RENR7913-01

May 2011

E-C11
INJECTOR E-S4 E-S5 E-S6
(L985)
HARNESS (L983) (L884) E-C7
CONNECTOR INTAKE MANFOLD INJECTION ACTUATION E-C15

AIR TEMPERATURE PRESSURE CONTROL

SENSOR CONNECTOR VALVE CONNECTOR
ENGINE HARNESSES
266-7699
283-5607
CONNECTOR AND SPLICE LOCATIONS

ENGINE COOLANT E-C6

TEMPERATURE SENSOR
CONNECTOR

BOOST PRESSURE E-C3

E-C8
SENSOR CONNECTOR INLET AIR
HEATER RELAY
CONNECTOR

E-S2
C7 On-Highway Engine
Electrical System
E-S3 E-S7 E-S1
(G833) (G850) (G829)
(G828)

NPH1-UP
E-S8 ATMOSPHERIC PRESSURE LBM1-UP
ENGINE OIL E-C1 (G826) E-C2 SENSOR CONNECTOR
PRESSURE ECM SAP3956-UP
SENSOR CONNECTOR INLET AIR HEATER
CONNECTOR LAMP/FAN SPEED E-C9
E-C5 E-S9
(G827) CONNECTOR E-C18
INJECTION ACTUATION WAX1-UP
PRESSURE SENSOR
CONNECTOR

E-C12
E-C13
PRIMARY (TOP) Harness identification code Harness And Wire Symbols
SECONDARY (BOTTOM) SPEED/TIMING TURBO WASTEGATE This example indicates
SPEED/TIMING SENSOR CONNECTOR SOLENOID CONNECTOR wire 135 in harness "AG". Connector Reference
E-C16
SENSOR CONNECTOR E-C14
Designator
KEY SLOTS
FUEL PRESSURE
POSITIONED SENSOR CONNECTOR
AS SHOWN Part Number For
P174 J174 P274 J274
1306795 1306795 111 7898 3E5179 Connector Assembly
ENGINE OIL
LEVEL SWITCH 325-AG135 PK-14 1 325-A135 PK-14
CONNECTOR
Plug Receptacle
E-C17
2
Socket Wire
Pin Wire Fuse
Color Gauge
ONLY WITH Pin or Socket
HARNESS 269-7699 Single Wire Ground Number
Connector Circuit Connection 200-L32 BK-14
Number
Identification Component
Part Number
105-9344

