89 0.2784 0.2784 y = 0.25x + 0.5
1.35 -0.74 0.3153 0.3153 y = 0.0004x3 - 0.0109x2 + 0.095x + 0.6813
1.40 -0.59 0.3523 0.3523
1.45 -0.44 0.3892 0.3892
1.50 -0.30 0.4261 0.4261
1.55 -0.15 0.4631 0.4631
1.60 0.00 0.5000 0.5000
1.70 0.30 0.5739 0.5739
1.80 0.59 0.6477 0.6477
1.90 0.89 0.7216 0.7216
2.70 3.25 0.9888 0.9888

anteeing performance
0.0147x3 + 0.0651x2 + 0.1498x + 0.347


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F1: Where F1 is calculated from the SG and the Ave Size

Work is based on data from Process Performance Spreadsheet