E-C1 E-C2 E-C3 E-C5 E-C6 E-C7 © 2011 Caterpillar Printed in U.S.A.
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG All Rights Reserved
1 8T-8737 WH-18 G828-E2 1 180-9340 WH-18 G828-E3 1 180-9340 BR-18 G826-E50 1 180-9340 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340
WH-18 G828-E1 2 180-9340 GN-18 G829-E8 2 180-9340 GN-18 G829-E7 2 180-9340 BU-18 G827-E15 2 180-9340 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340
GN-18 G829-E5 3 180-9340 GY-18 A747-E10 3 180-9340 PK-18 A746-E25 3 180-9340 GY-18 994-E16 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE
4 8T-8737 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N
5 8T-8737 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011
6 8T-8737 1 PLUG AS. 230-4013 1 PLUG AS. 230-4013 1 PLUG AS. 237-0227
7 8T-8737
BU-18 G850-E9 8 180-9340
9 8T-8737 E-C8 E-C9 E-C11 E-C12 E-C13
10 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG Diagnostic Code Listing
11 8T-8737 RD-18 C987-E44 1 180-9340 WH-18 G828-E4 1 180-9340 GY-18 A701-E21 1 180-9339 BK-18 E963-E39 A 111-1567 BU-18 E965-E37 A 111-1567 Flash Flash
12 8T-8737 BU-18 G850-E43 2 180-9340 GN-18 G829-E6 2 180-9340 PU-18 A702-E22 2 180-9339 WH-18 E964-E38 B 111-1567 YL-18 E966-E36 B 111-1567 PID-FMI Description PID-FMI Description
Code Code
13 8T-8737 ACCESSORY TABLE BR-18 G849-E17 3 180-9340 BR-18 A703-E23 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE
ACCESSORY TABLE 001-11 72 Cylinder #1 Injector current fault 105-00 64 High Intake Manifold Air Temperature Warning
GY-18 A747-E10 14 180-9340 QTY PART NAME P/N GN-18 A704-E24 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
15 8T-8737 1 PLUG AS. 155-2269 QTY PART NAME P/N BU-18 A705-E40 5 180-9339 1 RECEPTACLE AS. 100-3320
002-11 72 Cylinder #2 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high
1 RECEPTACLE AS. 111-2416
16 8T-8737 1 WEDGE 155-2261 1 PLUG AS. 237-0227 GY-18 A706-E41 6 180-9339 003-11 73 Cylinder #3 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low
PK-18 C991-E52 17 180-9340 YL-18 L985-E35 7 180-9339 004-11 73 Cylinder #4 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature
PK-18 G833-E11 18 180-9340 YL-18 L985-E34 8 180-9339 005-11 74 Cylinder #5 Injector current fault 108-03 26 Barometric Pressure voltage high
E-C14 E-C15 E-C16
19 8T-8737 OR-18 L984-E30 9 180-9339 E-C17 006-11 74 Cylinder #6 Injector current fault 108-04 26 Barometric Pressure voltage low
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
20 8T-8737 OR-18 L984-E31 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG 022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-00 61 High Coolant Temperature Warning
WH-18 M795-E99 1 180-9340 PK-18 G854-E45 1 180-9340 BR-18 G826-E51 1 180-9340
21 8T-8737 WH-18 L983-E29 11 180-9339 GY-18 G458-E48 A 123-1198 022-13 42 Engine Speed Signal Calibration Not Performed 110-03 27 Coolant Temperature voltage high
BK-18 C211-E98 2 180-9340 PU-18 G855-E46 2 180-9340 BU-18 G827-E19 2 180-9340
22 8T-8737 WH-18 L983-E28 12 180-9339 GN-18 G829-E47 B 123-1198
ACCESSORY TABLE ACCESSORY TABLE PK-18 C991-E52 3 180-9340 030-08 29 PTO Throttle signal invalid 110-04 27 Coolant Temperature voltage low
23 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE 030-13 29 PTO Throttle out of calibration 110-11 61 Very High Coolant Temperature
GY-18 994-E16 24 180-9340 QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 155-2269 1 PLUG AS. 155-2269 QTY PART NAME P/N 032-05 33 Turbo Wastegate Solenoid current low 111-01 62 Low Coolant Level Warning
BR-18 G849-E17 25 180-9340 1 RECEPTACLE AS. 3E-5179 1 PLUG AS. 118-8429 Inlet Air Heater
1 WEDGE 155-2261 1 WEDGE 155-2261 1 PLUG AS. 237-0227 032-06 33 Turbo Wastegate Solenoid current high 111-02 12 Coolant Level signal invalid
26 8T-8737 1 WEDGE 3E-5180 Relay Connector Atmospheric
27 8T-8737 E-C8 Pressure 032-11 33 Turbo Wastegate Solenoid current mismatch 111-03 12 Coolant Level voltage high
Boost 041-03 21 8 Volt Supply voltage high 111-04 12 Coolant Level voltage low
28 8T-8737 E-C18 Sensor Pressure
Intake Manifold Injector Connector 041-04 21 8 Volt Supply voltage low 111-11 62 Very Low Coolant Level
29 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG Sensor
Air Temperature Harness E-C2 Connector
30 8T-8737 RD-18 C987-E44 A 189-9115 Injector 042-11 18 Injection Actuation Pressure output fault 128-03 44 Secondary Fuel Level voltage high
Injection Actuation Sensor Connector E-C3 Turbo
31 8T-8737 BU-18 G850-E42 B 189-9115 160-7690 Harness 043-02 71 Key Switch Fault 128-04 44 Secondary Fuel Level voltage low

RENR7913-01
Pressure Sensor Connector E-C11 Wastegate
BU-18 995-E18 32 180-9340 GN-18 G883-E49 C 189-9115 Grommet 064-02 34 Secondary Engine Speed loss of signal 164-00 17 Excessive Injection Actuation Pressure
Connector E-C7 Solenoid
GY-18 G458-E48 33 180-9340 ACCESSORY TABLE 064-11 34 Secondary Engine Speed no pattern 164-02 15 Injection Actuation Pressure Signal Erratic
E-C9 Connector
34 8T-8737 QTY PART NAME P/N E-C14
13 1 Inlet Air Heater 070-05 49 Inlet Air Heater current low 164-03 15 Injection Actuation Pressure Voltage High
BU-18 C967-E20 35 180-9340 1 PLUG AS. 189-9114 E-C18
23 14 Lamp/Fan Speed Connector 070-06 49 Inlet Air Heater current high 164-04 15 Injection Actuation Pressure Voltage Low
GY-18 A701-E21 36 180-9340 3 SEAL 189-9116 31 24 OR 071-00 01 Idle Shutdown Override 164-11 39 Injection Actuation Pressure system fault
PU-18 A702-E22 37 180-9340 39 32 E-C4 Inlet Air Heater Lamp Connector
071-01 47 Idle Shutdown 168-00 51 Excessive ECM Battery Power
BR-18 A703-E23 38 180-9340 47 40 (Note A)
071-14 47 PTO Shutdown 168-01 51 Low ECM Battery Power
GN-18 A704-E24 39 180-9340 57 48

PK-18 A746-E25 40 180-9340 70 58 084-00 41 Vehicle Overspeed Warning 168-02 51 ECM Battery Power Intermittent
BR-18 G826-E26 41 180-9340 Fuel 084-01 31 Vehicle Speed loss of signal 173-00 16 High Exhaust Gas Temperature Derate
BU-18 G827-E14 42 180-9340 Pressure 084-02 36 Vehicle Speed signal invalid 173-11 16 Very High Exhaust Gas Temperature Derate
43 8T-8737 Sensor 084-08 36 Vehicle Speed signal out of range 186-04 00 PTO Engine Shutdown Switch Voltage Low

16 Page
WH-18 L983-E27 44 180-9340
Connector
084-10 36 Vehicle Speed signal rate of change 186-14 47 PTO Engine Shutdown Switch Occurrence
E-C16
OR-18 L984-E32 45 180-9340 3E-5179 084-14 00 Quick Stop Occurrence 190-00 35 Engine Overspeed Warning
155-2252
YL-18 L985-E33 46 180-9340 091-08 32 Throttle Position Invalid 190-02 34 Primary Engine Speed loss of signal
47 8T-8737 7 8 9 10 11 12
12 11 10 9 8 7
091-13 28 Throttle Position out of Calibration 190-11 34 Primary Engine Speed no pattern
WH-18 E964-E38 48 180-9340
094-01 63 Low Fuel Pressure Warning 224-11 00 Theft Deterrent Active
BK-18 E963-E39 49 180-9340
094-03 37 Fuel Pressure Voltage High 224-14 00 Theft Deterrent Active with Engine Cranking
50 8T-8737
094-04 37 Fuel Pressure Voltage Low 231-02 58 J1939 Data Incorrect
51 8T-8737
52 8T-8737
1 2 3 4 5 6 094-11 63 Low Cranking Fuel Pressure 231-11 58 J1939 Data Link Fault
6 5 4 3 2 1
53 8T-8737 096-03 00 Fuel Level Voltage High 231-12 J1939 Device Not Responding
BU-18 A705-E40 54 180-9340 096-04 00 Fuel Level Voltage Low 231-14 57 Transmission Data Link Derate
GY-18 A706-E41 55 180-9340 100-3320 111-2416 116-6158 100-01 46 Low Oil Pressure Warning 232-03 21 5 Volt Supply voltage high
56 8T-8737 100-03 24 Oil Pressure voltage high 232-04 21 5 Volt Supply voltage low
57 8T-8737 Injection Actuation 100-04 24 Oil Pressure voltage low 246-11 00 Brake Pedal Switch #1 Fault
YL-18 E966-E36 58 180-9340 Pressure Control 100-11 46 Very Low Oil Pressure 247-11 00 Brake Pedal Switch #2 Fault
BU-18 E965-E37 59 180-9340 A B
A B Valve Connector 102-01 25 Low Boost Pressure 252-11 59 Engine Software Incorrect
GN-18 G883-E49 60 180-9340 E-C15
A B 102-02 25 Boost Pressure signal erratic 253-02 56 Check Customer or System Parameters
PK-18 G854-E45 61 180-9340
102-03 25 Boost Pressure voltage high 253-14 56 Truck Manufacturer Parameter Not Programmed
PU-18 G855-E46 62 180-9340
Engine Coolant 102-04 25 Boost Pressure voltage low N/A 55 No Diagnostic Code Detected
WH-18 M795-E99 63 180-9340
BK-18 C211-E98 64 180-9340 Temperature 102-07 25 Boost Pressure not responding
118-8429 155-2269 189-9114
65 8T-8737 Sensor Connector
66 8T-8737 E-C6
67 8T-8737
68 8T-8737 2 1 A B C
69 8T-8737
Related Electrical Service Manuals
B A
70 8T-8737 Title Form Number
ACCESSORY TABLE Troubleshooting SENR9517
QTY PART NAME P/N Primary Engine
Systems Operation / Testing and Adjusting RENR7572
1 PLUG AS. 160-7690 Speed / Timing
230-4011 230-4013 237-0227 Sensor Connector
2 STRAP 3S-2093
1 ENDBELL 126-1774 (Top)
E-C12 Note A: Connector E-C4 for Harnesses 266-7696 and 266-7698
J1 Connector E-C18 for Harnesses 266-7699 and 283-5607
E-C1 Engine
RED GRAY Secondary Engine
3 2 1 Speed / Timing Control
3 2 1
Sensor Connector Module
(Bottom) Engine Oil Engine Oil
E-C13 Level Pressure
Switch Sensor
CONNECTORS Connector Connector
E-C17 E-C5
 E-C11 E-S6
E-S4 E-S5
INJECTOR (L983) (L984) (L985)
HARNESS
CONNECTOR INTAKE MANFOLD E-C7
E-C15
AIR TEMPERATURE ENGINE HARNESS WIRING DIAGRAM
SENSOR CONNECTOR INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR
ENGINE HARNESSES A701-A1 GY-16
266-7696 A702-A3 PU-16
A703-A5 BR-16
266-7698 A704-A7 GN-16
A705-A9 BU-16
A701-E21
A702-E22
GY-18
PU-18
INJECTOR
CONNECTOR AND SPLICE LOCATIONS HARNESS A703-E23 BR-18
E-C6 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR A704-E24 GN-18
ENGINE COOLANT INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6
INJECTOR HARNESS A-C1 E-C11
A705-E40
A706-E41
BU-18
GY-18 E-C1
TEMPERATURE SENSOR GROMMET 1552252 3E5179 E-S4 1607690 ENGINE CONTROL MODULE
CONNECTOR A701-A1 GY-16 1 A701-E21 GY-18 L983-E29 WH-18 1

B
A

B
A

B
A
B
A
B
A
B
A
A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V

A-C7
1539693
A-C2
1539693

A-C3
1539693

A-C4
1539693

A-C5
1539693

A-C6
1539693
A703-A5 BR-16 3 A703-E23 BR-18 L983-E27 WH-18 G829-E5 GN-18 3 PRESSURE SENSOR COMMON
BOOST PRESSURE E-C3
E-C8 A704-A7 GN-16 4 A704-E24 GN-18 4
SENSOR CONNECTOR INLET AIR A705-A9 BU-16 5 A705-E40 BU-18 E-S5 5
A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 6
HEATER
1

L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7

CONNECTOR L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 E-S6 10
E-S1 L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
(G828) L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
L985-E33 YL-18 13
INJECTOR HARNESS 222-5917 E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
1003320 C991-E49 BK-18 15
A E963-E39 BU-18 E963-E39 BK-18 16
PRIMARY(TOP) B E964-E38 WH-18 E964-E38 WH-18 C991-E49 PK-18 17 FUEL PRESSURE SENSOR
E-S3 E965-E37 BU-18 TEMPERATURE SENSOR COMMON
ENGINE SPEED/TIMING SENSORS G833-E11 PK-18 18
(G833) E-S7 E-S2
(G829) 236-6221 E-C13 E966-E36 YL-18 19
(G850) 1112416 20
A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) E966-E36 YL-18
B G855-E46 PU-18 22 TIMING CALIBRATION(+)
23 TIMING CALIBRATION(-)
E-C15 G458-E48 GY-18 994-E16 GY-18 24 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26
(+) BATTERY PRESSURE CONTROL VALVE 2 G854-E45 PK-18 27
E-S1
G828-E1 WH-18 28
E-S8 (+) BATTERY SWITCHED G828-E2 WH-18 29
ENGINE OIL
E-C1 (G827) ATMOSPHERIC PRESSURE INLET AIR E-C9 G828-E3 WH-18 30
PRESSURE ECM E-C2 SENSOR CONNECTOR HEATER LAMP 3E3370 G828-E4 WH-18 31

SENSOR CONNECTOR CONNECTOR E-C4

STARTING CIRCUIT
INJECTION ACTUATION +5V OR-18 A G828-E4 WH-18 E-S8 995-E18 BU-18 32 ENGINE COOLANT TEMPERATURE
E-S9 G826-E19 BR-18 ENGINE OIL LEVEL-(266-7699
PRESSURE SENSOR RETURN YL-18 G829-E6 GN-18 G458-E48 GY-18 33
E-C5 CONNECTOR (G826)
E-C9 (-) BATTERY / SENSOR RETURN 267-1402 SIGNAL GN-18
B
C G849-E17 BR-18 G826-E14 BR-18 34 ONLY)
G826-E26 BR-18
INJECTION ACTUATION C967-E20 BU-18 35 INTAKE MANIFOLD AIR TEMP
SENSOR / ACTUATOR SUPPLY A701-E21 GY-18 36 INJECTOR CYL 1
PRESSURE SENSOR E-C5 A702-E22 PU-18 37 INJECTOR CYL 2
CONNECTOR 1552267 G829-E5 GN-18 E-S2 A703-E23 BR-18 38 INJECTOR CYL 3
SIGNAL PLUS TO ECM
ENGINE OIL PRESSURE SENSOR +5V A G826-E14 BR-18 G829-E47 GN-18 1

A704-E24 GN-18 39 INJECTOR CYL 4

SIGNAL MINUS TO ECM 276-9067 RETURN G829-E6 GN-18 A746-E25 PK-18 40 BOOST PRESSURE
B G827-E49 BU-18
(OPTIONAL) SIGNAL C 994-E16 GY-18 G829-E7 GN-18 G826-E26 BR-18 41 ENGINE OIL PRESSURE (+5V)
CONTROL PLUS FROM ECM G829-E8 GN-18 G827-E27 BU-18 42 ENGINE OIL PRESSURE COMMON
E-C12
CONTROL MINUS FROM ECM 43

E-C13 PRIMARY (TOP) E-C2 G827-E47 PK-18

E-S9
L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
SPEED/TIMING 1552267 INJECTOR COMMON CYL 3&4
SECONDARY (BOTTOM) TURBO WASTEGATE DATA LINK
1

L984-E32 OR-18
L985-E33 YL-18
45
INJECTOR COMMON CYL 5&6
SENSOR CONNECTOR +5V G828-E2 WH-18 G827-E49 PK-18 46
SPEED/TIMING SOLENOID CONNECTOR ATMOSPHERIC PRESSURE SENSOR
RETURN
A
B G829-E8 GN-18 G827-E50 PK-18 47
E-C14 E-C16 276-8548
SENSOR CONNECTOR SIGNAL C A747-E10 GY-18 E964-E38 WH-18 48 SPEED/TIMING TOP(+)
FUEL PRESSURE E-C16 G833-E11 PK-18
E-S3 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
SENSOR CONNECTOR 3E3370 1
50
KEY SLOTS 51
+5V OR-18 A G826-E19 WH-18 G833-E13 PK-18
POSITIONED FUEL PRESSURE SENSOR G833-E12 PK-18
52
AS SHOWN 276-9067 RETURN YL-18 B G827-E50 GN-18 53
SIGNAL GN-18 C C991-E49 PK-18 C967-E20 BU-18 A705-E40 BU-18 54 INJECTOR CYL 5
E-C2 E-C3 E-C3 G849-E17 BR-18 A706-E41 GY-18 55 INJECTOR CYL 6
E-C1 E-C4 E-C5 E-C6 E-C7
1552267 995-E18 BU-18 56
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 994-E16 GY-18
+5V A G828-E3 WH-18 57
1 8T-8737 WH-18 G828-E2 1 180-9340 WH-18 G828-E3 1 180-9340 RD-18 C987-E44 A 116-6159 BR-18 G826-E14 1 180-9340 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 BOOST PRESSURE SENSOR SPEED/TIMING BOTTOM(+)
RETURN B G829-E7 GN-18 E966-E36 YL-18 58
GN-18 G829-E8 2 180-9340 GN-18 G829-E7 2 180-9340 266-8650 G850-E9 BU-18 SPEED/TIMING BOTTOM(-)
WH-18 G828-E1 2 180-9340 BU-18 G850-E42 B 116-6159 BU-18 G827-E49 2 180-9340 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 K995-OR SIGNAL C A746-E25 PK-18 E965-E37 BU-18 59
GN-18 G829-E5 3 180-9340 GY-18 A747-E10 3 180-9340 PK-18 A746-E25 3 180-9340 ACCESSORY TABLE GY-18 994-E16 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE G883-E49 GN-18 G883-E49 GN-18 60 FAN SPEED INPUT
INLET AIR E-C8 E-C7 M795-E99 WH-18 G854-E45 PK-18 61 IAP CONTROL VALVE(+)
4 8T-8737 ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N
1552269 1552269 C211-E98 BK-18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
5 8T-8737 QTY PART NAME P/N QTY PART NAME P/N 1 PLUG AS. 116-6158 HEATER RELAY INTAKE MANIFOLD AIR
QTY PART NAME P/N 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 BK-18 1 C987-E44 RD-18 SIGNAL 1 C967-E20 BU-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
175-2300 E-S7 TEMPERATURE SENSOR
6 8T-8737 1 PLUG AS. 230-4013 1 PLUG AS. 230-4013 2 SEAL 100-6674 1 PLUG AS. 237-0227 BK-18 2 G850-E43 BU-18 G850-E9 BU-18 RETURN 2 G833-E13 PK-18 C211-E98 BK-18 64 TURBO WASTEGATE(-)
209-5581 234-5013 65
7 8T-8737 1 RETAINER 111-2422
E-C6 66
BU-18 G850-E9 8 180-9340 1 CAP 116-6161 E-C4 1552269 67
9 8T-8737 1166158 ENGINE COOLANT
INLET AIR SIGNAL 1 995-E18 BU-18 68
E-C8 E-C9 E-C11 E-C12 E-C13 E-C14 TEMPERATURE SENSOR
10 8T-8737 HEATER A C987-E44 RD-18 RETURN 2 G833-E12 PK-18 69
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG B G850-E42 BU-18 234-5012 70 ECM GND STRAP
11 8T-8737
RD-18 C987-E44 1 180-9340 WH-18 G828-E4 1 180-9340 GY-18 A701-E21 1 180-9339 BK-18 E963-E39 A 111-1567 BU-18 E965-E37 A 111-1567 WH-18 M795-E99 1 180-9340 E-C17
12 8T-8737 INLET AIR 1188429
BU-18 G850-E43 2 180-9340 GN-18 G829-E6 2 180-9340 PU-18 A702-E22 2 180-9339 WH-18 E964-E38 B 111-1567 YL-18 E966-E36 B 111-1567 BK-18 C211-E98 2 180-9340 HEATER GROUND ENGINE OIL LEVEL SWITCH
13 8T-8737 E-C18 A G458-E48 GY-18
ACCESSORY TABLE BR-18 G849-E17 3 180-9340 BR-18 A703-E23 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE STRAP 1899114 183-5903 B G829-E47 GN-18
GY-18 A747-E10 14 180-9340 (OPTIONAL)
QTY PART NAME P/N ACCESSORY TABLE GN-18 A704-E24 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N A C987-E44 RD-18 TO ECM
15 8T-8737 G850-E42 BU-18 E-C14
1 PLUG AS. 155-2269 QTY PART NAME P/N BU-18 A705-E40 5 180-9339 1 RECEPTACLE AS. 100-3320 1 RECEPTACLE AS. 111-2416 1 PLUG AS. 155-2269 B MOUNTING
16 8T-8737 C G883-E49 GN-18 1552269 BOLT
1 WEDGE 155-2261 1 PLUG AS. 237-0227 GY-18 A706-E41 6 180-9339 1 WEDGE 155-2261
PK-18 C991-E49 17 180-9340 TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18
YL-18 L985-E35 7 180-9339 Note A: C211-E98 BK-18
PK-18 G833-E11 18 180-9340 230-9944 2
YL-18 L985-E34 8 180-9339 Connector E-C4 for Harnesses 266-7696 and 266-7698
19 8T-8737 E-C15 E-C16
OR-18 L984-E30 9 180-9339 Connector E-C18 for Harnesses 266-7699 and 283-5607 G850-E9 BU-18
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG G883-E49 GN-18
OR-18 L984-E31 10 180-9339
21 8T-8737 PK-18 G854-E45 1 180-9340 BR-18 G826-E19 1 180-9340
WH-18 L983-E29 11 180-9339
22 8T-8737 PU-18 G855-E46 2 180-9340 BU-18 G827-E50 2 180-9340
WH-18 L983-E28 12 180-9339
23 8T-8737 ACCESSORY TABLE PK-18 C991-E49 3 180-9340
ACCESSORY TABLE
GY-18 994-E16 24 180-9340 QTY PART NAME P/N ACCESSORY TABLE
QTY PART NAME P/N
BR-18 G849-E17 25 180-9340 1 PLUG AS. 155-2269 QTY PART NAME P/N
1 RECEPTACLE AS. 3E-5179
26 8T-8737 1 WEDGE 155-2261 1 PLUG AS. 237-0227
1 WEDGE 3E-5180
27 8T-8737
28 8T-8737
29 8T-8737
30 8T-8737 E-C4
31 8T-8737 INLET AIR B
BU-18 995-E18 32 180-9340 HEATER LAMP A
33 8T-8737 C987-RD

BU-18 C967-E20
34
35
8T-8737
180-9340
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
GY-18 A701-E21 36 180-9340 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
PU-18 A702-E22 37 180-9340 CHECK ENGINE LAMP
N/O L994-YL ENGINE CONTROL MODULE
BR-18 A703-E23 38 180-9340

K995-OR

C987-RD
RELAY
GN-18 A704-E24 39 180-9340 P1
1607689 J1
PK-18 A746-E25 40 180-9340
WARNING LAMP
BR-18 G826-E26 41 180-9340 659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
BU-18 G827-E47 42 180-9340 FAST IDLE ENABLED LAMP 659-PK 29 WARNING LAMP
OFF K998-BU 30 OUTPUT #1
43 8T-8737 ON OR
G880-PK G880-PK 31 OUTPUT #9
WH-18 L983-E27 44 180-9340 START WAIT TO START LAMP
14
OR-18 L984-E32 45 180-9340 61
YL-18 L985-E33 46 180-9340 E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
47 8T-8737 FLYBACK
EXHAUST BRAKE G836-WH 13 OUTPUT #4
WH-18 E964-E38 48 180-9340 DIODE EXHAUST BRAKE ON/OFF SWITCH
RENR7913-01

SOLENOID 15
BK-18 E963-E39 49 180-9340 C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
50 8T-8737 1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
51 8T-8737
ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
52 8T-8737 STARTER SPEEDOMETER
SIGNAL- C973-GN 27
53 8T-8737 MOTOR 26
GROUND
BU-18 A705-E40 54 180-9340 9 PIN CAB 993-BR 3 INPUT SENSOR COMMON #2
CONNECTOR SIGNAL+ 450-YL F713-OR 17 INPUT #14
GY-18 A706-E41 55 180-9340
+BAT. B 450-YL 38 TACHOMETER POSITIVE
56 8T-8737 -BAT. A TACHOMETER 451-BR
SIGNAL- 451-BR 39 TACHOMETER NEGATIVE
57 8T-8737 J 57
YL-18 E966-E36 58 180-9340 H 43
BU-18 E965-E37 59 180-9340 J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
60 8T-8737
16 Page

J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD

PK-18 G854-E45 61 180-9340 J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
PU-18 G855-E46 62 180-9340 J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
A-C2 A-C3 A-C4 A-C5 A-C6 A-C7 J906-BR 70 IGNITION KEY SWITCH
WH-18 M795-E99 63 180-9340 14 AWG GXL
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 10A 101-RD 48 UNSWITCHED +BATTERY
BK-18 C211-E98 64 180-9340 14 AWG GXL
GN-16 A704-A7 A 154-2389 BU-16 A705-A9 A 154-2389 10A 101-RD 52 UNSWITCHED +BATTERY
65 8T-8737 GY-16 A701-A1 A 154-2389 PU-16 A702-A3 A 154-2389 BR-16 A703-A5 A 154-2389 GY-16 A706-A11 A 154-2389 14 AWG GXL
10A 101-RD 53 UNSWITCHED +BATTERY
WH-16 L983-A2 B 154-2389 WH-16 L983-A4 B 154-2389 OR-16 L984-A6 B 154-2389 OR-16 L984-A8 B 154-2389 YL-16 L985-A10 B 154-2389 YL-16 L985-A12 B 154-2389 TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
66 8T-8737 10A 101-RD 55 UNSWITCHED +BATTERY
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE MODULATOR FOR AUTOMATIC 14 AWG GXL 229-BK
67 8T-8737 63 -BATTERY
TRANSMISSIONS 14 AWG GXL 229-BK
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N 65 -BATTERY
68 8T-8737 ENGINE 14 AWG GXL
1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693 229-BK 67 -BATTERY
69 8T-8737 1 PLUG 153-9693 1 PLUG 153-9693 BLOCK 14 AWG GXL 229-BK 69 -BATTERY
1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
70 8T-8737 G839-BU 20 OUTPUT #7
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769 G838-BR 19 OUTPUT #6
ACCESSORY TABLE
C978-BR C978-BR 35 SET
QTY PART NAME P/N H795-PK
C979-OR C979-OR 44 RESUME
1 PLUG AS. 160-7690 K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
2 STRAP 3S-2093 K980-PK 58 INPUT #2
N/O MOMENTARY SWITCH
1 ENDBELL 126-1774 H795-PK L902-GN L902-GN 40 INPUT #18
G840-PU 21 OUTPUT #8
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
K982-YL 60 INPUT #3
CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C G841-GN 7 INPUT #4
H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION) 25
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
A-C4 +BAT. G842-GY 47 INPUT #5
G882-WH G882-WH
A-C3 INJECTOR 3 A-C7 (PEDAL RELEASED POSITION) G843-OR
64
6
INPUT #13
INPUT #6
INJECTOR 2 CLUTCH PEDAL POSITION SWITCH N/C
A-C6 INJECTOR 6 H795-PK
L901-GY 18 INPUT SENSOR COMMON #1
C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH
A-C2 INJECTOR 5 (PEDAL RELEASED POSITION) M990-OR 23 INPUT #19
DIAGNOSTIC ENABLE SWITCH
INJECTOR 1 A-C5 G879-OR 2 +5V
INJECTOR 4 H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
A-C1 +BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW
CLR-GA WIRE NAME POS TERM/PLUG A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
(TRANSMISSION IN GEAR) 24
GY-16 A701-A1 1 180-9340
H795-PK E971-GN E971-GN 41 INPUT #11
PU-16 A702-A3 2 180-9340
51
BR-16 A703-A5 3 180-9340 PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
GN-16 A704-A7 4 180-9340 VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
BU-16 A705-A9 5 180-9340 COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
GY-16 A706-A11 6 180-9340 ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
YL-16 L985-A12 7 180-9340 +8 V RD A C985-BU C985-BU 4 +8V
YL-16 L985-A10 8 180-9340 ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
A-C1 OR-16 L984-A8 9 180-9340 G837-YL 11 OUTPUT #5
ACCELERATOR PEDAL POSITION SENSOR
ENGINE OR-16 L984-A6 10 180-9340 COOLING FAN ARC
CYLINDER INJECTOR WH-16 L983-A4 11 180-9340 SOLENOID
HARNESS HARNESS WH-16 L983-A2 12 180-9340
SUPPRESSOR

222-5917 QTY
ACCESSORY TABLE
PART NAME P/N
CONNECTOR AND SPLICE LOCATIONS 1 RECEPTACLE AS. 155-2252
1 WEDGE 155-2258